Coolix 4000 Chiller

Troubleshooting Guide

CONTACT INFO
Lytron Service Dept: 781-933-7305
Susan Garcia: 414-647-7722
Megan Wimmer: 414-647-4085
Manual #5136190-200
How to Use this Guide
1. Download Coolix 4000 Troubleshooting Guide.ppt &
Tube Chiller Block Diagram.pdf onto hard drive into
the same folder.
2. Open Coolix 4000 Troubleshooting Guide.ppt from
saved location.
3. Put into Slide Show mode.
4. Click on underlined items to link to another slide.
5. Move your mouse over items in red for more
information.
2/
GE Title or job number /
12/02/22
 Table of Contents
12. Low/No Flow
1. System Error 13. Discolored Water
2. System Error w/o Chiller Error 14. Leaking Unit
3. Display Errors 15. Unit Turns Off After Running
4. No Display 13. Compressor Shuts-Off, Pumps Work,
Fans Work
5. Blowing Fuses
14. Pump Inoperative
6. Noisy
15. Pictures of Coolix 4000 Chiller to
7. Noisy Pump/ Motor Identify Parts
8. Temperature Too Hot 16. G4 Parts List
9. Blockages (Temperature Too Hot) 17. G3 Parts List
10. Temperature Too Cold

3/
GE Title or job number /
12/02/22
 Back to T.O.C.
Field Failure
Error Codes.
SYSTEM ERROR

Y
Display Error
See Display Errors.
on Chiller?

Y Chiller fine.
N N
Red faucet System Error
No Display? Temp at 20°C?
LED on? w/o Chiller
Error?

Y N Y Y

See System Error

w/o Chiller Error
See No Display. See Low/No Flow

N
Temp. <14°C? Temp. >25°C?

Y Y

4/
See Temp. Too Cold.. See Temp. Too Hot. GE Title or job number /
12/02/22
 Field Failure Back to Back to T.O.C.
SYSTEM ERROR W/O System Error.

CHILLER ERROR

Continuity
N N N N N of pins on
Bad Hospital Bad 230 V Chiller control Rotation board Bad relays on
internal Chiller
Power? cable? board failure? failure? system?
wire harness
bad?

Y Y Y Y Y Y

Call Lytron
service.

Consult electrician. Replace cable. Replace rotation

board. Bad G1
Bad K1 relay N
power supply
(C1 cabinet)?
Replace control board (C1 cabinet)?
(Lytron #230-1104).
Call Lytron.
Y Y

Replace relay.
Replace power
supply.

5/
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Unit Turns Off. System Error.
Field Failure
DISPLAY ERRORS

N N
Error 03/
Error 06? Error 02?
Error 01?

Y Y Y

N
RTD RTD Replace control board
See Too Hot &/or
disconnected? damaged? (Lytron #230-1104).
Low/No Flow
Call Lytron.

Y Y

Reconnect RTD. Replace RTD.

6/
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Field Failure Unit Turns Off. System Error.
NO DISPLAY

N N N N N Ribbon cable
No power On/off switch Control board Bad display Phase monitor
damaged/
from PDB? issue? issue? board? issue?
disconnected?

Y Y Y Y
Y Y
Call Lytron for
replacement Replace/reconnect
Check incoming N display board. cable as needed.
power Bad control
Blown fuse?
board?

Y Phase monitor N Phase monitor

Y light red? light orange?
Switch N Faulty on/off
turned off? switch?
Replace fuse. Y Y
Replace control
Y board (#230-1104).
Y Call Lytron.
Correct
Reference
phase
monitor
Section
relay6.2
setting
Turn switch to
Call Lytron for of Service
if incorrect.
Manual.
on position.
replacement on/off Reset switch on
switch. rear of unit.

7/
GE Title or job number /
12/02/22
 Back to T.O.C.
Field Failure
BLOWING FUSES

N
Loose N N N
Spikes in incoming Blown/ Shorted Pump Motor
connections in Bad Compressor?
power? Capicitors? Failure?
PDB?

Y Y Y Y

Y
Reconnect Remove & replace capacitors. Replace chiller.
connections (Lytron #250-0141)
Call Lytron.

N
Pump Siezed? Motor failed?

Check iSense.
Y Y
Perform power &
grounding audit
Change
pump/motor kit.
8/
GE Title or job number /
12/02/22
 Back to T.O.C.

Field Failure
NOISY

N N Noise from
Compressor filter/ pressure
Noisy fan?
dropped phase?
relief valve?

Y
Y Y
N
N Blocked
Blocked
airflow? condensor? Replace chiller.
N
Noisy pump
&/or motor Pressure
Y Y relief valve
open-bubbles in
Remove dust or hose & gushing
Y Obstruction. Fan blade Running fast- noise?
N
imbalance/ 480 V incoming
clogged with w/ switch set
dust? at 50 Hz? Y

See Noisy Pump/ Y Replace filter

Y
Motor element.
Switch set switch
to 60 Hz.

Clean fan blades./

Replace if necessary.
9/
GE Title or job number /
12/02/22
 Back to Noisy. Back to T.O.C.

Field Failure
NOISY PUMP/MOTOR

N N
N Pump Excessive N
Pump motor N Pump motor N
cavitation/ Pressure drop/ Coupling broken/ Mounts broken
running Pump leak? alignment
low coolant Partially blocked sheared? or worn?
backwards? incorrect ?
level? line?

Y
Y Y Y Y Y Y

Reverse leads to
chiller.Call Lytron Call Lytron for
service. Coolant line replacement
obstructed ? Replace pump mounts
kit.
Add coolant.

Remove obstruction/
Check for pinched
hoses.
10 /
GE Title or job number /
12/02/22
 Back to Back to Back to
Low/No Flow Display Errors System Error Back to T.O.C.
Field Failure
TEMPERATURE TOO HOT Ambient N Compressor
tripped thermal
N
temperature
too high? cutoff?
N
Temp.set
Y Y point
incorrect?
Leak in N N N Confirm air
Fans not running/ Pump/flow conditioning
refridgerate
running slow? issues? is functioning. Let unit cool. Check Y
loop?
fan. Check condensor
coil for dust. Clean
Y Y as needed. Adjust Temp.
Y
Set Point.
See Low/
Replace chiller. No Flow.

380 V N N N N N
N Solenoid valve Error 02?
incoming w/ RTD slid out? Blockages?
Fans clogged? not opening?
Switch set @
60 Hz?

Y Y Y Y Y Y
Y Control board
issue?
Place RTD
back in.
Clean dust. Set switch RTD 0 or
to 50 Hz. Y >200 ohms?
N See Blockages.
Replace control board
(Lytron #230-1104). Y
Call Lytron
See Solenoid valve 11 /
Call Lytron for GE Title or job number /
On TooCold.
replacement RTD. 12/02/22
 Back to Back to T.O.C.
Field Failure Too Hot.
BLOCKAGES
(TEMPERATURE TOO HOT)

Blockages?

N
N
Condenser? Air Flow/ Fans? Evaporator?

Y Y Y

Remove blockages/ Replace fans. Call Lytron service.

12 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Too Hot System Error
Field Failure
TEMPERATURE TOO COLD

Temperature N N N
RTD slid Ambient room Solenoid valve
set point out? too cold? problem?
incorrect?

Y Y Y
Y

Raise room
temperature.
Place RTD back Is green light N
on front panel Solenoid valve
Adjust Temp. In. Problem
always on? stuck open. Tap
Set Point. continues?
on valve.

Y
Y

Change chiller.
Bad control board
or RTD. Replace control
Board (Lytron #230-1104)
or RTD. Call Lytron.
13 /
GE Title or job number /
12/02/22
 Back to Back to Back to
Field Failure Too Hot Display Errors System Error Back to T.O.C.
LOW/ NO FLOW
N
Incorrect N N
Pump motor
pump pressure Kinked hose?
relief valve running
backwards?
setting?
N N
N N
Low level/ Bad Y Y
Clogged filter? Phase Issue? Y
Air in system? flow switch?
Correct setting Reverse leads
Y
to 225 psi. to chiller. Remove
obstruction/
Y Y Y Y Check for
pinched hoses.
Replace filter
Element.
Add coolant to
~1 in. below N N N
reservoir cap. Worn out pump? Broken/sheared
Bad motor?
coupling?
Measure flow.

N Y
Bad phase Y Y
Loss of phase?
monitor?
N
Greater than
9.5 LPM
Y
(2.5 GPM)? Y

Y Move two incoming leads /

Check fuses in PDB. Replace pump/
Replace flow motor kit.
Replace phase
switch.
monitor.
14 /
GE Title or job number /
12/02/22
 Field Failure Back to T.O.C.

DISCOLORED WATER

N N N
New filter Pump Tube fitting
Algae in water?
neeeded? cavitation? degrading?

Y Y Y Y

Add coolant/
Replace pump/ Replace tube
Flush the system. motor kit. fitting.

Replace filter.

15 /
GE Title or job number /
12/02/22
 Field Failure Back to T.O.C.

LEAKING UNIT

N
Filter leaking
Leaking pump?
fluid?

Y Y

Loose
connection b/t
filter body &
head?
Pump shaft
Y seals worn?

N O-ring not seated

O-ring damaged ? Replace pump kit.
properly ?

Y Y
Reseat o-ring and thread filter
Replace o-ring. body to filter head. Tighten
with blue filter wrench.
16 /
GE Title or job number /
12/02/22
 Field Failure Back to T.O.C.

UNIT TURNS OFF

AFTER RUNNING

N High N
Power temperature & High pressure
interruption? low flow? cut-out?
(Err06)

Y Y Y

Check phase loss relay for See Display Errors.

error light. Remove dust/
Airflow obstrctions
Reset cut-off switch.

17 /
GE Title or job number /
12/02/22
 Field Failure Back to T.O.C.

COMPRESSOR SHUTS-OFF
PUMP WORKS, FANS WORK

Thermal
N
overload turns Compressor
compressor failure?
off?

Y
Y

N Ambient N High pressure

Blocked temperature too cut-out
condenser? high? inoperative? Replace Chiller.

Y Y Y

Call Lytron for high

Call Lytron.
Clean coil. pressure cut-out switch.

Ventilate room/move
chiller to improve
airflow. Compressor will
restart in 30 mins.

18 /
GE Title or job number /
12/02/22
 Back to T.O.C.
Field Failure
PUMP INOPERATIVE

N Obstruction in N N Does N
Pump motor Pump/motor
overheated? pump head or seized? compressor
coolant lines? run?

Y Y Y Y
Contactor relay defective.
Replace contactor.

Stop system, wait until Replace pump/

motor cools, then restart. Clear obstruction. motor kit.
Pump/motor assembly
failed Replace assembly.

19 /
GE Title or job number /
12/02/22
 Back to T.O.C.

PICTURES OF COOLIX 4000

CHILLER TO IDENTIFY PARTS

20 /
GE Title or job number /
12/02/22
 Green light on
Front View- Power On

Temperature
Power
reading
switch

Back to T.O.C.
21 /
GE Title or job number /
12/02/22
 Front View- Cover Removed

Condensor
coils

Blow dust out of

this area when
clogged

Back to T.O.C.
22 /
GE Title or job number /
12/02/22
 Back View- Cover Removed Capacitors
(Lytron #250-0141)
High L1
pressure L2 Switch 380
cut-out L3 V~ 50 Hz 480
Ground V~ 60 Hz

Phase
monitor
relay
(G3: 2356134)
Hot gas (G4: 5141354)
bypass
valve
Reset Back to T.O.C.
23 /

button GE Title or job number /

12/02/22
 Control Board
Top View- Cover Removed (Lytron #230-1104)

Filter
Bypass Fan
(#2356134)

Filter
(Element
#5144396)
Coolant
Tank

Back to T.O.C.
24 /
GE Title or job number /
12/02/22
 Left Side View- Cover Removed

Level Switch
(#5147111) RTD

Back to T.O.C.
25 /
GE Title or job number /
12/02/22
Lower Right Side View- Cover
Removed Chiller
drain

Transformer

Filter
Dryer

Solenoid
Back to T.O.C.
valve 26 /
GE Title or job number /
12/02/22
 Back to T.O.C.

G4 Parts List

Kit
includes
pump &
motor

27 /
GE Title or job number /
12/02/22
 Back to T.O.C.

G3 Parts List

Kit
includes
pump &
motor

28 /
GE Title or job number /
12/02/22
 Back to T.O.C.

APPENDIX: SIDE MOUSEOVERS

29 /
GE Title or job number /
12/02/22
 Back to T.O.C.
Field Failure
Error Codes.
SYSTEM ERROR

Y Atlas Jedi Description

Display Error 3602068 812H Warning: Exposures can continue
See Display Errors.
on Chiller?
for 3 mins
3602051 902H Inhibit: System reboot required
N
3602083 813H Debug Only: Serial link broken
3602084 814H Debug Only: Chiller alarm
- water low level
N Chiller fine.
N N low flow
Red faucet- water System Error
No Display? Temp at 20°C?
LED on? w/o Chiller
- water low temp
Error?

Y
- water high temp Y
Y Y

See System Error

w/o Chiller Error
See No Display. See Low/No Flow

N
Temp. <14°C? Temp. >25°C?

Y Y

30 /
See Temp. Too Cold.. See Temp. Too Hot. GE Title or job number /
12/02/22
 Back to T.O.C.
Field Failure
Error Codes.
SYSTEM ERROR

Y
Display Error
See Display Errors.
on Chiller?

N Y Chiller fine.
N N
Red faucet System Error
No Display? Temp at 20°C?
LED on? w/o Chiller
Error?

Y N Y Y

See System Error

w/o Chiller Error
See No Display. See Low/No Flow

N
Temp. <14°C? Temp. >25°C?

Y Y

31 /
See Temp. Too Cold.. See Temp. Too Hot. GE Title or job number /
12/02/22
 Back to T.O.C.
Field Failure
Error Codes.
SYSTEM ERROR

Y
Display Error
See Display Errors.
on Chiller?

N Y Chiller fine.
N N
Red faucet System Error
No Display? Temp at 20°C?
LED on? w/o Chiller
Error?

Y N Y Y

See System Error

w/o Chiller Error
See No Display. See Low/No Flow

N
Temp. <14°C? Temp. >25°C?

Y Y

32 /
See Temp. Too Cold.. See Temp. Too Hot. GE Title or job number /
12/02/22
 Field Failure Back to Back to T.O.C.
SYSTEM ERROR W/O Does control board appear to be System Error.

damaged or malfunctioning?
CHILLER ERROR

Continuity
N N N N N of pins on
Bad Hospital Bad 230 V Chiller control Rotation board Bad relays on
internal Chiller
Power? cable? board failure? failure? system?
wire harness
bad?

Y Y Y Y Y Y

Call Lytron
service.

Consult electrician. Replace cable. Replace rotation

board. Bad G1
Bad K1 relay N
power supply
(C1 cabinet)?
Replace control (C1 cabinet)?
Board
board. (#230-1104).
Call Lytron.
Call Lytron.
Y Y

Replace relay.
Replace power
supply.

33 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Unit Turns Off. System Error.
Field Failure
DISPLAY ERRORS

Temperature too high/

Flow too low. Verify that
pump, compressor, & fans
are working properly
N N
Error 03/
Error 06? Error 02?
Error 01?

Y Y Y

N
RTD RTD
See Too Hot &/or Replace control board.
board
disconnected? damaged?
Low/No Flow Call Lytron. Call Lytron.
(#230-1104).

Y Y

Reconnect RTD. Replace RTD.

34 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Unit Turns Off. System Error.
Field Failure
DISPLAY ERRORS
Resistance temperature device
(RTD) is reading resistance
outside of expected range.

N N
Error 06? Error 02? Error 03?

Y Y Y

N
RTD RTD
See Too
TOOHot
HOT
&/or
&/or
disconnected? damaged? Replace control board.
LOW/ NO
Low/No Flow
FLOW

Y Y

Reconnect RTD. Replace RTD.

35 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Unit Turns Off. System Error.
Field Failure
Is there a cut wire, a short to
DISPLAY ERRORS the RTD, or an internal
malfunction in the RTD?

N N
Error 06? Error 02? Error 03?

Y Y Y

N
RTD RTD
See Too
TOOHot
HOT
&/or
&/or Replace control board.
board
disconnected? damaged?
LOW/ NO
Low/No Flow
FLOW Call Lytron. Call Lytron.
(#230-1104).

Y Y

Reconnect RTD. Replace RTD

36 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Unit Turns Off. System Error.
Field Failure Error in controller
DISPLAY ERRORS software while the
chiller is
running/powering up

N N
Error 03/
Error 06? Error 02?
Error 01?

Y Y Y

N
RTD RTD
See Too
TOOHot
HOT
&/or
&/or Replace control board.
board
disconnected? damaged?
LOW/ NO
Low/No Flow
FLOW Call Lytron. Call Lytron.
(#230-1104).

Y Y

Reconnect RTD. Replace RTD.

37 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Unit Turns Off. System Error.
Field Failure
DISPLAY ERRORS

N N
Error 03/
Error 06? Error 02?
Error 01?

Y Y Y

N
RTD RTD
See Too
TOOHot
HOT
&/or
&/or Replace control board.
disconnected? damaged?
LOW/ NO
Low/No Flow
FLOW Call Lytron.

Y Y

Reconnect RTD. Replace RTD.

38 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Field Failure Unit Turns Off. System Error.
NO DISPLAY

N N N N N Ribbon cable
No power On/off switch Control board Bad display Phase monitor
damaged/
from PDB? issue? issue? board? issue?
disconnected?

Y Y Y Y
Y Y
Call Lytron for
replacement Replace/reconnect
Check incoming N display board. cable as needed.
power Bad control
Blown fuse?
board?

Y Phase monitor N Phase monitor

Y light red? light orange?
Switch N Faulty on/off
turned off? switch?
Replace fuse. Y Y
Replace control
Y board. Call Lytron.
board (#230-1104).
Y Call Lytron.
Correct
Reference
phase
monitor
Section
relay6.2
setting
Turn switch to
Call Lytron for of Service
if incorrect.
Manual.
on position.
replacement on/off Reset switch on
switch. rear of unit.

39 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Field Failure Unit Turns Off. System
Does control board appear toError.
be
NO DISPLAY damaged or malfunctioning?

N N N N N Ribbon cable
No power On/off switch Control board Bad display Phase monitor
damaged/
from PDB? issue? issue? board? issue?
disconnected?

Y Y Y Y
Y Y
Call Lytron for
replacement Replace/reconnect
Check incoming N display board. cable as needed.
power Bad control
Blown fuse?
board?

Y Phase monitor N Phase monitor

Y light red? light orange?
Switch N Faulty on/off
turned off? switch?
Replace fuse. Y Y
Replace control
Y board. Call Lytron.
board (#230-1104).
Y Call Lytron.
Correct
Reference
phase
monitor
Section
relay6.2
setting
Turn switch to
Call Lytron for of Service
if incorrect.
Manual.
on position.
replacement on/off Reset switch on
switch. rear of unit.

40 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Field Failure Unit Turns Off. System Error.
NO DISPLAY

N N N N N Ribbon cable
No power On/off switch Control board Bad display Phase monitor
damaged/
from PDB? issue? issue? board? issue?
disconnected?

Y Y Y Y
Y Y
Call Lytron for
replacement Replace/reconnect
Check incoming N display board. cable as needed.
power Bad control
Blown fuse?
board?

Y Phase monitor N Phase monitor

Y light red? light orange?
Switch N Faulty on/off
turned off? switch?
Replace fuse. Y Y
Replace control
Y board. Call Lytron.
board (#230-1104).
Y Call Lytron.
Correct
Reference
phase
monitor
Section
relay6.2
setting
Turn switch to
Call Lytron for of Service
if incorrect.
Manual.
on position.
replacement on/off Reset switch on
switch. rear of unit.

41 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Field Failure Unit Turns Off. System Error.
NO DISPLAY

N N N N N Ribbon cable
No power On/off switch Control board Bad display Phase monitor
damaged/
from PDB? issue? issue? board? issue?
disconnected?

Y Y Y
Phase is Y
Y Y
incorrect
Call Lytron for
replacement Replace/reconnect
Check incoming N display board. cable as needed.
power Bad control
Blown fuse?
board?

Y Phase monitor N Phase monitor

Y light red? light orange?
Switch N Faulty on/off
turned off? switch?
Replace fuse. Y Y
Replace control
Y board. Call Lytron.
board (#230-1104).
Y Call Lytron.
Correct
Reference
phase
monitor
Section
relay6.2
setting
Turn switch to
Call Lytron for of Service
if incorrect.
Manual.
on position.
replacement on/off Reset switch on
switch. rear of unit.

42 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Field Failure Unit Turns Off. System Error.
NO DISPLAY

N N N N N Ribbon cable
No power On/off switch Control board Bad display Phase monitor
damaged/
from PDB? issue? issue? board? issue?
disconnected?

High press cut-

Y Y out
Y switch Y
Y Y
tripped.
Call Lytron for
replacement Replace/reconnect
Check incoming N display board. cable as needed.
power Bad control
Blown fuse?
board?

Y Phase monitor N Phase monitor

Y light red? light orange?
Switch N Faulty on/off
turned off? switch?
Replace fuse. Y Y
Replace control
Y board. Call Lytron.
board (#230-1104).
Y Call Lytron.
Correct phase
monitor relay setting
Turn switch to
Call Lytron for if incorrect.
on position.
replacement on/off Reset switch on
switch. rear of unit.

43 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Field Failure Unit Turns Off. System Error.
High Pressure Cut-Out
NO DISPLAY
If the pressure within the refrigeration circuit raises above 450 PSI the refrigeration system will shut down.
• Possible causes: - Dirty/blocked condenser
* Clean out condensor
- High ambient temperature
* Requirement= <35° C @ sea level
= <27° C @ 1200 m
N N = <20° C @ 3000 m N N
Phase monitor
N Ribbon cable
No power On/off switch Control board Bad display damaged/
- Insufficient clearance around chiller to allow for proper ventilation board?
issue? issue?
from PDB? issue? disconnected?
* Room w/ ambient temperature less than or equal to 77° F (25° C)
- front & back = 5 inches (or greater)
- 1 side = 16 inches (orY greater) Y Y Y
Y * Room
Y w/ ambient temperature 77° F (25° C) - 104° F (40° C)
- front & back = 16 inches (or greater) Call Lytron for
- 1 side = 33 inches (or greater) replacement Replace/reconnect
Check incoming - Fan failure N display board. cable as needed.
power Bad control
* Check for blockagesBlown
& fanfuse?
errors board?

• If high pressure switch cut-out trips: - Identify cause

Y Phase monitor N Phase monitor
- Correct problem Y light red? light orange?
Switch N - Press the reset button on
Faulty on/off
turned off? the high-pressure cut-out
switch?
Replace fuse. Y Y
Replace control
Y board.
Y

Reference
Section 6.2
Turn switch to
Call Lytron for of Service Manual.
on position.
replacement on/off Reset switch on
switch. rear of unit.

44 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Field Failure Unit Turns Off. System Error.
The system is shipped for 60 Hz operation
NO DISPLAY
(480V). If the system will be run at 50HZ
(380V), a few changes need to be made. * A switch nearest the numbers is
• Disconnect the 480/400V power ON for all DIP switches.
from the system
• Remove the rear access panel from • After DIP has been set, close
the chiller cover
• Change theN switch in the middle ofN N N• When toggle switches
N areRibbon
set cable
No power On/off switch Control board Bad display Phase monitor
the rear electrical bracket to the properly, issue?
with correct voltagedamaged/
from PDB? issue? issue? board?
380V~50 Hz setting (See Figure) applied, & L1,L2, & L3 aredisconnected?
properly sequenced on the terminal
• Open the cover on the phase monitor Y block, there will be 1 green & 1
Y Y Y
relay at
Y the back of the chiller. Y
It can be yellow light illuminated on the
either of the 2 types shown below: phase monitoring relay. If there is
Call Lytron for
replacement
a problem, 1 green & 1 redReplace/reconnect
light
Check incoming N display board. will be illuminated on the relay.
cable as needed.
power Bad control
Blown fuse?
board? • Reassemble the rear access panel
to the chiller.

Y Phase monitor N Phase monitor

Y light red? light orange?
Switch N Faulty on/off
turned off? switch?
The DIP switches inside the cover will be set as: Replace fuse. Y Y
DPDT Relay Replace control
Y board.
Y

* Potentiometer for ASY= 10 * Potentiometer for DELAY1= 3 Correct phase

* Potentiometer for Over/Under Volage=10 * Potentiometer for DELAY1= 3 monitor relay setting
Turn switch to
Call Lytron for if incorrect.
on position.
replacement on/off Reset switch on
SPDT Relay
switch. rear of unit.

* Potentiometer for ASY= 10 * Potentiometer for DELAY= 3

45 /
GE Title or job number /
12/02/22
 Back to T.O.C.
Field Failure
BLOWING FUSES

N
Loose N N N
Spikes in incoming Blown/ Shorted Pump Motor
connections in Bad Compressor?
power? Capicitors? Failure?
PDB?

Y Y Y Y

Y
Reconnect Remove
Remove&&replace
replace Replace chiller.
connections capacitors.
capacitors.Call Lytron.

N
Pump Siezed? Motor failed?

Check iSense.
Y Y
Perform power &
grounding audit
Change
pump/motor kit.
46 /
GE Title or job number /
12/02/22
 Back to T.O.C.
Field Failure
BLOWING FUSES

N
Loose N N N
Spikes in incoming Blown/ Shorted Pump Motor
connections in Bad Compressor?
power? Capicitors? Failure?
PDB?

Y Y Y Y

Y
Reconnect Remove
Remove&&replace
replace Replace chiller.
connections capacitors.
capacitors.Call Lytron.

N
Pump Siezed? Motor failed?

Check iSense.
Y Y
Perform power &
grounding audit
Change
pump/motor kit.
47 /
GE Title or job number /
12/02/22
 Back to T.O.C.
Field Failure
BLOWING FUSES

N
Loose N N N
Spikes in incoming Blown/ Shorted Pump Motor
connections in Bad Compressor?
power? Capicitors? Failure?
PDB?

Y Y Y Y

Y
Reconnect Remove
Remove&&replace
replace Replace chiller.
connections capacitors.
capacitors.Call Lytron.

N
Pump Siezed? Motor failed?

Check iSense.
Y Y
Perform power &
grounding audit
Change
pump/motor kit.
48 /
GE Title or job number /
12/02/22
 Back to T.O.C.

Field Failure Turn off the chiller. Remove the front

NOISY panel. Vacuum or gently brush out dust.

N N Noise from
Compressor filter/ pressure
Noisy fan?
dropped phase?
relief valve?

Y
Y Y
N
N Blocked
Blocked
airflow? condensor? Replace chiller.
N
Noisy pump
&/or motor Pressure
Y Y relief valve
open-bubbles in
Remove dust or hose & gushing
Y Obstruction. Fan blade Running fast- noise?
N
imbalance/ 480 V incoming
clogged with w/ switch set
dust? at 50 Hz? Y

See Noisy Pump/ Y Replace filter

Y
Motor element.
Switch set switch
to 60 Hz.

Clean fan blades./

Replace if necessary.
49 /
GE Title or job number /
12/02/22
 Back to T.O.C.
The system is shipped for 60 Hz operation
(480V). If theField
system will be run at 50HZ
Failure
(380V), a few changes need to be made.
NOISY
• Disconnect the 480/400V power
* A switch nearest the numbers is
ON for all DIP switches.
from the system
• Remove the rear access panel from
• After DIP has been set, close
the chiller
cover
• Change the switch in the middle of
• When toggle switches are set
the rear electrical bracket to the N N Noise from
properly, with correct
Compressor voltage
380V~50 Hz setting (See Figure) Noisy fan? filter/ pressure
applied,
dropped & L1,L2, & L3 relief
phase? are valve?
properly sequenced on the terminal
• Open the cover on the phase monitor
block, there will be 1 green & 1
relay at the back of the chiller. It can be Y
Y yellow
Y light illuminated on the
either of the 2 types shown below: N phase monitoring relay. If there is
N
Blocked Blocked a problem, 1 green & 1 red light
airflow? condensor? willReplace
be illuminated
chiller. on the relay.
N • Reassemble the rear access panel
Noisy pump
&/or motor to the chiller. Pressure
Y Y relief valve
open-bubbles in
Remove dust or hose & gushing
Y Obstruction. Fan blade Running fast- noise?
N
The DIP switches inside the cover will be set as: imbalance/ 480 V incoming
clogged with w/ switch set
DPDT Relay
dust? at 50 Hz? Y

See Noisy Pump Y Replace filter

Y
*Potentiometer
Motor.for ASY= 10 * Potentiometer for DELAY1=3 element.
*Potentiometer for Over/Under Voltage=10 * Potentiometer for DELAY1=3 Switch set switch
to 60 Hz.
SPDT Relay
Clean fan blades./
* Potentiometer for ASY= 10 Replace
* Potentiometer for DELAY= if necessary.
3
50 /
GE Title or job number /
12/02/22
 Back to T.O.C.
Steps for Replacing Filter Element:
1. TurnField
offFailure
chiller. Disconnect power to chiller.
2. NOISY
Remove the top cover & right side cover. Remove cap to
tank.
3. Layer paper towels under the filter element. (Fluid will
likely spill.)
4. Locate the pressure relief button on top of the filter
N N Noise from
housing. Cover button with towel & press button briefly Noisy fan?
Compressor filter/ pressure
to relieve any pressure that may be in filter housing. dropped phase?
relief valve?
5. Locate blue filter wrench.
6. Slide wrench up filter housing from the bottom end of Y
Y Y
housing, lock wrench onto ribs located on outside N of
housing. N Blocked
Blocked
7. airflow? condensor?
Slowly turn wrench in a counter clockwise direction until Replace chiller.
N
Noisyfilter-housing
pump body loosens & begins to thread off.
Pressure
8. &/orOnce housing is separated from filter top, remove filter &
motor
relief valve
Y Y
discard. Pour remaining fluid in filter housing body into open-bubbles in
chiller reservoir. Remove dust or hose & gushing
Y Obstruction. Fan blade Running fast- noise?
9. Install replacement element into filter housing body, N
480 V incoming
imbalance/
centering on the ring at the bottom of the housing. clogged with w/ switch set
10. Inspect the o-ring to make sure it is properly seated. Place
dust? at 50 Hz? Y
filter
SeeSee
Noisy
NOISY housing & element on filter top & thread onto
Pump Y
filter
Y Replace filter
top. Using blue filter wrench, tighten filter housing to
PUMP/MOTOR.
Motor. element.
filter top. Switch set switch
to 60 Hz.
11. Connect power. Run chiller briefly & inspect seal
between filter top & filter body for signs of leaking. If
Clean fan blades./
leaking, try to tighten1/8 turn. Replace if necessary.
12. Top off tank with recommended fluid if required, then 51 /
install covers & restart chiller. GE Title or job number /
12/02/22
 Back to Noisy. Back to T.O.C.

Field Failure
NOISY PUMP/MOTOR

N N
N Pump Excessive N
Pump motor N Pump motor N
cavitation/ Pressure drop/ Coupling broken/ Mounts broken
running Pump leak? alignment
low coolant Partially blocked sheared? or worn?
backwards? incorrect ?
level? line?

Y
Y Y Y Y Y Y

Reverse leads to
chiller.Call Lytron Call Lytron for
service. Coolant line replacement
obstructed ? Replace pump/ mounts
motor kit.
Add coolant.

Remove obstruction/
Check for pinched
hoses.
52 /
GE Title or job number /
12/02/22
 Back to Noisy. Back to T.O.C.

Field Failure
NOISY PUMP/MOTOR

N N
N Pump Excessive N
Pump motor N Pump motor N
cavitation/ Pressure drop/ Coupling broken/ Mounts broken
running Pump leak? alignment
low coolant Partially blocked sheared? or worn?
backwards? incorrect ?
level? line?

Y
Y Y Y Y Y Y

Reverse leads to
chiller.Call Lytron Call Lytron for
service. Coolant line replacement
obstructed ? Replace pump
pump/ mounts
motor kit.
kit.
Add coolant.

Remove obstruction/
Check for pinched
hoses.
53 /
GE Title or job number /
12/02/22
 Back to Back to Back to
Low/No Flow Display Errors System Error Back to T.O.C.
Field Failure
TEMPERATURE TOO HOT Ambient N Compressor
tripped thermal
N
temperature
too high? cutoff?
N
Temp.set
Y Y point
incorrect?
Leak in N N N Confirm air
Fans not running/ Pump/flow conditioning
refridgerate
running slow? issues? is functioning. Let unit cool. Check Y
loop?
fan. Check condensor
coil for dust. Clean
Y Y as needed. Adjust Temp.
Y
Set Point.
Do you see any
See LOW/
Replace chiller. pooling of liquid
NO FLOW.
within or outside
the chiller?
380 V N N N N N
N Solenoid valve Error 02?
incoming w/ RTD slid out? Blockages?
Fans clogged? not opening?
Switch set @
60 Hz?

Y Y Y Y Y Y
Y Control board
issue?
Place RTD
back in.
Clean dust. Set switch RTD 0 or
to 50 Hz. Y >200 ohms?
N See Blockages.
Replace control
Board. Y

See Solenoid valve Call Lytron for 54 /

On Too Cold. replacement RTD. GE Title or job number /
12/02/22
 Back to Back to Back to
Low/No Flow Display Errors System Error Back to T.O.C.
* A switch nearest the numbers
Field is
Failure
ON for all DIP switches. The system is shipped for 60 Hz operation
TEMPERATURE TOO HOT (480V). If the system
Ambient N willCompressor
be run at 50HZ
tripped thermal
N

• After DIP has been set, close temperature

(380V), a few changes need to be made.
too high? cutoff?
cover • Disconnect the 480/400V power
N
• When toggle switches are set from the system
Temp.set
properly, with correct voltage • Remove
Y the rear accessYpanel from point
applied, & L1,L2, & L3 are the chiller incorrect?
properly sequenced on the terminalN • Confirm
Change air the switch in the middle of
Leak in N N
block, there will be Fans
refridgerate 1 green &1
not running/ Pump/flow the rear electrical
conditioning bracket to the
yellow light running
illuminated on slow?
the issues? 380V~50
is Hz setting (See
functioning. Figure)
Let unit cool. Check Y
loop?
phase monitoring relay. If there is fan. Check condensor
a problem, 1 green & 1 red light coil for
• Open the cover on the phase dust. Clean
monitor
Y relay. Y as needed. Adjust Temp.
willY be illuminated on the relay at the back of the chiller. It can be
Set Point.
• Reassemble the rear access panel See Low/
either of the 2 types shown below:
toReplace
the chiller.
chiller. No Flow.

380 V N N N N N
N Solenoid valve Error 02?
incoming w/ RTD slid out? Blockages?
Fans clogged? not opening?
Switch set @
60 Hz?
The DIP switches inside the cover will be set as:
Y Y Y Y Y Y
Y DPDT Relay Control board
issue?
Place RTD
back in.
Clean dust. Set switch *Potentiometer for ASY= 10 RTD 0 or
* Potentiometer for DELAY1=3
Y >200 ohms
to 50 Hz. *Potentiometer for Over/Under Voltage=10 N* Potentiometer for DELAY1=3
See Blockages.
Replace control
SPDT Relay Board. Y

See Solenoidfor
* Potentiometer valve
ASY= 10 * Potentiometer
Call Lytron for for DELAY= 3 55 /
On Too Cold. replacement RTD. GE Title or job number /
12/02/22
 Back to Back to Back to
Low/No Flow Display Errors System Error Back to T.O.C.
Field Failure
TEMPERATURE TOO HOT Ambient N Compressor
tripped thermal
N
temperature
too high? cutoff?
N
Temp.set
Y Y point
incorrect?
Leak in N N N Confirm air
Fans not running/ Pump/flow conditioning
refridgerate
running slow? issues? is functioning. Let unit cool. Check Y
loop?
fan. Check condensor
coil for dust. Clean
Y Y as needed. Adjust Temp.
Y
Set Point.
See Low/
Does flow seem
Replace chiller. No Flow. to be less or
running more
slowly than
N
usual?
N N N N
380 V Solenoid valve
N incoming w/ RTD slid out? Error 02? Blockages?
Fans clogged? not opening?
Switch set @
60 Hz?

Y Y Y Y Y Y
Y Control board
issue?
Place RTD
back in.
Clean dust. Set switch RTD 0 or
to 50 Hz. Y >200 ohms?
N See Blockages.
Replace
Replace control
control
Board
Board.(#230-1104).
Call Lytron Y
Call Lytron
See Solenoid valve Call Lytron for 56 /
On TooCold. replacement RTD. GE Title or job number /
12/02/22
 Back to Back to Back to
Low/No Flow Display Errors System Error Back to T.O.C.
Field Failure
TEMPERATURE TOO HOT Ambient N Compressor
tripped thermal
N
temperature
too high? cutoff?
N
Temp.set
Y Y point
incorrect?
Ambient Temperature Requirement:
N Confirm air
Leak in N N
= <35°
refridgerate FansC
not@ sea level Pump/flow
running/ conditioning
running issues? is functioning.
loop? = <27° C @slow?
1200 m Let unit cool. Check Y
fan. Check condensor
= <20° C @ 3000 m coil for dust. Clean
Y Y as needed. Adjust Temp.
Y
Set Point.
See Low/
Replace chiller. No Flow.

380 V N N N N N
N Solenoid valve Error 02?
incoming w/ RTD slid out? Blockages?
Fans clogged? not opening?
Switch set @
60 Hz?

Y Y Y Y Y Y
Y Control board
issue?
Place RTD
back in.
Clean dust. Set switch RTD 0 or
to 50 Hz. Y >200 ohms?
N See Blockages.
Replace
Replace control
control
Board
Board.(#230-1104).
Call Lytron Y
Call Lytron
See Solenoid valve Call Lytron for 57 /
On TooCold. replacement RTD. GE Title or job number /
12/02/22
 Back to Back to Back to
Low/No Flow Display Errors System Error Back to T.O.C.
Field Failure
High Pressure Cut-Out
TEMPERATURE TOO HOT
If the pressure within the refrigeration circuit raises above 450 PSIAmbient
the N Compressor
tripped thermal
N
refrigeration system will shut down. temperature
too high? cutoff?
• Possible causes:
- Dirty/blocked condenser N
* Clean out condenser Temp.set
Y Y point
- High ambient temperature incorrect?
* Requirement= <35° C @ sea level Confirm air
Leak in N N N
Fans not = <27° C @
running/ 1200 m
Pump/flow conditioning
refridgerate
loop? running =
slow?<20° C @ 3000
issues? m is functioning. Let unit cool. Check Y
- Insufficient clearance around chiller to allow for proper fan. Check condensor
coil for dust. Clean
ventilation Y Y as needed. Adjust Temp.
Y
* Room w/ ambient temperature less than or equal to 77° F Set Point.
See LOW/
Replace chiller. (25° C) NO FLOW.
- front & back = 5 inches (or greater)
- 1 side = 16 inches (or greater)
* Room w/ ambient temperature 77° F (25°C)-104° F (40°C)
- front & back = 16 inchesN(or greater)
N N N N
380 V Solenoid valve
N incoming - 1w/side = 33 inchesRTD
(or slid
greater)
out? Error 02? Blockages?
Fans clogged? not opening?
- Fan failure Switch set @
* Check for60blockages
Hz? & fan errors

• If highY pressure switch cut-out

Y trips: Y
- Identify cause Y Y
Control board Y Y
- Correct problem issue?
Place RTD
- Press the reset
back in. button on
Clean dust. Set switch the high-pressure cut-out RTD 0 or
to 50 Hz. Y >200 ohms?
N See Blockages.
Replace
Replace control
control
Board
Board.(#230-1104).
Call Lytron Y
Call Lytron
See Solenoid valve Call Lytron for 58 /
On TooCold. replacement RTD. GE Title or job number /
12/02/22
 Back to Back to Back to
Low/No Flow Display Errors System Error Back to T.O.C.
Field Failure
TEMPERATURE TOO HOT Ambient N Compressor
tripped thermal
N
temperature
too high? cutoff?
N
Temp.set
Y Y point
incorrect?
Leak in N N N Confirm air
refridgerate Fans not running/ Pump/flow conditioning Is the
running slow? issues? is functioning. temperature
Let set
unit cool. Check Y
loop?
fan. Check condensor
at 20°C?
coil for dust. Clean
Y Y as needed. Adjust Temp.
Y
Set Point.
See Low/
Replace chiller. No Flow.

380 V N N N N N
N Solenoid valve Error 02?
incoming w/ RTD slid out? Blockages?
Fans clogged? not opening?
Switch set @
60 Hz?

Y Y Y Y Y Y
Y Control board
issue?
Place RTD
back in.
Clean dust. Set switch RTD 0 or
to 50 Hz. Y >200 ohms?
N See Blockages.
Replace
Replace control
control
Board
Board.(#230-1104).
Call Lytron Y
Call Lytron
See Solenoid valve Call Lytron for 59 /
On TooCold. replacement RTD. GE Title or job number /
12/02/22
 Back to Back to Back to
Low/No Flow Display Errors System Error Back to T.O.C.
Field Failure
TEMPERATURE TOO HOT Ambient N Compressor
tripped thermal
N
temperature
too high? cutoff?
N
Temp.set
Temperature Set Point Y Y point
incorrect?
To change
Leak in N
the temperature N set point the
N
top cover
Confirmofairthe
chiller
has to
refridgerate be
Fans not running/ Pump/flow conditioning
running slow? issues? is functioning. Let unit cool. Check Y
loop?
removed to make the controller board accessible. fan. Check condensor
coil for dust. Clean

Y
Press the Set Ybutton on the board
Y to show the set point as a as needed. Adjust Temp.
Set Point.
blinking number. See LOW/
Replace chiller. NO FLOW.
Press the Up or Down to reach the desired set point.
Press the Set button again to complete setting.
*(Set switch should
380 be
V set at 20 degrees)
N N
Solenoid valve
N N N
N incoming w/ RTD slid out? Error 02? Blockages?
Fans clogged? not opening?
Switch set @
60 Hz?

Y Y Y Y Y Y
Y Control board
issue?
Place RTD
back in.
Clean dust. Set switch RTD 0 or
to 50 Hz. Y >200 ohms?
N See Blockages.
Replace control
Board. Call Lytron Y

See Solenoid valve Call Lytron for 60 /

On TooCold. replacement RTD. GE Title or job number /
12/02/22
 Back to Back to Back to
Low/No Flow Display Errors System Error Back to T.O.C.
Field Failure
TEMPERATURE TOO HOT Ambient N Compressor
tripped thermal
N
temperature
too high? cutoff?
N
Temp.set
Y Y point
incorrect?
Leak in N N N Confirm air
Fans not running/ Pump/flow conditioning
refridgerate
running slow? issues? is functioning. Let unit cool. Check Y
loop?
fan. Check condensor
coil for dust. Clean
Y Y as needed. Adjust Temp.
Y
Set Point.
See Low/
Replace chiller. No Flow.

380 V N N N N N
N Solenoid valve Error 02?
incoming w/ RTD slid out? Blockages?
Fans clogged?
Switch set @
not opening? Check
60 Hz? airflow/fans,
condenser, and
Y Y Y Y Y Y
Y Control board evaporator.
issue?
Place RTD
back in.
Clean dust. Set switch RTD 0 or
to 50 Hz. Y >200 ohms?
N See Blockages.
Replace
Replace control
control
Board
Board.(#230-1104).
Call Lytron Y
Call Lytron
See Solenoid valve Call Lytron for 61 /
On TooCold. replacement RTD. GE Title or job number /
12/02/22
 Back to Back to Back to
Low/No Flow Display Errors System Error Back to T.O.C.
Field Failure
TEMPERATURE TOO HOT Ambient N Compressor
tripped thermal
N
temperature
too high? cutoff?
N
Temp.set
Y Y
Resistance temperature device point
incorrect?
N
(RTD) is readingConfirm
resistance
air
Leak in N N
refridgerate Fans not running/ outside of expected
Pump/flow range.
conditioning
running slow? issues? is functioning. Let unit cool. Check Y
loop?
fan. Check condensor
coil for dust. Clean
Y Y as needed. Adjust Temp.
Y
Set Point.
See LOW/
Replace chiller. NO FLOW.

380 V N N N N N
N Solenoid valve Error 02?
incoming w/ RTD slid out? Blockages?
Fans clogged? not opening?
Switch set @
60 Hz?

Y Y Y Y Y Y
Y Control board
issue?
Place RTD
back in.
Clean dust. Set switch RTD 0 or
to 50 Hz. Y >200 ohms?
N See Blockages..
Replace
Replace control
control
Board
Board.(#230-1104).
Call Lytron Y
Call Lytron
See Solenoid valve Call Lytron for 62 /
On TooCold. replacement RTD. GE Title or job number /
12/02/22
 Back to Back to Back to
Low/No Flow Display Errors System Error Back to T.O.C.
Field Failure
TEMPERATURE TOO HOT Ambient N Compressor
tripped thermal
N
temperature
too high? cutoff?
N
Does control board appear to be damaged or Temp.set
Y Y
malfunctioning? point
incorrect?
Leak in N N N Confirm air
Fans not running/ Pump/flow conditioning
refridgerate
running slow? issues? is functioning. Let unit cool. Check Y
loop?
fan. Check condensor
coil for dust. Clean
Y Y as needed. Adjust Temp.
Y
Set Point.
See Low/
Replace chiller. No Flow..

380 V N N N N N
N Solenoid valve Error 02?
incoming w/ RTD slid out? Blockages?
Fans clogged? not opening?
Switch set @
60 Hz?

Y Y Y Y Y Y
Y Control board
issue?
Place RTD
back in.
Clean dust. Set switch RTD 0 or
to 50 Hz. Y >200 ohms?
N See Blockages..
Replace
Replace control
control
Board
Board.(#230-1104).
Call Lytron Y
Call Lytron
See Solenoid valve Call Lytron for 63 /
On TooCold. replacement RTD. GE Title or job number /
12/02/22
 Back to Back to Back to
Low/No Flow Display Errors System Error Back to T.O.C.
Field Failure
TEMPERATURE TOO HOT Ambient N Compressor
tripped thermal
N
temperature
too high? cutoff?
N
Temp.set
Y Y point
incorrect?
Leak in N N N Confirm air
Fans not running/ Pump/flow conditioning
refridgerate
running slow? issues? is functioning. Let unit cool. Check Y
loop?
fan. Check condensor
coil for dust. Clean
Y Y as needed. Adjust Temp.
Y
Set Point.
See Low/
Replace chiller. No Flow.

380 V N N N N N
N Solenoid valve Error 02?
incoming w/ RTD slid out? Blockages?
Fans clogged? not opening?
Switch set @
60 Hz?

Y Y Y Y Y Y
Y Control board
issue?
Place RTD
back in.
Clean dust. Set switch RTD 0 or
to 50 Hz. Y >200 ohms?
N See Blockages..
Replace
Replace control
control
Board
Board.(#230-1104).
Call Lytron Y
Call Lytron
See Solenoid valve Call Lytron for 64 /
On TooCold. replacement RTD. GE Title or job number /
12/02/22
 Back to Back to Back to
Low/No Flow Display Errors System Error Back to T.O.C.
Field Failure
TEMPERATURE TOO HOT Ambient N Compressor
tripped thermal
N
temperature
too high? cutoff?
N
Temp.set
Y Y point
incorrect?
Leak in N N N Confirm air
Fans not running/ Pump/flow conditioning
refridgerate
running slow? issues? is functioning. Let unit cool. Check Y
loop?
fan. Check condensor
coil for dust. Clean
Y Y as needed. Adjust Temp.
Y
Set Point.
See Low/
Replace chiller. No Flow.

380 V N N N N N
N Solenoid valve Error 02?
incoming w/ RTD slid out? Blockages?
Fans clogged? not opening?
Switch set @
60 Hz?

Y Y Y Y Y Y
Y Control board
issue?
Place RTD
back in.
Clean dust. Set switch RTD 0 or
to 50 Hz. Y >200 ohms?
N See Blockages.
Replace
Replace control
control
Board
Board.(#230-1104).
Call Lytron Y
Call Lytron
See Solenoid valve Call Lytron for 65 /
On TooCold. replacement RTD. GE Title or job number /
12/02/22
 Back to Back to T.O.C.
Field Failure Too Hot.
BLOCKAGES Check airflow/fans,
condenser, &
(TEMPERATURE TOO HOT) evaporator.

Blockages?

N
N
Condenser? Air Flow/ Fans? Evaporator?

Y Y Y

Remove blockages/ Replace fans. Call Lytron service.

66 /
GE Title or job number /
12/02/22
 Back to Back to T.O.C.
Field Failure Too Hot.
BLOCKAGES
Turn off the chiller. Remove the front
(TEMPERATURE TOO HOT) panel. Vacuum or gently brush out dust.

Blockages?

N
N
Condenser? Air Flow / fans? Evaporator?

Y Y Y

Remove blockages/ Replace fans. Call Lytron service.

67 /
GE Title or job number /
12/02/22
 Back to Back to T.O.C.
Field Failure Too Hot.
BLOCKAGES
(TEMPERATURE TOO HOT)

Blockages?

N
N
Condensor? Air Flow/ Fans? Evaporator?

Y Y Y

Remove blockages/ Replace fans. Call Lytron service.

68 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Too Hot System Error
Field Failure
TEMPERATURE TOO COLD

Is the
temperature set
at 20°C?

Temperature N N N
RTD slid Ambient room Solenoid valve
set point out? too cold? problem?
incorrect?

Y Y Y
Y

Raise room
temperature.
Place RTD back Is green light N
on front panel Solenoid valve
Adjust Temp. In. Problem
always on? stuck open. Tap
Set Point. continues?
on valve.

Y
Y

Bad control board Change chiller.

or RTD.
Replace control board
(#230-1104).Call
or
(call
RTD. Lytron.
Lytron) or RTD.
or RTD. 69 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Too Hot System Error
Field Failure
TEMPERATURE TOO COLD

Temperature Set Point

To change the temperature set point the top cover of the chiller has to
be removed to make the controller board accessible.
Press the Set button on the board to show the set point as a blinking
number.
N N
Temperature RTD slid Press the Up orAmbient
Downroom to reachN the desired set point.
Solenoid valve
set point out? too cold? problem?
incorrect? Press the Set button again to complete setting.
*(Set switch should be set at 20 degrees)
Y Y Y
Y

Raise room
temperature.
Place RTD back Is green light N
on front panel Solenoid valve
Adjust Temp. In. Problem
always on? stuck open. Tap
Set Point. continues?
on valve.

Y
Y

Bad control board Change chiller.

or RTD.
Replace control board
(#230-1104).Call Lytron.
or RTD. 70 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Too Hot System Error
Field Failure
TEMPERATURE TOO COLD

Temperature N N N
RTD slid Ambient room Solenoid valve
set point out? too cold? problem?
incorrect?

Y Y Y
Y

Raise room
temperature.
Place RTD back Is green light N
on front panel Solenoid valve
Adjust Temp. In. Problem
always on? stuck open. Tap
Set Point. continues?
on valve.

Y
Y

Bad control board Change chiller.

or RTD.
Replace control board
(#230-1104).Call
or
(call
RTD. Lytron.
Lytron) or RTD.
or RTD. 71 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Too Hot System Error
Field Failure
TEMPERATURE TOO COLD
Ambient Temperature Requirement:
= <35° C @ sea level
= <27° C @ 1200 m
= <20° C @ 3000 m

Temperature N N N
RTD slid Ambient room Solenoid valve
set point out? too cold? problem?
incorrect?

Y Y Y
Y

Raise room
temperature.
Place RTD back Is green light N
on front panel Solenoid valve
Adjust Temp. In. Problem
always on? stuck open. Tap
Set Point. continues?
on valve.

Y
Y

Bad control board Change chiller.

or RTD.
Replace control board
(#230-1104).Call
or
(call
RTD. Lytron.
Lytron) or RTD.
or RTD. 72 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Too Hot System Error
Field Failure
TEMPERATURE TOO COLD

Temperature N N N
RTD slid Ambient room Solenoid valve
set point out? too cold? problem?
incorrect?

Y Y Y
Y

Raise room
temperature.
Place RTD back Is green light N
on front panel Solenoid valve
Adjust Temp. In. Problem
always on? stuck open. Tap
Set Point. continues?
on valve.

Y
Y

Bad control board Change chiller.

or RTD.
Replace control board
(#230-1104).Call
or
(call
RTD. Lytron.
Lytron) or RTD.
or RTD. 73 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Too Hot System Error
Field Failure
TEMPERATURE TOO COLD

Temperature N N N
RTD slid Ambient room Solenoid valve
set point out? too cold? problem?
incorrect?

Y Y Y
Y

Raise room
temperature.
Place RTD back Is green light N
on front panel Solenoid valve
Adjust Temp. In. Problem
always on? stuck open. Tap
Set Point. continues?
on valve.

Y
Y

Bad control board Change chiller.

or RTD.
Replace control board
(#230-1104).Call
or
(call
RTD. Lytron.
Lytron) or RTD.
or RTD. 74 /
GE Title or job number /
12/02/22
 Back to Back to Back to T.O.C.
Too Hot System Error
Field Failure
TEMPERATURE TOO COLD

Control Board

Temperature N N N
RTD slid Ambient room Solenoid valve
set point out? too cold? problem?
incorrect?

Y Y Y
Y

Raise room
temperature.
Place RTD back Is green light N
on front panel Solenoid valve
Adjust Temp. In. Problem
always on? stuck open. Tap
Set Point. continues?
on valve.

Y
Y

Bad control board Change chiller.

or RTD.
Replace control board
or RTD.
75 /
GE Title or job number /
12/02/22
 Back to Back to Back to
Field Failure Too Hot Display Errors System Error Back to T.O.C.
LOW/ NO FLOW
N
Incorrect N N
Pump motor
pump pressure Kinked hose?
relief valve running
backwards?
setting?
N N
N N
Low level/ Bad Y Y
Clogged filter? Phase Issue? Y
Air in system? flow switch?
Correct setting
Y
to 225 psi. Reverse leads. Remove
obstruction/
Y Y Y Y Check for
pinched hoses.
Replace filter
Element.
Add coolant to
~1 in. below Back to N N N N
reservoir cap. Worn out pump? Broken/sheared
Too Hot Bad motor?
coupling?
Measure flow.

N Y
Bad phase Y Y
Loss of phase?
monitor?
N
Greater than
9.5 LPM
Y
(2.5 GPM)? Y

Y Move two leads /

Check fuses in PDB. Replace pump/
Replace flow motor kit.
Replace phase
switch.
monitor.
76 /
GE Title or job number /
12/02/22
 Back to Back to Back to
Field Failure Too Hot Display Errors System Error Back to T.O.C.
LOW/ NO FLOW
N
Incorrect N N
Pump motor
pump pressure Kinked hose?
relief valve running
backwards?
setting?
N N
N N
Low level/ Bad Y Y
Clogged filter? Phase Issue? Y
Air in system? flow switch?
Correct setting Reverse leads
Y
to 225 psi. to chiller. Remove
obstruction/
Y Y Y Y Check for
pinched hoses.
Replace filter
Element.
Add coolant to
~1 in. below Back to N N N N
reservoir cap. Worn out pump? Broken/sheared
Too Hot Bad motor?
coupling?
Measure flow.

N Y
Bad phase Y Y
Loss of phase?
monitor?
N
Greater than
9.5 LPM
Y
(2.5 GPM)? Y

Y Move two leads

incoming
/ leads /
Check fuses in PDB. Replace pump/
Replace flow motor kit.
Replace phase
switch.
monitor.
77 /
GE Title or job number /
12/02/22
 Back to Back to Back to
Field Failure Too Hot Display Errors System Error Back to T.O.C.
LOW/ NO FLOW Replacing Flow Switch:
1. Turn chiller off. Disconnect power to the chiller.
2. Remove the top & side covers of the chiller. N
3. Locate the flow switch.
Incorrect N
Pump motor
N
pump pressure
4. Disconnect supply relief
& return
valve lines to chiller.
running Kinked hose?
backwards?
5. Drain coolant from chiller.
setting? Ensure reservoir is empty.

N N
N 6. Disconnect
N flow switch wires from mating terminals.
Low level/ Bad Y Y
Clogged filter? Phase Issue? Y
Air in system? flow switch?
Y
NOTE: If flow switch is not leaking
Correct setting at hose fittings, gently
unscrew switch mechanism by turningReverse
to 225 psi. leads.
counter Remove
clockwise
obstruction/
Y Y Y 1/8
Y turn & lift out. Check for
* Replace switch mechanism into body. Ensure o-ring is seated pinched hoses.
Replace filter properly.
Element.
Add coolant to
* Replace switch wires to mating terminals.
~1 in. below * Proceed to StepBack
9. to N N N N
reservoir cap. Worn out pump? Broken/sheared
Too Hot Bad motor?
coupling?
Measure flow. 7. Unscrew hoses from flow switch body.
8. N
Replace flow switch. Clean threads of fittings & apply
Y
Bad phase thread-seal
Loss of phase?
or use Teflon tape to seal joint.Y Do not allow Y
monitor?
N Teflon tape to produce over end of fittings as this may
Greater than
9.5 LPM
damage the pump.
Y 9. Fill reservoir with coolant. Connect supply & return lines to
(2.5 GPM)? Y
chiller.
Y 10. Connect power
Move two leads / to the chiller, turn on & verify no leaks.
Check fuses in PDB. Replace pump/
Replace flow motor kit.
Replace phase
switch.
monitor.
78 /
GE Title or job number /
12/02/22
 Back to Back to Back to
Field Failure Too Hot Display Errors System Error Back to T.O.C.
LOW/ NO FLOW
N
Incorrect N N
Pump motor
pump pressure Kinked hose?
relief valve running
backwards?
setting?
N N
N N
Low level/ Bad Y Y
Clogged filter? Phase Issue? Y
Air in system? flow switch?
Correct setting Reverse leads
Y
to 225 psi. to chiller. Remove
obstruction/
Y Y Y Y Check for
pinched hoses.
Replace filter
Element.
Add coolant to
~1 in. below Back to N N N N
reservoir cap. Worn out pump? Broken/sheared
Too Hot Bad motor?
coupling?
Measure flow.

N Y
Bad phase Y Y
Loss of phase?
monitor?
N
Greater than
9.5 LPM
Y
(2.5 GPM)? Y

Y Move two leads /

Check fuses in PDB. Replace pump/
Replace flow motor kit.
Replace phase
switch.
monitor.
79 /
GE Title or job number /
12/02/22
 Back to Back to Back to
Field Failure Too Hot Display Errors System Error Back to T.O.C.
Steps for Replacing Filter Element:
LOW/ NO FLOW 1. Turn off chiller. Disconnect power to chiller.
2. Remove the top cover & right side cover. Remove cap to
tank. N
Incorrect N
3. Layer paper towels under Nthe filter
pump pressure
Pumpelement.
motor (Fluid will
running Kinked hose?
likely spill.) relief valve
backwards?
4. Locate the pressure setting?
relief button on top of the filter
N N
N N housing. Cover button with towel & press Y
button briefly
Low level/ Bad Phase Issue? Y
Air in system? flow switch?
Clogged filter? to relieve any pressure that may be in filter housing.Y
Y 5. Locate blue filter
Correctwrench.
setting
Reverse leads.
to 225 psi. Remove
6. Slide wrench up filter housing from the bottom end of
obstruction/
Y Y Y Y housing, lock wrench onto ribs located on outsideCheck of for
pinched hoses.
housing.
Replace filter 7. Slowly turn wrench in a counter clockwise direction until
Element.
Add coolant to filter-housing body loosens & begins to thread off.
~1 in. below 8. Once housing
Back to is separated
N from filter
N top, removeNfilter & N
reservoir cap. Worn out pump? Broken/sheared
discard. Too Hot remaining
Pour fluid in filterBad motor? body into
housing coupling?
Measure flow. chiller reservoir.
N9. Install replacement element Y into filter housing body,
Y
Bad phase
Loss centering
of phase? on the ring at the bottom of the housing. Y
monitor?
Greater than
N 10. Inspect the o-ring to make sure it is properly seated. Place
9.5 LPM filter housing & element on filter top & thread onto filter
Y
(2.5 GPM)? top.Y Using blue filter wrench, tighten filter housing to
filter top.
Move two leads /
Y 11.CheckConnect power. Run chiller briefly Replace
fuses in PDB.
& inspect
pump/seal
Replace flow between filter top & filter body for signs of leaking. If
motor kit.
Replace phase
switch.
monitor. leaking, try to tighten1/8 turn.
12. Top off tank with recommended fluid if required, then 80 /
install covers & restart chiller. GE Title or job number /
12/02/22
 Back to Back to Back to
Field Failure Too Hot Display Errors System Error Back to T.O.C.
LOW/ NO FLOW
N
Incorrect N N
Pump motor
pump pressure Kinked hose?
relief valve running
backwards?
setting?
N N
N N
Low level/ Bad Y Y
Clogged filter? Phase Issue? Y
Air in system? flow switch?
Correct setting Reverse leads
Y
to 225 psi. to chiller. Remove
obstruction/
Y Y Y Y Check for
pinched hoses.
Replace filter
Element.
Add coolant to
~1 in. below Back to N N N N
reservoir cap. Worn out pump? Broken/sheared
Too Hot Bad motor?
coupling?
Measure flow.

N Y
Bad phase Y Y
Loss of phase?
monitor?
N
Greater than
9.5 LPM
Y
(2.5 GPM)? Y

Y Move two leads

incoming
/ leads /
Check fuses in PDB. Replace pump/
Replace flow motor kit.
Replace phase
switch.
monitor.
81 /
GE Title or job number /
12/02/22
 Back to Back to Back to
Field Failure Too Replacing
Hot Phase
Display ErrorsMonitor:
System Error Back to T.O.C.
LOW/ NO FLOW 1. Turn chiller off. Disconnect power to the chiller.
2. Remove rear access panel of the chiller.
3. Locate the phase monitoring relay. N
4. Note location of wires.
Incorrect N
Each is labeled N with position on
Pump motor
relay. pump pressure running Kinked hose?
5. relief valve
Remove wires from each terminal.
backwards?
setting?
N
6. Remove
N
relay from bracket by pivoting component on
N N
Low level/ Bad Phase Issue?
edge nearest theY connectors for L1, Y L2, L3.
Clogged filter? Y
Air in system? flow switch? 7. Install new relay by placing edge with connectors L1,
Correct setting
Y L2, L3tointo bracket & carefully
225 psi. pressing
Reverse leads. component
Remove onto
rail. It should “click” into place. obstruction/
Y Y Y Y Check for
8. Make sure settings of the phase monitoring relay are
pinched hoses.
Replace filter
correct.
Element. 9. Replace the wires. Ensure placement is as noted on
Add coolant to wires. N
~1 in. below Back to N N turn on & verify N
reservoir cap. 10. Connect
Too Hot
power to the chiller,
Worn out pump?
operation
Broken/sheared
Bad motor?
by allowing unit to run for 20 minutes. Set point should
coupling?
Measure flow.
be reached within this time.
N 11. Replace rear access Y panel.
Y Y
Bad phase
Loss of phase?
monitor?
N
Greater than
9.5 LPM
Y
(2.5 GPM)? Y

Y Move two incoming leads /

Check fuses in PDB. Replace pump/
Replace flow motor kit.
Replace phase
switch.
monitor.
82 /
GE Title or job number /
12/02/22
 Back to Back to Back to
Field Failure Too Hot Display Errors System Error Back to T.O.C.
LOW/ NO FLOW
N
Incorrect N N
Pump motor
pump pressure Kinked hose?
relief valve running
backwards?
setting?
N N
N N
Low level/ Bad Y Y
Clogged filter? Phase Issue? Y
Air in system? flow switch?
Correct setting Reverse leads
Y
to 225 psi. To chiller. Remove
obstruction/
Y Y Y Y Check for
pinched hoses.
Replace filter
Element.
Add coolant to
~1 in. below N N N
reservoir cap. Worn out pump? Broken/sheared
Bad motor?
coupling?
Measure flow.

N Y
Bad phase Y Y
Loss of phase?
monitor?
N
Greater than
9.5 LPM
Y
(2.5 GPM)? Y

Y Move two leads

incoming
/ leads /
Check fuses in PDB. Replace pump/
Replace flow motor kit.
Replace phase
switch.
monitor.
83 /
GE Title or job number /
12/02/22
 Back to Back to Back to
Field Failure Too Hot Display Errors System Error Back to T.O.C.
LOW/ NO FLOW
N
Incorrect N N
Pump motor
pump pressure Kinked hose?
relief valve running
backwards?
setting?
N N
N N
Low level/ Bad Y Y
Clogged filter? Phase Issue? Y
Air in system? flow switch?
Correct setting Reverse leads
Y
to 225 psi. to chiller. Remove
obstruction/
Y Y Y Y Check for
pinched hoses.
Replace filter
Element.
Add coolant to
~1 in. below N N N N
reservoir cap. Worn out pump? Broken/sheared
Bad motor?
coupling?
Measure flow.

N Y
Bad phase Y Y
Loss of phase?
monitor?
N
Greater than
9.5 LPM
Y
(2.5 GPM)? Y

Y Move two leads

incoming
/ leads /
Check fuses in PDB. Replace pump/
Replace flow motor kit.
Replace phase
switch.
monitor.
84 /
GE Title or job number /
12/02/22
 Back to Back to Back to
Field Failure Too Hot Display Errors System Error Back to T.O.C.
LOW/ NO FLOW
N
Incorrect N N
Pump motor
pump pressure Kinked hose?
relief valve running
backwards?
setting?
N N
N N
Low level/ Bad Y Y
Clogged filter? Phase Issue? Y
Air in system? flow switch?
Correct setting Reverse leads
Y
to 225 psi. to chiller. Remove
obstruction/
Y Y Y Y Check for
pinched hoses.
Replace filter
Element.
Add coolant to
~1 in. below N N N
reservoir cap. Worn out pump? Broken/sheared
Bad motor?
coupling?
Measure flow.

N Y
Bad phase Y Y
Loss of phase?
monitor?
N
Greater than
9.5 LPM
Y
(2.5 GPM)? Y

Y Move two leads

incoming
/ leads /
Check fuses in PDB. Replace pump/
Replace flow motor kit.
Replace phase
switch.
monitor.
85 /
GE Title or job number /
12/02/22
 Field Failure Back to T.O.C.

DISCOLORED WATER

See instructions included with the

coolant kit (2286434INS).

N N N
New filter Pump Tube fitting
Algae in water?
neeeded? cavitation? degrading?

Y Y Y Y

Add coolant/
Replace pump/ Replace tube
Flush the system. motor kit. fitting.

Replace filter.

86 /
GE Title or job number /
12/02/22
 Field Failure Back to T.O.C.

DISCOLORED WATER

N N N
New filter Pump Tube fitting
Algae in water?
neeeded? cavitation? degrading?

Y Y Y Y

Add coolant/
Replace pump/ Replace tube
Flush the system. motor kit. fitting.

Replace filter.

87 /
GE Title or job number /
12/02/22
 Field Failure Back to T.O.C.
Steps for Replacing Filter Element:
DISCOLORED WATER 1. Turn off chiller. Disconnect power to chiller.
2. Remove the top cover & right side cover. Remove
cap to tank.
3. Layer paper towels under the filter element. (Fluid
will likely spill.)
4. Locate the pressure relief button on top of the filter
housing. Cover button with towel & press button
briefly to relieve any pressure that may be in filter
housing.
5. Locate blue filter wrench.
6. Slide wrench up filter housing from the bottom end
N N of housing, lockN wrench onto ribs located on outside
New filter Pump Tube fitting
Algae in water?
neeeded?
of cavitation?
housing. degrading?
7. Slowly turn wrench in a counter clockwise direction
until filter-housing body loosens & begins to thread
Y
off. Y Y
Y
8. Once housing is separated from filter top, remove
filter & discard. Pour remaining fluid in filter
housing body into chiller reservoir.
Add coolant/
9. Install replacement element intoReplace
Replace pump/ filter tube
housing body,
motor kit. fitting.
Flush the system. centering on the ring at the bottom of the housing.
10. Inspect the o-ring to make sure it is properly seated.
Replace filter. Place filter housing & element on filter top & thread
onto filter top. Using blue filter wrench, tighten
filter housing to filter top.
11. Connect power. Run chiller briefly & inspect seal
between filter top & filter body for signs of leaking.
If leaking, try to tighten1/8 turn.
12. Top off tank with recommended fluid if required, 88 /
then install covers & restart chiller. GE Title or job number /
12/02/22
 Field Failure Back to T.O.C.

DISCOLORED WATER

N N N
New filter Pump Tube fitting
Algae in water?
neeeded? cavitation? degrading?

Turbulence Yin water can wear down the

Y pump and cause failure. Y Y

Add coolant/
Replace pump/ Replace tube
Flush the system. motor kit. fitting.

Replace filter.

89 /
GE Title or job number /
12/02/22
 Field Failure Back to T.O.C.

LEAKING UNIT

N
Filter leaking
Leaking pump?
fluid?

Y Y

Loose
connection b/t
filter body &
head?
Pump shaft
Y seals worn?

N O-ring not seated

O-ring damaged ? Replace pump
pump/mtor
kit. kit.
properly ?

Y Y
Reseat o-ring and thread filter
Replace o-ring. body to filter head. Tightern
with blue filter wrench.
90 /
GE Title or job number /
12/02/22
 Field Failure
UNIT TURNS OFF
* A switch nearest the numbers is
AFTER RUNNING
ON for all DIP switches.
• After DIP has been set, close
cover
• When toggle switches are set
properly, with correct voltage
applied, & L1,L2, & L3 are
properly sequenced on the terminal
block, there will be 1 green & 1
yellow light illuminated on the
phase monitoring relay. If there
N is
Power
a problem, 1 interruption?
green & 1 red light
will be illuminated on the relay.
• Reassemble the rear access panel
to the chiller.
Y Y
Check phase loss relay for
error light.
The system is shipped for 60 Hz operation Back to T.O.C.
(480V). If the system will be run at 50HZ
(380V), a few changes need to be made.
• Disconnect the 480/400V power
from the system
• Remove the rear access panel from
the chiller
• Change the switch in the middle of
the rear electrical bracket to the
380V~50 Hz setting (See Figure)
• Open the cover on the phase monitor
relay at the back of the chiller. It can be
High
temperature &
either Nof the 2 types shown High
below:
pressure
low flow? cut-out?
(Err06)
Y
The DIP switches inside the cover will be set as:
See Display Errors.
DPDT Relay Remove dust/
Airflow obstrctions
Reset cut-off switch.
*Potentiometer for ASY= 10 * Potentiometer for DELAY1=3
*Potentiometer for Over/Under Voltage=10 * Potentiometer for DELAY1=3
SPDT Relay
* Potentiometer for ASY= 10 * Potentiometer for DELAY= 3
91 /
GE Title or job number /
12/02/22
 Field Failure Back to T.O.C.

UNIT TURNS OFF

AFTER RUNNING

Temperature too high/

Flow too low. Verify that
pump, compressor, & fans
are working properly

N High N
Power temperature & High pressure
interruption? low flow? cut-out?
(Err06)

Y Y Y

Check phase loss relay for See Display Errors.

error light. Remove dust/
Airflow obstrctions
Reset cut-off switch.

92 /
GE Title or job number /
12/02/22
 Field Failure Back to T.O.C.

UNIT TURNS OFF High Pressure Cut-Out

If the pressure within the refrigeration circuit raises above 450 PSI the
AFTER RUNNING
refrigeration system will shut down.
• Possible causes:
- Dirty/blocked condenser
* Clean out condenser
- High ambient temperature
* Requirement= <35° C @ sea level
= <27° C @ 1200 m
= <20° C @ 3000 m
- Insufficient clearance around chiller to allow for proper ventilation
* Room w/ ambient temp. less than or equal to 77°F (25°C)
High
Power -Nfront & back = 5temperature N
inches (or&greater) High pressure
interuption? - 1 side = 16 inches low
(or flow?
greater) cut-out?
* Room w/ ambient temperature 77°(Err06)F (25° C) - 104° F (40° C)
- front & back = 16 inches (or greater)
- 1 side = 33 inches (or greater)
Y Y Y
- Fan failure
* Check for blockages & fan errors

• If high pressure switch cut-out trips: - Identify cause

Check phase loss relay for - Correct
See problem
Display Errors.
error light. Have electrician - Press the reset button on Remove dust/
check unit. Airflow obstrctions
the high-pressure cut-out
Reset cut-off switch.

93 /
GE Title or job number /
12/02/22
 Field Failure Back to T.O.C.

COMPRESSOR SHUTS-OFF Turn off the chiller. Remove the front

PUMP WORKS, FANS WORK panel. Vacuum or gently brush out dust.

Thermal
N
overload turns Compressor
compressor failure?
off?

Y
Y

N Ambient N High pressure

Blocked temperature too cut-out
condenser? high? inoperative? Replace Chiller.

Y Y Y

Call Lytron for high

Clean coil. pressure cut-out switch.

Ventilate room/move
chiller to improve
airflow. Compressor will
restart in 30 mins.

94 /
GE Title or job number /
12/02/22
 Field Failure Back to T.O.C.

COMPRESSOR SHUTS-OFF
PUMP WORKS, FANS WORK

ThermalAmbient
N
Temperature Requirement:
overload turns = <35° C @ sea level Compressor
compressor failure?
off? = <27° C @ 1200 m
= <20° C @ 3000 m
Y
Y

N Ambient N High pressure

Blocked temperature too cut-out
condenser? high? inoperative? Replace Chiller.

Y Y Y

Call Lytron for high

Clean coil. pressure cut-out switch.

Ventilate room/move
chiller to improve
airflow. Compressor will
restart in 30 mins.

95 /
GE Title or job number /
12/02/22
 Field Failure Back to T.O.C.

COMPRESSOR SHUTS-OFF
PUMP WORKS, FANS WORK

Thermal
N
overload turns Compressor
- Insufficient clearance around chiller to allow
compressor for proper ventilation
failure?
off? * Room w/ ambient temp. less than or equal to 77°F (25°C)
- front & back = 5 inches (or greater)
Y
- 1 side = 16 inches (or greater)
Y
* Room w/ ambient temperature 77° F (25° C) - 104° F (40° C)
- front & back = 16 inches (or greater)
Blocked
N Ambient - 1 side = 33 inches (or greater)
N High pressure
temperature too cut-out
condenser? high? inoperative? Replace Chiller.

Y Y Y

Call Lytron for high

Clean coil. pressure cut-out switch.

Ventilate room/move
chiller to improve
airflow. Compressor will
restart in 30 mins.

96 /
GE Title or job number /
12/02/22
 Field Failure Back to T.O.C.

COMPRESSOR SHUTS-OFF
PUMP WORKS, FANS WORK
High Pressure Cut-Out
If the pressure within the refrigeration circuit raises above
450 PSI the refrigeration system will shut down.
• Possible causes:
- Dirty/blocked condenser
* Clean out condenser Thermal
N
- High ambient temperature overload turns Compressor
* Requirement= <35° C @ sea level compressor failure?
off?
= <27° C @ 1200 m
= <20° C @ 3000 mY
- Insufficient clearance around chiller to allow for Y
proper ventilation
* Room w/ ambient temp. less than or equal
to 77°F (25°C) N Ambient N High pressure
Blocked
- front & back = 5 inches (ortemperature
greater) too cut-out
condensor?
- 1 side = 16 inches (or greater) high? inoperative? Replace Chiller.
* Room w/ ambient temperature 77° F (25°
C) - 104° F (40°
Y C) Y
Y
- front & back = 16 inches (or greater)
- 1 side = 33 inches (or greater)
- Fan failure Call Lytron for high
* Check for Clean
blockages
coil. & fan errors pressure cut-out switch.

Ventilate room/move
• If high pressure switch cut-out trips: chiller to improve
- Identify cause airflow. Compressor will
- Correct problem restart in 30 mins.
- Press the reset button on the high-pressure
cut-out 97 /
GE Title or job number /
12/02/22
 Back to T.O.C.
Field Failure
Steps for Replacing Contactor:
PUMP INOPERATIVE
1. Turn chiller off. Disconnect power to the chiller.
2. Remove the rear access panel.
3. Locate 3 phase contactor.

N Obstruction in N N Does N
Pump/motor Pump/motor
overheated? pump head or seized? compressor
coolant lines? run?

Y Y Y Y
Contactor relay defective.
Replace contactor.
4. Note location of wires.
5.
Stop system, wait until
Remove wires from each terminal.
Replace pump/
6.
motor cools, then restart. Remove contactor from bracket by
Clear obstruction. removing
motor kit. 4
Pump/motor assembly
screws securing it to the bracket. failed Replace assembly.
7. Install new contactor using 4 screws removed in
previous step.
8. Replace the wires. Ensure placement as noted on
wires.
9. Connect power to the chiller, turn on & verify
operation by allowing unit to run for 20 minutes.
Set point should be reached within this time.
10. Replace rear access panel.
98 /
GE Title or job number /
12/02/22