Basic of Welding Joint

Skill Up Meeting

Presented by RYOYA IGAKI

20221005

Picture: Reference URL: https://fajob.jp/column/work/3177/

Agenda

+ Presentation : 17 min

+ Question & Answer : 10 min

+ Buffer : 3 min
Today’s item
1 Basic of welding
1-1 Type of connection and Type of welding
1-2 Basic welding detail—
Bacis welding detail of column and beam connection
1-3 How to welding—Basic knowledge of welding

2 Construction of welded joints

2-1 Point of welding construction—
Prevention of weld defects and failures
2-2 Point of quality control—Inspection before welding
1 Basic of welding
1-1 　 Type of connection and Type of welding
（ a ） Full penetration welding
（ b ） Partial penetration welding
（ c ） Fillet welding

Full penetration welding Partial penetration welding Fillet welding

1-1 　 Type of connection and Type of welding
（ a ） Full penetration welding
-The weld is made by melting in the entire surface of the base metal.
-Groove have the edge that is cut by machine
-There is an angle to facilitate welding to the bottom of the groove.
-Welding is often done from one side.

Force

RE-shaped groove V-shaped groove K-shaped groove

1-1 　 Type of connection and Type of welding
（ b ） Partial penetration welding

-Angle is set a part of the base metal in the section.

-Welding is done by melting there.

-Lower strength because of the small area that

transmits the force.

-Limited use.
 1-1 　 Type of connection and Type of welding
（ c ） Fillet welding
-A method of welding without grooves.
-The effective thickness of the fillet welding shall be as shown in
below Figure.
-The size of the fillet welding should be less than or equal to the
thickness of the thinner base metal.

Type of fillet welding

 1-2 　 Basic welding detail—
Bacis welding detail of column and beam connection
stiffener(horizontal)

Column
Flange:top
Let's check how to use.
-Full penetration welding:
-Fillet welding:

Flange:bottom
stiffener(horizontal)
 1-3 　 How to welding—Basic knowledge of welding
-Arc(electrical discharge) heat is produced by the arc phenomenon.
-Shield gas is used to shield the weld metal from the outside air.
-Welded joints are fabricated by welding over multiple layers. Therefore, the layers
are multi-layered.
Shield gas
Shield gas multiple layers

Shield gas

Arc heat

Welded Metal Welded Metal

Heat Affected Zone
Welded Based Metal
 1-3 　 How to welding—Basic knowledge of welding

<Related to Shield Gas>

URL:【溶接中シールドガス可視化システムShield View】プロモーション用 - YouTube

If welding held in outside, gas shield will break.

We should avoid that situation.
2 Construction of welded joints

2-1 Point of welding construction—

Prevention of weld defects and failures

2-2 Point of quality control—Inspection before welding

2-1 Point of welding construction
-Prevention of weld defects and failures

Undercut

Undercut (For Reference)

ReferenceURL：溶接品質を損なう表面欠陥 | 溶接の品質とトラブル | 溶接革命 | キーエンス (keyence.co.jp)

ReferenceURL：刊行物・資料 | 日本建設業連合会 (nikkenren.com)
2-1 Point of welding construction
-Prevention of weld defects and failures

Pit

Blowhole
Pit

Blowhole and pit (For Reference)

ReferenceURL：溶接品質を損なう表面欠陥 | 溶接の品質とトラブル | 溶接革命 | キーエンス (keyence.co.jp)

ReferenceURL：刊行物・資料 | 日本建設業連合会 (nikkenren.com)
2-1 Point of welding construction
-Prevention of weld defects and failures

Overlap Overlap

Overlap (For Reference)

ReferenceURL：溶接品質を損なう表面欠陥 | 溶接の品質とトラブル | 溶接革命 | キーエンス (keyence.co.jp)

ReferenceURL：刊行物・資料 | 日本建設業連合会 (nikkenren.com)
2-1 Point of welding construction
-Prevention of weld defects and failures

the shortage of the height of weld

the shortage of the height of weld

ReferenceURL：溶接品質を損なう表面欠陥 | 溶接の品質とトラブル | 溶接革命 | キーエンス (keyence.co.jp)

ReferenceURL：刊行物・資料 | 日本建設業連合会 (nikkenren.com)
2-1 Point of welding construction
-Prevention of weld defects and failures

A: Vertical Cracks
B: Cracks at the end of a stop
C: Horizontal cracking
D: Crater cracking

(Refer to right side)

ReferenceURL：溶接品質を損なう表面欠陥 | 溶接の品質とトラブル | 溶接革命 | キーエンス (keyence.co.jp)

ReferenceURL：刊行物・資料 | 日本建設業連合会 (nikkenren.com)
2-1 Point of welding construction
-Prevention of weld defects and failures

Defective melting
ReferenceURL：JIS溶接試験に向けた簡単溶け込み画像！見やすい部分溶込みと溶込み不足
- Project-Tig (sus-metal.com)
2-2 Point of quality control—Inspection before welding

Let’s check below (Bad Example)

-Step Difference
-Gap of Joint Connection
Column Flange Diaphragm

Beam Flange

Column Flange
Beam Flange

Step Difference Gap of Joint Connection

 2-2 Point of quality control—Inspection before welding
Step Difference

Step Difference
2-2 Point of quality control—Inspection before welding
Gap of Joint Connection

Column Flange

Beam Flange

Gap of Joint
Column Flange

Connection
Look back Today’s item
1 Basic of welding
1-1 Type of connection and Type of welding
1-2 Basic welding detail—
Bacis welding detail of column and beam connection
1-3 How to welding—Basic knowledge of welding

2 Construction of welded joints

2-1 Point of welding construction—
Prevention of weld defects and failures
2-2 Point of quality control—Inspection before welding
Finish!
Thank you!