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Project Presentation

Presented by, Roll Nos. :


1601-19-736-079, 080,
084. Under the Guidance of
Sri. N. Venkateswara Rao,
Batch No:14 Assistant Professor, MED, CBIT
Title of the Project
Process improvement on the WorkFlow of MSW
Management Site & WTE Plant
Details of the Site/Plant Visit
NAME OF THE COMPANY: Hyderabad Integrated Municipal Solid Waste Ltd.
(HiMSW)
SITE VISITED: Jawhar Nagar MSW Site

11th September, 2022; from 10:30 to 16:50hrs


DATE OF VISIT: 3rd October, 2022: from 11:00 to 5:10 hrs

OBJECTIVE OF THE VISIT: • Familiarise ourselves with the WorkFlow of Waste Management
• Understand the crucial Activities that take place on Site.
• Find processes that have gaps that can be filled with applied
engineering
• Discuss the improvement scope for the project
The WorkFlow and Activities
Initial Screening and
Segregation

• Manual Segregation
• 100mm Screening
• Waste <100mm contains the most of Organic
Waste; this is diverted to Compost WasteFlow
• 100mm+ goes through a brief manual
segregation to pick recyclables like glass,
metals etc.
• Remaining 100mm+ is diverted to the Probable
RDF* WasteFlow

*RDF - Refuse Derived Fuel


Probable Compost WasteFlow

<100mm
Now,
After theWaste
Several rejects
Daysisofare
Heaped
probable
Turningonand
anRDF
Impermeable
WasteFlow;
Aerobic Platform;
and theto
Decomposition, broken
breakdown
The down Compost
probable organic matter
waste isthrough
Packed
is Screened the
andprocess
(16mm sold asof
and 35m);
this is to eliminate Compost aftermatter
non-organic curing
Aerobic and other
which
Decomposition processes.
wouldn’t have been broken down.
This is where the Compost WasteFlow
Ends; packaged and sold.
Probable RDF WasteFlow
RDF
Parameters Specifications

Calorific
Value
2800-3300kcal/kg

Moisture
Content
<20%

Ash Content <25%

The
100mm+
After separated
Waste
drying, is dry
it’s pickedstoredwaste
for highin is then
a HDPE
calorific Shredded
Lined
valued items 3 theand
acres
and ofissold
rest Land asfor
sent to RDF
the 3Landfill
days
The RDF works as a fuel for Cement
Factories; Brick Kilns and many other
manufacturing Processes
Graphical Representation of the WasteFlow
MUNICIPAL SOLID WASTE

-100mm
screening (100mm) Probable Compost

+100mm Various Compost


Processes

+35mm
Probable RDF screening (35mm)
-35mm
RDF Segregation

To Further Compost
Refuse-Derived Fuel Scientific Landfill
Scientific Landfill and
Capping
MANAGED BY VENKAT RAO AND DAVID

All the rejects from Compost and RDF


processes is sent to Landfill.

• After
The Soil is covered-up
reaching a height;with
whichthick
HDPE Sheets
usually to avoidtheLeachate
takes 5-6yrs; capping
Seeping.starts.
process
• They
The Waste
cap allis the
thenwaste
Heapedwithover
soil;and
then
over forming
cover a hill-like
it with various HDPEstructure.
sheets.
Leachate Treatment
MANAGED BY SANDEEP

• When MSW is dumped, all the


moisture in it seeps to the bottom
carrying all the toxins with; it’s called
Leachate.
• Leachate is a very harmful substance;
it needs to be treated.
• Various Methods are used to treat the
Leachate in this Plant.
Waste To Energy
Power Plant 1

CIVIL: SANJIB ADITYA; FUNCTIONING: CHAMARTHI

• This plant, mainly does two things:


1. Saves about 90% of the space otherwise
occupied by Landfills.
2. Generates 19.8MW of Electricity at peak

• This Waste-To-Energy Power Plant can burn


upto 2400 Tonnes per Day to produce ~5MWh
of energy per day
• This is the second WTE Power Plant in the
Country; first one being built by the same
company in Delhi.

1. Kumar, S. S. (2020, November 10). Telangana gets biggest Waste to Energy plant. Telangana
Today. https://telanganatoday.com/telangana-gets-biggest-waste-to-energy-plant
Identification of Gap and Solution
• Moisture content in the They are:-
municipal waste due to lack of 1.Drying waste naturally.
proper separation methodology 2.Use of dessicants (Moisture
from primary sources is absorbing agents)
reducing the efficiency of 3.thermal drying through
energy produced from the solar energy.
compost.
• For this we are working on
finding innovative ways to
increase the calorific value of
the waste.
Calculation of moisture content and
Improvement in Calorific value

• Moisture content= • Measurement of calorific


value is expressed in KCal/kg
Wet waste - Dry waste/Wet
waste *100
• Moisture content of the waste
sample reduces the heating
value thereby reducing the
caloric value of the waste.
What we identified?
• We have noticed there’s a lot of moisture content in the waste that is
being sent to the incineration chamber.

• This moisture content is decreasing the calorific value of the waste which
in turn is decreasing the heat generated in the boiler.

• This stunted generation of heat is decreasing the efficiency of the boiler


affecting the power generated.
Acknowledgement:
Mr. Thota Krishna Rao, Mr. Sandeep, Mr. David, Mr. Venkat Rao, Mr. Chamarthy and Mr.
Sanjib Aditya for giving us all the information and the insights we needed.

Thank You

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