DOUBLE NEEDLE LOCKSTITCH MACHINE

LOCKSTITCH
 A lockstitch is the most common mechanical stitch made by a sewing machine.
 The lockstitch uses four threads, an upper and a lower(DNLS).
 Lockstitch is so named because the four threads(DNLS), upper and lower, "lock" (entwine)
together in the hole in the fabric which they pass through.
 There are two types of lockstitch machines based on the number of sewing needles and
bobbins present, they are;
 SNLS or Single Needle Lockstitch Machine(1 Needle, 1 Bobbin)
 DNLS or Double Needle Lockstitch Machine(2 Needles, 2 Bobbins)
PRINCIPLES

 To make one stitch, the machine lowers the threaded needle through the cloth into the
bobbin area, where a rotating hook (or other hooking mechanism) catches the upper thread
at the point just after it goes through the needle.
 The hook mechanism carries the upper thread entirely around the bobbin case, so that it
has made one wrap of the bobbin thread.
 The take-up arm then pulls the excess upper thread (from the bobbin area) back to the top,
forming the lockstitch.
 Then the feed dogs pull the material along one stitch length, and the cycle repeats.
DNLS
 Works on the same principle as the SNLS machine while using two needles and two bobbins
thus resulting in two parallel rows of lockstitch.
 The distance between the two stitch lines depends upon the distance between the two needles
on the needle bar which can be adjusted.
 When the stitch forms correctly equal amounts of bobbin and needle thread are used.
 Upper and lower threads interlock in the centre of the fabric.
 APPLICATIONS:

1.To make a hem similar to the cover stitch hem :

On the face of the fabric two parallel lines can be seen but on the back of the stitching a zigzag stitch
connecting the two lines is seen.

2. To sew seams on sheer fabric:

To avoid bulk on the seams of sheer fabric you can sew with this needle and cut off the seam allowance
closely. 

3.To attach ribbon trim:

Ribbon trims can be attached in one go by sewing it with a double needle which is the correct size for it.
The distance between two needles should just a little lesser than the ribbon width so that both edges will be
caught. 
4. To make Decorative stitches :
Use the decorative stitch options in your sewing machine to make decorative borders by using corner stitching
technique.

5.To make Pin tucks:

6. To make parallel rows of top stitching

Used for top stitching the corners of garment panels.
 (ex- collars, hemlines, sleeve hem, pocket top stitch etc.)
Advantages

 Lockstitch machines are versatile and can be used for a variety of operations.
 Compare to all other stitch types, this class uses the least amount of thread and produces
the flattest stitch.
 It is reversible
 The double needle lockstitch is the tightest and most secure stitch.
 It is the only stitch formation that can be backstitched if the ends need to be secured.
 It is not easier to un ravel.
 Good and easy handling
 Lies flat on the fabric
Disadvantages

 It is a poor choice in areas that must stretch, it has the least amount of elongation potential.
 It is inappropriate to attach elastic or to sow knit fabrics or bias seams.
 Have more downtime since they operate with a limited thread supply from bobbins which
must be replaced as they run out.
 The tightness of the interlocking stitch maybe a problem for operators when ripping is
needed.
Machine Features

Slide type presser foot to

prevent loose stitches

Thread tension controller

equipment to produce even
stitches
Machine Features

 When one of the needle bars is stopped, it is held in place with added stability.
 The machine is able to run at the highest rpm even when only one needle is in operation
(the other needle bar is held idle).
 This feature totally eliminates a fundamental problem of 2-needle bar lockstitch machines,
which is to hold either needle bar securely in an idle state
Characteristics of JUKI LH-3120-7
 2-needle
 Bottom-feed
 Lockstitch Machine with an automatic thread trimmer
 Low noise
 Fast speed
 Steady and enduring especially when sewing underwear, jeans, coat's facings and decorative
parts.
 Synchronized feed of the needle bar and feed dog to avoid distraction.
 Adopt inbuilt oil line box to realize cycling oil supply.
 Double needle bar discrete design, easy for sewing turning , acute angle and direct stitch.
Specifications of JUKI LH-3120A7

 FEED SYSTEM: Bottom Feed

 NEEDLE: DP*5 (#11) #11~#14
 APPLICATION: Light Weight Materials
 MAXIMUM SEWING SPEED: 3000rpm
 MAXIMUM STITCH LENGTH: 4mm(normal/ reverse feed)
 THREAD TAKE UP: Slide Type
 HOOK: Vertical Axis Regular Hook
 BED SIZE: 517mm*178mm
Specifications of JUKI LH-3128A7

 FEED SYSTEM: Needle Feed

 NEEDLE: DP*5 (#11) #11~#14
 APPLICATION: Light Weight Materials
 MAXIMUM SEWING SPEED: 3000rpm
 MAXIMUM STITCH LENGTH: 5mm(normal/ reverse feed)
 THREAD TAKE UP: Slide Type
 HOOK: Vertical Axis Regular Hook
 BED SIZE: 517mm*178mm
Specifications of JUKI LH-3128S7

 FEED SYSTEM: Needle Feed

 NEEDLE: DP*5 (#14) #11~#18
 APPLICATION: Medium Weight Materials
 MAXIMUM SEWING SPEED: 3000rpm
 MAXIMUM STITCH LENGTH: 5mm(normal/ reverse feed)
 THREAD TAKE UP: Slide Type
 HOOK: Vertical Axis Regular Hook
 BED SIZE: 517mm*178mm
Specifications of JUKI LH-3128G7

 FEED SYSTEM: Needle Feed

 NEEDLE: DP*5(#21) #18~#22
 APPLICATION: Jeans , Heavy Weight Materials
 MAXIMUM SEWING SPEED: 3000rpm
 MAXIMUM STITCH LENGTH: 5mm(normal/ reverse feed)
 THREAD TAKE UP: Slide Type
 HOOK: Vertical Axis Regular Hook
 BED SIZE: 517mm*178mm
Specifications of LH-3188

 SPM (Stitches per minute)- 4000-5000

 Needle size: DP*5(#9-14)
 Bobbin- 2
 Seam class: supper imposed/ bound
 Stitch class: 300
 Needle name: DP-5
Specifications of ZUSUN CM-8420B

 Mode: lockstitch
 Speed: Max 3,000s.p.m
 Needle: DPx5 (#14-16)
 CM-8420: Medium-thick
 CM8420H: Thick
 CM-8720B Medium-thick(Big hook)
 CM-8720BH Thick(Big hook)
Specifications of ZUSUN CM-8450B(Split Needle Bar)

 Mode: lockstitch 
 Speed: Max 2,800s.p.m 
 Needle: DPx5 (#11-16)
 CM-8450: Medium-thick 
 CM-8450H: Thick 
 CM-8750B: Medium-thick (Big hook) 
 CM-8750BH: Thick (Big hook) 
Characteristics of Brother T-8421C

 Twin needle direct drive lock stitcher

 Direct drive/ no thread trimmer type
 Most suitable machine for stitching of foundation
garments
 Clean sewing with no oil staining
 Maximum sewing speed- 3000-4000 spm
 Maximum stitch length- 4mm
Characteristics of Brother T-8722C

 Twin needle direct drive lock stitcher with

large hook and thread trimmer
 Stable thread trimmer operation and large
hook provides high productivity
 Clean sewing
 Used for extra thick thread
 Maximum sewing speed- 2000-3000 spm
Characteristics of T-8720C

 Twin needle lock stitcher

 High position of arm jaw and large arm pocket
make handling material easier
 Easy to replace gauge parts
 Has double hooks
 Maximum sewing speed – 4000-5000 spm
REFERENCES

 https://sewingmachinechina.com/index.php/products/high-speed-double-needles-lockstitch
-sewing-machine/
 Split-Needle-Bar-Double-Needle-Lockstitch-Sewing-Machine-MY8845-.html
 https://industrialsewingmachine.global.brother/en-ap/twin_split/index.aspx
THANKYOU