Visit Utracon’s site – PT structure

OVC
Obayashi Vietnam Corporation
- STRUCTURE TEAM -
Contents
Skill-up meeting
1. Introduce project

2. Construction method

3. Other picture

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 OVC Grand Manhattan project
Obayashi Vietnam Corporation
- STRUCTURE TEAM -
Location: 100 Co Giang street, District 1, Ho Chi Minh
City
Skill-up meeting
Function: Mix Apartment, hotel, and commercial center
1. Introduce
Type of building: high-rise building (4 basements + 37
project stories and roof)
Main contractor: Ricons
Main PT constructor: Utracon

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 OVC
Obayashi Vietnam Corporation
- STRUCTURE TEAM -

Skill-up meeting

2. Construction 1.PREPARE 2.INSTALL 3.ADJUST

4.CAST
CONCRETE
5.STRESSING
6.GROUNTIN
G
7.FINISH

method

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 1.PREPAR 4.CAST 6.GROUNTIN
2.INSTALL 3.ADJUST 5.STRESSING 7.FINISH
E CONCRETE G

OVC
Obayashi Vietnam Corporation • Prepare material, equipment
- STRUCTURE TEAM -

Skill-up meeting

2. Construction
method Utracon bulb end former Utracon strand pushing Utracon Grouting Machine

4 Utracon hydraulic jack Utracon hydraulic pump U70 Utracon hydraulic pump U60
 1.PREPAR 4.CAST 6.GROUNTIN
2.INSTALL 3.ADJUST 5.STRESSING 7.FINISH
E CONCRETE G

OVC
Obayashi Vietnam Corporation • Prepare material, equipment
- STRUCTURE TEAM -

Skill-up meeting

2. Construction
method Strand and strand coil Anchorage Duct

5 Bar chair-D12 Anchorage

Spring additional rebar and
stress end
 1.PREPAR 4.CAST 6.GROUNTIN
2.INSTALL 3.ADJUST 5.STRESSING 7.FINISH
E CONCRETE G

OVC
Obayashi Vietnam Corporation
- STRUCTURE TEAM -

Skill-up meeting

2. Construction
Put strand into the duct The worker is forming the dead-end anchorage
method

6 Finish prepare tendon and

Install stress end ready to install
 4.CAST 6.GROUNTIN
1.PREPARE 2.INSTALL 3.ADJUST 5.STRESSING 7.FINISH
CONCRETE G

OVC
Obayashi Vietnam Corporation
FOR BEAM
- STRUCTURE TEAM -

Skill-up meeting

2. Construction
method
1. Install bottom rebar 2. Install tendon 3. Install top rebar

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Dead end Stress end
 4.CAST 6.GROUNTIN
1.PREPARE 2.INSTALL 3.ADJUST 5.STRESSING 7.FINISH
CONCRETE G

OVC
Obayashi Vietnam Corporation
FOR SLAB
- STRUCTURE TEAM -

Skill-up meeting

2. Construction
method
Dead end
Stress end

1. Install bottom rebar

2. Install tendons in accordance shop drawings.
3. Install top rebar

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 4.CAST 6.GROUNTIN
1.PREPARE 2.INSTALL 3.ADJUST 5.STRESSING 7.FINISH
CONCRETE G

OVC
Obayashi Vietnam Corporation - Tendon alignment shall take precedent over reinforcement.
- STRUCTURE TEAM -
- Level will be adjusted by bar-chair.
- Tolerances for vertical tendon profiles are 5mm.
Skill-up meeting - Tolerances for horizontal tendon profiles are  50mm.

2. Construction
method

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 4.CAST
6.GROUNTIN
1.PREPARE 2.INSTALL 3.ADJUST CONCRET 5.STRESSING
G 7.FINISH
E

OVC
Obayashi Vietnam Corporation
- STRUCTURE TEAM -

Skill-up meeting

2. Construction
method Concrete curing
Cast concrete

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 4.CAST 6.GROUNTIN
1.PREPARE 2.INSTALL 3.ADJUST 5.STRESSING 7.FINISH
CONCRETE G

OVC
Obayashi Vietnam Corporation Stressing shall be carried out according to outline of stressing procedure. Main procedure as:
- STRUCTURE TEAM - Step 1. Stressing the beam tendons first and slab tendons later
Step 2. Stressing tendons in column strip first, tendons in middle strip later. And the stressing
procedure is carried out symmetrically across the column.
Skill-up meeting Step 3. Stressing the long tendon first and the short tendon later.

2. Construction
method

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Safety pflatform at least 0.6m
for stressing work
 4.CAST 6.GROUNTIN
1.PREPARE 2.INSTALL 3.ADJUST 5.STRESSING 7.FINISH
CONCRETE G

OVC
Obayashi Vietnam Corporation
- STRUCTURE TEAM -

Skill-up meeting

2. Construction
method

Cutting of Strands Patching of recesses

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 4.CAST 6.GROUNTIN
1.PREPARE 2.INSTALL 3.ADJUST 5.STRESSING 7.FINISH
CONCRETE G

OVC
Obayashi Vietnam Corporation
- STRUCTURE TEAM -
Skill-up meeting
2. Construction
method
Preparation for grouting: Tendons shall be blown to ensure no blockage to the tendons.
Grouting of tendon:
• Prepare grout mix.
• Inject grout from the tendon’s inlet hose.
• When grout flows out at the intermediate vents, lock these vents in the direction of the grout
flow.
• Lock the outlet hose when the grout flows out has the same consistency as the grout being
pumped in.
Continue pumping to build up pressure. Lock the inlet hose when a pressure of 3~5 bar is
achieved.
• Repeat the above steps to the next tendon.

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 4.CAST 6.GROUNTIN
1.PREPARE 2.INSTALL 3.ADJUST 5.STRESSING 7.FINISH
CONCRETE G

OVC
Obayashi Vietnam Corporation
- STRUCTURE TEAM -

Skill-up meeting

2. Construction
method

Grouting work

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 4.CAST 6.GROUNTIN
1.PREPARE 2.INSTALL 3.ADJUST 5.STRESSING 7.FINISH
CONCRETE G

OVC
Obayashi Vietnam Corporation
- STRUCTURE TEAM -
Clean up and finish work

Skill-up meeting

2. Construction
method

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 OVC
Obayashi Vietnam Corporation
- STRUCTURE TEAM -

Skill-up meeting

3. Other picture Painting on formwork to mark location for Pour trip

tender profile

 Scaffolding support at pour trip area

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 OVC
Obayashi Vietnam Corporation
- STRUCTURE TEAM -
THANK YOU FOR YOUR ATTENTION
Skill-up meeting

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