GOVERNMENT ENGINEERING COLLAGE, BHUJ

GUJARAT TECHNOLOGICAL UNIVERSITY

PREPARED BY: VASANI SHAMBHU(200150109542)

NAME OF ORGANISATION: TOP CRANE PVT. LTD. (PIPLANA, RAJKOT)

FACULTY GUIDE INDUSTRIAL MENTOR

PROF. N. H. ADROJA MR. PIYUSH SOJITRA
(ASSI. PROF.) SUPERVISOR
EED-GEC BHUJ TOP CRANE PVT. LTD
BASIC INFORMATION ABOUT
COMPANY
• A TOP CRANE PVT. LTD. MANUFACTURER OF EOT CRANE, CRAB
CRANE, PENDENT, BUS BAR.
• IN A ELECTRIC DEPARTMENT CONTROLLING PANEL IS MANUFACTURE,
AND SECOND UNIT OF COMPANY IS MANUFACTURE WIRE LESS
REMOTE.
• PANEL WIRING, CRANE WIRING, TESTING OF PANEL AND CRANE
UNDER ELECTRICAL DEPARTMENT.
SAFETY
• DO NOT USE DAMAGED AND UNSAFE TOOLS/EQUIPMENTS.
• DO NOT WORK IN HAZARDOUS AREA WITHOUT PERMIT.
• DO NOT OVERLOAD THE MACHINES THEN THEIR DESIGNED
CAPACITY.
• WEAR SAFETY SHOES AND HELMET.
TYPES OF CRANE
• ELECTRIC OVERHEAD TRAVELING CRANE
• CRAB TYPE CRANE
• CHAIN HOIST
EOT CRANE
WEEK 2
TYPES OF BRAKE IS USED IN CRANE
• BRAKE IS GENERALLY USED FOR STOP THE MOTOR ROTATION IN A
CRANE.
• IN A ELECTRIC CRANE D.C. BRAKE, A.C. BREAK, THRUSTER BREAK IS
USED.
D.C. BRAKE
THRUSTER BRAKE
TWO TYPE OF REMOTE USED IN
CRANE

WIRELESS REMOTE
WIRED REMOTE
• IN REMOTE CONNECTION 8 CORE WIRE USED AND IT’S
OPERATE ON 110 VOLT.
WIRELESS
REMOTE

Model: CMK F21-B

Volt: 230v to 415v
Transmitter volt: 9v D.C.
 WIRIED REMOTE

Model: PL07K G.G.

WEEK 3
VARIOUS TYPE PANEL
MANUFACTURE BY COMPANY
• TWO WAY PANEL
• FOUR WAY PANEL
• SIX WAY PANEL
• WITH HOIST DRIVE AND L.T. DRIVE PANEL
• ALL DIRECTIONS DRIVE WITH SELECTOR SWITCH TYPE PANE
LIST OF COMPONENTS USED IN A
PANEL MANUFACTURING
• CONTECTORS
• WIRES
• CABLE TRAY
• METAL STRIP
• RECTIFIER
• ADDON BLOCK
• LINE CHOCK
• TRANSFORMER
• VARIABLE FREQUENCY DRIVE
• INSULATED LUG AND NON INSULATED LUG
• R Y B INDICATORS
• PHASE SEQUENCE
• MCB
• DBR
• END PLATE
• END BLOCK
• TERMINALS
PHASE SEQUENCE

Model: MULTISPAN PSR22

Volt: 430v
Phase asymmetry: less than 40v
Trip delay: 3* seconds
Phase loss: -280v
CONTRACTOR

Model: Schneider LC1E25

Current capacity: 25A
LINE CHOKE

A line choke is used for VFD, protection

against over voltage and under voltage.

Voltage: 440
Amp: 15A
VERIABLE
FREQUENCY
DRIVE
MAKE : SCHIENDER
Model: ATV310U4N4C
Power rating: 1.5Kw[ 2 HP]
Voltage: 380v to 480v
DRIVE
PARAMETERS
TRANSFORMER

A STEP DOWN TRANSFORMER IS USED IN

PANEL.
Power: 75VA
Input volt: 400v
Output volt: 110v
RECTIFIER
It is used for converting AC power into DC
power for DC brake.

RECTIFIER
ADDON BLOCK

It is used for extra required NO terminals.

CABLE TRAY

Cable trays are a mechanical support system that can support

electrical cables used for power distribution, control, and
communication. They are the perfect solution for running
large quantities of power or data cables overhead or under-
floor.
DAYNEMIC
BREAKING
RESISTOR
TERMINAL BLOCK
 TWO TYPE OF REMOTE USED IN CRANE

• WIRELESS REMOTE
• WIRED REMOTE
• IN REMOTE CONNECTION 8 CORE WIRE USED AND IT’S OPERATE ON
110 VOLT.
BASIC DIAGRAM OF FOUR WAY
PANNEL
5 MT PANNEL

5 MT PANEL WITH UP DOWN AND LT

DRIVE
WEEK 4
CRANE CONNECTION
• MENTOR EXPLAIN ABOUT WHICH WIRE USED IN MOTOR
CONNECTION
• ASSEMBLY OF PLO7K (SIX) WAY PENDENT
1. HOIEST MOTOR CONNECTION
2. C.T. MOTOR CONNECTION
3. L.T. MOTOR CONNECTION
4. C0NNECTION OF PENDENT TO THE PANEL
WEEK 5
INSTALLATION PROCESS OF CRANE
EQUIPMENT OF INSTALLATION CRANE
• SPAN
• L.T. GIRDER
• BUS BAR
• CURRENT COLLECTOR
• HOIST/CRAB
• CABLE TROLLY
• END CARRIAGE
WEEK 6
BUS BAR

• BUS BAR USED FOR SUPPLY THE

POWER TO CRANE.
CABLE TROLLY

• CABLE TROLLEY USED FOR

HANGING A CABLE OF MAIN
POWER.
END CARRIAGE

• END CARRIAGE IS BASICALLY

USED FOR MOUNTING A C.T.
GUDDER AND SUPPORT OF IT.
CURRENT
COLLECTOR

• RATINGS OF CURRENT COLLECTOR IS

60AMP AND 480 VOLT.
WEEK 7
TYPE OF GEAR BOX USED IN
ELECTRIC CRANE
• TWO TYPES OF GEAR BOX IS USED IN CRANE
1. AUTO GEAR BOX
2. MANUAL GEAR BOX
TYPE OF WHEEL USED IN CRANE
1. FLAT BOX TYPE WHEEL
2. ANGLE TYPE WHEEL
3. TEETH WHEEL
WEEK 8
LIST OF EQUIPMENT USED IN
ASSEMBLY OF CRANE
1. DRUM PLATE
2. C.T. PLATE
3. ROPE GUIDE
4. DRUM
5. WIRE ROPE
6. IDEAL PULLEY
7. CAN
8. PINION
9. CHAIN COUPLER
10. PLIDER
TWO OF END CARRAGE USE IN
CRANE
• IN ELECTRIC CRAE TWO TYPE OF END CARRAGE IS USED.
1. L TYPE END CARRAGE
2. BOX TYPE END CARRAGE
WEEK 9
TWO TYPES OF GEAR BOX USED IN
EOTS
1. MANUAL GEAR BOX
2. AUTO GEAR BOX
• A MANUAL GEAR BOX ASSEMBLY DONE BY HUMAN, AND AUTO GEAR
BOX IS COMPLETELY MADE IN MACHINE.
• AUTO GEAR BOX OPERATION IS SMOOTHER THAN MANUAL GEAR BOX.
PBL AUTO GEAR BOX FOR HOIST
MOTOR
WEEK 10
COMMON FAULT IN EOTS
• IN EOT COMMON FAULT IS
1. OIL LEAKAGE IN GEAR BOX
2. WIRE ROPE GUIDE DAMAGE
3. LIMIT SWITCH FAIL
4. HOIST MOTOR FAIL
5. HOIST BRAKE FAIL/ BRAKE SHOE FAIL
WEEK 11 AND WEEK 12
• IN THIS WEEK RIPET WORK ON PANEL