Vdocuments - MX Moduspec-Checklist

*Rig Name:
5/13/2018 Moduspe c Che cklist - slide pdf.c om
Project No.:
Previous Name:
Client:
Owner:
Present operator:
Type:
Rig Design:
Built By:
Year Built:
Location:
Planned area of operation:
Max. Drilling depth:
Max. Hookload:
Annulars:
Derrick:
Diverter:
Drawworks:
Engines:
Maintenance System:
Mud Pumps:
Ram type Preventers:
Rotary Table:
SCR System:
Top Drive:
Classification:
Date start inspection:
Date end inspection:
Name surveyor and section(s) inspected.
Serial No.
Revision date:
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LAND DRILLING UNIT

INDEX-DRILLING EQUIPMENT

No. DESCRIPTION: PAGE
: No.:
HOISTING EQUIPMENT GROUP Serial No.: 008-2003-0019-LR
5.1 DRAWWORKS
5.2 ROTARY TABLE ision date: September 2002 L

5.3 TOP DRIVE SYSTEM
5.4 SWIVEL
5.5 KELLY SPINNER
5.6 KELLY AND KELLY DRIVE BUSHING
5.7 CROWN BLOCK
5.8 TRAVELLING BLOCK
5.9 HOOK
DRILL FLOOR EQUIPMENT GROUP
5.10 DRILLING INSTRUMENTATION
5.11 DERRICK
5.12 CASING STABBING BOARD
5.13 TUGGERS AND SHEAVES. MAN-RIDING WINCHES.
5.14 SURVEY LINE
PIPE HANDLING EQUIPMENT GROUP
5.15 PIPE SPINNING WRENCH
5.16 EZY-TORQ
5.17 PIPE HANDLING EQUIPMENT
5.18 IRON ROUGHNECK
5.19 PIPE RACKING SYSTEM
5.20 DRILL STRING
5.21 DRILLING SUBS
5.22 FISHING TOOLS
5.23 POWER TONG
5.24 WELL TESTING EQUIPMENT
1 Satisfactory Critical
2 Unsatisfactory Major
3 Not inspected Minor
4 Not applicable
SN. 008-2003-0019-LR-L ision date: September 2002 L

No. Instructions Comments Standards and Res. Crit.
and instructions
recorded
values
HOISTING EQUIPMENT GROUP
5.1 DRAWWORKS
Manf:_______ Type:_______ Horsepower Rating:__________ How many DC motors are installed:_________

Record the drawworks serial number in the report.
1 Ensure that an auxiliary (Eddy Current, hydromatic or API RP 54 section 3 Major
reverse current) braking system is installed on each 9.4.7
drawwork.
2 Ensure that the coupling engage/ disengage lever is secured Applicable 3 Major
and locked in the engaged position. on rigs with
to drive
3 Check spline and coupling between auxiliary brake and 3 Major
drawworks for wear.
4 Check forthe
between wear on the U-shaped
drawworks shifter
and auxiliar ring of the coupling
brake. 3 Major
5 Check that the brake is fitted with a system to monitor water 3 Major

temperature and water flow.
19 Check Crown-O-Matic saver device for damage or worn API RP 54 section 3 Major
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parts. A Crown saver device must be fitted. Moduspe c Che cklist - slide pdf.c om
9.4.8
20 Crown-O-Matic should NOT be used as manual / parking SHELL D.E.N. 3 Minor
brake but as emergency brake only as it was originally 45/1991
desi ned to o erate.
21 Function test the crown block saver device. API RP 54 section 3 Critical
9.4.8
22 Check drillers console for damaged or malfunctioning IADC Drilling 3 Minor
gauges. Manual Chapter
U-4.D
23 Check the condition of the sand line. 3 Minor
24 Check that the sand line drum clutch bearing is still being 3 Major
greased even if the sand line is not installed. (Several
desi n drawworks will continue to turn durin normal
25 Check for wear on: Chains. API Spec 7F 3 Major
Appendix A.3.5
26 Check for wear on: Sprockets. API Spec 7F 3 Major
Appendix A.3.6
27 Only 3% wear is allowed as maximum. API Spec 7F 3 Major
Appendix A, Table
A.4
28 Check the oil pump gland for leakage. 3 Minor
29 Check all oil spray nozzles for free flow. API Spec 7F 3 Major
Appendix A.2.3.3
30 Is the oil pressure correct. (20 psi running idle and 50 psi at 3 Major
full speed
31 Check if all bearings have grease lines and if they all take 3 Major
rease.
32 Check all bearings for burned (black) grease deposits and 3 Major
metal content of the grease. This may indicate worn
33 bearin s.
Check condition of the gears. 3 Major
34 Is the manual shifting mechanism operating properly. 3 Major
35 Check the condition and operation of the air operated gear 3 Major
shiftin mechanism.
36 Check condition and operation of blocking (safety) system. 3 Major
(This system prevents shifting of the gears when the
drawworks is still turning and the neutral brake not
ener ized .
37 Check oil sump for deposits, sludge, etc. 3 Minor
38 Check lubricating oil pump if sprocket is securely attached to 3 Major
the drive shaft.
39 Check for excessive pump bearing clearance. 3 Major
40 Check all Falk couplings for play and excessive wear. 3 Major
Spline t pe rease filled couplin s
41 Are coupling seals intact. (Seals are often damaged due to 3 Minor
incorrect greasing)
42 Run block up and down the derrick and listen for excessive 3 Major
noise or vibration.
43 Is enough cable left on the drill line spool to last the next 3 Minor
well?
44 Are 12 wraps left on the drum with the elevator on the rotary 3 Critical
table.
45 The drilling line spooler should be fixed in the derrick by a Operating 3 Critical
5/8" hanger cable at least 5 m above the drawworks. The Practice
cable reel should also be attached to the derrick by an
additional safet line.
46 Check when the equalizer bar has last been removed to NDT Record 3 Major
NDT inspect the lower side of this bar for cracks and the
condition of the pin and bushing. (Several have been found
cracked recentl accordin to National .
47 Check NDT inspection reports of: Welding area of lugs on NDT Record 3 Critical
both the inside and outside of brake bands. (I.e. the toes of
the lu s should not be welded.
48 Check NDT inspection reports of: brake linkage. NDT Record 3 Critical

57 Inspect setting and condition of band brake kick back rollers. IADC Drilling 3 Minor
Manual Ch.F
Sections I.3
DISK BRAKE - UNIVERSAL
58 Check disc wear. (Max. 3/8" each side). 3 Major
59 Check disc thickness. (Min. 2 1/4"). 3 Major
60 Check temperature of hydraulic oil if brake is in continual 3 Major
use. Max. 200°F .
61 Check hydraulic unit air supply. (100/110 psi). 3 Minor
62 Check park brake pressure. (Should be 20% less than 3 Major

s stem pressure .
63 Check hydraulic filter indicator. 3 Major
64 Check hydraulic supply pressure: (optimum value): 2,100 3 Major
psi.
65 Check main brake pressure (optimum value): 1,200 psi. 3 Major
66 Check park brake pressure (optimum value): 1,000 psi. 3 Major
67 Check main brake output pressure (optimum value): 1,200 3 Major
psi.
68 Check main brake equalization pressure: @3000 psi. (I.e. 3 Major
apply
brakesbrakes
shouldslowly
have until
e ual3000 psi. At. this pressure both
ressure
69 Check main brake pads running clearances. (1/16") 3 Major
70 Check emergency brake pads clearance. (As close as 3 Major
possible
71 Check accumulator pre-charge pressure. (800 psi). 3 Minor
72 Check that relief valve setting are set and recalibrated at 3 Critical
least 2 earl .
73 Check condition cooling water hoses and connections. 3 Minor
74 Check brake discs for extreme cracks. 3 Major
75 Check system components. (Servo valves, etc. If too hot to 3 Major
hold, valve is b -passin excessivel .
76 Observe system for noise, vibration or sluggish operations. 3 Major
77 Check if all gauges are functional. 3 Minor
78 Check hydraulic pump motor current. (At 2100 psi, the motor 3 Major
should not pull more than 9 Amps .
79 Check if the air pump does not short cycle with system 3 Minor
en a ed. Should be 15-20 seconds .
80 Check pressure by fitting a pressure gauge to G.P. point. 3 Major
Pressure should be 2000 psi ± 100 psi durin operation.
81 Is emergency stop auxiliary brake in easy reach for the Shell DEN 48/90 3 Critical
driller.
82 Recommendations to be made regarding the general 4 Minor
condition of the s stem.
83 Recommendations to be made regarding structural 4 Minor
improvement to the system.
5.2 ROTARY TABLE
Manf: ______Type:______ Horsepower Rating:_______ Static load rating: ____________ Max.
Max. continues rpm:__________ Max. torque rating:____________
1 Check lube oil pressure and temp. (35 psi, max. 3 Major
temperature 70° C.
2 Check low lube oil pressure alarm and is it set at 25 psi? 3 Major
3 Check oil pump drive assembly for wear and misalignment. 3 Major
4 Check condition of all hoses for aging and damage. 3 Minor
5 Check condition of the drum brake friction surface. 3 Major
6 Check condition of friction shoe assemblies. (These should 3 Major
be replaced when worn down to 5/32".
7 Check condition of release springs and torque bars. 3 Major
8 Check for excessive oil and grease on the drum and shoes. 3 Major
9 Check condition of the rubber tube. 3 Major
10 Check the condition of the brake housing for condition and 3 Minor
excessive corrosion.
11 Operate rotary brake and check for air leaks.
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12 Check all Falk Couplings for play and excessive wear. 3 Major

25 Check hydraulic drive condition, function check controls. 3 Major

26 Check for hydraulic oil leaks. 3 Major
27 Run rotary table on max speed (24 rpm) 3 Major
28 Check locking system 3 Major
5.3 TOP DRIVE DRILLING SYSTEM
Manufacturer:________ Type:___________ Drive Motor: Hydraulic/Electric.

1 Check that all indicating lamps are in good order. 3 Major
2 Check all gauges for proper scale and operation: Torque 3 Major
gauge. (MdaN. and Ft lbs). Make-up torque setting gauge.
MdaN & Ftlbs . RPM s eed indicator.
3 Check tool joint breaker to the dolly mountings for tightness. 3 Major
4 Check compensation cylinders to the bail mountings for 3 Major
tightness.
5 Check drilling motor and brake housing mountings for 3 Major
ti htness.
6 Check
enoughiffrom
the mountings
the corner,for
to the derrick
insure that loops are mounted
the hoses cannot far 3 Major
catch under the guide rails, but are far enough back to clear
ton lines tu er lines and stabbin boards.
7 Check the air breather on the exhaust side of the control 3 Minor
valves for blocka e.
8 Check and ensure that the Link Tilt Intermediate Stops are 3 Critical
well secured and sprin s in ood condition.
9 Check that the IBOP crank and roller bracket assembly bolts 3 Critical
are safet wired or lock tabs installed.
10 Check if the IBOP actuator shells are replaced by the TDS SB# 82 Rev. 3 Critical
modified t pe. A
11 Check the upper IBOP valve for any surface damage. (Tong 3 Minor
marks The should be removed after the valve is made-
12 Actuate the IBOP valve. Verify that the stroke adjustment is 3 Minor
correct.
13 Mechanically check for complete opening & closing of IBOP. 3 Major
14 Check the condition of the torque wrench attaching parts, 3 Major
dies, mountin of the reaction arms, etc.
15 Check the hydraulic hoses of the pipe handler and torque 3 Minor
wrench for leaks.
16 Check
retained that the
with torque
nuts arrestor
& cotter pins.& hanger shaft pins are 3 Critical
17 Check that adequate service loop brackets are made. 3 Minor
18 Check if the cables are properly routed and properly 3 Minor
supported in derrick and TDS.
19 Check that the service loops and mud hose are not over- 3 Major
stressed or kinked with TDS on stops or at crown.
20 Check the oil level in the gear box with the motor turned off. 3 Major
21 Check the oil flow indicator for oil going to the lower quill 3 Major
shaft bearin .
22 Check the oil flow to the take-up bearing. [Varco top drives Varco Product 3 Major
with integrated swivel] (Orifice to be fitted with 500 micron Bulletin TDS-96-
filter . 02.
23 Check the gear box lubricating oil pressure. (The Alsthom 3 Major
Top Drive should have min. 0.5 bar with gearbox running at
idle speed .
24 Check if the lower gear case seals are leaking. Should be 3 Minor
reased ever da .
25 Inspect the torque wrench stabbing guide for excessive wear 3 Major
and cracks.
26 Check the guide rollers for excessive axial and radial slop 3 Critical
and wear.
27 Check series motor overspeed and trip detector. If 3 Major
applicable.

28 Check that the top drive is sufficiently protected against 3 Minor
42 Check loss of purge air alarm system and automatic shut 3 Critical
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down if provided Moduspe c Che cklist - slide pdf.c om
43 Check that the hinge pin of the Varco pipe handler is 3 Critical
properl in place.
44 Check that the Split Landing Collar (SLC) retainer is still in 3 Major
place with both halves of the SLC.
45 Check that the six support bolts for the torque wrench are MH Product 3 Major
tightened to 1200 Nm and lock wired. (MH Type 1898 and Bulletin PB-027/30
1899 Au .1996
46 Check the alarm systems to prevent collision between the MH Safety Alert 3 Critical
Link Tilt Park System and other equipment in the derrick. SA-002/23 Aug.
Maritime H draulic 1996
47 Check the torque wrench and verify that it follows the make- 3 Major
up and break-out c cles. 15 sec. max. c cle time .
48 Turn on the hydraulic and air power and check for leaks. 3 Minor
49 Actuate link tilt and check operation. Be sure that it operates 3 Major
smoothly and that the elevators reach the mouse hole.
50 Verify that the elevator clears the monkey board when the 3 Critical
link tilt is actuated.
51 Check
into thethe motor
brake andbrake forproblems).
cause proper operation. (Mud can get 3 Major
52 Check the operation of the blower. 3 Major
53 Check blower loss light and alarm function. 3 Minor
54 Check if the top drive motor is operating correctly in both 3 Major
directions.
55 Open the inspection cover of the gear box to verify the 3 Major
condition of the main bull ear teeth.
56 Check if a counterbalance relief valve kit has been installed. Varco Safety Alert 3 Major
TDS-94-4 Rev.A
57 Check that there is a bore back stress relief feature in the 3 Major
swivel box stem for improved fatigue resistance. (Existing
swivels used on top drives .
58 Check procedures that the TDS unit is fully isolated prior to OPERATING 3 Critical
commencin perforatin operations. PRACTICES
59 Check that the dolly bogie assembly is up-graded according MH Safety Bulletin 3 Critical
to MH Safety Bulletin. (SB-030) SB-030/03 Dec
1996
60 Check whether TD S/Bs 59A and 67 are applied in the case 3 Major
of inadvertent break-out of connections IBOP/Main shaft
61 Operate the torque wrench and break out the lower IBOP 3 Major
and leave it in the string. ( 1 psi oil pressure = 30 ftlbs
tor ue.
62 Check the operation of the hydraulic spring, the pilot valves 3 Major
can cause problems when the oil is not clean.
63 Are home-made wireline rollers installed on the TDS? Shell 3 Major
insists on installation of the VARCO wireline adapter
assembl .
64 Check that ultrasonic inspections carried out to detect signs NDT Records; 3 Major
of erosion and/or corrosion of the inside diameter. (5 years Varco Service
or 15,000 Rhrs.) Bulletin No.38
Rev.F
65 Check that NDT inspection of all load bearing areas have NDT Records; 3 Major
been carried out according Varco's recommendations. (12 Varco Service
months or 3,000 Rhrs.) Bulletin No.38
Rev.F
66 Check that when a load shoulder upper IBOP valve is used NDT Records; 3 Major
the connection between the valve and mainshaft is NDT Varco Service
inspected on a 6 monthly or 1,500 Rhrs. basis. Bulletin No.38
Rev.F
67 Check that the Retractable Guide Dollies used on Varco top NDT Records; 3 Critical
drives and travelling blocks are NDT inspected for cracks. Varco Product
(Cracks develop in and around the area where the lower Bulletin TDS-95-
retract arm stop is located .
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CAN Rig Model 1275AC-681

68 Has the recommended modification to the linktilt bracket / Canrig 3 Major
Manf:________ Type:________ Load Rating:________
1
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Check lower oil seals for leaks. Moduspe c Che cklist - slide pdf.c om
3 Minor
2 Check if there is a plug in the top of the gooseneck to allow 3 Minor
the runnin of a Schlumber er line?
3 When the swivel is used, the mud hose must Operating 3 Major
be secured to both sides with a 5/8" cable Practice
for extra security.
4 Check bearing clearance if no records are available. 3 Major
5 Drain oil in swivel and check for metal particles. 3 Major
6 Check bail pin clearance by using a dial indicator. (Max. 3 Major

0.040"
7 Check that NDT inspection reports are available stated that NDT Records 3 Major
the welded bail pin keepers were checked. (National Oilwell
P-500/P-650 .
8 Has swivel yoke been NDT inspected for cracks in the last 6 Frequency NDT Records; API 3 Critical
months and are valid inspection reports available. apply to RP 8B
equipment
in use
during the
period
9 Check that the swivel was completely disassembled to carry Frequency NDT Records; API 3 Major
out the 5 yearly check of the bearings for wear and the apply to RP 8B section 3.4
internal load bearing parts for cracks. (NDT) equipment
in use
during the
period
10 Check that the threaded connection of the swivel has been API
RP 8B 3 Critical
inspected for cracks and a valid inspection report available.
11 Recommendations to be made regarding the general

condition of the s stem. 4 Minor
5.5 KELLY SPINNER
1 Check air supply and control hoses for leaks and 3 Minor
deterioration.
2 Are air and control hoses properly supported along the rotary 3 Minor
hose. Ever 4-5 feet
3 Check the air line lubricator. 3 Minor
4 Check the operation of the spinner. 3 Major
5 Check that the kelly spinner is yearly disassembled to the PM Tasks / 3 Critical
extend necessary to conduct NDE of the primary load HISTORY REC.;
carrying components including all highly stressed areas of API RP 8B section
the kelly spinner has been inspected for cracks and is a 3.1.4 (Category IV)
valid ins ection re ort available.
5.6 KELLY & KELLY DRIVE BUSHING
Type:________
1 Check roller bearing clearance with pry bar. 3 Major
2 Check the clearance between the roller face and the side of 3 Major
the kell . Max. allowable 1/8"
3 Check roller driving surface wear. (Square kelly rollers max. 3 Major
1/8" and hex. kell rollers max. 1/16" wear allowed.
4 Inspect drive pins for wear. 3 Major
5 Check if pins are not loose. 3 Major
6 Top and bottom halves should have clearance. (1/8" when 3 Major
new
7 Check the thrust washers, if they are turning the lock pins 3 Major
will need replacing to avoid wearing out of the roller pins and
inside ournal area.

8 Ch k k ll t i bb 3 Mi
4 Check for loose bolts, etc. 3 Major
5 Check if guards are in place and secured. 3 Critical
6 Check for equal spacing between the sheaves. 3 Minor
7 Are jumper bars installed to avoid the cable jumping of the 3 Major
sheaves in the event of a sudden loss of hook load.
Includin one on the to of the sheave
8 Check the sheave grooves for excessive wear. (MH sheaves 3 Major
are gauged by measuring the depth of the grooves. New 60
mm, max. 63-64 mm) (Only gauge the sheaves when the
9 blocks
Markingare
of hun -off for
sheaves safet
must reasons
be done .
according API to confirm API Spec 8A 3 Major
sheaves are comply with the API Spec's sample: (AB CO 1 section 8.4
1/8 Spec 8A logo month / year 36) is a sheave fabricated
as er API S ec' and of 36" diameter for a 1 1/8" wire
10 Drilling and casing line sheaves: Grooves for drilling and API Spec 8A 3 Major
casing line sheaves shall be made for the rope size section 8.2 and 8.3
specified by the purchaser. The bottom of the groove shall
have a radius R, Table 2, subtending an arc of 150 degrees.
The sides of the groove shall be tangent to the ends of the
bottom arc. Total groove depth shall be a minimum of
1.33d and a maximum of 1.75d, where d is the nominal
rope diameter shown in Fig. 3. Sand-line sheaves:
Grooves for sand-line sheaves shall be made for the rope
size spefcified by the purchaser. The bottom of the groove
shall have a radius R, Table 2, subtending an arc of 150
degrees. The sides of the groove shall be tangent to the
ends of the arc. Total groove depth shall be a minimum
of 1.75d and a maximum of 3d, where d is nominal rope
11 Check that the crown was NDT inspected for possible cracks NDT Records 3 Major
in beams.
12 Check that the crown block was completely disassembled to Frequency NDT Records; API 3 Major
carry out the 5 yearly check of the bearings for wear and the apply to RP 8B section 3.4
sheaves and shaft for cracks. (NDT) equipment
in use
during the
period

5.8 TRAVELLING BLOCK
Manf:_______ Type:_______ Load rating:_______ Sheaves, Number:
1 Inspect sheave grooves for wear. 3 Major
2 Check sheaves for wobble and bearing wear. 3 Major
3 Check if guards are in place and properly secured. API RP 54 section 3 Major
9.7.4
4 Check the travelling block for wear, damage, cracks or 3 Major
metal deformation.
5 Check that no improper/unapproved welding has taken place (Shell DEN 12/91) 3 Major
which could have effected the bearin s. Doll attachment
6 Are the travelling block sheaves properly greased. 3 Minor
7 Check condition of travelling block hang-off lines. 3 Critical
8 Check when the travelling block was completely Frequency NDT Records; API 3 Major
disassembled to carry out the 5 yearly check of the bearings apply to RP 8B section 3.1
for wear and the sheaves and shaft for cracks? (NDT) equipment Table 1
in use
during the
period
9 Check that the high load bearing areas of the travelling Frequency NDT Records API 3 Major
block are regularly NDT inspected. (Yearly) apply to RP 8B section 3.1
equipment Table 1

in use
5 When was the entire hook checked for cracks, wear and NDT Records 3 Major
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metal deformations. Moduspe c Che cklist - slide pdf.c om
6 Check when the hook/travelling block connection was last NDT Records 3 Critical
NDT inspected. Yearl
7 Check when the hook was NDT inspected and were the pins Frequency NDT Records; API 3 Major
pulled and pins and ears checked for cracks? apply to RP 8B section 3.1
equipment Table 1
in use
during the
period

condition of the system.
HOISTING EQUIPMENT GROUP
5.10 DRILLING INSTRUMENTATION
1 Check gap of the Martin Decker drilling line weight indicator. 3 Minor
5/8" with block empt .
2 Check weight sensor for leaks and worn pins. 3 Major
3 When was the weight indicator last calibrated (should be API RP 54 section 3 Major
done periodicall 9.10.2
4 Check wear in deadline anchor dies. 3 Minor
5 Check if deadline anchor is well secured and the hold down 3 Major
bolts are tight.
6 Check that the deadline anchor is regular lubricated. 3 Minor
7 Check the condition of the Mud Volume Totalizer system. 3 Major
8 Check purge air system for leaks and proper regulated 3 Critical
pressure. 0.75 psi
9 Check gain and loss visual and audible warning alarms. 3 Major
10 Check trip tank level indicator for proper functioning. 3 Major
11 Check high and low limit alarms of the flow indicator. 3 Major
12 Check the Geolograph for proper operation. 3 Minor
13 Ensure that the protection cover of the Geolograph line Shell DEN 31/93 3 Minor
drum is installed.
14 Check that all warning lights are operational. 3 Major
15 Test low purge air audible alarm system. 3 Major
16 Test high and low limit alarms. 3 Major
17 Test pit volume indicators. 3 Major
18 Check tong torque for leaks and proper torque readings. 3 Major
(Install a calibrated tong gauge on the back up line and
check one a ainst the other .
19 Check NDT inspection reports of the deadline anchor. NDT Records; API 3 Critical
RP 8B
5.11 DERRICK
Manf.: __________ Major dimensions: __________ Gross nom. Cap.: _____
1 Is permanent name plate attached to the denied structure API RP 54 Section 3 Major
indicating: a.) Name of Manufacturer, b. Model No. and 9.2.2
Serial No., c.) rating, including static hookload capacity with API Spec 4F
number of lines. D.) whether guying is applicable and Section 4.2
recommended u in atern.
2 Check crown platform for damage. API RP 54 Section 3 Major
9.2.12
3 Check crown platform handrails for cracked welds and API RP 54 Section 3 Critical
dama e. 9.3.17
4 Check if crown bumper timber is installed and in good API RP 54 Section 3 Minor
condition. 9.2.16
5 Check if crown bumper timber guards and safety cable are API RP 54 Section 3 Critical
installed/secured. 9.2.16
6 Check if heavy duty wire mesh has been installed around API RP 54 Section 3 Critical

14 Fixtures and accessories are preferably attached to API RP 4G 3 Critical

5/13/2018
structures by means of suitable clamps. Do not drill or burn
Moduspe c Che cklist - slide pdf.c om
section 2.1
holes in any members or perform any welding without first
obtaining approval of the manufacturer or the qualified
erson as a licable.
15 Check all hand rails for damage and cracked welds. 3 Major
16 Check if the ladder is fitted with resting platforms and cages API RP 54 Section 3 Major
unless a ladder climbin safet assist device is used. 9.3.7
17 Check all ladders for bad rungs, cracked welds and 3 Critical
cleanliness and check all ladder retainin ca es for dama e.
18 Check if proper safety slings are installed on all equipment 3 Critical
mounted in the derrick. (Tugger sheaves, derrick lighting,
etc.
19 Check each tugger line sheave for proper tonnage. 3 Major
20 Verify that the tugger sheaves are the proper size for the 3 Minor
line in use.
21 Check that all the tugger sheave bearings can be greased 3 Major
and do accept rease.
22 Check rig floor and derrick illumination when dark. 3 Minor
23 Check condition of winch(es) at the monkeyboard. 3 Major
24 Visually check dp and dc rack fingers for cracks. 3 Minor
25 Check that safety cables or chains are in place. 3 Critical
26 Inspect safety belts and belly buster on monkeyboard. 3 Critical
27 Ensure that no loose equipment is laying in the derrick. API RP 54 Section 3 Critical
9.2.13
28 Check the derrick man escape line system. (Mandatory on API RP 54 Section 3 Critical
landri s 6.10.1
29 Check condition of deadline stabilisers. 3 Minor
30 Check that the dead line is not touching the derrick. 3 Major
31 Check the condition of the drill line roller guide. 3 Minor
32 Check that the turnbuckles in the derrick (if applicable) are 3 Critical
properl lock wired.
33 Check the TV system installed in the derrick, one camera at 3 Minor
the monkeyboard level and one at the stabbing board level.
For ri s with a to drive .
34 Check condition of Sella block type anti-fall device which 3 Critical
should be installed to protect the derrick man.
35 Check condition of electric cables and lights especially in 3 Critical
that part of the derrick which is classified as a hazardous
area.
36 Check
derrick ifare
valid test certificates
available? and inspection
(NDT inspection of highreports
stress of the
areas) NDT Records;
RP 4G sectionAPI
5.1 3 Major
37 Check NDT inspection reports of the pad eyes for the NDT Records 3 Critical
travelling block hang-off lines.
38 Check NDT inspection reports of the V-door floor supports. NDT Records 3 Critical
5.12 CASING STABBING BOARD
Type:__________ Hydraulic/air operated
1 Check bolts on dolly and derrick attachment. 3 Minor
2 Check condition of the wire line or chain. 3 Critical
3 Check sheave rotation and condition. 3 Major
4 Check cable clamps for tightness. (If fitted) 3 Major
5 Check the anti-fall safety mechanism of the stabbing board. 3 Critical
6 Check if the hoist is long enough to reach the bottom of the 3 Minor
track.
7 Check if the chain hoist is equipped with a positive stop 3 Critical
which prevent the chain end from being pulled through the
sheave.
8 Check the condition of the Sella block type anti-fall device 3 Critical
which should be installed above the stabbing board and

which should be installed above the stabbing board and
19 Check that the platform is fitted with two locking devices. 3 Critical
5/13/2018
One operating with the lifting handle at neutral and the other
operating when the hoisting system fails. (Both operate

inde endentl .
20 Check that the hook is fitted with an effective safety latch. (If API RP 54 Section 3 Critical
fitted 9.7.3
21 Check that 3 full turns of wire rope should remain on any 3 Major
drum and where reasonably practical, upper and lower limit
switches should be fitted.
22 Check that upper and lower limit switches are fitted. 3 Major
23 Check that anchorage's for the rope or chain are corrosion 3 Major
free and in good order. (They must not be altered with-out
Certif in Authorit a roval.
24 Check that when a hydraulic unit is in use (cherry picker) the 3 Critical
hydraulic system is failsafe in case of loss of hydraulic
ressure.
25 Test the hoist and lowering system of the platform. 3 Major
26 Check that a safety factor of 10:1 is applied to the 3 Critical
raisin /lowerin chain or rope load ratin .
27 Are rig specific procedures available for hooking up of the 3 Minor
casin stabbin board.
28 Check NDT inspection reports of the high load bearing NDT Records 3 Critical
areas.
5.13 TUGGERS AND SHEAVES
Type:__________ Hydraulic/air operated
1 Check the condition of the drill floor tuggers. (Brake linkage, 3 Major
2 auto
Check brakes,
that the rims, brake
winch bands,
control shut of valves,
automatically etcto. neutral
return 3 Major
when released.
3 Is the cable end well secured. 3 Critical
4 Check that the brake will hold when load is suspended. 3 Major
5 Check the cable for crushed, broken or whickered spots. 3 Critical
6 Inspect the tail chain and shackle for stretch, caliper opening Shell DEN 55 3 Critical
in hook, if it is larger then the chain size replace the hook.
Onl shackle allowed for Shell o erations .
7 Check if air tuggers exhaust is vented to an area that does 3 Minor
not create a safet hazard.
8 Check that drum guards are in place and in good condition. 3 Critical
9 Check if protective guards are installed on air line oiler and 3 Critical
water separator bowls.
10 Check that the Safe Working Load is clearly marked on 3 Minor
each tu er.
11 Check that a ball valve is installed in the main air supply line 3 Major
of each tugger close to the operating control. (This in order
to quickly close the air supply in case of a failure of the
tu er controls .
12 Check if the tuggers are fitted with a simple spooling device 3 Critical
to avoid hand in uries while uidin the wire line.
13 Check the NDT inspection reports that the foundations were NDT Records 3 Critical
inspected.
14 Check the condition of the pedestals and foundations. 3 Major
MAN-RIDING WINCHES
15 Check that the winch control automatically return to neutral Operating 3 Critical
when released. practices.
16 Check that an auto-brake has been fitted which applies the Operating 3 Critical
brake when the control lever is released or on loss of power. practices.
17 Check that the manual operated brake is in good condition. Operating 3 Major
Must be fitted practices.

18 Check that no disengaging clutch is fitted. Operating 3 Critical
practices.

19 Check that specific written instructions are available in the Operating 3 Critical
9 Check retrieval overshot. 3 Major
10 Check that a drum guard is installed to protect the operator. 3 Critical
To prevent in ur b whiplash from wire line breaka e .
DRILL FLOOR EQUIPMENT GROUP
5.15 PIPE SPINNING WRENCH
Manf:_________ Type:___________ Air/Hydraulic operated
1 Check drive rollers or chain sprockets for wear and damage. 3 Major
2 Check idler rollers or chain for damage. 3 Major
3 Check hydraulic/air motor for leaks. 3 Minor
4 Check for leaks on clamping cylinder. 3 Major
5 Check condition of air motor, air lines, lubricator, muffler, 3 Minor
etc. Air operated unit
6 Check hoses and couplings for wear, aging and chafing. 3 Minor
7 Check that control lever returns to neutral automatically 3 Major
when controls are released.
8 Check control levers and linkage for wear and free 3 Major
movement.
9 Check all shackles, cables, lifting cylinder or springhanger 3 Critical
for proper hook up and dama e.
10 Check that the spring hanger or lifting cylinder is fitted with a 3 Critical
safet slin .
11 Visually check for cracks the lifting point and attachment (BHPP Safety alert 3 Critical
point of the hanging arm. 20/11/96.
Hydraulic Spin
Master, Model
550 failure .
12 Check operating oil pressure (2000 psi.) If applicable. 3 Major
13 Check that a back-up pump and motor is installed and 3 Minor
hooked up. H draulic units onl ?
14 Check the oil reservoir low oil level pump shut off. 3 Minor
H draulic units
15 Function test unit in forward and reverse and verify proper 3 Major
operation.
16 Check that the lifting points are regular NDT inspected. NDT Records 3 Critical
5.16 EZY-TORQ
1 Check all fasteners for tightness. 3 Critical
2 Check hydraulic system for leaks. 3 Minor
3 Check all hoses for wear and aging. 3 Minor
4 Check condition of the wire line. 3 Critical
5 Check condition of pull back spring. 3 Major
6 Inspect sheaves, sheave bearings and sheave pins for wear. 3 Major
7 Check that all mounting points are regularly NDT inspected NDT Records 3 Critical
for cracks.
5.17 PIPE HANDLING EQUIPMENT
Manf.:___________ Type:___________
1 Check counter weights and hanging cables for wear and 3 Critical
dama e.
2 Check if a safety sling is installed to each tong counter API RP 54 section 3 Critical
weight. Only required when not fully encased or running in 9.2.17
uides.
3 Check the clearance between the tong dies and die slots. 3 Major

Max 1/16"
15 Check with a straight edge the back and face of the slip 3 Major
5/13/2018
se ments for bent or worn parts. Moduspe c Che cklist - slide pdf.c om
16 Check that the old style footlatch of the Varco PS-15 power (Varco Oil Tools 3 Critical
slip assembly has been replaced by a safety latch lock. Service (VOTS)
Bulletin #13
11/8/93, Safety
Notice
17 Check that the Varco PS-16 air powered slip is fitted with Shell DEN 30/91 3 Critical
side outlet pressure relief valve. (Setting 250 psi.)
18 Check the condition of the dog collars. 3 Major
19 Check that the dog collars are stored in a oil bath. 3 Minor
PS-21 and PS-30 Varco slips.
20 Check that the Varco PS-21 or 30 hydraulic powered slip is 3 Minor
operatin properl .
21 Is the PS-21 or PS-30 modification with the auto grease Varco Service 3 Minor
system (FIF # 889) carried out. Bulletin No. 63,
Jan. 20000
22 Is the PS-21 or PS-30 modification with the Flushing / Varco Service 3 Minor
Filtration kit (FIF#890) system carried out. (free of charge Bulletin No. 63,
Varco mod. Jan. 20000
23 Is the PS-21 or PS-30 modification with new actuator kit Varco Service 3 Minor
(FIF#891) carried out. (free of charge Varco mod.) Bulletin No. 63,
Jan. 20000
24 Check if insert carriers are properly marked for the size Varco Service 3 Minor
range and the Ram guides for specific pipe size. Bulletin No. 72,
Jul 20000
25 Are the 13-5/8" _ 14" insets for the PS-30 modified to allow Varco Service 3 Minor
removal and installation of the PS-30 when casing is Bulletin No. 67,
installed. March 2000
26 Check that lifting swivels are of the new style (one piece bail Varco bulletin 3 Minor
design) a complete removal of the swivel hoist rings and no.66 Febr 2000.
welded brackets is a later modification. Varco bulletin no
74 Se t.2000
27 Are the inserts for the PS-21 or PS-30 upgraded with load Varco Service 3 Minor
rings as recommended by Varco. Bulletin No. 71,
Jul 20000
ELEVATOR LINKS
28 Visually check for wear and damage. 3 Major
29 Measure wear on upper and lower eyes. 3 Major
30 Check if the present wear requires the bails to be down 3 Major
rated.
31 Ensure that all mounted hardware (i.e. bolts, pins etc.) are (Varco Service 3 Critical
properly secured with locking wire, lock tabs (bent tab Bulletin No. 44,
washers or split pins. October 1996
ELEVATORS
32 Check that all air operated elevators are supplied with load 3 Critical
sensors to prevent inadvertent opening when loaded.
(Maritime Hydraulic (MH) air-operated elevators can be
o ened if the elevator is su ortin a load less than 2 tons .
33 Check for wear or damage of upsets that would affect 3 Major
elevator efficiency and handling ability or down grade load
ratin s.
34 Check handles and latches for wear. 3 Minor
35 Function elevators to check for full closing with no slop or 3 Major
wear.
36 Check the correct ID of the DC elevators. (6 ½" dc: max. ID 3 Major
is 6 1/16", 7 3/4" dc: max. ID is 7 ¼", 8" dc: max. ID is 7
11/16", 9" dc: max. ID is 8 7/16" .
37 Check that warning labels are fitted to all 3 ½" and 5" MH-air 3 Minor
operated elevators and remote control panels. (Warning of
the dan er of inadvertent o eration while li htl loaded .
38 Check
BJ slip that
typewarning labels are
and 18-degree supplied
taper and fitted
air operated to Varco-
elevators. 3 Minor
[They can be opened with loads up to 2 tons (1,820 kg).

Collar t e loads u to 15 tons 13 650 k .
48 Check the NDT inspection reports of all elevators. (To be NDT Records; API 3 Critical
5/13/2018
conducted half-yearly with a yearly check including complete
RP 8B
disassembly and NDT inspection of hinges and pins).
49 Check that the lifting eyes of the Flush Mounted Spider PM Tasks / History 3 Critical
(FMS) - 375 are included in the lifting gear inspection Records
ro ram.
50 Check that the master bushing and bowl pullers are included PM Tasks / History 3 Critical
in the lifting gear inspection program and regularly NDT Records / NDT
inspected. Records
MASTER BUSHINGS
51 Check the taper of the bowls with a straight edge. (Replace 3 Major
the API drilling bowls when the taper indicates wear from the
tool oint .
52 Check the hinge pins (MPCH only) for excessive clearance 3 Major
allowing the bushings to open. (If a movement of 1/16" (2
mm) can be accomplished between the two halves with the
pins in place or the OD of the pins is worn down by 1 mm
than the ins are worn.
53 Check if the kelly drive bushing holes have become egg 3 Major
shaped due to wear.
54 Check the rotary table for excessive wear. 3 Major
55 Check if an arrow and L for LOCK on the master bushing (VOTS) Bulletin #9 3 Minor
and an ARROW on the LOCKING pin for locking the insert 15/3/93, Safety
bowls in the master bushin s has been welded on. Notice
56 Check that split casing bushings have a minimum length of (VOTS Bulletin 3 Major
17" to avoid from falling through the rotary table. #11, Safety
Notice
Tubular shuttle (catwalk machine)
57 Function test the catwalk machine by 4 Minor
handling heavy
collars from wate
the drill
pipe rack pipe and drill
to drill floor
(elevator pick up point)
58 Check for hydraulic leaks. 4 Minor
59 Check for aging hydraulic hoses. 4 Minor
60 Load test the chute with biggest size drill 4 Minor
collars: Max 12 mT.
Finger boards:
61 Test pneumatic operation of drill pipe and 4 Minor
drill collar fingers.
62 Test the adjustable fingers for casing. 4 Minor
63 Check for air leaks. 4 Minor
64 Check for mechanical damage and cracks. 4 Minor
Mud Bucket. ( remote operated)
65 Check for hydraulic leaks. 4 Minor
66 Check for aging of hydraulic hoses. 4 Minor
67 Carry out full function test of the remote 4 Minor
controlled mud bucket.
5.18 IRON ROUGHNECK
Manf: ____Type:______ Pipe sizes: _____ Max. make-up torque: _____ Max. break-out torque: ____
1 Hydraulic pressure should be set between 2000 and 2200 3 Major
psi.
2 Check for excessive movement of unit when clamping onto 3 Major
the drill string which indicates that it is not sitting level.
3 Check oil filter indicator on hydraulic power unit. 3 Major
4 Check motor coupling for wear. 3 Minor
5 Check that the driller can see the torque gauge.
http://slide pdf.c om/re a de r/full/moduspe c -che cklist 3 Major
14/64
6 Check the pipe spinner rollers for wear and damage. 3 Major
7 R th b made
th id regarding
f th structural
it di t th 3 M j

15 Recommendations to be 4 Minor
5/13/2018
improvement to the system. Moduspe c Che cklist - slide pdf.c om
5.19 PIPE RACKING SYSTEMS

Manf:________________ Type:_________________
1 Check hydraulic pumps and motors for unusual noise, 4 Major
vibration and si ns of overheatin .
2 Check if the oil reservoir is equipped with a low level alarm 4 Major
or low level sump shut off device.
3 Check hydraulic system for leaks and hoses for wear and 4 Minor
a in .
4 Check air piping and connections for leaks. 4 Minor
5 Check skate guide rollers, stabber guide rollers and drive 4 Major
pinion for looseness, freedom of movement and build up of
dirt. Check bolts in lower late and liftin arm c linder.
6 Check skate drive wire rope cable, sheaves and guides for 4 Major
freedom of movement and good condition.
7 Check stabber drive spline shaft covers and stabber jaws for 4 Major
proper operatin condition.
8 Check hydraulic cylinders, air cylinders and drive motors for 4 Major
proper mountin and ood condition.
9 Check condition of upper and lower jaws on the pipe 4 Major
conve er.
10 Run the pipe racker and check the proper operation. 4 Major
DRILL FLOOR
11 Inspect rat hole assembly. (If applicable). 3 Minor
12 Inspect mouse hole assembly. (The drain should either be Shell D.E.N. 15/90 3 Minor
located on the side or the sprin plate should be c lindrical
13 Check that there is a good drainage system from the racked API RP 54 6.12.4 4 Major
tubulars. If there is a possibility of an ice plug forming.
PIPE RACKING ARM (manipulator arm)
14 Check the support rollers on the arm for free rotation. 4 Major
15 Visually inspect the hoses for deterioration. 4 Minor
16 Check the hydraulic cylinders for oil leaks and the rods for 4 Major
scorin .
17 Check if there is an indication in the drillers cabin to indicate 4 Major
that the pipe handling arm is extended of the automatic pipe
handler.
18 Are the hydraulic systems failsafe in case of loss of Shell DEN 4 Critical
h draulic pressure? 21/1993
19 Remove the pinion cover and inspect the condition of the 4 Major
bull and pinion ears.
20 Remove the rear cover plate and examine all hoses and 4 Minor
connections for leaks and condition.
21 Check the unit for proper operation. 4 Major
improvement to the s stem.
5.20 DRILL STRING
1 Check the condition of the internal coating especially below 3 Major
2 the boxthat
Check in the
thepipe
pinsisand
most vulnerable
boxes are dopedarea.before pipe is laid 3 Major
down.
3 Check the severity of the slip notches. 3 Minor
4 Check that the drill string has been used recently and if not, 3 Major
how is the corrosion build up and has the pipe been rattled?
5 Check the condition of the tool joints. 3 Major
6 Check the condition of the drill string if it has been exposed 3 Major
to corrosive fluids or asses.
7 Check that hard facing on the tooljoints is ARNCO 200 XT or 3 Major
Armacor. Onl for Total ri s .
8 Check if the pipe has been washed out before it is laid down. 3 Minor
9 Recommendations to be made regarding the general
4 Minor
15/64

3 Visual inspect the fishing tools and that they are in good 3 Major
5/13/2018
order. Moduspe c Che cklist - slide pdf.c om
4 Check that the tools and associated parts are well 3 Minor
or anized.
5.23 POWER TONG
Manf:_________________ Type:______________
1 Visually check the general condition of the unit. 3 Major
2 Check the tong lug door assembly for proper operation. 3 Major
3 Check the condition of the hydraulic hoses and quick 3 Minor
connectors. (1" HP hose and 1-1/4" low pressure hose).
4 Check oil level in the gearbox. 3 Major
5 Check the hydraulic power unit output pressure, should be 3 Minor
2400 psi max at 25 pm and 1000 psi max at 69 pm.
6 Check the condition of the back-up pump. 3 Minor
7 Check the low oil level pump shut off switch. 3 Major
8 Check that all ECKEL power tongs are fitted with a safety 3 Critical
cut-out when the doors are opened.
9 Function test the power tong and check for hydraulic leaks 3 Major
and the proper operation of the unit.
PIPE HANDLING EQUIPMENT GROUP
5.24 WELL TESTING EQUIPMENT
Burner booms:________ Manf:________Type:______ Locations:_____ Number:____ Length:________
1 Check the condition of the pipe line to the burner pit. 3 Major
2 Check the main well test line from the rig floor to the 3 Major
separator/heater storage area. (Report: Size"______
Pressure: Certification: H2S trim: .
3 Check if this line is tied into the choke manifold and check 3 Major
the valve isolation from the manifold.
4 Check the vent line from a point nearby the separator/heater 3 Minor
to the burner pit. (Report: Size"______ Pressure:______
Certification:_____ H2S trim:__ .
5 Check the oil and service lines from the separator/heater 3 Major
area to the burner pit. (Report: Size"______
Pressure: Certification: H2S trim: .
6 Check that the air to the burner pit is supplied by third party 3 Critical
air compressors. (The system should be totally independent
from the ri air s stem .
7 Check if a steam generator is available which can be used 3 Minor
for well testin .
8 Check if there are steam outlets in the well test equipment 3 Minor
stora e area.
9 Check if the capacity of the steam generator is sufficient. 3 Minor

INDEX-MUD SYSTEM

No.: DESCRIPTION: PAGE No.:
6.1 MUD PUMPS Serial No.: 008-2003-0019-LR-L
6.2 SHALE SHAKER
6.3 MUD CLEANER Revision
date: September 2002 LR-008 L
6.4 DESILTER
6.5 DESANDER
6.6 DEGASSER
6.7 CENTRIFUGAL PUMPS
6.8 MUD AGITATORS
6.9 MUD MIXING SYSTEM
6.10 STANDPIPE MANIFOLD AND ROTARY HOSES.
6.11 BULK AIR SYSTEM AND TANKS
6.12 CENTRIFUGE
6.13 CEMENTING UNIT
4 Not applicable
SN. 008-2003-0019-LR-L Revision

date: September 2002 LR-008 L
and instructions
recorded
values
6.1 MUD PUMPS Type:____________ Number:_____________

Manf:____________ Max.hp/p
Liner sizes available:__________ Max.press. rating pump:__________ Fluid end
conversion____________ Record the mud pumps serial numbers in the
1 Check pump records and decide which liners, valves and 3 Major
seats have to be inspected.
2 Inspect fluid ends for signs of corrosion, washing, excessive 3 Minor
wear, recent repair or welding. (No unauthorized welding/
re airs/modifications without ro er certification and testin
3 Remove all valve covers and check the threads of the valve 3 Major
covers and the threads in the fluid ends for cracks and
excessive wear.
4 Inspect the valve cap sealing areas for pitting and wash-outs. 3 Major
5 Remove the liners and wear plates and inspect the seal area IADC Drilling Manual section 3 Major
for excessive pitting and possible wash-outs. J-5.II
6 Disassemble and inspect for wear and corrosion at least one 3 Major
gate valve on the pump.
7 Check the condition of the spare fluid ends. 3 Major
8 Check precharge pressure of pulsation dampeners. (400-650 IADC Drilling Manual section 3 Major
Psi for discharge and 15 psi for suction damper for 5,000 psi J-2.I.C + J-2.II.B
pumps). (650-850 psi pre-charge for 7,500 psi mud pumps) ASME Section 8 Division 1;
API Spec 16D section
2.2.1.4; API Spec 16D
9 Check the pressure relief valves. (Preferable no threaded section 3.1.2.3

IADC Drilling Manual section 3 Major
connections, but safety chain installed across valve if J-2.II.C
threaded connections are used)
10 Check that the mud pump relief valve vent line is self- API RP 54 section 9.13.7; 3 Critical
draining. (To prevent gelled or solidified mud causing a PUWER 98; MHSWR 1992
blocka e.
11 Relief valve discharges should be located and anchored so API RP 54 section 9.13.2; 3 Critical
as to prevent a hazardous condition due to sudden discharge PUWER 98 MHSWR 1992
or piping movement.
12 Inspect all high pressure piping including the pressure relief 3 Critical
valve vent line for proper support, that no weld
repairs/modifications have been conducted without the proper
certification and testing.
13 Check if a strainer has been installed in the suction line of IADC Drilling Manual section 3 Major
each pump to prevent foreign particles from entering the J-2.II.B

29 Check the lateral clearance of the pinion shaft when in doubt 3 Major
5/13/2018about the condition of the bearings. (Max. end playModuspe
0.005 -c Che cklist - slide pdf.c om
0.006"
30 Check the that the bolts of the power end cover are in good 3 Minor
order. (Broken/sheared bolts indicate main bearing wear)
31 Check the cavity on top of the crosshead guides for metal 3 Major
particles. (Particles indicate worn/damage bearings)
32 Open the side covers and inspect the crossheads and guides. 3 Major
33 Check the crosshead pin bearing clearance. (0.001- 0.007"). 3 Major

34 Check that the crosshead pin fully contact the taper of the 3 Major
crosshead. (Broken crosshead pin retainer bolts indicate a
loose crosshead pin)
35 Check the last crosshead clearance readings or have 3 Major
readings taken when required. (0.015 - 0.025", although an
upper limit is not given by some manufacturers)
36 Check the wiper seals on the pony rods for cracks, leakage, IADC Drilling Manual section 3 Minor
etc. J-6.E
37 Check that the clean out spaces of the settling chambers are 3 Minor
regularly drained/cleaned.
38 Check if the locking wire is still installed on all internal 3 Major
bolting.
39 Tap all bolts and nuts with a small hammer to check for 3 Major
tightness.
40 Check availability and condition of service tools. 3 Major
41 Check that the rubber goods are stored in a cool area. 3 Minor
42 Check the operation and condition of the console controls, 3 Major
indicators and wiring.
43 Check the purge air system. (if required) 3 Major
44 Run pump at low speed and at 90 % of maximum speed and 3 Major
check for excessive noise, vibrations and knocking.
45 Operate and pressure test all valves on pump and standpipe 3 Major
manifold to maximum working pressure.
46 Check if the proper torque is applied by re-torquing the 3 Major
clamps of the pony rods.
47 Check that an alignment sleeve is available for installation of 3 Minor
Southwest fluid ends. (If installed)
48 Verify placement of emergency stops / switch on pumps. 3 Major
49 Verify proper tensioning of the drive belts (if installed) 1/43" or 1/64" per 1" of V-belt span 3 Major
50 Check NDT inspection reports when the pony rod ends, 3 Major
pistons rod ends, intermediate rods, etc. were last inspected.
51 Has the high pressure mud system been checked on wall 3 Major
thickness and has the results been analyzed?
52 Check if the crankshaft is NDT inspected on a yearly basis. 3 Minor
53 Check that all studs of the fluid end bolting being replaced or 3 Major
NDT inspected at a regular interval to prevent fatigue failures.
(For instance per 12,000 Rhrs)
6.2 SHALE SHAKER
Manf:___________ Type:_____________ Number: _____________Cap:_______
1 Check shock mounts for swelling, collapse or cracking. It is 3 Major
normal for each mount to sag about 3/4".
2 Check entire shaker for structural damage. 3 Major
3 Check lube oil input lines and hose couplings for leaks. 3 Major
4 Check indicator pin on top of oil filter to see if it indicates a 3 Minor
dirty filter.
5 Check that bottles are installed on the side of the unit. They 3 Major
should accumulate 3 oz. of oil in 24 hours.
6 Check condition of: The float mounts. 3 Major
7 Check condition of: The draw bars. 3 Major
8 Check condition of: The screen bed. 3 Major
9 Check condition of: The channel rubber. 3 Major
10 Check condition of: The rapid change tension bolts. 3 Major
11 Operate and check all gates and valves for proper operation 3 Minor
and closing.
12 Check the size and design of the feed header box. 3 Minor
13 Check
http://slide if there
pdf.c om/re is an direct
a de r/full/moduspe line
c -che to the burning pit to dump with
cklist 3 Major
18/64
cement contaminated mud.

14 Thule Shakers: Check the vibrator unit drive assembly 3 Major
1 Check the cones for wear and plugging. (Should be replaced IADC Drilling Manual 3 Minor
5/13/2018when deeply grooved at the apex or has a thin wall.) Moduspe c Che cklist - slide pdf.c omSection Y-2.D.c
2 Check for broken support springs. 3 Major
3 Check the condition of the V-belts and sheaves. 3 Major
4 Check if the V-belt guard is in good order. 3 Critical
5 Check valves in the mud lines for proper functioning. 3 Minor
6 Check suction lines for leaks and mud cake built-up. IADC Drilling Manual 3 Minor
Section Y-2.D.c
7 Check screen spacer height, minimum 3/4". 3 Major
8 Check shock mounts for swelling, collapse or cracking. 3 Major
9 Check entire shaker for structural damage. 3 Major
6.4 DESILTER
Number of cones and size: _______________ Pump manufacturer and type ___
Motor HP_____ Impeller size, installed: __________________ Impeller size, avai
1 Visually inspect all cones for wear. 3 Minor
2 Check piping for corrosion and wear and function all valves. 3 Minor
3 Check for plugged inlet piping. 3 Minor
4 Check mud tank suction line for solids build up and mud 3 Minor
cake.
5 Check that a correct pressure gauge is installed. 3 Minor
6 Check pump packing and pump pressure. 3 Minor
7 Operated the pump and check for vibration and bearing wear. 3 Major
8 Check the associated pipe work for possible problem areas. 3 Major
9 Check the spare parts for the desilter and desilter pump. 3 Major
6.5 DESANDER
Manf:_______ Type: ________Cap:________ Number of cones and sizes: _____
Pump manufacturer and type: _________ _________________ Motor HP: ____
Impeller size, installed: _____________ Impeller, size, available: _____________
1 Visually inspect all cones for wear. IADC Drilling Manual section 3 Minor
Y-2.C.c
2 Check piping for corrosion and wear and function all valves. 3 Minor
3 Check for plugged inlet piping. 3 Minor
4 Check mud tank suction line for solids build up and mud 3 Minor
cake.
5 Check that a correct pressure gauge is installed. 3 Minor
6 Operated the pump and check for vibration and bearing wear. 3 Major
7 Check pump packing and pump pressure. 3 Minor
8 Check associated pipe work for any potential problem areas. IADC Drilling Manual section 3 Major
Y-2.C
Brandt Hydrocyclone
9 Check that butterfly valves are installed on the pump suction 3 Major
and discharge lines. The valves or fittings should be at least
2x pipe diameter .
10 Verify that a centrifugal pump is used for suction (feed) and 3 Major
not a reciprocating pump as this will result in fluctuations in
the suction feed .
11 If a suction screen is in place, make sure that the screen area 3 Major
is at least 2x greater than the suction line area.
12 Verify that an overflow is in place to the next downstream 3 Major
compartment of the unit's suction. The overflow should have
a downward directed slope and a splash plate installed on the
discharge (1 foot per 6ft. Discharge line length)
13 Verify if a water flush line is installed to assist removal of 3 Major
solids.
14 Verify that during normal operation the feed of the pump will 3 Major
be indicated on the feed gauge with a pressure of 4x the mud
weight (PPG). Else a low pressure can result in poor
separation and fluid loss. High pressure can result in
increased wear.

5 Check condition of all pumps. (Run each pump and circulate 3 Major
5/13/2018water. Check discharge/suction pressure and amperage.
Close discharge valve and check discharge /suction pressure

and amperage). (Check if at least 10% difference in both
amperage is found. If less then 10% internal parts might be
worn.
6.8 MUD AGITATORS
Type:_________________ Number:_____________
1 Check for play in top and bottom bearings when tanks are 3 Major
empty.
2 Check if the upper and lower bearings of the reduction 3 Major
gearbox will accept grease.
3 Check gearbox oil level. 3 Major
4 Run agitators and check for vibrations. 3 Major
5 Run agitators and check for the proper running direction. 3 Minor
6 Check if the paddles are in good order. 3 Minor
8 Recommendations
improvement to the tosystem.
be made regarding structural 4 Minor
6.9 MUD MIXING SYSTEM
No. active tanks __________ Total Cap. __________ No. reserve tanks __________ Total Cap. __________ Slug pit Cap. _
Desander tank Cap.____________ Desilter tank Cap.____________ Degasser tank Cap.____________ Additional mud stor
Trip tank cap. ____________
1 Inspect the flow arrangement of the solids removal system 3 Minor
including the location of each tank, pipe work, manifolding,
underflow/overflow between tanks and bypass gates and
valves.
2 Check that it is possible to mix mud or transfer mud at the 3 Minor
same time.
3 Check if it is possible to transfer mud between the mud tanks. 3 Major
(Such as the main mud tanks, slug tank etc.)
4 Check that there is an adequate system of bypass gates etc. 3 Minor
to re-route returns to alternative tanks.
5 Check that several tanks can feed the main mud pumps 3 Major
directly. (Active, slug)
6 Check the ability to circulate through the mixing hoppers to 3 Major
different tanks and to be able to transfer mud from one tank
to another while continuing mixing.
7 Check the mud mixing system to ensure that it is a viable, 3 Major
workable system, and that the standard and condition of the
8 e ui ment
Check is ade
isolation anduate for valve
dump the ro osed o erations.
arrangements of each tank. 3 Minor
9 Check the integrity of the dump valves. 3 Major
10 Check if all valves are in good working condition. (Handles in 3 Major
place, easy to operate, etc.)
11 Check the condition of all mixing hoppers. 3 Major
12 Check the condition of the surge tanks. 3 Major
13 Check the weighting system. 3 Minor
14 Check the safety relief valve of the surge tanks. 3 Critical
15 Check the availability of safety equipment as eye protection, 3 Critical
noise arresters, emergency shower, eye wash showers,
rubber gloves, apron, dust mask, etc.
16 Check that all safety equipment is stored in a designated 3 Minor
locker.
17 Check the integrity of all valves in the system by pressure 3 Major
testing with the centrifugal pumps. (Close the valves for a
short period so the pump doesn't get too hot).
TRIP TANK SYSTEM
Capacity:________________
18 A trip tank is a low-volume, [100 barrels(15.9 m³) or less] API RP53 chapter 15.6 3 Critical
calibrated tank that can be isolated from the remainder of the
surface drilling fluid system and used to accurately monitor
the amount of fluid going into or coming from the well. A
volume chan e of half a barrel should be easil detected.
19 Verify that volume changes in the trip tank can be measured API RP53 section 15.6 3 Major
within an accuracy of 0.5 bbl.
20 Check that there is a direct reading level indicator showing 3 Major

34 Check if a separate oil off loading line is available from the off 3 Major
5/13/2018 loading manifold. Moduspe c Che cklist - slide pdf.c om
35 Check if it is possible to back load oil based mud? 3 Major

REVERSE CIRCULATING LINE
36 Check if there is a permanently installed reverse circulating 3 Major
line and what is the condition.
37 Check if there is no permanently installed reverse circulating 3 Major
line available, are there provisions for a temporary line?
HIGH RATE MIXERS
38 Check the condition of the high rate mixers. (If available). 3 Major
6.10 STANDPIPE MANIFOLD AND ROTARY HOSES
Valves manf. and type:_______________ Pressure rating:_______
ID valves: _________" ID piping: _____________" Pressure rating:____________
1 Check if wall thickness checks have been conducted within 3 Major
the previous year and that the results were analyzed.
2 Check the normal testing procedure for the stand pipe 3 Minor
manifold.
3 Check for proper fastening of the stand pipes to the derrick. 3 Major
4 Check safety cables and clamps. Ensure the rotary hoses are Location of API RP 54 section 9.7.7; 3 Critical
adequately secured on each end. clamp as per API RP 7L section A.7
API Spec 7K
5 Visually check the rotary hoses. (Rotary hoses should be API RP 7L Appendix A 3 Critical
replaced at the first sign of any deterioration such as
swelling, blisters or surface ripples, due to the danger to
ersonnel durin a com lete failure .
6 Check the age of the hoses. (If older then 3 to 4 years it API RP 7L Appendix A 3 Minor
should be mentioned in the inspection report).
7 Ensure that a safety line is attached to all sections of 3 Critical
chiksans in temporary or permanent use.
8 Check the pressure rating of all chiksans on the rig. (Any (BHPP fatal accident, S.A. 3 Critical
chiksan of a lower pressure rating then the maximum working 20/11/96)
pressure of the BOP should be removed from the rig to
revent accidental use in a hi her ressure s stem .
9 Check if the pressure gauges are working and visible for the 3 Major
driller.
10 Is there a connection for installing MWD monitoring 3 Minor
equipment?
11 Check if there is there a direct outlet from the standpipe 3 Minor
manifold to the choke manifold.
12 If there is a connection: check if two isolation valves or one 3 Critical
check valve with one isolation is installed with the same
pressure rating as the choke manifold. (Preferable two
isolation valves).
13 Ensure that only fig.1502 connection are used on a rig Shell 3 Minor
contracted by a Shell company.
14 Ensure that the high pressure mud systems has only welded 3 Critical
and or bolted connections and no threaded.
15 Disassemble one valve at random and inspect internals 3 Major
especial the body. (If found bad open more valves).
16 Pressure test manifold and hoses to maximum working 3 Major
pressure.
17 Pressure test each individual valve to its rated working 3 Major
pressure.
18 All high-pressure hoses are to be removed from service and API RP 7L section A and 3 Critical
sent away for recertification, as per manufacturer¶s API RP 53 section
recommended inspection and testing requirements 17.13.2,3,4
(according to this user¶s guide, Rev 3), including an annual
test to 1.25 times the maximum workin ressure.
19 Replace the damaged jumper hoses for new ones. API RP 54 section 9.13.3 3 Minor
20 Threaded connections should be avoided and welded or 3 Critical
flanged connection must be used.
21 Wall thickness tests should be carried out on the standpipe API RP 574 section 7.2 3 Major
from the manifold up to the rotary hose connections.
CEMENT MANIFOLD
Valve manf. and type: ______________ Pressure rating:_________
ID valves:______" ID piping:_________" Pressure rating piping:_______
22 Review the testing procedure for this manifold.
3 Minor
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23 Check if there is a permanent connection with the choke 3 Major

manifold (Preferably not but if so a check valve should be
11 Check bulk hatch door for proper sealing and lock down 3 Critical
5/13/2018bolts. Moduspe c Che cklist - slide pdf.c om
12 Check if a screen is installed in the barite/cement loading 3 Minor

system.
13 Check if the bulk air can be supplied from the rig air system if 3 Major
needed. (Check regulators and by-pass valves)
14 Check the integrity of all valves in the system by pressure up 3 Major
with air.
15 Check the operation of the bulk air compressor by pressuring 3 Major
up an empty bulk tank and calculating if the compressor
works at rated capacity.
16 Check if air booster lines are installed to assist with the 3 Major
transport of bulk? (If not are they required?)
17 Check if air operated valves work properly. 3 Major
18 Check the condition of the valve position indicators. 3 Major
19 If the system is equipped with a main control panel it should 3 Major
have the following functions: - Main storage fill-up and
discharge valve -Vent valves for each storage tank. - Air
pressure isolation for the air supply system. - indicator ligths
for tank fill-up. - Main isolation valve for the air supply
s stem.
20 Check that the cement system is completely isolated from the 3 Major
other bulk systems.
21 If bulk is available transfer bulk to a hopper and observe for 3 Major
any problems.
6.12 CENTRIFUGE
Manf:________ Type: _________ Cap:_______ Number:________
Only to be inspected when it is rig equipment or when it is specially
requested. Not when it is third party equipment.
1 Remove cover and examine barrel for condition and scroll 3 Minor
2 wear.
Check oil, grease points and belts for tightness. 3 Minor
3 Operate centrifuge and evaluate performance. 3 Major
4 Check hydraulic fluid level. 3 Major
5 Check hydraulic fluid pressure while operating; no load 3 Major
should be 300 - 400 psi. With full load or during start up 1000
- 1100 psi.
6 Check oil level in pillow blocks. 3 Minor
7 Check and inspect the transfer pumps. 3 Major
8 Check all lines and valves. 3 Major
6.13 CEMENTING UNIT
Owner:____________ Manf:__________ Type:____________ Unit output BPM:
Max.Operating Pressure:________ Number of pumps: _________
Are the pumps driven: Independently/Via Emergency Panel/Rig pow
1 Check that the safe working pressure is stenciled on the 3 Minor
surge tank.
2 Check the pressure gauge on the surge tank. 3 Minor
3 Check that the surge tank is fitted with a safety relief valve or API Spec 16D Section 3 Critical
with a open vent line. 3.1.2.4
ABS Guide for Certification
of Drilling Systems Section
3.21
4 Check that calibration reports for the chart recorder and 3 Major
instrumentation is available. (Not older than one year)
5 Check that the fuel supply to the unit can be shut remotely 3 Critical
from a safe area.
6 Check that the power ends of the unit is fitted with safety 3 Critical
relief valves or rupture disc's.
7 Check the safety relief vent line. (Secured, safe discharge, 3 Critical
etc.)
8 Check that the chicksans are fitted with safety chains/ slings. 3 Critical
9 Check if the high pressure piping has been checked for wall 3 Major
thickness within the last 12 months and that the results were
L LL

INDEX-WELL CONTROL EQUIPMENT

7.1 BOP RAM TYPE
7.1.1 BOP RAM TYPE, GENERAL Serial no.: 008-2003-0019-LR-L
7.1.2 BOP RAM TYPE, CAMERON TYPE U
7.1.3 BOP RAM TYPE, SHAFFER Revision date: September 2002 LR-008
7.1.4 BOP RAM TYPE, HYDRIL
7.1.5 PRESSURE TESTING BOP'S
7.2 ANNULAR TYPE PREVENTERS
7.2.1 ANNULAR PREVENTER, GENERAL
7.2.2 ANNULAR PREVENTER, CAMERON TYPE D
7.2.3 ANNULAR PREVENTER, SHAFFER
7.2.4 ANNULAR PREVENTER, HYDRIL
7.3 GATE VALVES (BOP Mounted)
7.4 CHOKE MANIFOLD
7.4.1 CHOKE MANIFOLD, GENERAL
7.4.2 MUD-GAS SEPERATOR, (Poorboy Degasser)
7.4.3 SWACO ULTRA CHOKE
7.4.4 CHOKE CONTROL UNITS (Swaco & General)
7.4.5 CHOKE REMOTE CONTROL PANEL, CAMERON
7.5 CAMERON STYLE HUB CLAMPS
7.6 BOP HANDLING EQUIPMENT
7.6.1 BRIDGE CRANE
7.7 SURFACE HYDRAULIC BOP CONTROL UNIT.
7.8 DIVERTER SYSTEM
4 Not applicable
SN. 008-2003-0019-LR-L Revision date: September 2002 LR-008

and recorded Instructions
values
7.1 BOP RAM TYPE
7.1.1 BOP RAM TYPE, General
Record the ram type preventers serial number in the report.
1 Have the BOPs been disassembled and inspected in API RP 53 section 17.10.3 3 Major
accordance with the manufacturer's guidelines in the last 3 - 5 (3-5 yearly)
years.
2 Verify whether the BOP is suitable for H2S under NACE-MR-01- Total CLT.04-251/ Shell 3 Major
75. EP 1500.2.1.4.10.b.1
3 Consider replacing critical BOP elastomeric components on well API RP 53 section 3 Major
control equipment that has been out of service for six (6) 17.5.9.2
months or longer.
4 Investigate whether there is adequate space underneath the Total CLt 04-252 2.1.c 3 Major
shear rams to hang off the tool joint of the drill pipe. (Is there an
extended double or regular double preventer installed?)
5 Inspect the bolt and bolt holes for damaged threads and galling. 3 Major
6 Ensure that the grease which is used on the bonnet bolts has 3 Major
the right friction coefficient. (Normally 0.069)
7 Inspect BOP body at the bonnet seal area for pits and damage CIW EB No. 463 D, 10/91 3 Major
and flatness. Machining is required if deformation is more then
0.010" Shaffer or 0.015" H dril,Cameron .
8 Inspect condition of bonnet seal grooves for damage and pitting. CIW EB No. 463 D, 10/91 3 Major
9 Inspect ram bores (cavities) for scoring and pitting. 3 Major

10 Check proper installation of retainer ring of intermediate flange 3 Major
seals.
11 Check that excessive corrosion has not pushed the spirolox 3 Major
retainer ring, of the ram piston rod, outwards.
12 Extend the ram operating piston rods and inspect for wear, 3 Major
scoring or pitting.
13 Inspect operating piston tail rod for wear or pitting. 3 Minor
14 Inspect all ring grooves for pitting or damage. CIW EB No. 463 D, 10/91 3 Major
15 Inspect vertical bore for drill pipe and drill bit damage. 3 Major
Maximum allowable wear for 13-5/8".BOP wellbore + 1/32" +
3/16" =13.625" + 0.031" + 0.188" = 13.844".
16 Inspect ram blocks for excessive wear and damage. 3 Major
17 Inspect ram packers for cracking and excessive hardness.
3 Major
23/64
Maximum hardness should be 85 Shore A.
18 Inspect condition of the bonnet seals and replace if they show CIW EB No. 463 D, 10/91 3 Major

25 A PM system with equipment identified task specified and time API RP 53 section 17.12.1 3 Major
5/13/2018intervals between tasks stated should be employed onModuspe
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c Che cklist - slide pdf.c om
Records of maintenance performed and repairs made should be

maintained on file at the rig site or readily available.
7.1.2 CAMERON TYPE U AND U-II
26 The large bore bonnets are identified checking the location of 4 Major
the rams bleeder pug at the bonnet; with regular bonnets the
bleeder lug is located close to the intermediate flange, with large
bore bonnets the bleeder plug is installed at the opposite side of
the flan e.
27 Inspect ram change piston rods for wear or pitting. 4 Minor
28 Check the ram guide pins for tightness, straightness and wear 4 Major
(they are screwed into the bonnets with 75 ft/lb of torque, Loctite
ma be used .
29 Ensure that all the seals of the hydraulic bonnet bolts are COT EB N0.797D/5/94 4 Minor
replaced once every three years or after 400 pressure cycles.
30 Measure ram block thickness beside the top seal groove and 4 Major
measure the ram bore height at the top seal sealing area, to
check that the maximum clearance does not exceed the
maximum to clearance of 0.060".
31 Measure the side clearances between the ram block and the API RP 53 section 17.10.3 4 Major
ram cavity and ensure that the sum of both does not exceed
0.080".
32 Inspect the ram change piston rods Colmanoy coating for wear 4 Major
or pitting. Note: The ram change pistons have different thread
ends which do not match at the opposite hole in the main
bod .
33 Pressure test ram operating cylinder closed side at 3,000 psi EB #463 D, 10/91, EB # 4 Major
and remove the open line. Check for fluid leaks between: 1) 196 D, 1/66
intermediate flange and the bonnet (especially a problem with
the Type U II); 2) intermediate flange and the body; 3) the tail
rod.
34 Pressure test ram operating cylinders open side at 3,000 psi API RP 53 section 4 Major
and remove close line. Check for fluid leaks between: 1) 17.3.2.4
intermediate flange and the bonnet (especially type U II); 2)
intermediate flange and the piston rod seals; 3) from the close
35 ort.
Record the tests of the hydraulic circuits on a calibrated CIW EB 463D 30-10-1991 4 Minor
pressure graph recorder.
36 Check for leakage from the tattle tale hole on the bottom of the 4 Major
intermediate flange (type U- II).
37 Remove pipe plug in the top centre of the intermediate flanges EB #463 D, 10/91 4 Minor
to expose the plastic injection port. Remove the plastic injection
screw and the check-valve in this port. Probe the plastic packing
to ensure that it is soft and not been ener ised.
38 Set a cup type or plug type tester below the preventer or EB #463 D, 10/91 4 Major
preventers. If possible, install a blind flange on upper end
connection (or close upper rams; on a mandrel if pipe rams).
Open-body pressure test to 200-300 psi, check for leakage at
intermediate flange to body, end connections, outlet
connections, and vent to atmosphere located on the bottom of
the intermediate flange. (Check for and remove any plug in this
vent ort.
39 Pipe RAM test. With tester installed, close rams with 1,500 psi EB # 463 D, 10/91 4 Major
operating pressure (using proper test mandrel if pipe rams) and
pressure under rams to 200-300 psi and hold for 5 minutes .
Check for leaks. Increase pressure slowly, insert: "max. working
pressure" and hold ten minutes . Check for leaks. Repeat
rocedure for each set of rams.
40 VBR, Variable Bore Ram; perform the pressure test in the EB #463 D, 10/91 4 Major
same manner as the pipe rams but two different tests should be
performed
donut; 2) one with thewith
test VBR:
the1)smallest
one testrated
with 5" drill
pipe ofpipe
drill or test
pipe or
donut which is available to erform a ressure test.
41 Function test each individual locking screw. Check the smooth API RP 53 section 6.3 4 Minor
operation of locking screws.
42 Function test each individual wedgelock with the ram closed 4 Minor
when pressure testing each ram. (if installed)
43 Ram BOPs equipped with ram locks should be pressure tested API RP 53 section 17.5.8 4 Major
with ram locks in closed position and closing pressure bled to
zero. Manual locks either screw clockwise or counterclockwise
to hold the ram closed. Handwheels should be in place and the
threads on the ram locking shaft should be in a condition that
allows the locks to be easily operated. All manual locking
devices must be function tested durin our surve .
7.1.3 pdf.c
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44 Are the booster assemblies installed on the shear ram bonnets 4 Critical

or are the new Shaffer V shear rams in use?
56 Measure the width between the side pads. 4 Major
57 Measure the height of the ram blocks (remove rubbers,
5/13/2018 mount
Moduspe c Che cklist - slide pdf.c omShaffer EB #124A 4 Major
block in holder and measure height of block in holder).
58 Measure ram holders for spreading and for wear of the height of Shaffer EB #124A 4 Major
the holder.
59 Pressure test all hydraulic operators to maximum working API RP 53 section 4 Major
pressure 3,000 psi. While testing ram open sides, the doors 17.3.2.4
should be open to observe possible ram shaft leakage (max.
test ressure on VBR: 1,500 si .
60 Close doors and check poslock locking pressure of shear rams API RP 53 section 6.3 4 Major
according to Shaffer specifications. Locking pressure should be
1,000 to 1,400 si for shear rams.
61 Install test pipe in BOP bore and check poslock locking pressure API RP 53 section 6.3 4 Major
of all pipe rams. Locking pressure should be 500 to 1,400 psi
for i e rams.
62 Check poslock unlock pressure of all rams. Unlock pressure 4 Major
should be 100 to 400 psi for all rams.
63 Perform a well bore pressure test on all rams at maximum 4 Major
working pressure: According to Shaffer, the well bore pressure
tests should be done with ram hydraulic closing pressure bled
off, after closing the rams with 1500 psi. All pressure tests
should be recorded.
7.1.4 HYDRIL (13 5/8" 5K & 10K)
64 Do not try to open the bonnet by applying operator closing Hydril inspection manual 4 Minor
pressure to the rams with the bonnet bolts unscrewed as this 4.2.3
will cause bindin and dama e to the rod end of the iston!
65 Investigate whether the bonnets hinges are operating smoothly Hydril manual 6844 4 Minor
(52 degrees). 3.1.1.3
66 Are there wear plates installed in the cavity? 4 Major
67 Have the low torque door modifications been performed? 4 Minor
68 Check the ram guide pins for straightness or damage (max. 4 Minor
stand-off is 0.060").
69 Check that the ram guide pins are tight in the bonnets (they are Hydril Engineering Bulletin 4 Minor
screwed into the bonnets with 75 ft/lb of torque; Loctite may be 98001
used).
70 Inspect all threaded holes in ram blocks for damage. 4 Minor
71 Inspect shear blades for nicks and cracks. Cracked shear 4 Major
blades should be replaced. Nicks should be ground out and the
blade dressed. NTD inspection recommended.
72 Check condition of top seal and lateral T-seal of the Upper Engineering bulletin 4 Major
Blade Shear Ram assembly. 93008
73 Inspect the front packers. At least 3/8" of the front packer should Hydril manual 6844 4 Major
extend beyond the front face of the ram when it is in proper 3.1.3.1
osition.
74 Make sure that the upper surface of the lower blade is flush with Engineering bulletin 4 Major
the hard faced surface of the ram block. 93008
75 Ensure that the ram block retainer bolts are renewed every time Engineering bulletin 4 Major
the ram packers are renewed. 90051RS/29 Oct 90
76 Inspect stellite sealing surface for cracks. (Stellite inlay from left See Hydril E.B. 93007, 19 4 Major
to right available) july 93
77 Inspect surface finish of lower sealing surface of the seal seat 4 Major
for gouges, pits or dents.
78 Check that no gouges fully traverse the ram top sealing surface 4 Major
of the seal seat.
79 Maximum depth of gouges in seal seat not to exceed 0.015", if 4 Major
gouges are deeper, the seat should be replaced.
80 Measure ram block and ram cavity to check maximum 4 Major
allowable vertical learance.
81 Check overall height of pipe rams and blind ram blocks. 4 Major
Minimum height is 8.200 (10M) and 7.950" (5M).
82 Check overall height of the shear ram blocks. Minimum height is 4 Major
8.200" (10M) and 7.950" (5M).
83 Pressure test all hydraulic operators to maximum working API RP 53 section 4 Major
pressure 3,000 psi. While pressure testing ram operators the 17.3.2.4
bonnets should be open to observe possible leakage.
84 After pressure testing, cycle the rams close and open, using a 4 Major
maximum of 200 psi to determine if the operating system still
functions smoothly. If the rams do not move smoothly, the
bearin s of the MPL c linders mi ht be worn.
85 Insert a pipe in the BOP bore and perform a "lock-out test" of all API RP 53 section 6.3 4 Major
pipe ram MPL devices according to Hydril operators manual
s ecifications.
86 Check that the normal operating pressure of 13-5/8" BOP is 4 Major
1,050 psi.
87 Perform a well bore pressure test of all rams at maximum API RP 53 section 4 Major
working pressure with the rams closed of 1,500 psi and the
17.3.2.1 25/64
close pressure released to ensure all MPL locking devices

operate properly with the close pressure bled off to zero psi (see
98 Pressure-test the rams to 250 psi for 5 minutes and full working API Spec 6A 3 Major
pressure for 10 minutes. Record the results on a pressure
5/13/2018 chart
recorder, apply the ModuSpec stamp and sign each sheet. No

leakages are allowed. The low pressure tests are extra critical if
wear at the to seals or the ram cavit is resent.
99 The variable bore rams are to be tested with 5" drill pipe and the API RP 53 section 17.5.5 3 Major
smallest pipe available to test the variable at the bottom of its
range. I.e. a 3-1/2" to 7" variable bore rams should be tested
with a 3-1/2" and a 5" i e.
100 The locking systems can be tested during the pressure tests, 3 Major
meaning after the ram is closed with the right closing pressures,
the locks need to be energized and the closing pressure bled off
during the pressure tests. (Either Cameron wedgelocks, Shaffer
poslocks, Hydril MPL or manual locking systems )
101 No drips from the bonnets are allowed, even if the chart is 3 Major
showing a straight line. The Cameron type U sometimes show
small drips from the bonnets at the start of the pressure test,
verify whether this drip eventually stops. (The drip could be
caused from trapped water outside the bonnets and not coming
from the bore
102 Ring gaskets coated with resilient material such as rubber or API RP 53 section 17.11.2 3 Major
polytertafluorethylene should not be used. Due to limited
amount of deformation which a grove can make in a ring as it is
compressed during installation, it is not recommended to re-use
an loc
103 A PM system with equipment identified, tasks specified and time API RP 53 section 17.12.1 3 Major
intervals between tasks stated should be employed on each rig.
Records of maintenance performed and repairs made should be
retained on file at the ri site or readil available.
7.2 ANNULAR TYPE PREVENTERS
7.2.1 ANNULAR PREVENTERS GENERAL
Record the annular type preventers serial number in the report.
1 Have the BOPs been disassembled and inspected in Every 3-5 years; API RP 3 Major
accordance with the manufacturer's guidelines in the last 3 - 5 53 section 17.10.3 ; NL, 3-
years. yearly; Shaffer 69-00241
2 Has the packer been removed for inspection within the previous Shaffer 69-00241 section 3 Major
year (yearly PM task)? 3.1
3 What type of element is installed? Nitrile or natural rubber? 3 Major
4 When serious milling has taken place the annular preventer 3 Major
must always be stripped and the piston and the housing
inspected, very often severe scoring is present on the annular
housing and piston. The visual inspection is necessary as the
pressure tests not always reveal this damage and problems
ma occur durin the next well.
5 Inspect for excessive wear and key seats; a. Bore of the upper 3 Major
housing; b. the piston bore; c. bore of the lower housing; d.
packing element.
6 Ensure that all hoses to the annular preventer have, at least 1" 3 Minor
ID with a working pressure of 3,000 psi.( 1-1/2" ID hoses are
referred for the annular reventers.
7 Verify that a surge bottle is or can be instaaled. Check the pre API RP 53 section 17.5.11 3 Minor
charge-pressure (required pre charge-pressure is approximate
450 psi). Ensure that the accumulator bottle is installed at a
close distance from the preventer
8 Inspect the top and bottom flange sealing surfaces, if the 3 Major
annular is not connected and these connections will not be
pressure tested.
9 Inspect the condition of the threaded holes/ studs on top of the 3 Major
Annular cap.
10 Check the annular packing element visually when closing on the 3 Major
smallest drill string size expected to be used on the well. If the
rubber shows serious cracks when closing the elements should
be renewed.
11 Ensure that the wheep holes are open and not plugged. 3 Major
12 The closing time of the annular on drill pipe should be no longer API Spec 16D section 3 Major
than 30 seconds, if the bore size is less then 18- 3/4". (45 sec. if 2.2.1.1
the I.D. of the bore is e ual to or is more then 18- 3/4".
13 Does the annular packer relax to its normal bore size in less API Spec 16A 3 Maj
then 30 minutes. (When in doubt perform a drift test with a full
bore
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14 Perform a drift test of annular element per API Spec. 16A. API Spec 16A 3 Major

15 Test the annular preventer to 250 psi for 5 minutes and to 70% API RP 53 section 3 Major
21 As the minimum operating (closing) pressure of these API RP 53 section 4 Major
annular preventers is 1,500 psi, ensure that the annular
5/13/2018 Moduspe c Che cklist - slide pdf.c om17.3.2.4; EB N0.522.D
pressure regulator is capable of regulating the pressure up to

3,000 psi. The pressure should never be set higher than 3,000
si.
22 Check the operating system of the CIW type D annular API RP 53 section 17.2.4; 4 Major
preventer by pressure-testing the opening and closing chambers CIW EB 522 D
individually. The opening chamber at 3,000 psi for 15 minutes.
The closing chamber when the annular element is installed and
with a drill pipe present in the bore is to be tested to 3,000 psi.
for 15 minutes. Allow 5-10 minutes for the element to "settle" as
the rubber is compressed still slightly after the full closing
ressure is a lied.
7.2.3 SHAFFER
23 Inspect the sealing element for the following; a). excessive wear Shaffer 69-00241-section 4 Major
on ID at the top, b.) cracks on the bottom around the bore area, 3.2.10
c.) other discrepancies such as excessive splitting and gouging.
24 If deep scores, nicks or scratches are present on the spherical 4 Major

bowl then a NL-Shaffer service engineer should be contacted, or
the annular sent in for re air to an a roved work sho .
25 Ensure that the lockring jack screws are backed off and all nuts 4 Major
made up.
26 The maximum allowable bore wear should not exceed 1/8" at Shaffer 69-00241-section 4 Major
any radius. 3.2.6
27 Investigate whether the drill crew is familiar with the pressure 4 Major
reduction if the annular is to be closed on a casing string.
28 Check whether the ORIGINAL jacks crews are present to lift the 4 Minor
locking ring of the annular preventer. (This is sometimes rather
difficult and can be very time-consuming without the special
Shaffer jack screws) Check the condition of the jack screws, a
minimum of 4 undamaged jack screws, a minimum of 4
undama ed ack screws should be resent on the ri .
29 Check the operating system of the Shaffer annular preventer by API RP 53 section 4 Major
pressure testing the opening and closing chambers individually. 17.3.2.4; Shaffer yearly
Opening chamber at 1,500 psi for 15 min. Closing chamber
when
annularthepreventer
annular element is installed
present at 1,500 psiand withminutes.
for 15 drill pipeAllow
in the5-
10 minutes for the element to "settle"as the rubber is
compressed still slightly after the full closing pressure is
a lied. Do not increase the o eratin ressure over 1500 si.
7.2.4 HYDRIL TYPE GL/GK
30 Inspect the sealing element for the following; a.) excessive wear 4 Major
on ID at the top, b.) cracks on the bottom around the bore area,
c.) other discrepancies such as excessive splitting and gouging.
31 Verify that jaw operating screws are made up tight. Required Hydril catalogue 822 page 4 Major
torque is 300-400 ft/lbs. It takes four turns to tighten the jaw 21
operating screws. (Hydril GL and GK)
32 How is the secondary chamber hooked up for the Hydril GL Only on Hydril GL, not on 4 Minor
annular preventer? Normally the secondary chamber is hooked GK Hydril preventer
up to the opening chamber to reduce the amount of control fluid
needed to close the annular and therefore performing the fastest
33 Inspect the annular piston tapered bowl for pits and gouges Eng. Bulletin. 93006, 9 4 Minor
deeper then 1/16" which should be repaired at a Hydril July 93.
authorized repair facility. The surface should be kept smooth to
seal pressure and prevent damage to the packing unit.
34 Inspect that the annular piston tapered bowl. Pits and gouges Eng. Bulletin. 93006, 9 4 Major
deeper than 1/16" should be repaired at a Hydril authorized July 93
repair facility. The surface should be kept smooth to seal
ressure and revent dama e to the ackin unit.
35 Check whether the piston position indicator is still installed. Hydril GK only 4 Minor
36 Check the operating system of the Hydril annular preventer by API RP 53 section 4 Major
pressure- testing the opening and closing chambers individually. 17.3.2.4; Hydril yearly
Opening chamber at 1,500 psi for 10 min. Closing chamber
when the annular element is installed and with drill pipe in the
annular preventer present at 1,500 psi for 10 minutes. Allow 5-
10 minutes for the element to "settle"as the rubber is
com ressed still sli htl after the full closin ressure is
7.3 GATE VALVES (BOP Mounted)
1 Have any conversions been applied? (Cameron FC valves). 3 Minor

2 Is the original recommended grease in use for the valves? 3 Minor
11 After every three to five years of service the gate valves should API RP 53 section 17.10.3 3 Major
be disassembled and inspected in accordance with the
manufacturers guide lines.

12 Ensure the HCR, remote operated, valves have also a hand 3 Major
wheel installed. The HCR valves have a mechanical over-ride
which enables the crew to close the valve manually- if the
hydraulic operator should fail; there is no manual open function
thou h.
13 Ensure the studs are of a decent grade (B-7 or higher) and the API RP 53 section 17.11.2 3 Major
nuts 2H on all gate valve flanges and clamps
7.4 CHOKE MANIFOLD
7.4.1 CHOKE MANIFOLD, GENERAL
1 Check whether buffer tank is devided into 2 sections to comply API RP 53 section 8.2.d 3 Major
with 100% redundancy.
2 For working pressures of 3,000 psi and above,only flanged, API RP 53 sections 3 Critical
welded or clamped connections should be employed on 10.2.1.b and 8.2.b
com onents sub ect to well ressure.
3 Check the pressure gauges/transmitters for proper operation. API RP 53 section 8.2.j 3 Major
4 What is the size if the vent line in the derrick.(should be 8-10") 3 Minor
5 Can the well fluid, in case of an emergency, be discharged 3 Minor
directly to the burner pit via a high pressure line and not via a
diverter line?
6 Check that the direct line to the burner pit is as short and as 3 Minor
straight as possible. Pressure rating of these lines should be the
same as the buffer tank.
7 Under no circumstances should it be possible to blow down 3 Critical
through the oil burner line itself (on account of the risk of
plugging and blowback into the air system). Check system for
inclusion of non-return values in air s stem i ework.
8 The maximally allowable surface pressure feature on the 3 Minor
automatic choke console should be positively disconnected
(before drilling out a deep casing shoe) (Cameron panels).
9 Willis MC-10 in-line chokes built between February 1 1990 and Cameron alert Nov. 26 3 Critical
October 31 1990 should be taken out of service immediately 1990, Shell DEN 5/91
because they are made of incorrect material and develop cracks
in service.
10 If metal targets (with lead fillings) are installed in the system, 3 Major
ensure that they are not placed vertically where they may fall
down into the stream.
11 Open up the targets with lead plugs, inspect their condition and 3 Major
check whether they are still firmly connected to their flanges.
Check wether an equalizing hole is drilled into the centre of the
lead lu
12 Function-test all the valves for easy operation. Open the valves 3 Minor
which are operating stiffly for internal inspection.
13 Open at least one valve at random on the manifold to check the 3 Major
internal condition with special attention to the body sealing
areas for ittin and corrosion.
14 Open the pull seat and gate and inspect the remote choke on 3 Major
the choke side of the manifold.
15 Open the pull seat and gate and inspect the remote choke on 3 Major
the kill side of the manifold.
16 Open the pull seat and gate and inspect the manual choke on 3 Minor
the choke side of the manifold.
17 Open the pull seat and gate and inspect the manual choke on 3 Minor
the kill side of the manifold.
18 Always open all the check valves (non-return valves) and 3 Major
19 inspect
Flush the themanifold
condition of the
with waterseats and the
through valves.
all lines to ensure there Total (mandatory on all 3 Minor
are no blockages. Minimum 5 gallon a minute flow is required. Total inspections)
20 Pressure-test all valves from both sides at low and maximum API RP 53 section 3 Major
working pressure (5 minutes for low pressure and 15 minutes 17.3.2.5
for high pressure tests). Record all tests on a pressure chart
recorder.
21 Is it possible to pressure-test all the valves from the sides which 3 Major
have to hold pressure during a well killing operation?
22 Ensure the studs are of a decent grade (B-7 or higher) and the API RP 53 section 17.11.2 3 Major
nuts 2H on all gate valve flanges and clamps
Coflexip hoses:
23 Is the temperature rating correct? 3 Major
24 Check installation date. 3 Major
25 When
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28/64
done in manufacturer shop or recognised machinery shop. Bi- specs - API RP 53 section

annual checks are recommended). 17.10.3
34 If a U-tube is installed a secondary vent on the highest point of 3 Critical
the U-tube should be installed of preferably at least 6"Moduspe
5/13/2018 ID, to c Che cklist - slide pdf.c om
prevent siphoning. This vent does not need to extend to the top
of the derrick and should NEVER be tied into the rimar vent.
35 The separator should be hydrostatic pressure tested to 180 psi, API RP 53 section 3 Major
to give 150 psi WP. (As per ASME) 17.11.8; Total Clt 04-257-
7.1.3
36 Is it possible to bypass the poorboy degasser and to vent gas 3 Critical
directly to the vent line in the derrick?
37 Is a pressure gauge (0-20 psi) installed near the automatic Shell EP 1500 appendix 3 Critical
choke control panel to monitor the pressure in the poorboy 32
degasser. (It has to be possible to monitor the pressure in the
mud-gas separator, with a pressure gauge installed at the
se arator, and the choke control anel.
38 The rig maintenance and inspection schedule should provide API RP 53 section 17.11.8 3 Critical
NDE of the mudgas separator to verify the integrity. This
examination may be performed by hydrostatic, ultrasonic or
other examination methods.
7.4.3 SWACO ULTRA CHOKE
39 Disassemble the choke and check the tungsten plates for wear, 3 Major
abrasion and hair line cracks.
40 Check the three sleeves in the outlet spool body for wear. 3 Major
41 Examine interior of the chokes bodies for wear or abrasion. 3 Major
42 Check all seals and O-rings. 3 Major
43 Assemble choke and check for proper functioning. 3 Major
7.4.4 CHOKE CONTROL UNIT (Swaco and General)
44 The drilling choke hydraulic control system should be designed API Spec 16C 9.16.7; API 3 Critical
with a back-up operating system to open or close the drilling RP 53 section 3.2.k
choke after a loss of preliminary power. The back-up hydraulic
system should have a rated W.P. equal to or greater than the
rimar h draulic um .
45 Check the oil level. 3 Minor
46 Check the proper operation of the hydraulic regulator for speed API Spec 16C 10.9.1.2 3 Minor
control. One cycle from close to open should take 25-30
seconds.
47 Check hydraulic and pneumatic systems for leaks. 3 Minor
48 Ensure that low pressure gauges for casing and drill pipe 3 Minor
readings are isolated (if installed).
49 Verify the proper operation of the choke position indicator. API Spec 16C 10.9.1.4 3 Minor
50 Verify the proper operation of the casing pressure gauge. API Spec 16C 10.9.1.7 3 Minor
51 Verify the proper operation of the drill pipe pressure gauge. API Spec 16C 10.9.1.7 3 Minor
52 Verify the proper operation of the pump stroke counter. API Spec 16C 10.9.8.1 3 Minor
53 Verify the proper operation of the air-pressure gauge. API Spec 16C 10.9.1.5 3 Minor
54 Verify the proper operation of the manual selector. 3 Minor
55 Verify the proper operation of the hydraulic pressure gauge. API Spec 16C 10.9.1.6 3 Minor
56 In the event of failure of the rig air supply an emergency air API Spec 16C 10.9.9.1 3 Major
system should be available such as nitrogen bottles to provide
12 hours of choke operations. Even with a hand pump
emergency air is required as the lack of rig air causes no
57 Test the hand-operated hydraulic pump for proper operation. API Spec 16C 10.99.2 3 Minor
7.4.5 CHOKE REMOTE CONTROL PANEL, CAMERON
58 Check the pneumatic pressure for proper setting (45 psi, 30 psi Cameron 3 Minor
and 8 psi).
59 Check the hydraulic system for proper setting (120 - 140 psi, Cameron 3 Minor
choke travel time 25-30 sec.).
60 Check hydraulic oil level (3/4 into the sight glass). Cameron 3 Minor
61 Check desiccant (replace it if it has turned pink). Cameron 3 Minor
7.5 CAMERON STYLE HUB CLAMPS
1 Check that spacing between clamp halves is approximately Cameron EB 595 D, 3 Major
equal. Use feeler gauge to check. 22/7/94
2 No welding or weld repairs on clamps. Cameron EB 595 D, 3 Critical
22/7/94
3 Check overall conditions of studs and nuts for galling, dents and Cameron EB 595 D, 3 Major
straightness. 22/7/94
4 Studs and nuts with visibly worn or deformed threads must be Cameron EB 595 D, 3 Critical
replaced. 22/7/94
5 Check bearing surfaces of nuts for damage. Cameron EB 595 D, 3 Minor
22/7/94
6 Inspect flat and spherical bearing washers for galling and Cameron EB 595 D, 3 Minor
7 replacebearing
Check when galling is found.
washers for insufficient material strength or signs 22/7/94 EB 595 D,
Cameron 3 Minor
of insufficient lubrication. Any damaged part should be
22/7/94 29/64
scrapped.

8 Clamp bodies should be MPI inspected every 25 test cycles to Cameron EB 595 D 3 Critical
9 Check deadline anchor for wear and proper installation. NDT 3 Critical
5/13/2018inspection is recommended. Moduspe c Che cklist - slide pdf.c om

7.7 HYDRAULIC BOP CONTROL AND ACCUMMULATOR UNIT
1 The fluid reservoir should have air vents of sufficient size API Spec 16D 2.2.1.2. 3 Critical
installed to avoid pressurisation of the tank during fluid
transfers.
2 Open up the fluid reservoir and inspect the condition of the API Spec 16D 2.2.1.2 3 Major
control fluid. Pay attention to rust above the fluid level and the
resence of fun us or bacteria rowth.
3 The hydraulic fluid reserviur shall be at least twice the usable A
PI Spec 16D 2.2.1.2. 3 Major
fluid capacity of the accumulator system
4 When ambient temperatures at or below freezing are expected API Spec 16D 2.2.1.2 3 Major
and water-based control fluid is used, suffcient volume of
ethylene glycol or other anti-freeze should be added to the fluid.
Are trace-t e heatin s stems used?
5 The same pump system may be used to produce power fluid for API Spec 16D 2.2.1.3 3 Minor
control of both the BOP stack and the diverter system. This
should be hard-piped, not by means of hoses.
6 Check the operation of the fluid level control switches, when 3 Minor
installed.
7 At least two pump systems, each having an independent A
dedicated power source (electrically and pneumatically operated
h daulic um s should be installed.
8 Is there a sign installed which warns for automatic operations of 3 Minor
these pumps?
9 Each pump shall be protected from over-pressure by a API Spec 16D 2.2.1.3 3 Critical
minimum of 2 devices to limit the pump discharge pressure
(normally one electrical pressure switch for the electric-driven
hydraulic pump and a hydro-pneumatic switch for the air-driven
um . The second device is normall a relief valve .
10 No isolation valves are allowed to be installed in the 2 devices API Spec 16D 2.2.1.3 3 Critical
protecting the pump for over-pressure.
11 When two electrically driven pumps are installed it is preferred GOP no requirement. 3 Minor
to have an electric pressure switch installed for each individual
pump.
12 When three air-operated pumps are installed It is preferred to GOP no requirement. 3 Minor
have at least two pneumo-hydraulic switches installed.
13 Inspect the operation of the air-operated pumps, ensure that the 3 Minor
pneumo-hydraulic switch is working properly and that the by-
pass valve is not opened in the air supply system to the air
pumps (a slight leak at the pistons of the air operated pump is
normal). When the air-operated pumps are not pumping at the
same speed a worn piston in the fastest operating pump might
be the cause.
14 Inspect the plungers for excessive leakage or heat development 3 Minor
on the electrically-driven pumps (excessive heat might indicate
bent plungers).
15 Ensure that non-return valves are installed in the discharge lines 3 Minor
of the air-operated pumps and the electric driven hydraulic
pumps .
16 Check the condition of the suction filters and discharge filters of 3 Minor
the pumps. (Often no discharge filters are installed on older
rigs) Recommend ultrasonic cleaner for cleaning H.P. filters.
17 The accumulator system shall be designed such that the loss of API Spec 16D 2.2.1.4. 3 Critical
an individual accumulator or bank will not result in more than
25% loss of the total accumulator system capacity. (Normally
there are two sets of accumulator banks, but assure that both
banks have the same amount of bottles installed.) (We do

acce t two banks as an workable s stem .
18 Ensure the vent valve which drains the control fluid back to the 3 Minor
tank is clearly marked. (Normally closed valve)
19 Supply pressure isolation valves and bleed-down valves shall be API Spec 16D 2.2.1.4 3 Major
provided on each accumulator bank to allow for checking the
pre-charge, isolating the bank or draining the fluid back to the
reservoir. Ins ect the condition of the valves and valve handles.
20 Inspect the pre-charge of the accumulator bottles, normally API Spec 16D 2.2.1.4; API 3 Critical
1,000 psi. Ensure ONLY Nitrogen is used to pre-charge the RP 53 section 12.3.5
accumulators. Are O2 meters being used to check storage N2
bottles?
21 Ensure the accumulator bottles are designed for the working API Spec 16D 2.2.1.4. 3 Critical
pressure they are operating in. (Some very old systems have
22 Ensure that all protective covers on the very delicate nitrogen 3 Minor
valves of the accumulator bottles and shraeder valve caps are

27 A dedicated control circuit on the hydraulic control manifold API Spec 16D 2.2.1.6.1. 3 Major
5/13/2018 shall operate the annular preventer(s). The components in this
circuit shall include a pressure regulator to reduce the upstream

manifold pressure to the power fluid level that meets the BOP
manufacturer recommendations. The sensitivity of the regulator
should be sufficient to maintain a set pressure plus or minus
150 si.
28 A by-pass valve is to be installed or other means to override the API Spec 16D 2.2.1.6.2 3 Critical
manifold regulator to permit switching from regulator pressure
to direct accumulator pressure for operating functions. The
manifold shall be designed to function at fu ll system r ated
workin ressu re accumulator ressure in an emer enc .
29 A minimum of one remote panel shall be furnished. The remote API Spec 16D 2.2.1.7. 3 Critical
panel shall be accessible to the driller.
30 Ensure that two graphic remote control panels, each one clearly Shell EP 89-1500 3.2.5.2 3 Critical
showing 'open' and 'closed' positions for each preventer and the
pressure operated choke line valves. One panel must be located
near the driller and one at the toolpusher's office or near the exit
of the location.
31 Check if each of the remote control panels is equipped with a Shell EP 89-1500 3.2.5.2 3 Critical
master shut-off valve and controls for the regulators and the by-
ass valve.
32 An emergency air back-up system consisting of either an air- API RP 53 section 17.3.8 3 Critical
pressure vessel which is isolated from the rig air system with a API RP 16E 2.6.1.1
non-return valve or Nitrogen bottles fitted with a regulator valve
should be installed to supply the remote control system of air to
maintain the remote control of the BOP in case of a loss of rig
air pressure. (Supply the solenoid valves with air, if the remote
control anel is air-controlled .
33 Ensure that all hydraulic functions which operate the BOP and API Spec 16D 2.2.1.7.1 3 Critical
the choke and kill valves can be remotely controlled from the
driller's remote control panel.
34 The driller's remote panel must be physically arranged as a API Spec 16D 2.2.1.7.2 3 Minor
graphic presentation of the BOP stack. The remote panel shall API RP 16E 2.6 section 1-
be accessible to the driller. 4
35 Ensure that the annular regulator pressure setting can be API Spec 16D 2.2.1.7.3. 3 Critical
operate from the driller's remote control panel.
36 The by-pass valve needs to be remotely controlled from the API Spec 16D 2.2.1.7.4. 3 Critical
driller's panel or alternatively the manifold regulator must be
controlled from the remote control anel.
37 The driller's panel shall be equipped with displays to read the API Spec 16D 2.2.1.7.5 1- 3 Critical
accumulator pressure, manifold regulated pressure, the annular 4
BOP regulated pressure, and the rig air pressure (air-operated
anels onl or a low air- ressure warnin .
38 The electric power supply to electro-pneumatic and electro- API Spec 16D 2.2.1.8 3 Critical
hydraulic panels shall automatically switch to an alternate
source of electric supply when primary power is interrupted.
This alternate source of power should be capable to allow
remote o erations.
39 Is the unit located in a safe place which is easily accessible to API RP 53 12.7 Shell EP 3 Critical
the rig personnel in an emergency? Not on the rig floor. 89-1500 3.2.5.1
40 Ensure the electrical connections on the junction boxes, the API Spec 16D 3.1.2.2, API 3 Critical
pressure switches and the electrical motor are explosion-proof, RP 500
the skid frame and the electric pump should have a decent
ground cable installed.
41 All panel valves installed on the panel should be marked clearly. API RP 53 section 12.5.3.f 3 Minor
42 All panel valves of the BOP equipment should be either in a API RP 53 section 12.5.3.f 3 Minor
closed or open position during operation and not be left in
"block" (centre) position.
43 The shear/blind rams panel valve SHOULD be protected with a API RP 53 section 12.5.3.f 3 Major
fools-box or cover to protect the valve being closed accidentally,
this protection is not to interfere with the remote operation of
this anel valve.
44 Inspect the condition of the control hoses and fittings going from Shell EP 89-1500 3.2.5.3 3 Major
the hydraulic unit to the BOP. The control hoses should be of 1" API RP 53 section 12.5.2
minimum size with a working pressure of 3,000 psi. The fire-
resistant control hoses of the Coflexip type are the preferred
type to be connected to the BOPs, although the steel swivel
oints are acce table.
45 Test the remote operation of all panel valves operated from the 3 Critical
drill floor.
46 Ensure a decent tele-communication system is present between 3 Minor
the hydraulic unit and the driller's console.
47 Remove the covers and inspect the drive chain/belt and API Spec 16D 2.2.1.3 3 Major
sprocket of the electric-driven pump. Examine for chain damage
and measure the stretch.
48 Each pump system shall provide a discharge pressure at least API Spec 16D 2.2.1.3 3 Critical

51 Each hydraulic pump system should be capable of the A

5/13/2018following: With the accumulator bottles isolated from service,
the pump system should have the capacity of closing one

annular BOP (excluding the diverter) on open hole and open the
hydraulically operate choke valve(s) and provide the minimum
operating system pressure within two (2) minutes. (Note: Do not
test the annular preventer on an open hole, but use the smallest
size drill i e in use at the well.
52 Verify whether the response time of the BOP control system is A
capable of closing each ram BOP within 30 seconds.
53 Verify whether the response time of the BOP control system is API Spec 16D 2.2.1.1 3 Major
capable of closing an annular preventer smaller than 18-3/4"
within 30 seconds, annular preventers with a larger bore
H dril MSP-diverters should close within 45 seconds.
54 Verify that the choke and kill valves open or close response time A
does not exceed the minimum observed ram close response
time. (A BOP may be considered closed when the regulated
operating pressure has recovered to its normal setting.)
55 Accumulator Volume Requirements: The BOP control system API Spec 16D 3 Critical
shall have the minimum stored hydraulic fluid volume (VR) with 2.2.1.5.1and API Spec
the pumps inoperative, to satisfy the greater of the following 16D 2.2.1.3.
requirements: 1.) Close from full open position, at zero well bore
pressure, all the BOP's in the BOP stack, plus 50% reserve. 2.)
The pressure of the remaining stored accumulator volume, after
closing all of the BOP's shall exceed the minimum calculated
(using the BOP closing ratio) operating pressure required to
close any ram BOP (excluding the shear rams) at the maximum
rated well bore pressure of the BOP. Examples: CIW 13-5/8" U
BOP 5M WP closing ratio = 7:1 -- Minimum required
accumulator pressure to close at full bore pressure is 714 psi
(So 1200 psi is used to comply with API 53 5.A.3) CIW 13-5/8"
U BOP 10M WP BOP closing ratio is 7:1. Minimum required
56 Without recharging, the accumulator capacity should be Shell EP 89-1500 3.2.5.1 3 Critical
sufficient to close and open all preventers and closing again one
ram type and one annular preventer and holding them closed
against the rated working pressure. (For instance the max. WP
of the BOP stack is 10,000 psi and the closing ratio is 7:1, the
minimum pressure remaining in the accumulators after the
functions above mentioned have been carried out should be at
least 1430 psi). Ensure that there is sufficient accumulator
57 Ensure at least one of the electric operated hydraulic pumps is 3 Critical

connected with the emergency switchboard.
58 Check when the accumulator bottles were hydrostatic tested. 3 Major
(10 yearly).
59 Pressure gauges should be calibrated to 1% of full scale at least API RP 53 section 3 Minor
every three years. 12.5.3.g
7.8 DIVERTER SYSTEM
1 Check if a back-up fluid supply is available to operate the flow API Spec 16D 2.2.4 3 Critical
line and vent valves, and close the diverter bag within 30
seconds. (45 seconds if the diverter nominal bore is larger then
20" .
2 An air storage or nitrogen back-up system should have a API Spec 16D 2.2.4.5 3 Critica
capability of operation all pneumatic functions at least twice in
the event of a loss of ri air ressure.
3 Ensure
from thethatdrillall diverter control functions are remotely operable
floor. API Spec 16D 2.2.4.6 3 Critical
4 Ensure that the main hydraulic control panel is located in an API Spec 16D 2.2.4.6 3 Critical
area remote from the drill floor.
5 Check all valves for easy operation. 3 Minor
6 Check for leaks on valves and piping. 3 Minor
7 Check regulators for proper functioning. 3 Minor
8 Check gauges for proper readout. 3 Minor
9 Is an emergency air supply available in case of a loss of rig air 3 Critical
pressure to maintain remote control.
10 Check the emergency electrical power supply to the remote 3 Critical
control panel.
11 Ensure that the system should be fail-safe to make it impossible API Spec 16D 2.2.4 3 Critical
to close in the well with the diverter system.
12 A diverter control system should be capable of operating the
API Spec 16D 2.2.4.1 3 Major
32/64
vent line and flow-line valves and closing the annular packing
element on pipe within 30 seconds if the packing element 20 or
LAND DRILLING UNIT

INDEX-POWER PLANT

9.1 DIESEL ENGINE
9.1.1 General
9.1.2 Caterpillar Engines
9.1.3 Engines for Camp power
9.2 EMERGENCY GENERATOR SET Serial No.: 008-2003-0019-
9.3 AIR COMPRESSORS / AIR SYSTEM
9.4 REFRIGERATING AND AIR-CONDITIONING Revision
date: September 200
9.5 WATERMAKER
4 Not applicable
SN. 008-2003-0019-LR-L Revision

date: September 200
and recorded Instructions
values
9.1 DIESEL ENGINES
Note the following:
The number of engines:
The model numbers:

Engine output:
Total running hours of each engine:
Record the engine serial numbers in the report.
9.1.1 GENERAL
1 Check engine oil level. 3 Major
2 Check engine oil pressure when engine is at normal running 3 Major
temperature.
3 Check governor oil level. 3 Major
4 Check cooling water level. 3 Major
5
6 Check
Check cooling water condition.
for any engine oil leaks. (treatment) 3
3 Major
Major
7 Check for any cooling water leaks. 3 Major
8 Check for any exhaust manifold leaks. 3 Major
9 Check exhaust emission. 3 Major
10 Check condition of exhaust lagging. 3 Major
11 Carry out a lamp test on all engine alarm panels. 3 Major
12 Check that the engine alarm panel is operational. 3 Major
13 Exhaust manifolds should have fireproof gaskets between API RP 7C-11F 3 Major
bolted connections, or should be made from pipe with appendix A3
screwed or welded connections.
14 Inspect crankcase and oil pan for loose bolts and small 3 Major
discrepancies such as fatigue cracks, nicks and burrs on
stress plates.
15 Check the crankcase pressure. 3 Major
16 Ensure that all engine mounted pressure and temperature 3 Major
gauges are operating and securely mounted.
17 Check/test engine overspeed. (10% above rated) API RP 14F 3 Critical
3.2
18 Check working of low oil level indicator. (if installed) 3 Minor
19 Are the engine crankcase explosion relief valves so arranged 3 Critical
that people are not likely to get hurt?
20 Check pre-lube cycle and remote starting procedure. 3 Major
21 Check air starter motor for leakage and proper operation.
3 Major 33/64

22 Test the high engine water temperature alarm setting and API RP 14F 3 Major

shutdown 32
5/13/2018 improvement to the system. Moduspe c Che cklist - slide pdf.c om
9.1.2 Caterpillar Engines

39 Check low lube oil pressure shut down 3 Major
40 Check over speed shutdown 3 Major
41 Remove water temperature switches and bench test for alarm 3 Major
and shutdown
42 If fitted remove metal detector and check condition of 3 Major
electronic grid.
43 If fitted remove at random the oil centrifuge and examine. 3 Major
44 Check for exhaust leakage under the water cooling shield for 3 Major
the exhaust manifold
45 Are the nozzles regularly tested. Is there a nozzle tester on 3 Major
the rig.
46 Is there a nozzle tester on the rig. 3 Major
47 Check condition of fuel lines 3 Major
48 Ensure all brackets are fitted on fuel lines and have rubber 3 Major
protection.
49 Check valve clearances at random 3 Major
50 Ask for crankcase breathers to be removed and check 3 Major
condition of screens.
51 Check for noisy turbo-chargers. 3 Major
52 Remove air filters and check for bearing movement on the 3 Major
compressor side of the turbo.
53 Record hours on Turbo cartridges. 3 Major
54 Check top deck for any deterioration or damaged parts, 3 Major
especially valve springs and collets.
55 Check engine for excessive vibration 3 Major
56 Check service records to see if liner protrusion and ovality 3 Major
were measured and recorded at the last top overhaul
57 Check operation of emergency pull switch. 3 Major
58 Check operation of emergency shut down on the hydro- 3 Major
mechanical unit
59 If possible check differential pressure across the oil cooler. 3 Major
60 Check operation of sump heater if fitted. 3 Major
61 Check condition of the turbo protection shield if fitted. 3 Major
62 Check for oil leakage around the crankshaft seals. 3 Major
Portable engines and stationary small prime movers
65 Is the foundation or mounting cradle free of defects? 3 Minor
66 Check that spark arrestors are fitted to all exhausts unless if 3 Critical
they venting into a safe area. (If water-cooled spark arrestors
are fitted, then the supply should be fitted with an alarm in
case of failure).
67 Check that overspeed trips are fitted. 3 Critical
68 If the engine-room is in the hazardous area, it should be 3 Critical
pressurized with air from a safe area, an alarm should be
fitted in case of loss of overpressure and an air lock used for
any access from a zone 1 area.
9.1.3 Engines for Camp Power
Note the following:No. of engines, the model numbers, total running hours of each engine
69 Before inspection, check the PMS-history files whether all 3 Minor
programshave been carried out on the due running hours".
70 Check lube oil level and condition 3 Minor
71 Date of last lubrication oil change. 3 Minor
72 Check cooling water treatment. 3 Minor
73 Check fan belt tightness and wear. 3 Major
74 Check radiator hoses for aging or damage. 3 Major
75 Open up cylinder head covers, check inlet- and exhaust 3 Major
valves with springs.
76 Inspect crankcase and oil pan for loose bolts and small 3 Major
discrepancies such as fatigue cracks, nicks, and burrs on
stress plates.
77
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starting procedure. 3 Major 34/64

78 Check the air starter motor for leakage and proper operation 3 Major

91 Check oil or grease in main bearing. Date of last lube oil 3 Major
5/13/2018 change.(Max. 2 yr ) Moduspe c Che cklist - slide pdf.c om
92 Check the engine control panel. 3 Major

9.2 EMERGENCY GENERATOR SET (CHECK ONLY IF APPLICABLE)
Engine type:____________ Genr: Cap.______kW
1 Check the emergency engine control panel. 3 Major
2 Is the emergency source of power a generator powered by a 3 Critical

compression ignition engine or gas turbine operating on fuel
with a flash point greater than 43 deg. C. without supervision?
3 Are the emergency generator, its equipment and its fuel 3 Critical
storage located outside any hazardous areas?
4 Are they independent of and remote from the main power 3 Major
supply?
5 Does the emergency equipment space have an exit to the 3 Minor
open air?
6 Check radiator air shutters for easy movement. 3 Major
7 Check lube oil level and condition. 3 Minor
8 Check fan belt tightness and wear. 3 Minor
9 Check radiator hoses for ageing or damage. 3 Major
10 Is the emergency generator fitted with a spark arrestor? 3 Critical
11 Means should be provided to ensure that machinery can be 3 Major
brought into operation from a black-out condition without
external aid.
12 Check that the interconnect/back feed feeders are protected 3 Major
for overload/short circuit.
13 Check that the emergency generator can also supply at least 3 Major
one of the BOP triplex pumps.
14 Remove inspection covers on generator and inspect the 3 Major
following for loose connections, loose bolts, bracing,
damaged insulation, generator stator and connecting leads,
revolving fields, exciter field, and exciter armature with diode
assembl , and connectin leads.
15 Megger test generator and exciter. (Generator revolving field 3 Major
and exciter with diodes jumped according to mfg.
Instructions). (Do not megger test exciter field with voltage
re ulator connected . Record results in re ort.
16 Check the circuit breakers, interior components, controls, 3 Major
meters in the emergency switchboard.
17 Check if the safety lights automatically switch on when the 3 Major
emergency generator doesn't start.
18 Check the emergency generator batteries, storage location, 3 Major
charger and is the ventilation or extraction of gasses
satisfactory?
19 Check/test engine shut downs. 3 Major
20 Check automatic operation of the generator set when main 3 Major
bus bar power is lost.
21 Test to ensure the emergency equipment come into operation 3 Major
automatically upon loss of the main power supply and is it
automatically connected to the emergency distribution
system?
22 Can the emergency

independently generator,
from the automaticif provided, be started and
starting mechanism 3 Minor
has it been operationally tested?
23 Are there two independent means of starting the emergency 3 Major
generator engine?
24 Run the engine at 100% load for 1 hour. 3 Major
9.3 AIR COMPRESSOR
Manf:___________ Type:_____________ No.:________
1 Check the oil levels of all compressors. 3 Minor
2 Check the condition of the oil of all compressors. 3 Minor

3 Check when the oil was last changed. 3 Minor
18 Is a label permanently installed showing the name of the 3 Minor
5/13/2018 manufacturer and to which standards the pressure vessel
Moduspe c Chehas
cklist - slide pdf.c om
been fabricated and tested?

19 Check history files that PM checks have been conducted in 3 Major
time according to running hours.
9.4 REFRIGERATING AND AIRCONDITIONING
Manf.:___________ Refrigerant: R__________
1 Check refr.machinery V-belt tightness & wear. 3 Minor
2 Check oil level of compressors. 3 Major
3 Check that all refr.machinery is operational. 3 Major
4 Run refr. machinery, check pressures, freon level and safety 3 Major
devices.
5 Check and note temperatures of freezers and cooling rooms. 3 Minor
6 Check air-conditioning ventilator V-belt tightness and wear. 3 Minor
7 Check air filter of evaporators. 3 Minor
8 Check air filters vent units. 3 Minor
9 Check air-condition machinery V-belt tightness and wear. 3 Major
10 Check that all air-condition machinery is operational. 3 Major
11 Run air-conditioning machinery, check pressures, freon level 3 Major
and safety devices.
9.5 WATERMAKER
Manufacturer:__________ Capacity:__________ Heating source:__
1 Check operation of the watermakers. 3 Major
2 Is the capacity sufficient to supply the rig of potable water? 3 Minor
3 Is it economical to make the water on the rig? 3 Minor
(In other words is it more econominal to supply water from
shore than to make it on the rig).
4 Check safety switch operation for vacuum. (Opens above 2" 3 Major
high vac.)
5 Check ppm measuring system. (Alarm, dump valve, etc.) 3 Major
6 Check potable water loading system. Is it possible to take 3 Minor
water samples when loading water?

LAND RIG DRILLING UNIT

INDEX-ELECTRICAL
No. DESCRIPTION: PAGE No.:

:
10.1 ELMAGCO BRAKE Serial No.: 008-2003-0019-LR-
10.2 MAIN GENERATORS
10.3 MAIN TRANSFORMER, 3 PHASE Revision date: September 2002 L
10.4 CONVERTERS (SCR and variable frequency drives)
10.5 MAIN SWITCH BOARDS
10.6 EMERGENCY SWITCH BOARDS
10.7 DC MOTORS
10.8 AC MOTORS
10.9 MOTOR CONTROL (MCC's and Motor Starters)
10.10 LIGHTING SYSTEM (Main)
10.11 LIGHTING SYSTEM (Emergency)
10.12 ELECTRICAL OUTLETS
10.13 CABLES AND CABLE TRAYS
10.14 BATTERIES,BATTERY CHARGERS AND UPS
10.15 ALARM SYSTEMS: FIRE,GAS and GENERAL

10.17 COMMUNICATION: TELEPHONE AND PA SYSTEMS
10.18 ELECTRIC WELDING AND WELDING DISTRIBUTION
10.19 EARTHING AND EARTH BOUNDING
10.20 HAZARDOUS AREAS
10.21 MISCELLANEOUS ITEMS
4 Not applicable
SN. 008-2003-0019-LR-L Revision date: September 2002 L

No. Instructions Comments and Standards and Res. Crit.
recorded values instructions
10.1 ELMAGCO BRAKE
1 Check that the brake cooling water discharges freely in an open 3 Major
funnel. This should prevent siphoning and allow venting of steam.
2 Check the quantity of the brake cooling water flow. (7838 brake 3 Major
requires 150 g.p.m.)
3 Check that the overflow vents in the side of the brake are positioned 3 Major
just below the bearing. This prevents water from entering the
bearings.
4 Check the monitoring device of the cooling water system. 3 Major
5 Check flow and temperature alarms. 3 Major
6 Check the operation of cooling water flow and temperature alarms 3 Minor
and verify the settings.
7 Check the performance of the brake cooling water pump and the 3 Major
standby pump.
8 Measure and record the air gaps between the rotating and stationary 3 Major
part of the brake. The value of a new brake is 0.055" (It may be
necessary to remove rust, this might indicate a lack of inhibitor in the
coolin water .
9 Remove and inspect the breather elements of the coil cavities. If they 3 Minor
are clean, these should rattle when shaken.
10 Open up and inspect the connection box of the brake, check the 3 Major
flamepaths. Ensure that the connections of the conduits to the brake

coils are ti ht.
11 Disconnect the brake coil leads, megger test each individual coil and 3 Major
record the value. F1/F2= _____, F3/F4= _____, F5/F6= _____,
F7/F8= . Minimum value 500 V= 2 M.Ohm
12 Measure and record the resistance value of each individual coil. 3 Major
F1/F2= _________, F3/F4 = _________. F5/F6= _________,
F7/F8= _________. (Type 7838, minimum 11 Ohm, cold condition 14
Ohm, when hot 18 Ohm.
13 Check that the available alarms at the drillers console are 3 Major
operational. (This should indicate a brake fault and/or when the
battery back-up system has been activated).
14 Check the drillers control for proper spring return of the handle. 3 Major
15 Check the power reducing control switch (If applicable) for freedom of 3 Major
operation.
16 Check the brake operation with the driller. (Ask the driller to lower an 3 Criti
empty block from a considerable height and apply full power to the cal

1 Are any filters installed on the air intakes of generators located in 3 Minor
5/13/2018 dusty/greasy/oily areas. Moduspe c Che cklist - slide pdf.c om
2 Remove the inspection covers of the generator and the exciter. 3 Major
Visually inspect the following for defects: collector slip rings, brush
holders, brushes, rotating field coil connections, commutator and
armature. Check the air ca of the rotor/stator and the exciter/stator.
3 Check the brushes of the slip rings or the exciter armature for 3 Major
chipping, cracks or sticking in the holder. (Also check for shiny clips
and discolored, frayed or loose pigtails).
4 Examine the exciter commutator for excessive or destructive 3 Major
streaking, threading, grooving, copper drag, pitch bar marking, heavy
slot bar marking, or high mica.
5 Check for swelling of the field armatures caused by overheating. This 3 Major
can be the result of prolonged running under high load and low power
factor.
6 Check the rotating fields and associated components for evidence of 3 Major
movement.
7 Megger test the rotating fields and/or exciter armature with slip ring or 3 Major
armature brushes in place. (Test voltage @ 500 V. Note: disconnect
the voltage regulator before megger testing)
8 Open the generator connection box and inspect the stator and field 3 Major
connections. Check any auxiliary equipment located inside the
connection box.
9 Verify that the space heater is working. 3 Minor
10 Check the generator bearings for lubrication and temp. API RP 7L section 6 3 Major
11 Start a diesel generator set, excite the generator, synchronize and 3 Major
couple it to the main board, Load the generator and observe the
operation.
12 Verify that the generator instruments on the main switchboard 3 Minor
operate correctly.
13 Check the generator safety devices such as under voltage, under 3 Major
frequency, over voltage and reverse power.
14 Check load sharing system, test with other generators on line. 3 Major
Perform "dro off" test with en ines at +/- 50% load.
15 Check/test engine overspeed. (10% above rated) 3 Major
16 Parallel the generators and check the performance under varying 3 Major

conditions.
17 Check the power management system. (If installed) 3 Major
18 Run a load test on the generators. (Only if required by the Client) 3 Major
19 Check that the couplings between engine and the main generator and API RP 54 section 3 Minor
any auxiliary exciters are adequately guarded. 5.6.4
20 Recommendations to be made regarding the general condition of 4 Minor
the system.
21 Recommendations to be made regarding structural improvement to 4 Minor
the system.
10.3 MAIN TRANSFORMERS
1 Are any warning signs displayed near or at the transformers? 3 Minor
2 Is a high temperature indication or alarm installed? Check and record 3 Major
the transformer temperature for reference. Value_________ deg. C.
3 Check the safety devices on the entrance to the transformers. 3 Criti

cal
4 Inspect for accumulation of dust or dirt on the insulation surfaces and 3 Major
cooling air passages.
5 Check for loose connections and examine the general conditions of 3 Major
the transformer.
6 Survey for signs of overheating of copper bars and connections and 3 Major
tracking over insulation surfaces marked by carbonization.
7 Are any fans operational for the cooling of the transformer and what 3 Major
is their condition?
8 Are the transformers sufficiently protected against overcurrent and 3 Major
short circuit
9 Take megger readings of the primary and secondary side of the 3 Major
transformer, using a 1000V megger tester. Allow the megger to
operate for a while, before reading the value. Note this value in the
re ort.
10 Connect the high voltage winding to ground and megger the low 3 Major
voltage winding. Record the value in the report.
11 Regular oil samples should be taken from any transformers or other 3 Major
equipment immersed in oil. These samples should be examined and
the results lo ed for future reference.
12 Has a thermal inspection of the busbars and connections been 3 Minor
carried out recently?
the system.
the system.
10.4 CONVERTERS (SCR and Variable frequency Drives)

1
SCR s stem AC to DC con ersion Check the integrit and 3 M j
1
Main AC switchboard. Perform a visual inspection of the main 3 Major
switchboard, check for cleanness and the condition of the
5/13/2018 internal
components.
2 Check for discoloring of the main and secondary busbars. 3 Major
3 Withdraw the main circuit breakers and inspect for mechanical wear, 3 Major
examine the main and auxiliary contacts as well as the rear
connections.
4 Operate all main circuit breakers, especially the bus tiebreakers, 3 Major
which are seldom utilized.
5 Check all switch boards for earth faults. 3 Major
6 Has a thermal inspection of the busbars and connections been 3 Major
7 Check that there are rubber (non-conducting) mats or grating in front 3 Minor
of switch boards and MCCs.
8 Check that lock out tag out facilities are available at the switchboard 3 Major

to enable machinery to be safely isolated for maintenance.
the system.
the system.
10.6 EMERGENCY SWITCH BOARDS
1 Emergency AC switchboard. Perform a visual inspection of the 3 Minor
main switchboard, check for cleanness and the condition of the
internal components.
2 Check for discoloring of the main and secondary busbars. 3 Minor

3 Withdraw the main circuit breakers and inspect for mechanical wear, 3 Minor
examine the main and auxiliary contacts as well as the rear
connections.
4 Operate all main circuit breakers, especially the bus tiebreakers, 3 Minor
which are seldom utilized.
5 Check all switch boards for earth faults. 3 Minor
6 Has a thermal inspection of the busbars and connections been 3 Minor
7 Check that there are rubber (non-conducting) mats or grating in front 3 Minor
of switch boards and MCCs.
8 Check that lock out tag out facilities are available at the switchboard 3 Minor

the system.
the system.
10.7 DC MOTORS
1 Open the DC motors and check internally for cleanness. 3 Major
2 Check the condition of the armature and windings. Check for cracks 3 Major
in the winding heads, cleanness of the teflon creepage band and flash
ring for possible flashovers.
3 Ensure that the commutator is in a good condition and no arcing has 3 Major
occurred.
4 Ensure that, the brushes are not stuck in the holders, the brush 3 Major
holders are in good condition and that the teflon part of the brush
holder is clean.
5 Check the operation and correct classification of the space heater 3 Criti
and cabling. cal
6 Open the motor connection box and inspect the cable glands, 3 Major
terminals and pressure switch.
7 Check the operation of the lock out switch. 3 Minor
8 Check the condition of the blower motor, ducting, damper and 3 Major
connecting pieces. Note: if the blower is mounted on the top of the
DC motor, the air supply ducting to the fan should be gastight. If it is
not a closed loop type than the air should come from a non-
hazardous area.
9 Check the operation of the air purge system. (If installed) 3 Major
10 Test the purge-loss alarm, the start interlock, and the pre-purge 3 Major
period.
11 If the cooling air of a DC motor is venting to a hazardous area, the 3 Major
exhaust of the motor should be equipped with a spark arrestor or the
air should be vented to a location outside the hazardous area.
12 Check the motor couplings for tightness. 3 Major
13 While motor is in operation, check the bearings for excessive noise 3 Major
and temperatures and attend for abnormal sounds and/or vibration of
the DC motor.
Megger test the motor field and armature and record the values in the report.(API minimum value is 2 M.ohms.)
14 Drawworks A 3 Major
15 Drawworks B 3 Major
16 Drawworks C 3 Major
17 Top
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18 Rotary 3 Major

19 Mud pump 1 A 3 M j
5 Randomly check of the motors in operation, the bearings for 3 Major
excessive noise and temperatures and attend for abnormal
5/13/2018 sounds
and/or vibration of the AC motor.

Megger test the following AC motors and record the values in the report.(API minimum value is 2 M.ohms.)
6 Fire pump No 1 3 Major
7 Fire pump No 2 3 Major
8 Air compressor 1 3 Major
11 General service water pump 1 3 Major
12 General service water pump 2 3 Major
13 Degasser pump 3 Major
14 Desander pump 3 Minor
15 Desilter pump 3 Minor
16 Koomey unit charge pump 3 Minor
17 Mixing pumps 3 Minor
18 Transfer pumps 3 Minor
19 Agitators 3 Minor
20 Conduct a megger test of other AC motors at random and record the 3 Major
values in the report.
the system.
the system.
10.9 MOTOR CONTROL (MCC's and Motor Starters)

1 Motor control centers. Check the condition of equipment in the 3 Minor
motor starters.
2 Check the operation of the controls, meters and indication lights. 3 Minor
3 Are all the electrical starters and circuit breakers clearly labeled? Are 3 Major
the remote operating stations clearly labeled?
4 Randomly check if the circuit breakers and thermal overloads of the 3 Minor

individual starters are suitable for their application.
5 Have the circuit breakers and thermal overloads been tested through 3 Criti
a current injection test less than 5 years ago. cal
6 Review the last Load Analyzes. Are they still valid.? (Electricians 3 Major
hook up new fans, motors, pumps - you name it, as long as they can
find some available starter panels in MCCs. But how about Load
Anal zes and Short Circuit Calculations??
7 Has a thermal inspection of the equipment and connections been 3 Minor
8 Check that there are rubber (non-conducting) mats or grating in front 3 Criti
of switch boards and MCCs. cal
9 Check that lock out tag out facilities are available at the switchboard 3 Major

the system.
the system.
10.10 LIGHTING SYSTEM (Main)
1 Are all working areas sufficiently illuminated? 3 Minor
2 Lighting distribution. Carry out a visual inspection of the equipment 3 Minor
in the distribution boards.
3 Check for overloaded circuits in the distribution boards. 3 Major
4 Are all the lighting circuits properly identified? 3 Minor
the system.
the system.
10.11 LIGHTING SYSTEM (Emergency)
1 Lighting. Check if sufficient emergency battery backed lighting is 3 Major
available on the escape ways from drill floor, mud tanks, etc.
2 Check if the duration of the lighting of these light fittings is adequate. 3 Major
(Minimum burning time 1 hour)
3 Check that sufficient emergency lights are available when running on 3 Major
the emergency generator.
4 Check that all the emergency lights are marked as such. 3 Minor
5 Check if all the glass globes, protection shades or diffusers are in 3 Criti
place on the lighting fixtures. cal
the system.
the system.
10.12 ELECTRICAL OUTLETS AND PORTABLE ELECTRICAL EQUIPMENT.
1 Check if all electrical socket outlets are equipped with residual current API RP 54 section 3 Criti

circuit breakers in order to provide personal protection (RCCB s trip 56 cal
7 Check the flexible multicore cables for deformation, indicating 3 Major
possible internal damage.
8 Check if the correct type of cable glands have been used for the 3 Major
equipment application.
9 Check that all cables in temporary electrical installations, facilities or 3 Criti
hook ups are well protected, both mechanically and electrically and cal
referabl have suitable earth leaka e rotection.
10 Check that cables are properly supported and secured to a cable tray 3 Criti
or other approved means of support.Commercially made cable trays cal
are generally preferred for multiple cable runs. For small installations,
standard pipe or conduit, or specially designed brackets or supports
ma be utilized.
the system.
the system.
10.14 BATTERIES, BATTERY CHARGERS AND UPS
1 Battery system. Check the integrity of the battery box / locker. 3 Major
2 Are the danger notices clearly displayed? (Such as ³corrosive´, 3 Criti
³hazardous area´) cal
3 Is suitable personal protection available? 3 Criti
cal
4 Are the gas vents, battery bank supports and ventilation of the 3 Criti
room(s) properly maintained? cal
5 Check for corrosion of the battery connections and leakage of battery 3 Major
acid.
6 Check the battery liquid level, vent caps and specific gravity. 3 Major
7 Check the meters, controls and indicator lights of the battery 3 Minor
chargers.
8 Perform a drain test of the emergency (lighting) battery banks, if the 3 Major
operation allows this.
9 Check that the batteries are installed in a clean, cool, accessible, and API RP 7C-11F 3 Minor
vibration-free locations. section 2.11
the system.
10.15 the system.

ALARM SYSTEMS: FIRE, GAS and GENERAL
1 Are the general alarm signals properly audible in all areas of the unit? 3 Criti
cal
the system.
the system.
10.17 COMMUNICATIONS: TELEPHONE AND PA SYSTEMS
1 Is the public address system properly audible in all areas of the unit? 3 Criti
cal
the system.
the system.
10.18 ELECTRIC WELDING AND WELDING DISTRIBUTION
1 Welding stations. Are the welding units working properly and are 3 Minor
ample cables and welding equipment available?
2 Inspect welding sockets for security and damage. 3 Minor
the system.
the system.
10.19 EARTHING AND BOUNDING
1 Earthing and bonding.

bonding cables Check
and if these if allare
cables electrical equipmentcondition.
in an acceptable is fitted with API RP 54 9.14.11 3 Major
2 Check if the bonding straps have an adequate cross section. 3 Major

3 Check if all joints of the bonding straps have an adequate low 3 Major
resistance.
4 Checks should be made to ensure that all fasteners (fixing bolts), 3 Minor
with which the equipment is fixed to the bulkheads, are tight and are
of a type which cannot come loose in service.
5 Check that all electrically conductive cable support systems are 3 Minor
adequately grounded.
the system.
the system.
10.20 HAZARDOUS AREAS
1 Hazardous areas, electrical equipment. Check if any equipment, 3

1 Hazardous areas, electrical equipment. Check if any equipment, 3 Criti
8 Enclosed hazardous (classified) locations are to be provided with API RP 500 section 3 Major
ventilation as required to maintain them at a pressure lower
5/13/2018 than
Moduspe c Che cklist - slide pdf.c om 11.5.2.1
adjacent less hazardous locations by a minimum differential of 25 Pa
(0.1 in H 2O).
9 Enclosed hazardous (classified) spaces containing any open portion API RP 500 section 3 Major
of the mud system should be ventilated at a minimum rate of 12 air 11.5.2.3
changes per hour.
10 Check that all the junction boxes, control stations, starters, etc. are 3 Major
closed with the proper type and amount of bolts, in order to ensure
the gastight integrity.
11 Check if there are any defects noticeable on the cable sheaths or 3 Major
armoring of the electrical cables in the hazardous areas.
12 Check the alarms, interlocks and electrical disconnection associated 3 Major
with pressurized equipment in the hazardous areas. (Eexp
equipment) Check alarms
13 Check if any switchgear room is located in the hazardous areas, if so, 3 Criti
the room should be purged and positively pressurized. cal
14 Check that upon loss of overpressure or ventilation to a switchgear 3 Criti
room located in the hazardous areas, the power to the switchgear cal
room switches off.
15 Check if the air for the purging and pressurizing of hazardous area 3 Major
equipment is drawn from a safe area.
16 Check if the air for the purging and pressurizing of hazardous area 3 Major
equipment is filtered and dried.
17 Carry out a random inspection on the appearance of the flame paths 3
of Eexd enclosures. (Junction boxes, control stations and electric Major
motors) The flame path should be free from corrosion and special
rease should be a lied to it. review PMS rocedures.
18 Carry out a random inspection on the use of zener barriers for 3 Major
electrical equipment in hazardous areas. (Eexi equipment) Check if
blue cables are used for intrinsically safe circuits, and if these cables
are not together in junction boxes with other cables of non-
intrinsicall safe s stems.
the system.
the system.
10.21 MISCELLANEOUS ITEMS
1 Are safety slings installed on equipment, which is located in places, 3 Minor
where falling objects could injure personnel?
2 Is the electrical equipment properly identified? 3 Minor
3 Are hand lamps and extension cables well maintained and regularly 3 Minor
checked?
5 Electrical forklift: Check the battery and charger, operate the 3 Major
controls and drive motors.
6 Check the reverse signal and indicator lights. 3 Criti
cal
7 Check metal structural parts, fan shrouds, panels and similar items 3 Minor
on electrical machinery and power equipment for evidence of
8 overheatin or s arkin
Check if adequate . fences and personal protection are
guards, 3 Criti
available on potentially dangerous equipment. cal
9 All new drilling units (built after 1982) should have additional isolation 3 Criti
facilities between the SCR unit and the DC motors. During cal
maintenance on the relevant equipment it should not be possible to
apply power to this equipment from the SCR unit, willfully or
accidentall .
10 Check if the drilling units Operation Manual include; the particulars of 3 Major
the main items of the power plant, including ratings, duty, make and
serial numbers.
11 Check if the drilling units Operation Manual include; the 3 Major
manufacturers description of the manner in which specific items of
the power plant function, if this is not immediately obvious.
12 Check if the drilling units Operation Manual include; the owners 3 Major
instructions for his personnel for operating and managing the plant.
manufacturers recommendations for operating the plant.
manufacturers description of the electrical protection equipment and
method of operation.
manufacturers instructions for checking or measuring of induced
currents in normally non current carrying parts.
16 Check if the drilling units Operation Manual include; single line 3 Major
diagram of the whole electrical installation, complete with cable/wire
numbers, junction boxes and terminal numbers.
17 Recommendations
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the system.
LAND DRILLING UNIT

INDEX-SAFETY

11.1.1 AUTOMATIC FIRE DETECTION SYSTEM
11.1.2 CO2/HALON SYSTEM FOR FIRE CONTROL
11.1.3 FIXED FIRE EXTINGUISHING SYSTEMS. Serial No.: 008-2003-0019-LR-L
11.1.4 PORTABLE EXTINGUISHERS & FIRE FIGHTING
EQUIPMENT
11.2.4 BREATHING APPARATUS
11.3 FLAMMABLE GAS DETECTION Revision date: September 2002 LR
11.5 DRILLING FACILITIES SAFETY
11.6 FIRST-AID AND HOSPITAL
11.7 EMERGENCY PROCEDURES MANUAL
11.8 LIFTING AND HANDLING
11.9 ACCOMMODATION
11.10 POLLUTION CONTROL
11.11 HOUSEKEEPING
11.12 GENERAL SAFETY ITEMS
11.13 WORK PERMITS
4 Not applicable
SN. 008-2003-0019-LR-L Revision date: September 2002 LR

No. Instructions Comments and Standards and Res. Crit.
recorded values instructions
11.1.1 AUTOMATIC FIRE DETECTION SYSTEM (if applicable)
1 Check that smoke detectors, heat detectors or 3 Criti
both installed in the camp accommodation cal
areas.
2 Verify the proper operation of the fire 3 Criti
detection system. cal
3 Check that there is an audible and visual 3 Major
alarm in the toolpusher office or radio room.
4 The detection panel should be self-monitoring 3 Major
for faults.
5 Activation of a detector in any space should 3 Major
not affect the remaining alarms.
6 Audible alarms may be cancelled but, visual 3 Minor
alarms may not be cancelled until the pull
station is re-set.
7 Check that the system wiring is adequate 3 Major
protected
8 At least two detectors should be fitted in any 3 Major
space and they should be arranged to give
effective monitoring
9 Heat detectors should not be self-resetting. 3 Major
10 Heat detectors should not mounted over 8 metre 3 Major
from the ground.
11 Heat
37 detectors should not covering more than
sq.m. 3 Major
12 Check that frangible bulb detectors are set 3 Major
30°C. above the ambient temperature or not
less that 57°C.
13 Adequate provision for system testing should 3 Major
be made. Without interfering with the system
integrity.
14 Check that manual pull stations are located 3 Minor
near exits or on escape routes where possible.
15 Are satisfactory operating and planned 3 Minor

maintenance instructions available.
16 Check PM system for fire detection system.
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43/64

condition of the system

Are the following areas covered by: CO2/Halon protection:
7
5/13/2018 SCR room Moduspe c Che cklist - slide pdf.c om 3 Minor
8 Main switchboard room 3 Minor
9 Paint locker 3 Minor
Fixed Fire Extinguishing Systems ( CO 2 )
10 Is there provision for checking the weight of 3 Minor
agent in the cylinder(s).
11 Are CO2 alarms operational ( check with air 3 Minor
pressure or records )
Halon system.
12 Check that the protected areas have a 3 Criti
sufficient volume of Halon available, cal
calculated as follows:
Halon 1301, minimum 4.25%, maximum 7% x
0.16cu.m/kg. Halon 1211,
minimum 4.25%,maximum 5.5% x 0.14cu.m/kg.
13 The agent should be stored outside the 3 Minor
protected area, except for Halon 1301, which
may be stored inside if personnel are present.
14 The storage area should have external exits, 3 Minor

be well ventilated, although with gas tight
doors and bulkheads and provide fire
protection.
15 Each cylinder should have a relief valve in 3 Criti
case of exposure to heat. cal
16 No more than two nozzles should be fitted to 3 Major
each pressure cylinder.
17 If an Halon auto-release system is fitted 3 Criti
then: cal
- Escape from anywhere within the area must be
possible within 10 seconds.
- A audibly and visually alarm to be fitted.
11.1.3 FIRE EXTINGUISHING SYSTEM (water)
Hoses:
1 Check the condition of the hoses. 3 Major
2 Check that approved fire hoses are used. 3 Minor
3 Check that flax canvas hoses are rot-proofed. 3 Minor
4 Check condition and the uniformity of the 3 Major
couplings used.
5 Check PM history files for last test of the 3 Minor
system.
6 Check for proper storage, near or connected to 3 Minor
fire pump.
7 Ensure coupling wrench and nozzle is in place 3 Major
at fire pump.
Nozzles:
8 Check the condition of the nozzles. 3 Major
9 Check for damage to couplings. 3 Major
10 Nozzles need to be capable for jet and spray. 3 Minor
Foam Pick-up Nozzles:
11 Check condition of nozzle, pick up hoses and 3 Major
mixer.
12 Check that the couplings of nozzle and hose 3 Major
are compatible with the fire hydrants.
13 Ensure the dial is set for 3% foam solution. 3 Minor
Fire Pump:
14 Check that the fire main is not used for other 3 Minor
purposes.
15 When diesel driven: start engine by hand and / 3 Major
or by other means as applicable and check
operation.
16 If the starting device of the diesel is 3 Major
electric: check condition of batteries, cables
and battery charger.
17 Is the fire pump protected from freezing ( 3 Major

cold climate )
7 They should have a re-enforced discharge hose 3 Minor
5/13/2018 which will not kink if bent through 90Moduspe c Che cklist - slide pdf.c om
degrees.
8 There should be a locking device on the 3 Minor
trigger.
9 The method of operation should be readily 3 Minor
apparent.
10 They should be fitted with a mounting bracket. 3 Minor
11 Camp accommodation extinguishers should be of 3 Minor

the water type although up to 50% of the
number may be dry powder.
12 Extinguishers of less than 9 litre capacity 3 Minor
will be accepted in the radio room or similar
service spaces.
13 Halon extinguishers should be fitted with a 3 Minor
rupture disk.
Halon extinguishers should be clearly marked with:
14 The word "Fire Extinguisher". 3 Minor
15 The extinguishing agent. 3 Minor
16 The type of charge and quantity. 3 Major
17 The method of operation. 3 Minor
18 A warning that fumes given off are dangerous 3 Minor
especially in confined spaces and suitability
for use on live electrical installations.
19 The manufacturer and year of make. 3 Minor
20 Instructions for regular checks 3 Minor
21 The test and working pressure. 3 Minor
22 The instruction - "Refill after complete or 3 Major
partial use."
CO2 extinguishers should have:
23 A non-metallic discharge horn. 3 Minor
24 All metal parts of the handle should be 3 Minor
sheathed.
25 A minimum discharge hose size of 9.5 mm for a 3 Minor
16 kg. extinguisher and minimum of 12 mm for a
45 kg. extinguisher.
Foam extinguishers should be marked with:
26 The manufacturer. 3 Minor
27 The capacity of the extinguisher. 3 Minor
28 The solution level for a full extinguisher. 3 Minor
29 The extinguisher's test pressure. 3 Minor
30 The operating instructions. 3 Minor
31 The year of manufacture. 3 Minor
Dry powder extinguishers should have a controllable release 3 Minor
32 mechanism which may be shut-off.
Dry powder extinguishers should be clearly marked with:
33 The word "Fire Extinguisher". 3 Minor
34 The operating instructions. 3 Minor
35 A warning about use on electrical fires. 3 Major
36 The manufacturer. 3 Minor
37 The year of manufacture. 3 Minor
38 The maintenance instructions. 3 Major
39 The test-and working pressures. 3 Minor
40 The instructions - "Refill after complete or 3 Major
partial use."
41 Sufficient spare charges for 25% of the 3 Minor
portable extinguishers should be available.
42 Charges should be renewed every 4 years or if 3 Minor
there is a weight loss exceeding 10% of the
original.
43 Ensure that no Halon or CO2 extinguishers are 3 Criti
near or in sleeping quarters. cal
44 Check that no extinguishers with a medium 3 Major
liable to give off toxic fumes is in use.
45 Machinery spaces should be equipped with 3 Major
extinguishers suitable for oil fires, 50% of
which should be of the foam type.
46 All galley extinguishers should be suitable
3 Major
45/64
for use on oil fires.

Fire Extinguisher:
57 A safety harness and lifeline. 3 Minor
58
5/13/2018 Safety harnesses should be adjustable and be c Che cklist - slide pdf.c om
Moduspe 3 Minor
fitted with a lifeline equipped with a
suitable strength.
59 A fire-proof life and signalling line should 3 Minor
be provided 3 metres longer than required to
go from any accommodation or work space to
clean air. The line should be 500 kg copper
or galvanised steel rope overlaid by hemp rope
to 32 mm circumference.
60 An instruction plate should be attached at 3 Minor
each end of the line reading the following:
Signals by wearer of breathing apparatus.
2 pulls - slack off line.
61 Check when the various fire extinguishers were 3 Criti
last pressure tested. Accepted frequencies are cal
4 yearly
62 CO2 cartridges are not to be recharged if more 3 Criti
than 15 years have elapsed since date of cal
manufacture
63 A detailed plan of the layout of all fire- 3 Minor
fighting equipment should be posted at the
toolpushers office and at the camp.
64 The plans should be clear and not confused by 3 Minor
excess detail.
11.2.4 BREATHING APPARATUS
1 Visually inspect the complete apparatus for 3 Criti
worn or aging rubber parts and damaged cal
components.
2 Check that sufficient sets of breathing 3 Criti
apparatus are available at readily accessible cal
locations when H2S is or may be present.
3 They should be of an open circuit, compressed 3 Minor
air type containing at least 1200 litres of
free air, with a full flow override device and
a gauge.
4 The maximum weight should be less than 16 kg. 3 Minor
5 Are the B.A. sets well constructed and in good 3 Criti
condition with full face masks. cal
6 If ultra lightweight cylinders are in use, are Aluminium 3 Criti
these well protected in the harness and only cal
refilled onshore with dry air.
7 B.A. sets should be clearly marked with the 3 Criti
manufacturer's name as well as operating cal
instruction and have the charging pressure
marked in 20 mm red letters on a white
background up to 137 bar and black on yellow
for up to 207 bar.
8 Every set should have spare air storage of 3 Major
2400 litres unless 5 or more sets are
available then the spare capacity is reduced
to 9600 litres. (8 bottles) Check the spare
9 bottles.
Spare capacity may be reduced to 4800 litres 3 Major
if a compressor is available.
10 Check the arrangement of the compressor for 3 Major
suitability of clean air supply, filtration,
operating instructions and procedures.
11 Check when the pressure relief valves of the 3 Criti
compressor(s) were last tested/certified. cal
12 Check the last cylinder hydrostatic test date 3 Criti
to ensure it was tested within the last 5 cal
years.
13 Visually inspect cylinder for dents or gouges 3 Criti
in metal. Cylinders which show exposure to cal
high heat or flame, such as paint turned brown
or black, decals, charred or missing, gauge

l l dwith l i b di of alld

7 Only systems continuous monitoring 3 Major

5/13/2018 detectors are approved - sequential systems c Che cklist - slide pdf.c om
Moduspe
are not approved unless they have very quick

sampling frequency.
8 Check that the location of the sensors could 3 Minor
be considered an effective layout.
9 Can a sensor be tested without affecting the 3 Major
whole system.
H2S Gas Detection.
10 Is there an H2S warning system and is it 3 Criti
presently operational. cal
11 When was is last tested. 3 Minor
12 Does it measure the actual concentration of 3 Minor
gas present.
Portable Gas Detectors.
13 Are the meters of robust construction, easily 3 Major
handled by one person and have a sampling tube
at least 1.5m. long.
14 Is there a battery check function. 3 Minor
15 The meter should read LEL%. 3 Minor
16 There must be at least 2 meters available. 3 Minor
17 Check which provision is available for 3 Major
calibration and testing.
18 Check the condition of the test equipment of 3 Major
the gas detection system.
19 Check that portable gas detection systems are 3 Minor
examined and tested every 28 days and before
use.
20 Recommendation to be made regarding the general condition 4 Minor
of the system.
11.5 DRILLING FACILITIES SAFETY
1 Check the communications system from the 3 Minor
driller's enclosure to the monkey board, mud
pits, mud-logging unit, toolpushers and
company mans office.
2 Check that all safety lockers have been 3 Minor
supplied with the appropriate safety equipment
(safety gear, first-aid, etc.)?
3 Check if there is a fixed foam system Operating 3 Minor
installed for the mud tanks. (oil based mud) practise. When
oil base mud
will be used.
4 Check that all the sacks are clearly labelled 3 Minor
and not mixed.
5 Check that safety signs are installed giving 3 Minor
instructions for material handling.
6 Check if there are standing 3 Minor
instructions/regulations for fuel-leaks,
reserve pit leaks, trash in pits, etc.
7 Are the safe drilling procedures & standards 3 Minor
complete, updated and authorised.
8 Check records and frequency of pit and BOP 3 Minor
drills.
9 Are there appropriate warning and safety signs 3 Minor
displayed.
10 A properly constructed 3 rail guard rail 3 Criti
should be fitted across the V-door when it is cal
not in use. It should be used.
Protective Clothing
11 Are there sufficient supplies of eye- and ear 3 Minor
protectors, welding masks or goggles, welding
aprons, breathing apparatus, gloves, overalls,
and safety boots available.
Hazardous Areas
12 All doors to hazardous areas should be marked 3 Minor
with "HAZARDOUS
at least AREA" in red capital letters
50 mm high.
Dangerous Substances
3

13 Check that the operations manual contains a Minor
5/13/2018 condition of the system. Moduspe c Che cklist - slide pdf.c om

11.6 FIRST-AID AND HOSPITAL
Hospital
1 Check that the hospital is equipped with all 3 Minor
necessary medicines.
2 Check that the DHSS Accident book is held in 3 Minor
the hospital and kept up to date.
3 Safety and health data sheets for all 3 Minor
chemicals, oils, greases etc. necessary for
the running of the rig should be available and
a COPY kept by the medic.
4 Is there enough room available for a stretcher 3 Minor
to be brought into the hospital.
5 Is the hospital purposely built and with 3 Minor
easily cleaned surfaces.
6 Doors to the hospital should be marked 3 Minor
"HOSPITAL" in red capital letters at least 50
mm high.
7 It should have the following equipment: 3 Minor
smooth surface
work table withsink with
smooth hot and cold
impervious top.water.
the means to sterilise equipment
8 The hospital should not be used for any other 3 Minor
purpose.
9 If the crew complement is greater than 40, 3 Minor
there should be two medically trained persons,
both of whom can use artificial respiratory
equipment.
10 Check if there is a list with medical trained 3 Minor
persons available in the hospital and
toolpushers office.
11 Check if there is ambulance available. 3 Minor
12 Check that the person who is responsible for 3 Minor
the first-aid supplies carried out checks.
(Expire date, etc.)
13 Are there an accident, injury and illness 3 Minor
forms filled out; records; follow up on
accidents. Note action taken by Contractor's
toolpusher.
14 Is there a first-aid log for minor injuries. 3 Minor
Health
15 Are there suitable drinking water points, 3 Minor
clearly marked "Drinking Water" conveniently
accessible to everyone.
16 Is the drinking water tested for purity every 3 Minor
three months. Check the records.
of the system.
18 Recommendation to be made regarding structural 4 Minor
11.7 EMERGENCY PROCEDURES MANUAL
Check the Emergency Procedures Manual for details of action
1 a fire or explosion 3 Minor
a blowout
a leak or spill of oil or gas
a storm or severe weather condition
a structural failure
an equipment failure resulting in risk to
personnel
a death or serious injury/illness
There should also be:
2 A code of signals for general alarm system 3 Minor
indicating:
abandon rig.
fire alarm.
H2S emergency
particulars
http://slide pdf.c of search
om/re a de r/full/moduspe and rescue service
c -che cklist 48/64
(desert) emergency shut down instructions

3 The Emergency Procedures manual should be 3 Minor

12 Check that the general alarm and P.A. systems 3 Minor
5/13/2018 are supplied by normal and emergency power.
13 Instructions should be clearly displayed at 3 Minor

the driller's console, toolpushers and company
man office for general alarm and for the P.A.
system.
14 Check that emergency telephone numbers are 3 Minor
posted.
15 Check that these numbers are regular checked 3 Minor
and tested.
of the system.
11.8 LIFTING AND HANDLING
1 Check that all lifting appliance wire lines 3 Minor
are examined and tested at 7 day intervals.
2 Check that lifting appliance safety load 3 Minor
indicators (cranes) and alarms are
examined/tested every 7 days. (if applicable)
Independent Lifting Gear Inspections.
3 Check that a competent inspection company is 3 Minor
4 used.
Check all certification, concerning the most 3 Minor
recent lifting gear inspection. Inspections
should be at 6 months intervals.
5 Check that the lifting gear equipment register 3 Minor
include drilling equipment lifting gear.
(links, elevators, down hole tools.)
6 Check that all pad-eyes are regularly tested 3 Minor
color coded and marked with the SWL.
7 Are all multiple slings (bridles) marked with 3 Minor
the approved symbol. SWL x TONNES 0 -
90 Degrees
Lifting and Handling Appliances.
8 Check that no modification to any lifting 3 Minor
equipment has been carried out without
consultation with, and approval of the
Certifying Authority.
9 Check that there is an adequate system in use 3 Minor
to ensure that no uncertified lifting
equipment can be taken in use.
10 Check that all certificates of all lifting 3 Minor
appliances, including wires, kept on file on
the rig.
of the system.
11.9 ACCOMMODATION
1 Is the accommodation protected from the 3 Minor
environment, properly heated and cooled,
located outside hazardous areas and not
seriously affected by noise or vibration.
2 There should be 1 lockable drawer per person. 3 Minor
3 Separate sleeping accommodation should be 3 Minor
provided for women.
4 There should be one basin with hot and cold 3 Minor
water per 6 persons and a WC and bath or
shower for every 8 persons.
5 The mess room should be capable of seating at 3 Minor
least half the total complement at one time.
6 The recreation room should be large enough to 3 Minor
seat at least half the complement at one time.
7 Check that the accommodation is clean, tidy, 3 Minor

well-maintained and orderly.
8 Check that the accommodation is properly 3 Minor
grounded and check when this was measured and
verified.
9 Check that all electrical wiring and outlets 3 Minor

are in good order

21 Check if all furnaces, deep fat fryers etc. 3 Minor
5/13/2018
have been covered by extraction hoods. Moduspe c Che cklist - slide pdf.c om
22 Check the condition of the filters which are 3 Minor
installed on the air extraction hoods above
the furnaces.
23 Check the condition of the fire blanket which 3 Minor
should be installed in a suitable container.
24 Check if there is a fixed CO2 fire-fighting 3 Minor
installation installed in the galley. At least
a fire extinguisher should be available.

of the system.
11.10 POLLUTION CONTROL
1 Check if there is a waste oil storage tank 3 Minor
available and is the capacity sufficient.
2 The use of HALON fire fighting equipment SHELL Companies 3 Criti
should be discouraged for environmental need to be cal
reasons. informed if
such equipment
The following questions if OBM is used. is on the rig.

3 Check that drilling cuttings are being cleaned 3 Criti
before being disposed off. (if applicable) cal
4 Are the dump valves of the mud pits secured 3 Criti

properly to avoid accidental dumping of oil cal
base mud. (if applicable)
5 Check if the drainage of the drill floor being 3 Criti
collected and pumped back into the system. cal
6 Is the mud lost during a mouse hole connection 3 Criti

or is that collected and returned to a wast cal
tank or mud returns tank?
7 Check that the drains (gates) of the mud tanks 3 Criti
are in good condition. cal
8 Recommendation to be made regarding the general condition

4 Minor
of the system.
11.11 HOUSEKEEPING
Check the following for poor housekeeping:
1 Damaged, unsafe, unpainted, obsolete equipment 3 Minor
machines and fixtures lying around.
2 Congested portable equipment: air guns, drill 3 Minor
motors.
3 Air, gas, oil, water or coolant leaks. 3 Criti
(Ignition hazards.) cal
4 Overloaded or improperly loaded: racks, 3 Minor
structures, frames, shelves and skids.
5 Unstable or unbraced piles, toppling boxes. 3 Minor
6 Makeshift equipment. 3 Minor
7 Dirty floors and walls; dirt and oil on work 3 Minor
benches, on floor, in aisles, on machines,
racks, desks, etc.
8 Unclean equipment: dirty benches, racks, dust 3 Minor
filings, chips, scrap of work and rubbish.
9 Unclean wash and rest rooms, fountain unclean, 3 Minor
lack of disinfectants, lack of soap, towels,
paper, etc.
10 Personal items lying around: clothing, lunch 3 Minor
boxes, or packages.
11 Rubbish: cigarette butts, papers, bottles are 3 Minor
on floors, work benches, aisles, etc.
12 Hazards: Nails, rough jagged corners, broken 3 Minor
glass, hanging wires, broken flooring or
paving, and the like.
Walkways and Railings.
13 Make complete inspection by walking every 3 Minor

lk b th i d li ht d t i ht ti
23 All walkways above 2m. should have a 150 mm 3 Criti
5/13/2018 toe-board and have 3 handrails to at least 1m.
Moduspe c Che cklist - slide pdf.c om cal
above the walkway.
24 All ladders over 6M. high should have safety 3 Criti
cages fitted or have safety harness devices. cal
25 Check that the safety cages extend from 2.5 3 Criti
metres above the bottom of the ladder. cal
26 Check that rest platforms are fitted on long 3 Minor
ladders, where practical at intervals of 9
metres.
of the system.
11.12 GENERAL SAFETY ITEMS
1 Check if there is a separate, suitable store 3 Minor
for paint and other flammable materials
available.
2 Check that there are signs available to post, 3 Minor
indicating high pressure testing is in
progress.
3 Are high pressure lines secured/anchored and 3 Minor
identified (including
pressure relief valvesvent lines
of for of high
instance the mud
pumps)?
4 Check that there are eye guards installed on 3 Minor
grinding wheels in the workshops.
5 Check materials and equipment for cleaning 3 Criti
spills. cal
6 Check that sufficient eye protection, goggles 3 Minor
etc. is available.
7 Personnel: Check familiarity with general 3 Minor
safety requirements, frequency of safety
meetings, emergency response requirements etc.
by discussions with a representative sample of
the rig crew.
8 Are all employees made aware of safety 3 Minor
policies, orientation given to all new
employees. Define what method is used:
booklets, videos, letters, posters.
9 Are there regular safety inspections by 3 Minor
contractor, corrections made and records
available on site.
10 Is there an accident prevention program in 3 Minor
effect; are records kept/followed up.
11 Check that all the pressure relief valves are 3 Minor
regularly tested/certified.
12 Check that the maximum working pressures are 3 Minor
clearly marked on all pressure vessels.(SWP)
13 Have all sight glasses of tanks been properly 3 Minor
protected for accidental damage?
14 Have all sight glasses been equipped with self- 3 Minor
closing valves?
15 Is a policy enforced to wear safety glasses at 3 Criti
the rig site. cal
Fuel oil system:
16 Check that the fuel tank is fitted with grounding wire which can 3 Critical
be connected to the loading truck during unloading
17 Are proper instructions displayed in local and English language 3 Minor
18 Check that the fuel supply to the engines can 3 Minor

be closed from a safe area and that this valve
is marked as such.
Gas Bottles:
19 Have all oxygen and acetylene bottles been 3 Minor
stored in the properly designated locations?
20 Check that "DANGER" and "NO SMOKING" signs are 3 Minor
clearly displayed.
21 Have they been secured with chains or purpose 3 Minor
designed clamps instead of rope?
22 Check that the proper hose clamps have been 3 Minor

used on the gas hoses instead of jubilee

3 Are the permits properly completed and work 3 Minor
5/13/2018 checked by a responsible person. Moduspe c Che cklist - slide pdf.c om
4 Are the lock-out/tag-out procedures in effect. 3 Criti

cal
5 Are work permits signed off and returned to 3 Minor
the toolpusher on completion of all work.
Records should be maintained for at least one
year.
6 Check that the system is in use as an 3 Minor
effective tool, instead of simply to satisfy
the legislation.
of the system.


INDEX-MAINTENANCE SYSTEM

12.1 MAINTENANCE ORGANISATION
12.2 PREVENTIVE MAINTENANCE
12.3 ANALYSIS AND REPORTING
12.4 DEVELOPMENT MAINTENANCE ORGANISATION
12.5 ORGANISATION DRILLING Serial No.: 008-2003-0019-LR-L
12.5.1 PM ON DRILLING EQUIPMENT Revision September 2002 LR-008 L
date:
12.6 ORGANISATION MUD SYSTEM
12.6.1 PM ON MUD SYSTEM
12.7 ORGANISATION WELL CONTROL
12.7.1 PM ON WELL CONTROL EQUIPMENT
12.9 ORGANISATION ENGINE ROOM
12.9.1 PM ON ENGINE ROOM EQUIPMENT
12.10 ORGANISATION ELECTRICAL
12.10.1 PM ON ELECTRICAL EQUIPMENT
12.11 ORGANISATION SAFETY
4 Not applicable
SN. 008-2003-0019-LR-L Revision September 2002 L

and recorded instructions
12.1 MAINTENANCE ORGANISATION
1 Does the company have a Planned Maintenance System. 3 Minor
2 Are all manuals available and are the heads of departments A

PI RP 7L 1.3 3 Minor
familiar with the instructions regarding the operationability of the
maintenance management system?
3 Is personnel familiar with their function and job descriptions? 3 Minor

4 How would you rate the housekeeping of the maintenance 3 Minor
department (tool store, working area)?
5 Accuracy and availability of technical documentation, up-to-date 3 Minor
drawings, piping diagrams, etc.
6 Are the equipment manufacturer's service alerts on the rig and 3 Minor
properly filed. Are the manufacturers recommendations followed
with res ect to maintenance intervals and tasks.
7 Cooperation of operational personnel in maintenance activities. 3 Minor
8 How would personnel rate the efficiency and accuracy of the stock 3 Minor
control system.
9 How would personnel rate the availability of the correct spare parts 3 Minor
to maintenance personnel, thus are sufficient spares available for
safety critical equipment and major equipment?
circumstances regarding this subject.

improvement to this subject.
12.2 PREVENTIVE MAINTENANCE GENERAL
1 Are all Preventive Maintenance Work Orders (PM tasks) understood
Minor
by personnel. 3
2 Are all Preventive Maintenance Work Orders (PM tasks) feasible
looking at the already existing workload for the maintenance Minor
organisation on the rig. 3
3 How would you rate the detail of the preventive maintenance tasks,
especially the registration of measurements (tolerances, torque's,
Minor
pressures, temperatures, etc.)?
3
4 Degree in which diagnostic techniques, such as vibration analysis,
infrared heat sensing and spectrographic oil analysis are used for
Minor 53/64
all essential equipment inspections. 3

5
4 H ld
Are the Machine l tReports
History th ti lit filed,
properly f th easy
P ti
accessible and 3 Minor
5/13/2018 up-to-date? (Every six month's the history files should be updated
by head office, the organisation on the rig can only be judged if
they have received that update)
5 Are Equipment Reports and Feedback Forms correctly filled in and 3 Minor
sent to Head Office? (Record also whether or not Head Office
responds every time)
6 Are the Equipment Reports and Feedback Forms evaluated, filed 3 Minor
and followed up by the maintenance coordinator? (rig manager?)

12.4 DEVELOPMENT MAINTENANCE ORGANISATION
1 Are all Heads of departments trained in the maintenance 3 Minor
management system within the company (Maintenance planning,
software, administration, reporting, evaluation, etc.)
2 Does maintenance personnel receives training (training-on-the-job) 3 Minor

in the PM tasks.
3 Does maintenance personnel receives training (training-on-the-job) 3 Minor
in reporting techniques (Machine History Reports).
4 Extent in which the apprentice program fills the department's needs 3 Minor
for qualified mechanics, electricians and other craftsmen.
5 Does the drilling contractor provide its maintenance personnel with 3 Minor
special training (e.g. maintenance of electr. equipment in hazardous
areas, maintenance of new installed equipment [top drives, etc].)
Rate the extent to which this trainin is rovided.

12.5 ORGANISATION DRILLING
12.5.1 PM ON DRILLING EQUIPMENT
DRAWWORKS
1 Is the drawworks foundation bolt check covered in the PM system. PM TASKS 3 Minor
2 Are the foundation hold down bolts regular checked for tightness. PM TASKS / 3 Minor
HISTORY
3 Check that all air valves are serviced regularly. PM TASKS / 3 Minor
HISTORY
4 Is the PM system for the drawworks up to date. PM TASKS 3 Minor
5 Are break downs logged and are they occurring in above average HISTORY 3 Minor
time intervals. RECORDS
DISK BRAKE - UNIVERSAL
6 Check if springs of emergency brake are renewed every 12 months. PM TASKS / 3 Minor
HISTORY
ROTARY TABLE
7 Check when the main bearing clearance was last measured. (.004- HISTORY 3 Major
.006"). RECORDS
8 Check records of backlash in pinion and ring gear. HISTORY 3 Minor
RECORDS
9 Is the PM for the rotary table up to date. PM TASKS 3 Major
time intervals? RECORDS
TOP DRIVE DRILLING SYSTEM
11 Check oil sample analyzing reports. OIL SAMPLE 3 Minor
RECORDS
12 Check the records to verify the oil flow to the take-up bearing is PM TASKS / 3 Major
regularly checked. (Varco top drives with integrated swivels) HISTORY
RECORDS
13 Check that the bolts of the M.H. DDM lower clamping cylinders are PM TASKS / 3 Major
replaced on a 3-monthly basis according to M.H. service bulletin. HISTORY
RECORDS; DEN
43/93 Shell
14 Check when the precharge pressure of the counterbalance cylinder PM TASKS / 3 Major
accumulator was last checked. This should be included in the PM HISTORY
and checked monthly as per. RECORDS; Varco
15 Are the proper certificates available on the rig. CERTIFICATION 3 Minor

RECORDS; MH
26 Check that the elevator is regularly gauged for wear on its bore. PM TASKS / 3 Major
5/13/2018 Moduspe c Che cklist - slide pdf.c om HISTORY
27 Check that calibration of all instruments, in particular those PM TASKS / 3 Major
displaying torque/ pressure and amps is carried out on a regular HISTORY
basis. (I.e. yearly) RECORDS
28 Check that the TDS unit power and service loops are regularly PM TASKS / 3 Major
surveyed to ensure that they lay correctly and undamaged, and not HISTORY
SWIVEL
29 Are welded keepers replaced with the bolted type at the time of the PM TASKS / 3 Major
2-yearly inspection? (Only on Sedco rigs) HISTORY
RECORDS; (As
per Sedco Forex
30 Check oil analyzing reports. OIL SAMPLE 3 Minor
RECORDS
31 Check measurements of the main bearing clearance of the swivel. PM TASKS / 3 Major
(Should be taken yearly). HISTORY
RECORDS
KELLY SPINNER
32 Is the PM for the kelly spinner up to date. PM TASKS / 3 Major
HISTORY
33 Are break downs logged and are they occurring in above average PM TASKS / 3 Minor
time intervals. HISTORY
KELLY & KELLY DRIVE BUS HING
34 Check if valid inspection reports are available of the kelly in use. PM TASKS / 3 Major
(Not older than 6 months). HISTORY
RECORDS
35 Is the spare kelly inspected and ready to be installed? PM TASKS / 3 Major
HISTORY
CROWN BLOCK
36 Check if the sheave bearing wear is recorded and are within the PM TASKS / 3 Major
allowable limits. HISTORY
37 Is the PM for the crown block up to date. PM TASKS / 3 Major
HISTORY
TRAVELLING BLOCK
39 Check that bearing wear is regularly inspected. PM TASKS / 3 Minor
HISTORY
RECORDS
40 Check the certification and proper SWL of the block hang-off lines. CERTIFICATION 3 Major
RECORDS
41 Check if the bearing wear measurements are recorded in the PM HISTORY 3 Minor
history files. RECORDS
42 Is the PM for the travelling block up to date. PM TASKS / 3 Major
HISTORY
RECORDS
HOOK
44 Is the PM for the drilling hook up to date? PM TASKS / 3 Major
HISTORY
RECORDS
45 Are break downs logged and are they occurring in above average PM TASKS / 3 Minor
time intervals? HISTORY
RECORDS
DRILLING INSTRUMENTATION
46 Check when all instrumentation was calibrated such as RPM of the PM TASKS / 3 Major
rotary table, MD load indicator, flow meter, mud pump pressure HISTORY
gauges, etc. RECORDS
DERRICK
47 Check when the tugger sheaves were last removed from the derrick 3 Minor
and inspected for bearing and shaft wear.
48 Check when all bolted connections were checked for loose and 3 Major
broken bolts.
49 Check certification Sella block above the monkeyboard. (Yearly) CERTIFICATION 3 Critical
RECORDS
CASING STABBING BOARD
50 Check load test certificates. CERTIFICATION 3 Minor
RECORDS
TUGGERS AND SHEAVES
51 Are the foundations regularly inspected by the crew as a standard PM TASKS / 3 Minor

PM task for obvious safety reasons. HISTORY
57 Check the master bushings. (Replace the master bushings when 3 Major
5/13/2018 the ID reaches the following dimensions: Moduspe c Che cklist - slide pdf.c om
Master bushing type/rotary table size wear dimension: MSS (17-

½",20-½") 14 3/16"
58 Check when the last slip test was performed in order to check the PM TASKS / 3 Minor
condition of the master bushings, bowls and slips. Review the HISTORY
results. [A full contact should have been accomplished]. (This test is RECORDS
recommended by Varco to be repeated every 3 month.)
PIPE RACKING SYSTEMS
59 Check the maintenance files for recent repairs and problems. PM TASKS / 3 Minor
HISTORY
DRILL STRING
60 Check inspection program of the drill string and the latest inspection PM TASKS 3 Major
records (6 monthly).
61 Check that the inspection is carried out by a recognized company. HISTORY 3 Minor
RECORDS
62 Check if the corrosion rate has been monitored properly. PM TASKS 3 Minor
63 Check that the deficiencies found during the previous inspection 3 Major
have been repaired/replaced.
64 Check if good records are kept. HISTORY 3 Minor
RECORDS
65 Check if drill string related failures have been occurring. (Last well HISTORY 3 Minor
and before) RECORDS
DRILLING SUBS
66 Check the inspection program for the drilling subs and the previous PM TASKS 3 Major
inspection records.
67 Check that the inspection has been carried out by a recognized HISTORY 3 Minor
company. RECORDS
68 Check that the deficiencies found during the last inspection have HISTORY 3 Major
been repaired/ replaced? RECORDS
FISHING TOOLS
69 Check the inspection programme for the fishing tools. PM TASKS 3 Minor
WELL TESTING EQUIPMENT
70 Check when the burner booms were last inspected. HISTORY 3 Major
71 Check when the high pressure lines were last pressure tested. HISTORY 3 Major
72 Check for valid wall thickness inspection reports of the oil and gas PM TASKS / 3 Major
lines. (Recommend that previous inspection report is not older then HISTORY
1 year maximum) RECORDS
12.6 ORGANISATION MUD SYSTEM
12.6.1 PM ON MUD SYSTEM
MUD PUMPS
1 Check the planned maint. Schedules to ensure maintenance is up 3 Major
to date.
2 Check the planned maintenance files for maintenance history. 3 Minor
STANDPIPE MANIFOLD AND ROTARY HOSES
3 Check the certification of the rotary hoses. 3 Minor
4 Check the certification of the cement hose. 3 Minor
BULK AIR SYSTEM AND TANKS
5 Check calibration reports of the bulk weighing system. 3 Minor
6 Check the PM tasks used on this system and records. 3 Major

12.7 ORGANISATION WELL CONTROL
12.7.1 PM ON WELL CONTROL EQUIPMENT

ANNULAR TYPE PREVENTERS
10 Ensure the crane/beams/blocks was load tested recently (5 tons 3 Major
5/13/2018 above SWL) Moduspe c Che cklist - slide pdf.c om
11 Check the certification of the wire ropes and how long they have 3 Major
been installed.
H YDRAULIC BOP CONTROL AND ACCUMMULATOR UNIT
12 The relief valves should be tested, tags with the test date and test API Spec 16D 3 Critical
pressure are to be installed. (The pressure setting is normally 3,300 3.1.2.4.
psi) (We recommend to repeat this test 2 yearly).
13 Verify whether the accumulator bottles have ever been ASME Section VIII 3 Critical
hydrostatically tested, preferably every ten years the bottles should Division 1, (API
be tested in a qualified machine shop to 1.5 times the working Spec 16D
pressure. (New bottles should have ASME U1A certificates.) 2.2.1.4.), API Spec
16D 3.1.2.3
14 Accumulator precharge. The precharge pressure on each API RP 53 chapter 3 Major
accumulator bottle should be measured prior to each BOP stack 12.3.5
installation on each well and adjusted if necessary.

12.9 ORGANISATION ENGINE ROOM

12.9.1 PM ON ENGINE ROOM EQUIPMENT
DIESEL ENGINES
1 Check that scheduled cleaning of the turbo charger is part of the PM TASKS 3 Major
weekly routines.
2 Check the oil consumption rate in the log-book. EMD 16 cyl. (E9) HISTORY 3 Minor
turbo charged 1 gallon / hr. Others +/- 9 gallon / 24 hrs.** RECORDS
3 Are lube oil samples taken, analised and are results reported back HISTORY 3 Major
to the rig? RECORDS
4 Check and inspect foundation bolts for any damage or improper HISTORY 3 Major
torque. RECORDS
5 Check that the PM system is up-to-date. PM TASKS 3 Major
6 Check the PM that the engines are overhauled when past 20,000 HISTORY 3 Major
run.hrs. ** RECORDS
7 Check if a major overhaul has been expected/planned in the first 6 PM TASKS 3 Minor
months.
8 Check the PMS history for last inspection of turbo chargers. HISTORY 3 Major
RECORDS
9 Is the coolant inhibitor concentration checked, and is it part of the PM TASKS; 3 Minor
PM routine? HISTORY
RECORDS
10 Check the records and spot check if the top piston rings land HISTORY 3 Major
clearance is within tolerance. ** (EMD) RECORDS
EMERGENCY GENERATOR SET (IF APPLICABLE)
11 Check the date of last lubrication oil change. (Max. 2 yr.) HISTORY 3 Minor
RECORDS
12 Check cooling water treatment. PM TASKS, 3 Minor
HISTORY
RECORDS; API
13 Check generator main bearing. Date of last lubrication oil change. HISTORY 3 Major
(Max. 2 yr.) RECORDS
14 A preventive maintenance programme for the emergency power PM TASKS; 3 Minor
system should be in place with records available covering at least HISTORY
the 3 previous years. RECORDS
15 Is the emergency source of power including any associated circuits PM TASKS; 3 Minor
regularly tested by rig personnel and is such testing logged for HISTORY
record? RECORDS; API
RP 62 (2.6.1)
EMERGENCY POWER SUPPLY
16 Provisions should be made for testing of the complete emergency PM TASKS; API 3 Major
system. This includes a weekly test of the automatic starting RP 62 (2.6)
arrangements by interrupting the normal supply of power to the
emergency bus.
17 Check PMS files for history of maintenance test running and HISTORY 3 Major
megger readings. RECORDS
AIR COMPRESSOR
18 Check safety valves. When where they last tested? HISTORY 3 Critical
RECORDS
19 Check the air vessels. When were they last inspected?
HISTORY 3 Major57/64

RECORDS

20 Have the pressure vessel relief valves been tested, recertified within HISTORY 3 Critical
6 Check PMS history files that programmes have been carried out on 3 Major
5/13/2018 " due times", for last megger readings and break downs. Date
Moduspe last
c Che cklist - slide pdf.c om
reading: ___________________ .
AC MOTORS
7 Check PMS history files that programmes have been carried out on 3 Major
" due times", for last megger readings and break downs. Date last
reading: ___________________ .
GENERAL ITEMS
8 Check if current injection test is carried out within the last 5 years. 3 Major
ELECTRICAL SAFETY
H
(*) AZARDOUS
Electrical ZONES - ELECTRICAL EQUIPMENT
Equipment
9 Ensure that all equipment permanently placed in hazardous areas is 3 Minor
recorded in the PM system and check that regular PM tasks are
performed and recorded.
10 Are regular insulation tests conducted on all equipment and 3 Critical
systems (cables, switchgear, generators, motors, heaters, etc.) and
are the results recorded in the PM history files.
11 Are regular maintenance checks conducted on electrical equipment 3 Minor

located in hazardous areas with regards to corrosion and to ensure
the integrity of the flame path?
12 Are type of survey and dates when carried out recorded. 3 Minor
13 Are the results logged, including the numerical measurements. 3 Minor
14 Have sample checks been made of equipment earth bonding 3 Minor
conductors to verify the earth continuity path?
15 Are comments on the survey and outstanding items requiring 3 Minor
specified attention during the next survey.
Electrical Earthing and Bonding
16 How often is the earthing bonding tested? Check records. 3 Minor
12.11 ORGANISATION SAFETY
12.11.1 PM ON SAFETY EQUIPMENT
AUTOMATIC FIRE DETECTION SYSTEM
1 Check PM history files for repeating failures. 3 Major
2 Are satisfactory operating and maintenance instructions available. 3 Major
3 Are PM records up-date 3 Minor
HALON/CO2 SYSTEM FOR FIRE CONTROL
4 Check when the equipment was last fully serviced by a certified Last date of 3 Major
independent company. inspection:
5 When were the gas cylinders last hydrostatically 3 Major

tested according the following: Every 10 years
unless: - the cylinders have been discharged. - or
are showing signs of corrosion. - or are
damaged.
- or showing loss of pressure. Every 20 years if the
FIXED FIRE EXTINGUISHER SYSTEMS (WATER AND FOAM)
6 Check that the fire monitors are regular tested/checked/maintained. 3 Major
7 Check PMS history files that the fire pump and hoses are regular 3 Major
tested/checked.
PORTABLE EXTINGUISHERS & FIRE FIGHTING EQUIPMENT

8 Check last inspection/hydrostatic test date. 3 Major
9 Check that all extinguihers are regularly checked by the crew 3 Critical
(weekly/monthly) and that records are available.
10 Check when the various fire extinguishers were 3 Critic
last pressure tested. Accepted frequencies are 4 al
BREATHING APPARATUS
11 Check the PM system for the breathing apparatus. (if applicable) 3 Minor
FLAMMABLE GAS DETECTION
12 Check PM records that the gas detection system is regularly 3 Critical
tested/calibrated.


INDEX: SPARE PARTS

13.1 DRILLING
13.1.1
13.1.2 Drawworks
Rotary Table Serial No.: 008-2003-0019-LR-L

13.1.3 Top Drive Revision September 2002 LR-008 L
date:
13.1.4 Swivel
13.1.5 Kelly Spinner
13.1.6 Kelly and Kelly Drive Bushing
13.1.7 Crown Block
13.1.8 Travelling Block
13.1.9 Hook
13.1.10 Drilling Instrumentation

13.1.11 Derrick
13.1.12 Casing stabbing Board
13.1.13 Tuggers and Sheaves
13.1.14 Survey line
13.1.15 Pipe Spinning Wrench
13.1.16 Ezy-Torq
13.1.17 Pipe Handling Equipment
13.1.18 Iron Roughneck
13.1.19 Pipe Racking System
13.1.20 Power Tong
13.2 MUD SYSTEM
13.2.1 Mud Pumps
13.2.2 Shale Shakers
13.2.3 Mud Cleaner
13.2.4 Desilter
13.2.5 Desander
13.2.6 Degasser
13.2.7 Centrifuge Serial No.: 008-2003-0019-LR-L
13.2.8 Mud Agitators

13.2.9 Standpipe Manifold Revision September 2002 LR-008 L
date:
13.2.10 Bulk Air System and Tanks
13.3 WELL CONTROL EQUIPMENT
13.3.1 Ram Type Preventers
13.3.2 Annular Preventers
13.3.3 Gate Valves
13.3.4 Choke and Kill Manifold
13.3.5 Remotely Operated Choke
13.3.6 BOP Handling System
13.3.7 BOP Control Unit
13.3.9 Diverter System
13.5 POWER PLANT
13.5.1 Main Engines
13.5.2 Emergency Generator Set
13.5.4 Air Compressors
13.5.6 Cranes/Forklift
13.5.7 Refrigerating and Air-Conditioning
13.6 ELECTRICAL
13.6.1 Elmagco Brake
13.6.2 Generators
13.6.3 Transformers
13.1 DRILLING

5/13/2018 13.1.1 Drawworks Moduspe c Che cklist - slide pdf.c om
1 High clutch diaphragm 3 Major

2 Low clutch diaphragm 3 Major
3 Weight indicator load sensor diaphragm 3 Major
4 Diaphragms for catheads 3 Major
5 Set brake bands 3 Major
6 Pads for two brake bands 3 Major
7 Part for control air and air dump valves 3 Major
8 Drive chains 3 Major

9 Coupling DC motor/drawworks 3 Major
10 Drill line kick back rollers 3 Minor
11 Recommended parts 4 Major
13.1.2 Rotary Table
12 Coupling between table and transmission 3 Major
13 Rpm meter 3 Major
13.1.3 Top Drive
15 IBOP valve 3 Major
16 Repair kit IBOP valve 3 Major
17 Service loop on the rig or available within 24 hours. 3 Major
18 Spare motor or available within 24 hours 3 Major
19 General parts for electronics 3 Major
20 Pressure gauges 3 Major
21 Spare main shaft or available within 24 hours 3 Major
22 Dies for pipe handler 3 Major
23 Hydraulic cylinder for pipe handler 3 Major
24 General parts for hydraulics 3 Major
25 Back-up hydraulic pump 3 Major

13.1.4 Swivel
27 Wash pipe assembly 3 Major
28 Kits for wash pipe 3 Major
29 Shims 3 Major
13.1.5 Kelly Spinner
31 Air or hydraulic motor 3 Major
32 Air or hydraulic hoses 3 Major
33 Control valve 3 Major
13.1.6 Kelly and Kelly Drive Bushing
35 Kelly 3 Major
36 Drive bushing rollers 3 Major
37 Roller bearings 3 Major
38 Seals 3 Major
13.1.7 Crown Block
40 Sheave 3 Major
41 Bearings 3 Major
42 Seals 3 Major
13.1.8 Travelling Block
44 Bearings 3 Major
45 Seals 3 Major
13.1.9 Hook
13.1.10 Drilling Instrumentation
48 Deadline anchor diaphragm and pins 3 Major
49 Pressure gauges 3 Major
13.1.17 Pipe Handling Equipment

73
5/13/2018 Tong dies Moduspe c Che cklist - slide pdf.c om 3 Major
74 Tong parts 3 Major
75 Pins 3 Major
13.1.18 Iron Roughneck
77 Jaws 3 Major
78 Drive rollers pipe spinner 3 Major
79 Hydraulic hoses 3 Major
80 Clamping cylinder 3 Major
13.1.19 Pipe Racking System
82 Spare hydraulic pump 3 Major
83 Hydraulic hose 3 Major
84 Rotatings heads and fingers 3 Major
13.1.20 Power Tong
86 General parts 3 Major
13.2 MUD SYSTEM
13.2.1 Mud Pumps
1 Liners and pistons to operators specified sizes 3 Major
2 Piston seals 3 Major
3 Valves, seats,springs and seals 3 Major
4 Liner wear plate including "O" ring 3 Major
5 Crosshead extension rod (pony rod) 3 Major
6 Piston rods 3 Major
7 Intermediate rod 3 Major
8 Clamps (sets) 3 Major
9 Drive chains or belts 3 Major
10 Bladder pulsation damper 3 Major
11 Fluid end modules 3 Major
12 Parts for safety relief valves 3 Major
13 Valve Caps 3 Major
13.2.2 Shale Shakers
15 Screens 3 Major
16 Tension bolts 3 Major
17 Rubber goods 3 Major
18 Vibrator motor 3 Major
13.2.3 Mud Cleaner
20 Cones 3 Major
21 Clamps 3 Major
13.2.4 Desilter
23 Cones 3 Major
24 Clamps 3 Major
13.2.5 Desander
26 Cones 3 Major
27 Clamps 3 Major
13.2.6 Degasser
29 Vacuum compressor 3 Major
30 Parts for compressor 3 Major
31 Three way valve 3 Major
13.2.7 Centrifuge

59 Weight sensor 3 Major
60 Gasket for manhole 3 Major
61 Fluffers 3 Major
62 Spare reducing valve 3 Major
63 Parts for remote operation of the valves 3 Minor
13.3 WELL CONTROL
13.3.1 Ram Type Preventers
1 Complete set of ram rubber for each size and type of ram API RP 53 3 Major
BOP being used (1997)
section 6.4.a-
d
2 Complete set of bonnet seals for each size and type of ram API RP 53 3 Major
BOP being used (1997)
section 6.4.a-
d
3 Set rubber seals for operators 3 Major
4 Ram blocks reguired by operators specification 3 Major
5 Ring gaskets 3 Major
6
7 Control
Operatorhoses 3
3 Major
Major
8 Plastic packing for BOP secondary seals API RP 53 4 Major
9 Ring gaskets to fit end connection. API RP 53 4 Major
13.3.2 Annular Preventers
11 Element API RP 53 3 Major
(1997)
section 6.4.e
12 Set rubber seals API RP 53 3 Major
(1997)
section 6.4.e
13.3.3 Gate Valves
14 Overhaul kit for each type of gate valve API RP 53 3 Major
15 Complete valve 3 Major
16 Seals kit for hydraulic operated valves API RP 53 3 Major
17 BX-rings API RP 53 4 Major
18 A flexible choke or kill line (if in use) API RP 53 4 Major
should be carefully stored, maintained and (1997)
readily available as a recommended spare section 6.4.f
part for the service intended.
13.3.4 Choke and Kill Manifold
20 Overhaul kit for each valve size and type installed. API RP 53 3 Major
(1997)
section
8.5.b
21 Valve of each type installed 3 Major
API RP 53
(1997)
section
8.5.a
22 Choke or kill hose API RP 53 4 Major
(1997)
section
6.4.f
23 Parts for manually adjustable chokes such as flow tips, API RP 53 4 Major
inserts,packing, gaskets, o-rings, disc assemblies and (1997)
wear sleeves. section
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24 Parts for the remote controlled chokes. API RP 53 4 Major

( )


13.5 ENGINE ROOM
13.5.1 Main Engines
1 Governor 3 Major
2 Fuel injectors 3 Major
3 Turbo charger 3 Major
4 Start motor 3 Major
5 Overhaul kit start motor 3 Major
6 Air filter elements 3 Major
7 Fuel filter elements 3 Major
8 Lubrication filter elements 3 Major
9 Heads 3 Major
10 Liners 3 Major
11 Pistons 3 Major
12 Water pump 3 Major
13 Lubricating pump 3 Major
14 Fuel pump 3 Major
15 Gauges 3 Major
16 V-belts 3 Major
17 Radiator 3 Major
13.5.2 Emergency Generator Set
19 Governor 3 Major
20 Fuel injectors 3 Major
21 Turbo charger 3 Major
22 Start motor 3 Major
23 Overhaul kit start motor 3 Major
24 Air filter elements 3 Major
25 Fuel filter elements 3 Major
26 Lubrication filter elements 3 Major
27 Heads 3 Major
28 Liners 3 Major
29 Pistons 3 Major
30 Water pump 3 Major
31 Lubricating pump 3 Major
32 Fuel pump 3 Major
33 Gauges 3 Major
34 V-belts 3 Major
13.5.4 Air Compressors
36 Valve overhaul kit 3 Major
37 Set bearings 3 Major
38 Pistons 3 Major
39 Liners 3 Major
40 Air supply valve 3 Major
41 Air filters 3 Major
42 V-belts 3 Major
13.5.6 Cranes/Fork lift
44 Hydraulic hoses 3 Major
45 Air filter 3 Major
46 Lubrication filters 3 Major
47 Fuel filters 3 Major
48 Wire rope 3 Major
49 Battery 3 Major
50 Controls 3 Major
13.5.7 Refrigerating and Air-Conditioning
52 Compressor for AC 3 Major

53 Compressor for refrigerating plant 3 Major
13.6.6 General Items
20 AC/DC modules 3 Major
21 Main circuit breaker 3 Major
22 SCR spares 3 Major
23 Meters 3 Major
24 Batteries 3 Major
25 Fuses 3 Major
13.7 SAFETY
13.7.1 Automatic Fire Detection System
1 Control cards 3 Major
2 Detector heads (smoke, heat) 3 Major
3 Sirene 3 Major
4 Fuses 3 Major
13.7.2 CO2 Systems
6 Nozzles 3 Major
7 Sirene 3 Major
13.7.3 Main Fire Water Extinguishing System

9 Hoses 3 Major
10 Nozzles 3 Major
11 Sprinkler heads 3 Major
13.7.4 Portable Extinguishers
13 Extinguishers 3 Major
14 CO2 cartridges 3 Major
15 Powder 3 Minor
13.7.9 BA Sets
17 Bottles 3 Major
18 Masks 3 Major
19 Regulator 3 Major
13.7.10 Gas Detection System
21 Control cards 3 Major
22 Detector heads 3 Major
23 Test gas 3 Minor

13.7.12 Drilling Safety equipment
25 Safety equipment 3 Major
26 Gloves 3 Major
27 Eye protection 3 Major
28 Ear protection 3 Major
29 Boots 3 Major
30 Coveralls 3 Major
13.7.13 Hospital
32 Medicines 3 Minor
13.7.14 Lifting and Handling
34 Slings/ shackles 3 Major
35 Crane wires 3 Major
36 Drill line 3 Major
13.7.15 Pollution Control
38 Dispersant 3 Major
13 7 16 General Safety Items

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Name surveyor and section(s) inspected.

Name surveyor and section(s) inspected.

http://slide pdf.c om/re a de r/full/moduspe c -che cklist 1/64

5/13/2018 Moduspe c Che cklist - slide pdf.c om

5.2 ROTARY TABLE ision date: September 2002 L

SN. 008-2003-0019-LR-L ision date: September 2002 L

Manf:_______ Type:_______ Horsepower Rating:__________ How many DC motors are installed:_________

62 Check park brake pressure. (Should be 20% less than 3 Major

25 Check hydraulic drive condition, function check controls. 3 Major

Manufacturer:________ Type:___________ Drive Motor: Hydraulic/Electric.

6 Check bail pin clearance by using a dial indicator. (Max. 3 Major

11 Recommendations to be made regarding the general

inside ournal area.

13 Recommendations to be made regarding the general 4 Minor

8 Recommendations to be made regarding the general 4 Minor

14 Fixtures and accessories are preferably attached to API RP 4G 3 Critical

operating when the hoisting system fails. (Both operate

Must be fitted practices.

5.19 PIPE RACKING SYSTEMS

condition of the s stem.

http://slide pdf.c om/re a de r/full/moduspe c -che cklist 16/64

5/13/2018 Moduspe c Che cklist - slide pdf.c om

SN. 008-2003-0019-LR-L Revision

6.1 MUD PUMPS Type:____________ Number:_____________

9 Check the pressure relief valves. (Preferable no threaded section 3.1.2.3

33 Check the crosshead pin bearing clearance. (0.001- 0.007"). 3 Major

cement contaminated mud.

Close discharge valve and check discharge /suction pressure

35 Check if it is possible to back load oil based mud? 3 Major

23 Check if there is a permanent connection with the choke 3 Major

12 Check if a screen is installed in the barite/cement loading 3 Minor

5/13/2018 Moduspe c Che cklist - slide pdf.c om

INDEX-WELL CONTROL EQUIPMENT

No.: DESCRIPTION: PAGE No.:

SN. 008-2003-0019-LR-L Revision date: September 2002 LR-008

9 Inspect ram bores (cavities) for scoring and pitting. 3 Major

Records of maintenance performed and repairs made should be

recorder, apply the ModuSpec stamp and sign each sheet. No

pressure regulator is capable of regulating the pressure up to

24 If deep scores, nicks or scratches are present on the spherical 4 Major

1 Have any conversions been applied? (Cameron FC valves). 3 Minor

manufacturers guide lines.

10 Recommendations to be made regarding the general 4 Minor

banks have the same amount of bottles installed.) (We do

circuit shall include a pressure regulator to reduce the upstream

51 Each hydraulic pump system should be capable of the A

the pump system should have the capacity of closing one

57 Ensure at least one of the electric operated hydraulic pumps is 3 Critical

5/13/2018 Moduspe c Che cklist - slide pdf.c om

SN. 008-2003-0019-LR-L Revision

The model numbers:

9.1.2 Caterpillar Engines

92 Check the engine control panel. 3 Major

2 Is the emergency source of power a generator powered by a 3 Critical

22 Can the emergency

been fabricated and tested?

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5/13/2018 Moduspe c Che cklist - slide pdf.c om

No. DESCRIPTION: PAGE No.:

10.15 ALARM SYSTEMS: FIRE,GAS and GENERAL

SN. 008-2003-0019-LR-L Revision date: September 2002 L

flamepaths. Ensure that the connections of the conduits to the brake

3 Check the safety devices on the entrance to the transformers. 3 Criti

Manf:___ Type:_ Horsepower Rating: How many DC motors are installed:_

Manufacturer: Type:___ Drive Motor: Hydraulic/Electric.

6.1 MUD PUMPS Type: Number:_