Group : Production Group

Ka. Part Ka. Group Director P. Director

Document No. :

Approval
Effective period : 3 Years

Manufacturing Innovation System

Back to Basic

1. Background
2. Solution
3. Detail Action Plan
- Attachment

Prepared by : Agung Y.B (A10285)

Bekasi Plant
April 10th, 2008
I. Background Innovation

To make number 1 global CRT provider, we need the best productivity, quality
And Continuously Improvement.
Description :
INNOVATION
Productivity Innovation
◈ CONCEPT : NEW SYSTEM control
12 K

10.5 K
WORK ITEM :
Time
◈ 5S : Basic System. (Habit)
- Ringkas, Rapi Unit : EA ‘07 ‘08

◈ TPM : 4 M Change (Self Maintenance).

◈ System : Counting System (Hidden Loss).

CRT Best Man Performance,
10 Basic Role. (Attitude and Discipline)

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 II. Solution New System

Basic System

Activity 5 S
CRT Process Area
CRT Stock, Spare Part
• 1st Step : Ringkas ( March ’08 )
Production Culture
• 2nd Step : Rapi ( April ’08 )

(M
1. CRT Counting System
Maximize

at
* Improve Counting System (Material control)

er
profit

ia
e)

l)
2. CRT Best Man Performance
hi n
ac through * Set-Up Evaluation and Reward System
TPM
self
(M
* Self evaluation by section/ part leader.
A. TPM Activity : innovation 3. CRT 10 Basic Role
1Step 1  Step 3
( System ) * Keep The Role
(Analysis, Improve, Control) (Man) * Discipline and Attitude
B. Weekly and Monthly Audit.
Revision Target

Finish Theme : 16 Unit

24 Unit : Model Machine

April ‘08

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 III. Action Plan Result and Plan

Target for Each Stage RESULT

Management New Counting System

Innovation Manufacture # Input and Output Yield
Innovation
Target SYSTEM CRT Keep The Role
BOM
# 10 Basic Role
2008 1 Q 2Q 3Q 4Q

NEW Set UP
CULTURE - CRT System Self Innovation
CRT Best Man
- Basic Role - BOM each process # Self evaluation
- Safety and Discipline - Key Part Loss Reduce

TPM
Preventive Maintenance
24 Unit 24 Unit 24
24 Unit # 24 Finished  96 Unit

BASIC
Machine Efficiency = 1Q
SYSTEM • Exhaust = 99.53 %
5 S Activity
• Coating = 98.48 %

4/7
Attachment 5 S Steps

Good Activity

Still Process

5/7
 Attachment CRT New Counting System

System counting  March 1st Week ’08

Mount Loss
%
3.57 Issue :
Gap 1.0 %

2.57

Counting Process

 March 3rd Week ’08

% Mount Loss
2.05 Gap = 0.03 %
2.02

Counting Process

Based on defect Based on input - Output

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Attachment Best man and TPM Review

Flow Reward Start = April ‘08

Period
CRT Section

IE and Maintenance

1 Month
@ 2 Person Best Performance / Section

T/T : 12 Person Candidate

NO
Section Meeting
• Selection by All
OK Ka.Seksi

@ 6 Person Best Performance

Detail : 4 Person Best (LP Displays)
2 Person Best (KJK)

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