A3 – Reducing Color Out issue of Non Marking Compounds

1 – Current Situation 4 – Potential Solutions (Countermeasures)

Currently all the non marking compound s are produce in central mixing plant and color out issue is the
major quality issue for non marking compounds. Also highly increasing trend is there for color out quality
issue. Compound samples are cured in a lab press and color variations are identified by naked eye.

Current issues with Visual color testing's

01.Numeric specification is not available.
02.Results may differ from operator to operator.
03.Can not assure the exact color of a batch

Hence there is no scientific method is being used to analyze color variations and operator dependable 5 – Action Plan
color variation quality issue is increasing. Also there are customer complains due to color out issue.
What Who When Status

2 – Goal / Objectives
Goal
Introducing a system to evaluate color of non marking compounds with specifications to reduce internal &
external rejections
Objective, 6 – Conclusions/Remaining Issues/Lessons Learned/Standardization
1. Reducing internal reject level due to color variation by 10%.
2. Reducing external complaint due to color out issue by 80%.
3. Reducing blending cost by 10%.

3 – Problem Analysis / Root Cause / Needs / Benchmark

Original version date: 04/Dec/2017

Last update: 04/Dec/17