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Product Development Perspective

of SAIL
for 2023-24

There’s a little bit of SAIL in everybody’s life

January 13, 2023


Product Development
There’s a little bit of SAIL in everybody’s life

Product Development Plan 2022 - 23


A. Products to be developed to meet current need
B. Products to be developed that have good future potential

Product Stabilization Plan 2022 - 23


C. Products already developed, having good demand but needs further efforts for
market penetration

Product Development Status 2021 - 22


Product Development Perspective
There’s a little bit of SAIL in everybody’s life

Product Development Plan


2023-24
Product Development Plan 2023-24
There’s a little bit of SAIL in everybody’s life

Products Identified : ..
Plant wise break up

Plant Products to be developed


RSP
BSL
ISP
DSP
BSP
Total
Product Development Plan 2023-24
There’s a little bit of SAIL in everybody’s life

Rourkela Steel Plant


Category Product Details Mill Application Demand
A

B
Product Development Plan 2023-24
There’s a little bit of SAIL in everybody’s life

Bokaro Steel Plant


Annual Projected
Category Product Details Mill Application
Demand (Tonnes)
A

B
Product Development Plan 2023-24
There’s a little bit of SAIL in everybody’s life

IISCO Steel Plant


Sl. Annual Projected
No.
Product Details Mill Application
Demand (Tonnes)
A

A
A

B
Product Development Plan 2023-24
There’s a little bit of SAIL in everybody’s life

Durgapur Steel Plant

Annual Projected
Category Product Details Mill Application
Demand (Tonnes)

B
Product Development Plan 2023-24
There’s a little bit of SAIL in everybody’s life

Bhilai Steel Plant

Sl. Annual Projected


No.
Product Details Mill Application
Demand (Tonnes)

A
Product Development Perspective
There’s a little bit of SAIL in everybody’s life

Product Stabilization Plan


2023-24
Product Stabilization Plan 2023-24
There’s a little bit of SAIL in everybody’s life

Rourkela Steel Plant

Category Product Details Mill Application Demand


C

C
Product Stabilization Plan 2023-24
There’s a little bit of SAIL in everybody’s life

Bokaro Steel Plant


Category Product Details Mill Demand (Ton) Status
C

C
Product Stabilization Plan 2023-24
There’s a little bit of SAIL in everybody’s life

ISP Steel Plant


Category Product Details Mill Demand Status

Durgapur Steel Plant


Category Product Details Mill Demand Status
C

Bhilai Steel Plant


Category Product Details Mill Demand Status
C
Product Development Perspective
There’s a little bit of SAIL in everybody’s life

Product Development Status


2022 - 23
Product Development during 2021-22
There’s a little bit of SAIL in everybody’s life

Products Developed : ..
Plant wise break up

Plant Target Products developed


ABP As per ABP Beyond ABP Total
BSL 5
RSP 5
BSP 2
ISP 5
DSP 2
Total 19
Products Developed 2022-23
There’s a little bit of SAIL in everybody’s life

Bokaro Steel Plant


Annual
Cate Projected Status/ Tonnage produced
Product Details Mill Application
gory Demand
(Tonnes)
A High Strength HDGL PEB/ Silos & > 100,000 •GP350+600GSM supplied to M/s Karamtara has quality
(350-550 MPa) (CRM- Solar Panel issue for which feedback shared with plant.
High GSM (450 – III) •BSL has planned to produce one/two heats with
600) GP Steel improved quality for GP350+275 GSM first.
•Order required for GP350+275 GSM
A IS 513 (Part-2) CRM Automotive 10,000 •License for ISC410LA has been obtained.
ISC 440LA/ 470LA Components •Order required for ISC410LA
CR Coils •During processing of ISC410LA trial for production of
ISC440LA will be taken
A Ship Building HSM Ship Building 10, 000 ABS Gr .A & Gr. AH36: Work approval
Quality (SBQ) – -Qualification test plan approved.
ABS/ IRS/ LR •IRS Gr. AH36: Inclusion of IRS Gr. AH36 in work approval
Certified HR Coils license of IRS Certificate
Products Developed 2022-23
There’s a little bit of SAIL in everybody’s life

Bokaro Steel Plant


* Beyond ABP 2022-23
Sl. Product Details Application Status/ Tonnage produced
No.
1 EN 10025 355J2 Structural Total 3350 T despatched
(with CE mark) Steel M/s Europa Import Export ltd Via Paradeep

5
Products Developed 2022-23
There’s a little bit of SAIL in everybody’s life

Rourkela Steel Plant


Categ
Product Details Mill Application Demand Status/ Tonnage produced
ory
A HSFQ 350/450 HSM-II Automotive > 6 lakh Several heats made and rolled with modifiedalloy design
grade/ HSM-II Component tonne and rolling parameters
HSFQ 350/450 have been successfully developed and
SAILFORMING 350/
despatched to customer
450 Customer requested for developing HSFQ 550, TDC
discussed and finalised
SAILFORMING 350/ 450 to be developed. CMO to give
trial order
A API X-60/ X-65/ X-70 HSM-II Oil & Gas Pipeline 1.2 Million 11 heats made in SMS-II and around 70 coils rolled at
grade HR Ton HSM-II in 10/12mm thickness
Beyond ABP
All properties of as per API 5LX 70 achieved
In absence of MnMetal heats were made with
SiMnresulting higher %C in steel
Need to address customised transverse charpyimpact
Products Developed 2022-23
There’s a little bit of SAIL in everybody’s life

Bhilai Steel Plant

Sl. Annual Projected Status/ Tonnage


Product Details Mill Application
No. Demand (Tonnes) produced
A EWNR Wire Rods 5.5/6/7mm WRM Electrode Wire Rod 60,000 Under
Production
A 1175 HT Grade Heat Treated Rail URM Rail Track 25, 000 Under trial
(RDSO approval
under process)
Products Developed 2022-23
There’s a little bit of SAIL in everybody’s life

Bhilai Steel Plant Beyond ABP


Sl.
Product Details Application Status/ Tonnage produced
No
1.

2.

3.

4.
Products Developed 2022-23
There’s a little bit of SAIL in everybody’s life

Bhilai Steel Plant Beyond ABP


Sl.
Product Details Application Status/ Tonnage produced
No
5.

6.

7.

8.

9.
Products Developed 2022-23
There’s a little bit of SAIL in everybody’s life

IISCO Steel Plant


Status/
Sl. Annual Projected Tonnage
Product Details Mill Application
No. Demand (Tonnes) produced

A Vacuum Degassed Forging Quality CCS Forging Industry 10,000 / month Will be taken up
Blooms (EN8D, 16MnCr5, 20MnCr5) after
modification /
rectification in
RH degasser

A Free Cutting Grades (EN1A) Wire Rod WRM Engineering Good demand Already ISP has
produced 20
coils of free
cutting grade
Products Developed 2022 - 23
There’s a little bit of SAIL in everybody’s life

IISCO Steel Plant * Beyond ABP 2022-23


Sl. Product Details Application Status/ Tonnage produced
No.

1
2
3
4

6
Products Developed 2021-22
There’s a little bit of SAIL in everybody’s life

IISCO Steel Plant * Beyond ABP 2021-22


Sl. No. Product Details Application Status/ Tonnage produced
7
8
9

10

11
12
13
Products Developed 2021-22
There’s a little bit of SAIL in everybody’s life

IISCO Steel Plant * Beyond ABP 2021-22


Sl. Product Details Application Status/ Tonnage produced
No.
14

15

16

17

18
Products Developed 2021-22
There’s a little bit of SAIL in everybody’s life

Durgapur Steel Plant

Status/ Tonnage
Categor Annual Projected
y
Product Details Mill Application produced
Demand (Tonnes)

A IS 2062 E410 BR/B0/C MSM Structurals 5,000 Planned in next


Quarter

B Structural in IS 2062 MSM Structural - CMO has requested


E550BR Grade to drop E550BR
Grade requirement
in DSP strls.
Products Developed 2022 - 23
There’s a little bit of SAIL in everybody’s life

Durgapur Steel Plant


* Beyond ABP 2022-23
Sl. Product Details Application Status/ Tonnage
No. produced
1
2
3
4
5
6
7
8
9
Product Development Perspective
There’s a little bit of SAIL in everybody’s life

Product Stabilization Plan


2022-23
Product Stabilization Plan 2022-23
There’s a little bit of SAIL in everybody’s life

Rourkela Steel Plant


Categor Status/ Tonnage produced
Product Details Mill Application Demand
y
C E 410 C grade NPM High Strength Market size 1 lakh Ton. 27heats made with single
plates alloying element and
Structural Annual orders can be 20-
successfully rolled in NPM
25,000 MT Around 2800t of plates
produced in the month of
Sept. 2022
C SAIL WR 400 SPP EME/ Thermal Plant/ Requirement approx. 6000- SAILWR400(Upto20mm)
already developed and same
grade plate (upto Material Handling 7000 MT
is to be stabilized. CMO
20 mm) informed that there is very
high demand for this
product.
C High grade CRNO SM Electrical Good demand, there is no Higher grade CRNO Coil
Product Stabilization Plan 2022-23
There’s a little bit of SAIL in everybody’s life

Bokaro Steel Plant


Categ Product Demand
Mill Status Status/ Tonnage produced
ory Details (Ton)
C SAIL COR- 20000 per 1415t dispatched to M/s Heat will be made on getting order
A (Dual HRM year by Braithwaite & Co. Ltd.
Certification
Railways
with
SAILCOR)
C Customised HDGL More than 1 205t CR Coils supplied. 320t More order required for
lS 513 CR2 (CRM lakh per order received. stabilization of the grade
D with core -III)
year
loss
C API Line HRM Good Supplied in the past In regular production
Pipe HR Demand
Product Stabilization Plan 2022-23
There’s a little bit of SAIL in everybody’s life

ISP Steel Plant


Categ Status/ Tonnage
Product Details Mill Demand Status
ory produced
WRC HC82B and Good 618.82 t supplied in 5.5, 7, Under production
C WRM
above demand 8 & 10mm
Durgapur Steel Plant
Categ Status/ Tonnage
Product Details Mill Demand Status
ory produced
C SAIL SeQR Fe550D MM 50,000 Fe 550 grade is under Inregular production In
production Stabilization Plan

Bhilai Steel Plant


Categ Status/ Tonnage
Product Details Mill Demand Status
ory produced
Best re
pl a cem en
t for St
BETTE eel –
R STEE
L

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