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Chapter 3
ME_IRP5 Design for sustainability

The
GREATEST THREAT
to our PLANET is the
BELIEF that SOMEONE
else will SAVE it.

By Robert SWAN

Raised in Yorkshire, England, Robert Swan is the first person in history to walk to both the North and South Poles. After seeing first hand the
effects of Climate Change, Robert has dedicated himself to protecting Antarctica and our planet at large. Positive participation and a committed
team have enabled Robert to educate and stimulate people across the globe.
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Chapter 3
ME_IRP5 Design for sustainability
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Chapter 3
ME_IRP5 Design for sustainability
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Chapter 3
ME_IRP5 Design for sustainability
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Chapter 3
ME_IRP5 Design for sustainability

Engineering sustainability in general:

Clean
technologies
Sustainable
Green economy
Manufacturing
Green product
designs
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Chapter 3
ME_IRP5 Design for sustainability

Engineering sustainability in consumer products:

Product design Productions Shipping

Materials Processes Processes


- Renewable - Less energy - Less or no packaging
- Use less - Less water - Efficient transport or
- Recycled - Sus’ tooling logistics
- Non-hazardous - Sus’ equipment - Reduce pkg weight

Waste Home Retails

Materials Behaviors Competitions


- Biodegradable - Buy quality product - Over stocking
- Re-manufacturable - Try to repair/reuse - Too many retails
- Dispose correctly - Buy things that you need. - Over promotions
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Chapter 3
ME_IRP5 Design for sustainability

Engineering sustainability @ Manufacturing

Improve Raw material Green


Housekeeping Green product
efficiency replacement Technology
Operator and Technician & above Engineer & above Engineer & above Engineer & above
above

There is always something


you can do in a company to
improve sustainability.
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Chapter 3
ME_IRP5 Design for sustainability

Engineering sustainability @ Manufacturing

Can apply 5S methodology to organize a work space for efficiency and effectiveness by
Housekeeping identifying and storing the items used, maintaining the area and items, and sustaining the new
organizational system. Once we ensure our tooling or machines are well maintained, we will not
create waste and help company to save money.

#Did you learn 5S in QSAN?

Improve Can use KAIZEN – A statistical process that is used for improving the quality in every aspect of
efficiency a business. It can results in better product quality or increase output rate. Click on the link below
if you want to know more about KAIZEN.

https://www.youtube.com/watch?v=MmsIcO_0_dA
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Chapter 3
ME_IRP5 Design for sustainability

Engineering sustainability @ Manufacturing

Raw material Environmentally Friendly Metals Environmentally Friendly Plastics


replacement • Scrap Metal • Glass
• Recycled Metal • Reusable Shopping Bags
• Steel • Plastic Additives
• Aluminum • Milk Protein
• Grape Waste
• Liquid Wood
• PCL Polyesters
• PHA Polyesters
• PLA Polyesters
• Starch-based Polymers

https://www.youtube.com/watch?v=bsQBSVJoV04
Lets see what building construction doing for sustainability
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Chapter 3
ME_IRP5 Design for sustainability

Engineering sustainability @ Manufacturing

Green
Technology
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Chapter 3
ME_IRP5 Design for sustainability

Nationally Required Minimum Energy


Performance Standards; IEC
Efficiency Classes and Testing
Standards (source: EMSA 2020)
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Chapter 3
ME_IRP5 Design for sustainability

Engineering sustainability @ Manufacturing

Green product

Producing a green product could be the toughest, because it is a team efforts and it must be
supported by the company’s believes in sustainability.
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Chapter 3
ME_IRP5 Design for sustainability

Aeron chair: they now take 17


Herman Miller seconds to pull the chair of the
line and box it, when in the past
it took over 82 seconds to the
same thing;  the chair is now
totally produced in 340 seconds
when in the past it took over 600
seconds in total to build it;
 safety metrics have improved by
a factor of 6; quality metrics have
improved by a factor of 10.  The
labor force and even the facilities
have been impacted as a single
Aeron nowadays takes one fifth
of the labor to make it and the
https://www.youtube.com/watch?v=krhH_H7EaQg current factory is 10 times
smaller.
https://www.youtube.com/watch?v=fI8YcxOzkHI
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Chapter 3
ME_IRP5 Design for sustainability

Life Cycle Assessment (LCA)

LCA is simple process which will help you to stay focus and more productive when you want to
improve sustainability of a product or a company.

Lets watch this video and you will understand better.


https://www.youtube.com/watch?v=2s8wqa_lvoQ&t=330s

In summery
1) Define goal and scope
2) Life cycle inventory
3) Impact Assessment
4) Interpretation

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