PROUD OWNER OF MY DEPARTMENT

STORE HEAD : PRADIP KADAM

ZONE NAME : STORE AREA
PARTICIPANTS

 CONSUMABLE @ SATISH, SUNILBHAI

 RAW MATERIAL (FLOW COMPONENT)@ TANMOY
 PLATE/PIPE @ PRADIP, TANMOY
INDEX

 WHAT IS KANBAN SYSTEM AND HOW TO IMPLEMENT IT (STAGE WISE)

 REUSE OF OLD PENETRANT
 OLD PAINT UTILIZE
 CLEAR ALL GRN IN THE SAME MONTH
 LOCK AND KEY OF PIPE RACK
 WHAT IS KANBAN SYSTEM AND HOW TO IMPLEMENT
IT(stage wise)

 KANBAN IS AN INVENTORY CONTROL SYSTEM USED IN TO TRACK MATERIAL

AND ORDER NEW SHIPMENTS.
 FIRST OF ALL WE ARE TAKING CONSUMABLE ITEMS TO IMPLEMENT IN KANBON
SYSTEM.
 HOW TO IMPLEMENT WE ARE SHOWING IN CHART.

ALLERT IS
FIRST BIN SECOND BIN REPLENISHMEN
TRIGGERED
CONSUMPTION CONSUMPTION TIN FIRST BIN
IN ERP

 BY FOLLOWING THIS SYSTEM WE CAN GET MANY BENEFITS EXAMPLE GIVEN

BELOW.
CONSUMPTION OF CUTTING WHEEL

YEAR WISE CONSUMPTION MONTH WISE CONSUMPTION

 C.O. WHEEL 100 X 1MM KPT  C.O. WHEEL 100 X 1MM KPT
 TOTAL 18 MONTH CONSUMPTION OF  TOTAL 1 MONTH CONSUMPTION
C.O. WHEEL 6455 NOS OF C.O. WHEEL 358 NOS

FIRST BIN SECOND BIN

CONSUMPTION CONSUMPTION
QTY 180 QTY 180

 WHEN FIRST BIN QTY UTILIZE, IT’S

INDICATE IN ERP SYSTEM TO STORE &
PURCHASE DEPT FOR REORDER
BENEFIT OF KANBAN SYSTEM

 REDUCE INVENTORY LEVELS AND COSTS.

 REDUCES OBSOLETE INVENTORY.
 LEAN INVENTORY.
REUSE OF OLD PENETRANT

 IN OUR STORE MAXIMUM AMOUNT OF PENETRANT WAS AVAILABLE.

 WE HAVE 115 PENETRANT BOTTLES.
 VALUE OF EACH PENETRANT BOTTLE IS RS 480 AND TOATAL VALUE IS RS
55200.
 THE PENETRANT WAS MANUFACTURED IN THE YEAR 2017 &2018 AND IT
WILL BE EXPIRE AFTER 5 YEARS OF MANUFACTURE.
 SO WE CAN USE IT FOR OUR INVENTORY.
 OLD PAINT UTILIZE

 WE HAVE MANY TYPES OF JOTUN PAINTS & BERGER PAINTS OLD STOCK .
 JOTUN MAKE PAINT
 PAINT HARD TOP XP TRAFFIC WHITE RAL- 9016 JOTUN – 65 LTR
 PAINT HARD TOP XP ALPH.ACRY.PU WHITE AL. RAL-9006 JOTUN – 40 LTR
 PAINT INORGANIC ZINC ETHYSILICATE GREY RESIST78 COMPO.A – 58 LTR
 PAINT HARD TOP XP COMP RAL 1015 LIGHT IVORY – 22 LTR
 PAINT BRIGHT RED ORANGE RAL 2008 JOTUN – 5 LTR
 PAINT EMRALD GREEN BASE RAL 6001 JOTUN – 5 LTR
 WE HAVE TO PLAN ACCORDINGLY WITH PRODUCTION DEPARTMENT HOW TO UTILIZE
OLD PAINT IN THREE MONTH.
 TOTAL COST OF JOTUN OLD PAINT IS 86000.
 OLD PAINT UTILIZE

 WE HAVE MANY TYPES OF JOTUN PAINTS & BERGER PAINTS OLD STOCK .
 BERGER MAKE PAINT
 PAINT BASE FOR 155HB MIO CTNG BROWN – 90 LTR
 PAINT COAT FOR 155HP MIO CTNG – 30 LTR
 PAINT BERGERTHANE PU GLOSSY YELLOW RAL 1021 BERGER – 11 LTR
 PAINT ACRYLIC PU GLOSS TRAFFIC BLACK RAL 9017 – 22 LTR
 PAINT ALPHATIC POLYURETHANE BRILIENT WHITE BURGER – 16 LTR
 WE HAVE TO PLAN ACCORDINGLY WITH PRODUCTION DEPARTMENT HOW TO
UTILIZE OLD PAINT IN THREE MONTH.
 TOTAL COST OF OLD BERGER PAINT IS 62800.
CLEAR ALL GRN IN THE SAME MONTH

 PREVIOUSLY GRN CLEAR PROCESS WAS DONE IN 1 TO 2 MONTHS.

 NOW WE HAVE STARTED ALL MONTH WISE GRN SHOULD BE CLEARED
FROM QUALITY AND STORE TEAM.
 THIS WILL BE MONITORED REGULARLY.
LOCK AND KEY OF PIPE RACK

 CURRENTLY PIPE RACK IS IN OPEN CONDITION,IT IS DIFFICULT TO MAINTAIN THE STOCK

INVENTORY OF PIPE IN ERP SYSTEM.
 PIPE RACK LOCKING SYSTEM IS GOING ON AND IT WILL BE DONE IN 2 TO 3 DAYS.
 TO AVOID THE MISMATCH OF INVENTORY WE ARE PLANNING TO COVER PIPE RACK.
 ALREADY WE HAVE STARTED PLANNING WITH PRODUCTION TEAM ON HOW TO LOCK
AND PRESERVE THE PIPE RACK.
THANK YOU
FROM,
STORE DEPARTMENT