Válvulas de Control

Componentes del lazo de

Control
• Sensor / Transmisor

• Controlador

• Válvula de Control

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Tipos de Válvulas de Control

• Reciprocantes

• Rotatorias

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 Trim Components
Standard Bonnet
• Temperatura Moderada Up to 800 ºF
• Temperatura baja to -20 ºF

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 Trim Components
Extended Bonnet
• Temperature Elevada Arriba 800 ºF to 1050 ºF
• Servicio Criogenico Abajo -20 ºF to -320 ºF

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 Trim Components
Packing Box Lubrication
• Grease Lubricator Grafoil Packing
Packing Follower

Upper Packing Ring Set

Lantern Ring
(Grease Ring)
Grease Lubricator

Lower Packing Ring Set

Stem Guide

Stem

Bonnet

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Inspection - Review
21000 Series Valve Body SA
Common Types of Damage

• Cavitation
• Flashing
• Erosion
• Chemical Corrosion
• Fretting

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Cavitación

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 Cavitation & Flashing

Flow Direction

Vena Contracta
Inlet
P1
P2 Outlet
Dynamic Pressure
Profile
Pvc
Letdown Path

Control Valves Convert

Static Pressure to Kinetic Energy


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Cavitation & Flashing

Hydrodynamic Flow Regimes

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 Cavitation Phenomena

Vvc

Pressure  Downstream Pressure

P1 Recovery Above Vapor
Pressure

 Formation of
Vapor Bubbles
Velocity V2
V1
P2  Bubbles
Pvapor Collapse
Flashpoint Pvc Cavitation
 Local Fluid Pressure Drops Below Fluid
Vapor Pressure
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Cavitation

o Localized
o Rough pock marked
o Sounds like rocks
o Will attack any
material
o Worse with high
pressure

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Corrosion

Quimica induce
Todas las partes mojadas se
ven afectadas
Material

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 Flashing
P2 < Pv

Erosión
Soluciones
-Mecánicas
-Materiales

P1 P2

Líquido Líquido + Vapor

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 Flashing

Erosion
Mechanical solutions
Material solutions

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Se puede evitar:

1.- provocando caídas

de presión

2.- Aumentar la resistencia

de los materiales

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 21000 Series Valves
Anti-Cavitation Trim
• Drilled Hole Technology
• Flow-to-Close (FTC)
• Single Stage Trim
– 20 dBA Reduction
• Incompressibles only
– Clean Service
• Application Dependent
– Pressure Ratio (P1/P2)

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 21000 Series Valves
Anti-Cavitation
Single Stage Trim
Fluid enters through the drilled cage.
Bubbles form and collide into each
other. As the bubbles collide they
implode against each other instead of
the valve trim.

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 21000 Series Valves
Anti-Cavitation
Two Stage Trim
Fluid enters through the drilled cage.
Bubbles form and collide into each
other. As the bubbles collide they
implode against each other instead of
the valve trim. Turn
Recombine

Split

Two stage cavitation control

works on the same principle
as the single stage. However
a second stage or cage is
added to take an initial
pressure drop.

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Válvulas de Control Reciprocantes
Special Linear Trim
Anti-Cavitation
• Drilled Hole Technology
• Flow-to-Close (FTC)
• Single Stage Trim
– ΔP to 1000 psi
• Double Stage Trim
– ΔP to 2000 psi
• Application Limits
• Cavitation Containment
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 Review
21000 Series Valve Body SA
Lo-dB® - Anti-Cavitation Trim
Reciprocating Control Valves
Special Linear Trim
Lo-dB® Noise Attenuation
• Drilled Hole Technology
• Flow-to-Open (FTO)
• Single Stage Trim
• 15 dBA Reduction
• Double Stage Trim
• 25 dBA Reduction
• Application Dependent
• Pressure Ratio (P1/P2)
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 21000 Series Control Valve
Model Number Identification
1st 2nd - 1st 2nd 3rd 4th 5th

Actuator Body Plug Control Seat

Type Series Type Characteristics Type
37 Air-to-Close 21 0 - Undefined 0 - Undefined 0 - Undefined
38 Air-to-Open 1 - Unbalanced 1 - Linear 4 - Quick
47 Air-to-Close contoured 2 - Equal % Change
48 Air-to-Open 7 - LO-DB 5 - Threaded
87 Spring Diaphragm
6 - Soft Seat
Air-to-Close
88 Spring Diaphragm
Air-to-Open
 • Typical Material Call-Outs

Material Code Description ASTM Application

010 Chrome-Moly Alloy Hex Nuts per ASTM A194 Gr 2H Nuts
066 Chrome-Moly Alloy Bolting per ASTM A193 Gr B7 Bolting
030 Carbon Steel Forge per ASTM A105 Body/Bonnet
104 Carbon Steel Cast per ASTM A216 Gr WCC Body/Bonnet
153 304 Stainless Steel Body/Bonnet/Trim
158 Austenitic stainless steel 304 per ASTM A194 Gr 8 Nuts
163 316 Stainless Steel Cast/Forge Body/Bonnet/Trim
177 304 Stainless Steel Bolting per ASTM A193 B8 Bolting
173 316 Stainless Steel Bolting per ASTM A193 B8M Bolting
174 316 Stainless Steel Hex Nuts per ASTM A194 Gr 8M Nuts
193 Martensitic Stainless Steel Cast per ASTM A487 Gr CA6NM Trim
210 17-4ph per ASTM A564 Gr 630 Trim
220 Martensitic SS per ASTM A276 Gr 440C Guide Bushings
244 Chrome-Moly casting per ASTM A217 Gr WC9 CL 3 Body/Bonnet
246 Chrome-Moly Casting per ASTM A217 Gr WC6 Body/Bonnet
250 Stainless Steel any 300 Series General
254 High-Strenght Bolting up to 1000F per A453 Gr 660 Bolting/Nuts
300 Casting Gray Iron Per ASTM A126 Class B General
322 Casting Ferritic Ductile Iron per ASTM A395 General
537 Inconel X-750 Per ASTM B637 GR 688 Trim
567 Stellite 6B Bar Trim
587 Hardface Stellite 6b on 316 SS Trim W/Over-Lay

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 Actuators
Model 87
• Air to Extend
• Rolling elastomer diaphragm
for constant area.
• Multi-spring arrangement
allows for 4 standard spring
ranges.
– 3 - 15 PSI
– 6 - 30 PSI
– 11 - 23 PSI
– 21 - 45 PSI
• Changes are made by varying
the spring quantity (3 or 6),
type and placement.
• Field reversible with no
additional parts.
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 Actuators
Model 88
• Air to Retract
• Rolling elastomer diaphragm
for constant area.
• Multi-spring arrangement
allows for 4 standard spring
ranges.
– 3 - 15 PSI
– 6 - 30 PSI
– 11 - 23 PSI
– 21 - 45 PSI
• Changes are made by varying
the spring quantity (3 or 6),
type and placement.
• Field reversible with no
additional parts.
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 87/88 Actuators
Instructor Guided Demonstration
Disassemble Inspect and
Assemble
Model 87
Model 88

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Diaphragm Plate
88 Actuators Disassembly

Jam Nut
Washer

Spring (s)

Upper Diaphragm Case

Capscrew Head Hex

Compression Nuts

Diaphragm
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 88 Actuators Assembly

Jam Nut
Washer Diaphragm Plate

Diaphragm
Spacer

Actuator Stem

Diaphragm
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87/88 Actuators
Instructor Guided Demonstration
Disassemble Inspect and Assemble

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Type 87/88 Actuators
Handwheels
Specialty Actuation

• Compact Design
• Tandem Lever Arm
• Diaphragm Actuator
Masoneilan 28000
 Válvula de Control rotatoria
Eccentric Rotary Plug Valves
• Caracteristicas
– movimiento excéntrico
– Plug retirado de asiento durante el
estrangulamiento
– cuerpo aerodinámico
– Ajuste autocentrante
– Perfil tapón esférico
• Beneficios
– Reducir la fricción durante el control
– Reducir el desgaste de las superficies de
asiento
– Reducir el Torque de operación
– Larga vida en aplicaciones erosivas
– Alta capacidad en comparación con
válvula de globo
– Facilidad de mantenimiento
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 General Data
• Cv Ratio: 100/1
• Flow: Linear or Equal %
• Pressure Rating: UP TO ANSI #600
• Temperature Range: -320F ~ +750F
• Seat Leakage: ANSI B16.34
• Metal Seat: Class IV
• Soft (PTFE.) Seat: Class VI
• Lightweight
• Reliable rolling diaphragm actuator
• And double acting piston actuator
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 Assembly Review
35002 Series Valve Body SA

Plug

Splined Shaft Lower Guide Bushing

Gland Flange Packing Gland Packing Rings Safety Pin Packing Box Ring Retainer Ring Spacer Tube 37
Upper Guide Bushing
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 Three-Way Valves

• Typical Applications
– Combining Service
– Diverting Service
– Mixing
• Features • Benefits
– Streamlined flow path – High capacity
– Globe & Angle Configuration – No direct fluid impingement

– Guide bushing away from flow

– Heavy guiding areas (Skirted)
– Top entry/Bottom Entry – Ease of maintenance

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Términos Valspeq

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