ModuSpec Engineering

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 ModuSpec Engineering
History
 Founded in October 1986 by:
– Leo Nagtegaal.
– Company office in the
Netherlands, Serooskerke
 Opening Aberdeen office in
1989.
 Opening Singapore office in
1992.
 Opening Houston office in
1997.
 Opening offices in Canada,
Australia
04/04/23 and Malaysia in 2000
 Core Activities

Inspections

Training
Maintenance
Maintain Independent Management
Authority in the Drilling
Industry

Equipment
Commissioning, Safety, Technical, Rating
Certifying Risk Management (MER)
Audits
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 Commercial Issues
 Independent authority, very experienced
surveyors
 Certified Trainers, 9 different training courses
 In 18 years more than 4,500 Rig inspections
performed.
 Special Rig rating (MER) to compare rigs in the
same region
 Maintenance Service, Providing PM- systems
and training how to use the PM-software
 Special Safety and Risk Management inspections
 MS “Techdesk” for technical support

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Condition Monitoring
 The condition and
operational performance
of the rigs reflects:

– the efficiency and

effectiveness of asset
management,
– and the effort and
competency of rig
personnel.
 Checklist Sample Severity Rating
Check-list
References
Questions
No. Instructions Comments and recorded Standards and instructions Res. Crit.
values
7.1.1 GENERAL
1 Have the BOPs been serviced by the manufacturers or by an API RP 53 (1997) section 3 Major
approved workshop, in the last four years. 18.10.3 (3-5 yearly); MSE-SS-
WC-001
2 Verify whether the BOP is suitable for H2S under NACE-MR-01-75. API RP 53 9A.1-9 Total 3 Major
CLT.04-251 Shell EP
1500.2.1.4.10.b.1
3 Verify whether the BOP configuration is according the drilling 3 Major
programme of the operator.
4 Investigate whether there is adequate space underneath the shear Total CLt 04-252 2.1.c 3 Major
rams to hang off the tool joint of the drill pipe. (Is there an extended
double or regular double preventer installed?)
5 Is a hang-off tool assembly available? What type is it and is it made 3 Major
up and stored in the derrick readily available?
6 Ensure that the grease which is used on the bonnet bolts has the MSE-SS-WC-002 3 Major
right friction coefficient. (Normally 0.069)
7 Is a Hydraulic Torque tool in use and are only purposely made Shell DEN 25/91; MSE-SS-WC- 3 Minor
sockets used of the OEM? HyTorc, Tool/HyTorc sockets? 003
8 Are large bore operators or tandem boosters installed for the shear MSE-SS-WC-004 3 Major
rams?
9 Inspect the bolt and bolt holes for damaged threads and galling. API RP 53 (1984) section 3 Major
7a2.b
10 Inspect the BOP body at the bonnet seal area for pits, damage and API RP 53 (1984) section 3 Major
flatness. Machining is required if deformation is more then 0.010" 7.A.2.d1; CIW EB No. 463 D,
(Shaffer) or 0.015" (Hydril, Cameron). 10/91
Detailed comparison of 12 rigs
Inspection Results

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0%
Rig 2 Rig 10 Rig 9 Rig 7 Rig 6 Rig 4 Rig 8 Rig 11 Rig 3 Rig 5 Rig 1 Rig 12

MER 56% 59% 65% 66% 68% 69% 71% 72% 73% 73% 76% 84%
Score 69% 71% 74% 74% 78% 89% 79% 88% 81% 78% 84% 91%
Percentage Inspected 82% 82% 88% 89% 88% 78% 90% 82% 90% 88% 91% 92%
 Predictability of accidents
and down-time
Detailed Inspection Severity Rating

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0%
DRILLING BARGE ENGINE ROOM ELECTRICAL SAFETY MAINTENANCE
MUD SYSTEM WELL CONTROL SPARE PARTS
EQUIPMENT EQUIPMENT EQUIPMENT EQUIPMENT EQUIPMENT SYSTEM

Coverage 95% 80% 81% 80% 91% 89% 84% 64% 98%

Critical 16% 40% 18% 25% 2% 47% 21% 30% 0%

Major 11% 8% 12% 3% 10% 13% 0% 15% 9%

Minor 6% 10% 17% 1% 10% 18% 8% 11% 0%

 Commissioning
 Performed several commissioning projects all
over the world.
 Examples:
– EVA 100 projects, Noble Drilling / Shell.
– Discovery Enterprise, BP/Amoco.
– Marine 500 & 700, Marine Drilling & Exxon.
– Glomar CR Luigs, BHPP.
– Ocean Confidence, Diamond.

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 Commissioning Contents
 The commissioning projects include the F.A.T. and
S.A.T. of all the following systems:
– Well Control Systems.
– Drilling Systems.
– Mud Systems.
– Hoisting Systems.
– Marine and Power Generation Systems.
 Preparing the acceptance criteria to standard
requirements and client specifications.

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 Training

 Subsea Engineers Training (1-year)

 Subsea Engineers Workshop (5-days)
 Well Control Equipment Surface Units Workshop (5-days)
 Well Control Equipment Floating rigs Workshop (5- days)
 Rig Inspection Workshop (Surface Units or Floating Rigs)(3-
4days, each course)
 Electrical Equipment Drilling Rigs 2-days)
 Maintenance Management Workshop (3-days)
 HSE Awareness Workshop (1 day)
 Protecting What’s Important (Risk Management 1-day)
 Custom-made Courses on Special Demand of the Customer
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 Our Objective
 To remain and prove that
ModuSpec will be the
independent authority
representing the standard
by which companies will
measure quality and
provided services.

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 Certifying BOPs
 Certifying according API Spec 16A and 6A
– Ensure specs are according API
– Control repair process
– Control quality assembly
– Witness all measurements
– Witness all hydraulic testing following
API standards
– Witness body test equipment
– Provide technical support for the
workshop QM
– Provide Certification package
– Control Certification process and archive
Certifications

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 Questions ???
 Regarding:
– Surveys?
– Commissioning ?
– Certification?
– Equipment Rating?
– Maintenance Management?
– Risk Management?
– Training?
– Sent us an E-mail on
Techdesk@ModuSpec.com

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 ModuSpec Engineering

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