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Lesson
Lesson
concepts of TQM
TQM is a vision which the firm can
only achieve through long-term
planning, by drawing up and
implementing annual quality plans
which gradually lead the firm towards
the fulfillment of the vision, i.e. to the
point where the following definition of
TQM becomes a reality.
Quality is a part of this definition in that TQM can be
said to be the culmination of a hierarchy of quality
definitions:
1. Quality—is to continuously satisfy
customers’ expectations.
Fitness for use or purpose
To do a right thing at first time
Find and know what consumer wants
Features that meet consumer needs and give customer satisfaction
Freedom from deficiencies or defects
Conformance to standards
Value or worthiness for money
2. Total quality—is to achieve quality at low cost.
3. Total Quality Management—is to achieve total
quality through everybody’s participation.
“TQM is characterized by
five principles”
1. Management’s
commitment
(leadership);
2. Focus on the customer
and the employee;
3. Focus on facts;
4. Continuous
improvements (KAIZEN);
5. Everybody’s
participation.
1. MANAGEMENT’S COMMITMENT
(LEADERSHIP)
A vital task for any management is to outline
quality goals, quality policies and quality plans
in accordance with the four sides of the TQM
pyramid. This is extremely important—so
important in fact that, in many firms, top
management (the board of directors) ought to
review the firm’s quality goals and policies and if
necessary reformulate them so that they conform
to the four sides of the TQM pyramid. These
goals and policies should be clear and
meaningful to all employees in the firm.
Quality goals and quality policies must be followed
by meaningful action plans.
1. Preventive costs;
2. Inspection/appraisal costs;
3. Internal failure costs;
4. External failure costs.
4. CONTINUOUS IMPROVEMENTS
Higher quality both should
and can be achieved through:
Internal quality
improvements - aimed to
make the internal
processes ‘leaner’, i.e. to
prevent defects and
problems in the internal
processes which will lead
to lower costs.
External quality
improvements-
aimed at the external
customer, the aim
being to increase
customer satisfaction
and thereby achieve a
bigger market share
and with it, higher
earnings.
5. EVERYBODY’S
PARTICIPATION
Customers, including internal customers (i.e.
the firm’s employees) are part of the firm’s
processes. Their requirements and expectations,
must be identified in all the processes. The next
step is to plan how these requirements and
expectations can be fulfilled. This requires
feedback from the customers, so that their
experiences and problems become known in all
processes. To get everybody to participate demands
the education and motivation of both
management and employees.
The next condition is that management also
invests in the education and training of all
employees at all levels in:
1. Identifying defects and problems.
2. Finding the causes of defects and problems.
3. Prevention, i.e. preventing the causes of
defects and problems. A condition for effective
prevention is that employees have completed
points 1 and 2 and that, on the basis of a causal
analysis, they make suggestions for and
implement quality improvements.
4. Start again.