AIR PROCESSING SYSTEM

Technical Training
APS

Technical Training
Technical Training
 APS
Air Processing System

• Combination of multi-circuit protection valve,

air dryer, pressure limiting valve and
compressor control.
• The APS consists of interchangeable
modules.

Technical Training
"Advanced" APS

Pressure limiter /Reduction valve

Technical Training
 "Advanced" APS

G : Protection valve for parking brake system

B
Technical Training
 Compressor
control

Workshop 1.1
air
1.2

3.1

24.3
Air horn
4 3

Technical Training
 Rear Auxiliry P/S Front
(21.1 21.2 21.3)
24.3)
(24.1 24.2 (23.1 23.2)
( 25)
(22.1 22.2 22.3)
Suspension
Air horn

1.2 (E21)
PP
U N
F L
1.1
A A1 (E22)
P
U O
(PL)
G J K V

P
(E23) PP
U

E H
C (E24)

I
3.3 B (E25)

PP
PU Q

L SOL 1 M SOL 2

D O

3.1 6
24.4 3.2 4

Technical Training
Technical Training
Opening pressure 14,5 bars

Technical Training
Technical Training
Security

Technical Training
Technical Training
Pressure sensor

Technical Training
 Consumtion

Consumtion
Regeneration

Regeneration
Charge
12,3
11,8
10,5
10,0

Technical Training
Technical Training
 Intelligent Compressor Control

Starting conditions Stopping conditions

Supply pressure <10.0 bar Supply pressure >10.0 bar +0.5 bar
Engine speed >400 rpm Calculated regeneration volume
Operating mode - NORMAL
OR
Engine speed >400 rpm and
supply pressure >5 bar

OR
Accumulated air volume > limit
for regeneration and supply pressure
>10.0 bar

Technical Training
 High engine speed

Starting conditions Stopping conditions

Percentage load on engine = 0
Supply pressure <= 12.3 bar +0.5 bar
Vehicle speed > 3 km/h
Clutch pedal released
Operation mode - NORMAL
Supply pressure >12.3 bar
compressor running time >5 seconds
OR
Accumulated air volume > limit for
regeneration

Technical Training
 Request for higher pressure.

Starting conditions Stopping conditions

Supply pressure < air suspension Compressor running time >5 seconds
pressure +0.5 bar Supply pressure >= Air suspension pressu
Supply pressure <12.3 bar + 0.5 bar

OR
Supply pressure >= 12.3 bar

Technical Training
 Temp
θ<1°C sensor
Cold mode

12,3
bars

11 bars

Technical Training
 ”Cold mode” functions

Cold Pump Cold Dump

Starting conditions Starting conditions
Supply pressure <= 11 bar Cold Pump is switched off
Operating mode= Cold mode Operating mode= Cold mode

Stopping conditions Stopping conditions

Supply pressure >= 12.3 bar Supply pressure <11 bar
Accumulated air volume > limit for Accumulated air volume < limit for
regeneration regeneration
supply pressure >10.0 bar supply pressure <10.0 bar

Technical Training
Modifications and new features
APS

Technical Training
 Introduction time October

• New checkvalve on existing partnumber

Technical Training
 Introduction time November

• Reduced opening pressure parkingbrake circuit

• Information about air consumtion high and
critical

Technical Training
Opening pressure Rear circiut Front circuit
reduced by 0.5 bar
Air suspension circiut Parking / Trailer circiut

Auxiliry circiut

Workshop air

Compressor

Safety valve

Exhaust
Exhaust ESS
Technical Training
 Fault code 727 ”air consumtion high”

• Regeneration allowed down to 6 bar (0404)

– 500 litres compressed air
• Available for reprogramming to 7,5 bar version
• Regeneration allowed down to 7,5 bar (0502)
– 1500 litres compressed air
• Regeneration allowed down to 9 bar (0511)
– 1500 litres compressed air

Technical Training
Air consumption high
production from 11.05

Technical Training
Air consumption critical
production from 11.05

Technical Training
Technical Training
 Lowest pressure 9 bar

Normal operation 10.0 – 10.5 bar

Warm-up program
11.0 – 12.3 bar

Engine braking up
to 12.3 bar

Technical Training
Technical Training
Technical Training
Technical Training
AIR PROCESSING SYSTEM
END OF PRESENTATION

Technical Training