AUTOMATIC DUPLEXING UNIT

MD-0101

File No. 31100018

General Precautions for Installation/Servicing/Maintenance for the MD-0101

The installation and service should be done by a qualified service technician.

1. When installing the MD-0101 to the Plain Paper Copier, be sure to follow the instructions described in
the “Unpacking/Set-Up Procedure for the MD-0101” booklet which comes with each unit of the
MD-0101.
2. The MD-0101 should be installed by an authorized/qualified person.
3. Before starting installation, servicing or maintenance work, be sure to turn off and unplug the copier
first.
4. When servcing or maintaining the MD-0101, be careful about the rotating or operation sections such
as gear, pulleys, sprockets, cams, belts, etc.
5. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise
noted in this manual or other related materials. Be careful not to reassemble small parts such as
screws, washers, pins, E-rings, toothed washers to the wrong places.
6. Basically, the machine should not be operated with any parts removed or disassembled.
7. Delicate parts for preventing safety hazard problems (such as breakers, thermofuses, fuses, door
switches, sensors, etc. if any) should be handled/installed/adjusted correctly.
8. Use suitable measuring instruments and tools.
9. During servicing or maintenance work, be sure to check the serial No. plate and other cautionary
labels (if any) to see if they are clean and firmly fixed. If not, take appropriate actions.
10. The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband,
because the ICs on it may be damaged due to static electricity. Before using the wrist band, pull out
the power cord plug of the copier and make sure that there is no uninsulated charged objects in the
vicinity.
11. For the recovery and disposal of used MD-0101, consumable parts and packing materials, it is
recommended that the relevant local regulations/rules should be followed.
12. After completing installation, servicing and maintenance of the MD-0101, return the MD-0101 to its
original state, and check operation.

Copyright 2000

TOSHIBA TEC CORPORATION

 CONTENTS

1. SPECIFICATIONS ....................................................................................................... 1-1

2. OUTLINE ..................................................................................................................... 2-1
2.1 Names of Various Components ........................................................................................ 2-1
2.2 Layout of Electrical Parts ................................................................................................. 2-2
2.3 Harness Connection Diagram .......................................................................................... 2-3
2.4 Board Assembly ............................................................................................................... 2-4

3. OPERATIONAL DESCRIPTION ................................................................................. 3-1

3.1 General Operation ............................................................................................................ 3-1
3.2 Block Diagram .................................................................................................................. 3-1
3.3 Detection of Abnormal Status .......................................................................................... 3-2
3.3.1 Cover open/close detection ................................................................................... 3-2
3.3.2 Paper jam detection .............................................................................................. 3-2
3.4 Flow Chart ........................................................................................................................ 3-3

4. MECHANICAL DESCRIPTION ................................................................................... 4-1

4.1 Paper Feed System .......................................................................................................... 4-1
4.2 Drive System .................................................................................................................... 4-2

5. CIRCUIT DESCRIPTION ............................................................................................ 5-1

5.1 PWA Block Diagram ......................................................................................................... 5-1
5.2 Meaning of Signals ........................................................................................................... 5-2
5.3 Timing Chart .................................................................................................................... 5-3

6. DISASSEMBLY AND REPLACEMENT ...................................................................... 6-1

October 2000 © TOSHIBA TEC 1 MD-0101 CONTENTS

1. SPECIFICATIONS
Function : Stackless unit for duplex printing

Paper : Size A3 to A5-R/LD to ST-R

: Thickness Normal paper 64 to 80g/m2 (17 to 21 lbs)

Transport speed : 92 mm/sec. (DP1600 series)

: 124 mm/sec. (DP2000/2500 series)

Dimensions : 101 (W) x 488 (D) x 345 (H) mm

Weight : Approx. 4.3 kg

Power supply : 5VDC, 24VDC (Supplied from copier)

October 2000 © TOSHIBA TEC 1-1 MD-0101 SPECIFICATION

2. OUTLINE
2.1 Names of Various Components

Release lever

ADU 02-01-01

ADU paper guide assembly

ADU release hook F

Connection cable

ADU release hook R

ADU 02-01-02

October 2000 © TOSHIBA TEC 2-1 MD-0101 OUTLINE

2.2 Layout of Electrical Parts

SW1

SEN2

M2

SEN1

ADU (PWA-F-ADU)
M1
ADU 02-02-01

Symbols and functions of various devices

Symbol Name Function
SEN1 FED1-SEN Detects the transport of paper (Lower).
ADU paper jam sensor (Lower)
SEN2 FED2-SEN Detects the transport of paper (Upper).
ADU paper jam sensor (Upper)
SW1 ADUCOV-SW Detection of cover open/close status during jam
ADU cover open switch processing, etc.
M1 FED1-MOT Drives the roller to transport paper (Lower).
ADU motor (Lower)
M2 FED2-MOT Drives the roller to transport paper (Upper).
ADU motor (Upper)
ADU PWA-F-ADU PWA which relays the sensor signals and drives
ADU PWA the motor.

MD-0101 OUTLINE 2-2 October 2000 © TOSHIBA TEC

 ADU

CN213 CN312
GND 1 3
ADU paper jam sensor
CN323 DPF 2 2

October 2000 © TOSHIBA TEC

VCC 3 1
(Lower)
CN203 CN211
FDM-D 1 1 15 1 15
FDM-B 2 2 14 2 14
FDM-C 3 3 13 3 13
FDM-A 4 4 12 4 12 CN214 CN328
CRT-DOWNA 5 5 11 5 11 GND 1 3
ADU paper jam sensor
ADUFL 6 6 10 6 10 DPF 2 2
VDD 7 7 9 7 9 VCC 3 1
(Upper)
GND 8 8 8 8 8
2.3 Harness Connection Diagram

ADCNT 9 9 7 9 7
ADUFU 10 10 6 10 6 CN215
ADUCOVSW 11 11 5 11 5
+24V 1 1
EXM-A 12 12 4 12 4
FDMA 2 2
EXM-C 13 3 13 3 ADU PWA ADU motor
PFC PWA FDMB 3 3

2-3
EXM-B 14 2 14 2 (Lower)
FDMC 4 4
EXM-D 15 1 15 1
FDMD 5 5

CN216
+24V 1 1
CN324 EXMA 2 2
ADU motor
CN204 CN212 EXMB 3 3
EXMC 4 4
(Upper)
GND 1 1 4 1 4
EXMD 5 5
GND 2 2 3 2 3
+24V 3 3 2 3 2
+24V 4 4 1 4 1
CN217 CN311
CVSW 1 2
GND 2 1
ADU cover open switch

ADU 02-03-01

MD-0101 OUTLINE
2.4 Board Assembly

6 1 6 1
3 1
2 1
PWB-F-ADU-520-3

CN215 3 1

IC1
>JP1PF-WP < CN213
STK672-210
JP2 CN217
CN214
JP3 1
CN216
JP4 12
IC2
STK672-210

C5
1 12

C4 R2 C7 JP10 C8
R4 JP8
41316208000

R6 C2 R10 R14

JP6
R3
R7 JP9 C6 R11 R15

JP7
R8 R12 R16
R5
C1
R9 C3 R13 R17
JP5

R1 1
CN212 15
CN211
4 1 JP11
PD RV
ADU 02-04-01

MD-0101 OUTLINE 2-4 October 2000 © TOSHIBA TEC

3. OPERATIONAL DESCRIPTION
3.1 General Operation
The ADU is a unit which turns over printed paper. Installation of the unit enables duplex printing on paper.
No paper can be stacked in the ADU.

3.2 Block Diagram

ADU
CN203

CN211

CN215
FDMA-D
M ADU motor (Lower)
PFC
PWA
CN204

CN212

CN216
+24V EXMA-D
M ADU motor (Upper)

ADU
PWA
CN213

ADUFL
ADU paper jam sensor (Lower)
CN214

ADUFU
ADU paper jam sensor (Upper)
CN217

ADUCOVSW
ADU cover open switch

ADU 03-02-01

The ADU has three sensors and two motors as shown above. One-side-printed paper passes through
the ADU unit to be turned over and returned to the copier. The motor drive circuits (IC1, IC2) only are
installed on the ADU PWA.

The motor signals (EXM-A - D, FDM-A - D) are amplified by IC1 and IC2 and drive the motors. The signal
of each sensor passes through the ADU PWA and is connected as it is to the PFC PWA.

October 2000 © TOSHIBA TEC 3-1 MD-0101 OPERATIONAL DESCRIPTION

3.3 Detection of Abnormal Status
3.3.1 Cover open/close detection
When the ADU cover open sensor detects the open state of the cover, the detection signal is sent to the
copier to stop the transport of paper.

3.3.2 Paper jam detection

When the one-side-printed paper is loaded into the ADU, the ADU paper jam sensors (upper/lower) turn
ON (at “High” level) for a fixed time. If the ADU paper jam sensors (upper/lower) do not turn ON or their
ON time is too long, the program will judge it to be paper jamming and stop the operation. The paper
jamming can be cleared by opening the ADU and removing the paper.

MD-0101 OPERATIONAL DESCRIPTION 3-2 October 2000 © TOSHIBA TEC

3.4 Flow Chart

Start button ON

Scanning of document

NO
All scanning?
Change of document
YES
Start button ON
Cassette feed

Copy

Transport to ADU

Feed from ADU

Copy

Ejection

NO
Final copy

YES

End

ADU 03-04-01

October 2000 © TOSHIBA TEC 3-3 MD-0101 OPERATIONAL DESCRIPTION

4. MECHANICAL DESCRIPTION
4.1 Paper Feed System

Exit roller

Flow of paper

ADU paper jam sensor (Upper)

Copier

ADU

ADU paper jam sensor (Lower)

ADU 04-01-01

The ADU has one transport path as shown above and paper enters the ADU from the top and comes out
from the bottom. Paper is not stacked in the ADU but the ADU only transports the paper by using the two
motors.

Flow of Paper
The flow of paper is as follows:
The one-side-printed paper reversed at the exit unit.
The roller in the exit unit reversely turns to draw the paper into the ADU.
The paper having passed through the ADU is loaded again into the copier from the bottom of the
ADU.

ADU 04-04-02

October 2000 © TOSHIBA TEC 4-1 MD-0101 MECHANICAL DESCRIPTION

 Printing takes place on the back of the paper and the paper is ejected.

Copier side

ADU motor (Upper)

Flow of paper

ADU motor (Lower)

ADU 04-02-01

4.2 Drive System

In the ADU, paper is transported by two pulse motors. The ADU motor (upper) drives the upper roller and
the exit roller of the copier as a result of changing (moving) the gear on the copier side, thereby drawing
in the one-side-printed paper from the copier.

The paper drawn into the ADU is fed into the copier again from the ADU (bottom) by the roller driven by
the ADU motor (lower). The central roller is driven by the ADU motor (lower) through the belt.

MD-0101 MECHANICAL DESCRIPTION 4-2 October 2000 © TOSHIBA TEC

5. CIRCUIT DESCRIPTION
5.1 PWA Block Diagram

ADU PWA +24V

1
1 EXM-D 9 A A1 4 EXMA 2
EXMB 3

CN216
ADU motor
2 EXM-B 8 AB A0 5 EXMC 4
IC2 EXMD 5
(Upper)
3 EXM-C 7 B Motor driver B1 2 6

4 EXM-A 6 BB B0 3
VREF SP
5 ADUCOVSW 12 11
+5V
1
6 ADUFU

CN217
R6 R7,R8 ADU cover open switch
2
7 ADCNT
SG
SG
CN211

PFC 8
PWA SG
9 +5V
1
SG

CN213
10 ADUFL 2 ADU paper jam sensor
+5V 3
(Lower)
11
NC

14 FDM-A 9 A A1 4

15 FDM-C 8 AB A0 5 1
IC1 SG

CN214
2 ADU paper jam sensor
14 FDM-B 7 B Motor driver B1 2
+5V 3
(Upper)
15 FDM-D 6 BB B0 3
VREF SP
12 11
+5V
1 +24V +24V

R14 R15,R16 1
2 +24V
FDMA 2
CN212

PFC
FDMB 3
PWA 3
FDMC 4 CN215 ADU motor
PG
FDMD 5
(Lower)
4
6
PG

ADU 05-01-01

The ADU PWA has the motor driving IC only and the other signals pass through the PWA.

IC1 and IC2 are driver IC’s for the stepping motors and drive the ADU motors (upper/lower) on the output
side according to the input signals. IC1 drives the ADU motor (lower), and IC2 the ADU motor (upper).
Vref is the input to determine the value of the current which flows through each motor. The input voltage
there determines the load (current value) to the motor.

ADCNT is a signal which detects connection of the ADU and connected to GND. When its connector is
attached, the signal goes LOW so that the copier can confirm its connection.

October 2000 © TOSHIBA TEC 5-1 MD-0101 CIRCUIT DESCRIPTION

5.2 Meaning of Signals

Signal name Part name Functional description Status Note

ADUFL ADU paper jam Detects the transport of High: Paper present Photo sensor
sensor (Lower) paper (Lower)
ADUFU ADU paper jam Detects the transport of High: Paper present Photo sensor
sensor (Upper) paper (Upper)
ADUCOVSW ADU cover Detection of cover High: Open Push switch
open switch open/close status during
jam processing, etc.
EXMA-D ADU motor Drives the roller to transport - PM type
(Upper) paper (Upper) pulse motor
FDMA-D ADU motor Drives the roller to transport - PM type
(Lower) paper (Lower) pulse motor

The ADU cover open switch is a switch which detects the open or close state of the cover. A push switch
is used for the switch. The signal goes LOW when the cover is closed, and HIGH when it is open.

The ADU paper jam sensor (upper/lower) detects the presence or absence of paper in the transfer path.
Photo sensors are used for the sensors. When paper passes, the sensor arm in the transfer path is
pressed to turn on the sensor.

The ADU motor (lower) and ADU motor (upper) are 2-phase excitation PM type pulse motors (stepping
motors) and operate according to the drive signals from the driver IC’s (IC1, IC2).

MD-0101 CIRCUIT DESCRIPTION 5-2 October 2000 © TOSHIBA TEC

 3.11s (2.17s) 11.83s (8.79s) 14.57s (10.72s)
Feed sensor
5.3 Timing Chart

October 2000 © TOSHIBA TEC

3.12s (2.18s) 5.67s (4.01s) 14.59s (10.74s) 17.14s (12.62s)
Exit sensor

ADU motor 3.13s (2.19s) 5.84s (4.13s) 5.96s (4.30s) 10.96s (8.01s) 12.17s (8.95s) 19.51s (15.49s)
(Upper)

8.07s (5.87s) 10.66s (7.79s)

5-3
ADU paper
jam sensor
(Upper)

ADU motor 8.43s (6.13s) 10.96s (8.01s) 11.52s (8.57s) 12.08s (8.97s)
(Lower)

9.74s (7.10s) 13.16s (9.69s)

ADU paper
jam sensor
(Lower)

The values are data (reference values) applicable when the A4 size paper is used.
The value in brackets is for the DP2500 machine.

ADU 05-03-01

MD-0101 CIRCUIT DESCRIPTION

6. DISASSEMBLY AND REPLACEMENT
[A] ADU hinge cover F/R
1. Remove 2 screws and detach ADU hinge cover
F. Screw

ADU hinge cover F

223
Screw
Fig. 6-1
2. Remove 2 screws and detach ADU hinge cover
R. ADU hinge
cover R

Screw
224

Screw
Fig. 6-2
[B] ADU paper guide assembly
1. Pull ADU release lever to release one hook and
ADU release lever
open ADU.

ADU
225

Fig. 6-3
2. Release 2 hooks and remove ADU paper guide ADU paper guide assembly Hook

assembly.

226

Fig. 6-4

October 2000 © TOSHIBA TEC 6-1 MD-0101 DISASSEMBLY AND REPLACEMENT

[C] ADU
1. Detach ADU hinge cover F. (See Fig. 6-1)
2. Detach ADU hinge cover R. (See Fig. 6-2)
3. Remove one screw and detach harness fixing
plate.

Screw
Harness fixing plate
227-1
Fig. 6-5

4. Remove one screw, detach the ground wire and

the connector.

Screw
Connector

Ground wire
227-2
Fig. 6-6
5. Remove stopper from ADU hinge F.

Snap pin

ADU hinge F
228
Fig. 6-7

6. Open ADU, remove one screw, and remove Screw Plate A

plate A.

ADU
229

Fig. 6-8

MD-0101 DISASSEMBLY AND REPLACEMENT 6-2 October 2000 © TOSHIBA TEC

7. Release one hook and detach the wire.
8. Release 2 hinges and remove ADU.

ADU Wire

230
Fig. 6-9
[D] ADU cover Screw
Wire
1. Detach ADU hinge cover F. (See Fig. 6-1)
2. Detach ADU hinge cover R. (See Fig. 6-2) ADU hook cover R
3. Remove ADU. (See Fig. 6-5 to 6-9)
4. Remove 2 screws, release one hook and wire,
Hook
and detach ADU hook cover R.

231
Fig. 6-10
5. Release 2 hooks, detach one connector, and
remove ADU cover open sensor. ADU cover
open sensor

Connector
Hook

232
Fig. 6-11
6. Remove 4 screws and detach ADU cover. Screw Screw
ADU cover

233
Fig. 6-12

October 2000 © TOSHIBA TEC 6-3 MD-0101 DISASSEMBLY AND REPLACEMENT

[E] ADU PWA Screw Clamp

1. Detach ADU hinge cover F. (See Fig. 6-1)

2. Detach ADU hinge cover R. (See Fig. 6-2)
3. Remove ADU. (See Fig. 6-5 to 6-9)
4. Detach ADU cover. (See Fig. 6-10 to 6-12) PWA cover

5. Remove 4 screws, release the harness from the

clamp, and detach PWA cover.
Screw
Clamp
234

Fig. 6-13
6. Detach all the connectors from ADU PWA, re-
lease 4 locking supports, and remove ADU
Locking support
PWA.

ADU PWA

235

Fig. 6-14
[F] ADU motor CN216

1. Detach ADU hinge cover F. (See Fig. 6-1)

2. Detach ADU hinge cover R. (See Fig. 6-2)
3. Remove ADU. (See Fig. 6-5 to 6-9) ADU motor
Connector
4. Detach ADU cover. (See Fig. 6-10 to 6-12)
5. Detach one connector from ADU PWA (CN216),
remove 2 screws, remove ADU motor by slid-
ing in the direction of the arrow. ADU motor
Note: Apply 0.1g of GREASE (X5-6020) to the Screw
236-1
gear tooth surface. Fig. 6-15

MD-0101 DISASSEMBLY AND REPLACEMENT 6-4 October 2000 © TOSHIBA TEC

[G] ADU feed roller shaft upper/clutch 08S018-06CL
1. Detach ADU hinge cover F. (See Fig. 6-1)
2. Detach ADU hinge cover R. (See Fig. 6-2)
3. Remove ADU paper guide assembly.
(See Fig. 6-3 and 6-4)
4. Remove ADU. (See Fig. 6-5 to 6-9)
5. Detach ADU cover. (See Fig. 6-10 to 6-12)
6. Detach PWB cover. (See Fig. 6-13) ADU release lever
Screw
7. Remove 2 screws and remove ADU release le- 236-2

ver. Fig. 6-16

8. Release Spring, remove one screw, and remove

ADU release hook R.

ADU release
Screw hook R
Spring
237
Fig. 6-17

9. Detach one connector from ADU PWA (CN216). ADU PWB CN216
10. Remove 4 screws, release one clamp, and re-
move ADU motor bracket upper.

Clamp

Harness
Screw 238
Screw ADU motor bracket upper

Fig. 6-18

October 2000 © TOSHIBA TEC 6-5 MD-0101 DISASSEMBLY AND REPLACEMENT

11. Detach the E-ring, and remove clutch 08S018-
06CL and bushing.

E-ring

Bushing
Clutch 08S018-06CL 239

Fig. 6-19
12. Detach stop ring, and remove bushing and ADU ADU feed roller
shaft upper
feed roller shaft upper.

Bushing

Stop ring 240

Fig. 6-20

[H] ADU feed roller shaft middle Pulley

Pin
1. Detach ADU hinge cover F. (See Fig. 6-1) Pulley
2. Detach ADU hinge cover R. (See Fig. 6-2)
3. Remove ADU paper guide assembly.
(See Fig. 6-3 and 6-4)
4. Remove ADU. (See Fig. 6-5 to 6-9) Pin
Stop ring
5. Detach ADU cover. (See Fig. 6-10 to 6-12)
Timing belt
6. Detach PWA cover. (See Fig. 6-13)
Pulley Stop ring
7. Remove ADU PWA. (See Fig. 6-14) 241
Fig. 6-21
8. Detach stop ring and remove pulley and timing
belt.
Note: Be sure to insert the pins when attaching.

MD-0101 DISASSEMBLY AND REPLACEMENT 6-6 October 2000 © TOSHIBA TEC

9. Detach stop ring, remove 2 bushings, and re- ADU feed roller
Stop ring shaft middle
move ADU feed roller shaft middle.
Bushing

Bushing

242

Fig. 6-22
[I] ADU feed roller shaft lower/clutch 08S018-06CL
1. Detach ADU hinge cover F. (See Fig. 6-1) ADU PWA

2. Detach ADU hinge cover R. (See Fig. 6-2) ADU motor

bracket lower
3. Remove ADU paper guide assembly.
(See Fig. 6-3 and 6-4)
4. Remove ADU. (See Fig. 6-5 to 6-9) CN215
5. Detach ADU cover. (See Fig. 6-10 to 6-12)
6. Detach PWB cover. (See Fig. 6-13) Clamp
Connector
7. Remove timing belt. (See Fig. 6-21) Screw
8. Detach one connector from ADU PWA (CN215). Harness
243
9. Remove 4 screws, release one clamp, and re- Fig. 6-23

move ADU motor bracket lower.

Bushing
ADU feed roller
10. Detach the E-ring, remove clutch 08S018-06CL
shaft lower
and 2 bushings, and remove ADU feed roller
shaft lower.
Clutch 08S018-06CL

Bushing

E-ring ADU feed roller

shaft lower 244

Fig. 6-24

October 2000 © TOSHIBA TEC 6-7 MD-0101 DISASSEMBLY AND REPLACEMENT