D 155 A - 2 TROUBLE SHOOTING TRAINING VII - 01 - 04

POSISI CONNECTOR UNTUK TRAOUBLESHOOTING

Mechanic Development.
PT Pamapersada Nusantara
 D 155 A - 2 TROUBLE SHOOTING TRAINING VII - 02 - 04

CONNEC- CONNEC- No. OF ELECTRICAL CONNEC- CONNEC- No. OF ELECTRICAL

TOR No. TOR TYPE PIN COMPONENT TOR No. TOR TYPE PIN COMPONENT
Intermediate
CN1 DLI 12 Monitor panel CN200 Econoseal 3
connector
Intermediate
CN2 DLI 8 Monitor panel CN201 Econoseal 3
Connector
CN3 MIC 5 Monitor panel CN203 N-SLC 2 R.H. head lamp

CN4 N-SLC 2 Monitor panel CN204 N-SLC 2 L.H. head lamp

Intermediate
CN5 N-SLC 2 Monitor panel CN210 Econoseal 12
connector
CN106 - 1 Alternator terminal R CN223 N-SLC 2 Rear lamp
Intermediate Intermediate
CN111 Econoseal 12 CN230 Econoseal 8
connector connector
Intermediate
CN112 Econoseal 4 CN241 N-SLC 2 R.H. work lamp
connector
Intermediate
CN113 Econoseal 4 CN244 - 1 Back-up buzzer
connector
CN114 Econoseal 4 APS nozzle CN262 N-SLC 2 Horn switch
Intermediate
CN122 Econoseal 4 CN301 - 1 Air compressor
connector
Intermediate Intermediate
CN140 Econoseal 12 CN364 Econoseal 12
connector connector
Intermediate
CN141 Econoseal 12 CN371 Econoseal 4 Caution lamp
connector
Engine water
CN142 - 9 APS controller CN402 Econoseal 2
temperature sensor
Engine oil pressure
CN143 - 6 APS controller CN403 Econoseal 2
sensor
Intermediate
CN144 Econoseal 12 CN405 - 1 Water level sensor
connector
Intermediate
CN145 Econoseal 12 Safety relay CN421 Econoseal 12
connector
Intermediate Intermediate
CN150 Econoseal 8 CN422 Econoseal 3
connector connector
Intermediate
CN151 Econoseal 4 CN423 Econoseal 2 Fuel gauge unit
connector
Transmission safety Torque converter oil
CN152 - 1 CN453 Econoseal 2
switch temperature sensor
Transmission safety
CN153 - 1 CN465 - 1 Caution buzzer
switch
Intermediate
CN160 Econoseal' 4 CN466 - 1 Caution buzzer
connector

Mechanic Development.
PT Pamapersada Nusantara
 D 155 A - 2 TROUBLE SHOOTING TRAINING VII - 03 - 04

TABEL MODE KERUSAKAN DAN PENYEBAB ( Machine monitor system )

sensor Trouble
Cause of failure shooting

Eng oil press check sys

T/C oil temp check sys
Eng water temp check syst
Rad water level check syst
Power source system
For abnor-

Fuel level check sys

Head lamp switch
mal in the

Monitor module
machine

Wiring harness

Starting switch

Service meter
monitor sys

Alarm buzzer
tem, go to

Alternator
the trouble
shooting ta-

Lamp
Failure modes ble mark
M-Ox ( yes
or no )
No monitor panel display is given when
1 O O O M-1
starting switch is turned ON.
When starting switch is turned ON, all lamp
2 O M-2
on monitor panel stay lighted and do not go out.
When starting switch is ON (engine
3 O O O M-3
stopped), CHECK items flash.
No preheating is being carried out, but
4. O O O M-4
preheating display lights up.
When starting switch is turned ON and
5 O O O O M-5
engine is started, CHECK items flash.
When starting switch is turned ON
6 O O O O M-6
(engine stopped), CAUTION items flash
When starting switch is turned ON
7 O O O O O O M-7
(engine started), CAUTION items flash.
When starting switch is turned ON ( engine
8 O O O M-8 (a)
stopped), buzzer does not sound for one second.
There is no abnormality in monitor
9 O O M-8 (b)
display, but buzzer sounds.
When switch is turned ON (engine starting
10 O O O O M-9 (a)
stopped), lamps do not light up for 2 seconds.
There is no abnormality in monitor
11 O O M-9 (b)
display, but lamps light up.
Panel lighting of monitor panel does
12 O O O O M-10
not light up.
Service meter does not move after
13. O O M-11
engine is started.
Engine water temperature gauge shows
14. O O M-12
abnormally low temperature.
Engine water temperature gauge gives
15. O O M-13
no display.
Torque converter oil temperature gauge
16. O O M-14
shows abnormally low temperature.
Torque converter oil temperature gauge
17. O O M-15
gives no display.
18. Fuel gauge always displays tank FULL. O O M-16

19. Fuel gauge gives no display- O O M-17

Mechanic Development.
PT Pamapersada Nusantara
 D 155 A - 2 TROUBLE SHOOTING TRAINING VII - 04 - 04

TABEL MODE KERUSAKAN DAN PENYEBAB ( Electrical system )

Trouble
Cause of failure shooting

Wiring harness ( include sensor )

Pin puller selector switch

Water temperature sensor For abnormal
in the

Preheating pilot lamp

machine

Pin puller solenoid

monitor system,

APS control unit

go to

Starting switch
Heater switch
the trouble
shooting table
Glow plug

Alternator
mark
Battery
Nozzle

M -Ox ( yes
Failure modes or no )

Preheating APS pilot lamp does

1. O O O O O O O O E-1
not light up

Preheating switch goes out

2. O O O O E-2
quickly

Preheating switch takes time to

3. O O O O E-2
go out

Preheating pilot lamp does not

4. O O O O E-2
go out

Even when engine is cranked,

5. O O O O O O E-3
it does not start

APS control unit does not work

6 O O E-4
properly

7. Pin puller cylinder does not work O O O E-5

Mechanic Development.
PT Pamapersada Nusantara