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Bearing and Lubrication
Bearing and Lubrication
PREPARED BY:
MUHAMMAD NA`IM FAUZAN BIN NORA AFANDI (LG2202955)
MUHAMAD IZWAN BIN MOHD ISA (LG2202950)
NURUL AIMUNI BINTI DERAMAN (LG2202980)
INTRODUCTON
LUBRICATION AND BEARINGS ARE TWO IMPORTANT COMPONENTS IN THE SMOOTH
OPERATION OF MANY MECHANICAL SYSTEMS. LUBRICATION REFERS TO THE APPLICATION OF
A LUBRICANT, SUCH AS OIL OR GREASE, TO REDUCE FRICTION AND WEAR BETWEEN MOVING
PARTS. BEARINGS, ON THE OTHER HAND, ARE MECHANICAL DEVICES THAT SUPPORT THE
MOVEMENT OF ROTATING OR SLIDING PARTS AND HELP TO REDUCE FRICTION AND WEAR.
BEARINGS CAN COME IN MANY FORMS, INCLUDING BALL BEARINGS, ROLLER BEARINGS, AND
SLEEVE BEARINGS, AMONG OTHERS. PROPER LUBRICATION IS ESSENTIAL TO THE LONGEVITY
AND EFFICIENCY OF BEARINGS, AS IT HELPS TO PREVENT EXCESSIVE WEAR AND DAMAGE.
TOGETHER, LUBRICATION AND BEARINGS PLAY A CRITICAL ROLE IN MANY INDUSTRIAL AND
MECHANICAL APPLICATIONS, FROM AUTOMOBILES AND AIRPLANES TO MANUFACTURING
EQUIPMENT AND MORE.
BEARING AND LUBRICATION
BEARING
Bearing is the part that supports the shaft, used to guide the rotational movement of the
shaft and bear the load transferred from the shaft to the frame. Bearing is a widely used
and strictly required component and basic part of the machinery industry. It is the
supporting element of the rotating shaft or movable part of various machines, and it is
also the supporting element that relies on the rolling body to achieve the rotation of the
host. It is also called the joint of machinery.
Bearings are a very small and crucial element. Different types of bearings are available
based on our requirements. It is used to restrict degrees of freedom of any part. It gives
the desired direction to a given component. The simplest example is the drawer of your
computer table where bearing gives linear motion to a component. Bearing eliminates
direct contact of two parts and reduces friction between them. This also causes less
force work or energy to remove a part.
Lubrication
Lubrication plays a vital role in the performance and life of rolling element bearings. The most important
task of the lubricant is to separate parts moving relative to one another (balls or rollers and raceways) in
order to minimize friction and prevent wear. A lubricant that is designed for specific operating conditions
will provide a load bearing wear protective film. The ideal condition is when the friction surfaces are
separated by this film. In addition to providing this load bearing film, the lubricant should also allow for
the dissipation of frictional heat thus preventing overheating of the bearing and deterioration of the
lubricant and provide protection from corrosion, moisture, and the ingress of contaminants.
Lubricants used in rolling element bearings should have the following characteristics:
TYPE OF BEARING
(3) MAINLY USED TO BEAR RADIAL LOAD, BUT IN THE BEARING RADIAL CLEARANCE INCREASES, WITH THE NATURE OF ANGULAR CONTACT BALL BEARINGS, CAN WITHSTAND TWO DIRECTIONS OF ALTERNATING AXIAL LOAD;.
(4) IT CAGES MORE STEEL PLATE STAMPING WAVE-SHAPED CAGE, LARGE BEARING MORE CAR METAL SOLID CAGE.
(5) THEY ARE THE MOST REPRESENTATIVE ROLLING BEARINGS, WIDELY USED, VERY DURABLE, WITHOUT FREQUENT MAINTENANCE
2. CYLINDRICAL ROLLER BEARINGS
CHARACTERISTICS OF CYLINDRICAL ROLLER BEARINGS
(1) THE ROLLERS AND RACEWAY ARE IN LINEAR CONTACT, SO THE CAPACITY OF THE RADIAL LOAD IS LARGE AND CAN WITHSTAND HEAVY LOADS AND SHOCK LOADS.
(2) SMALL FRICTION COEFFICIENT, CAN BE USED FOR VERY HIGH SPEED WORKING OCCASIONS, ITS LIMIT SPEED NEXT TO DEEP GROOVE BALL BEARINGS.
(3) N-TYPE AND NU TYPE CYLINDRICAL ROLLER BEARING CAN DO AXIAL MOVEMENT, CAN ADAPT TO THE THERMAL EXPANSION OR INSTALLATION ERROR CAUSED BY THE
SHAFT AND THE HOUSING RELATIVE POSITION CHANGES, CAN BE USED TO SUPPORT THE FREE END.
(4) THE PROCESSING NEEDS OF THE SHAFT OR BASE HOLE ARE HIGH, TO STRICTLY CONTROL THE RELATIVE DEVIATION OF THE OUTER RING AXIS THAT MAY BE CAUSED BY
BEARING INSTALLATION, AVOID THE CONCENTRATION OF CONTACT STRESS
;(5) THE INNER RINGS OR OUTER RINGS OF THE BEARINGS CAN BE SEPARATED TO FACILITATE INSTALLATION AND DISASSEMBLY.
3. Tapered roller bearings
CHARACTERISTICS OF CIRCULAR VERTEBRAL ROLLER BEARINGS
(1) INNER RING AND OUTER RING OF BEARING HAVE TAPERED RACEWAY, THE SHAPE OF THE
ROLLERS IS ROUND TABLE-SHAPED. THE ROLLER IS IN LINE CONTACT WITH THE RACEWAY AND
CAN WITHSTAND THE HEAVY COMBINED RADIAL AND AXIAL LOADS AS WELL AS AXIAL LOADS.
THE AXIAL BEARING CAPACITY INCREASES WITH THE INCREASE OF CONTACT ANGLE.
(2) TAPERED ROLLER DESIGN SHOULD MAKE THE ROLLER AND THE RACEWAY OF THE INNER RING
AND OUTER RING CONTACT LINE EXTENDED AFTER THE INTERSECTION OF THE SAME POINT ON
THE AXIS OF THE BEARING USED TO ACHIEVE ROLLING.
(3) TAPERED ROLLER BEARINGS CAN BE CATEGORIZED INTO SINGLE ROW, DOUBLE ROW, AND
FOUR-ROW, AND OTHER DIFFERENT TYPES ACCORDING TO THE NUMBER OF ROLLERS INSTALLED.
THIS TYPE OF BEARING ALSO USES MORE IMPERIAL SERIES PRODUCTS.
(4) THE NEW DESIGN OF TAPERED ROLLER BEARING USES STRENGTHENED STRUCTURE, THE
LONGER DIAMETER OF ROLLERS, THE LONGER LENGTH OF ROLLERS, MORE ROLLERS, AND THE
ROLLERS WITH CONVEX SHAPE ARE USED, THE CAPACITY AND SERVICE LIFE ARE OBVIOUSLY
IMPROVED. THE CONTACT OF THE BIG END FACE AND THE BIG RETAINING EDGE OF THE ROLLERS
IS SPHERICAL AND CONICAL, WHICH IMPROVES LUBRICATION
4. THRUST BALL BEARINGS
THRUST BALL BEARINGSCHARACTERISTICS OF THRUST BALL BEARINGS
(1) THE THRUST BALL ARE SEPARABLE BEARINGS, WITH A CONTACT ANGLE OF 90°,
WHICH CAN BE MOUNTED SEPARATELY AND CAN ONLY WITHSTAND AXIAL LOAD.
(2) LOW LIMIT SPEED. STEEL BALL PLUS CENTRIFUGAL FORCE SQUEEZED TO THE
OUTSIDE OF THE RACEWAY, EASY TO ABRASION, BUT NOT SUITABLE FOR HIGH-SPEED
OPERATION.
(3) THE ONE-WAY BEARING CAN WITHSTAND ONE-WAY AXIAL LOAD, THE TWO-WAY
BEARING CAN WITHSTAND TWO-WAY AXIAL LOAD.
(4) WITH SPHERICAL SEAT RING THRUST BALL BEARINGS WITH SPHERICAL
ALIGNMENT PERFORMANCE, CAN ELIMINATE THE IMPACT OF INSTALLATION ERRORS.
5. THRUST ROLLER BEARINGS
CHARACTERISTICS OF THRUST BALL BEARINGS
(1) CAN ONLY WITHSTAND UNIDIRECTIONAL AXIAL LOADS AND MINOR SHOCKS.
(2) LARGE BEARING RIGIDITY, SMALL SPACE OCCUPATION, LARGE AXIAL LOAD
CAPACITY, AND LOW SENSITIVITY TO SHOCK LOAD.
(3) SUITABLE FOR LOW SPEED, OFTEN USED IN WORK SITUATIONS WHERE THRUST
BALL BEARINGS ARE NOT APPLICABLE.
(4) INSTALLATION DOES NOT ALLOW THE AXIS OF THE SHAFT AND THE RINGS TO BE
TILTED
6. Needle roller bearings
The characteristics of needle roller bearings
(1) Small radial size of needle roller bearings, the radial bearing capacity
is very high, can not bear axial load, only as a free end support use.
(2) Conducive to the miniaturization and lightweight of equipment.
(3) The use of needle roller bearings without an inner ring or without an
outer ring, only with cage needle roller assembly, the requirements of
the matching journal or bearing housing hole machining accuracy,
surface hardness should be the same as the bearing collar raceway.
(4) They have a large coefficient of friction and are not suitable for higher
speeds
7. PLAIN BEARINGS
The characteristics of plain bearings
(1) Smooth, reliable, and noiseless working of plain bearings.
(2) In liquid lubrication conditions, the plain surface is separated by
lubricating oil without direct contact, but also can greatly reduce
friction loss and surface wear, the oil film also has a certain ability to
absorb vibration, but the starting friction resistance is large.
8. Magnetic bearings
THE CHARACTERISTICS OF MAGNETIC BEARINGS
(1) COMPARED WITH THE TRADITIONAL BALL, PLAIN, AND OIL FILM BEARINGS,
MAGNETIC BEARINGS DO NOT HAVE MECHANICAL CONTACT AND THE ROTOR
CAN ACHIEVE HIGH OPERATING SPEEDS.
(2) WITH THE ADVANTAGES OF LOW MECHANICAL WEAR, LOW ENERGY
CONSUMPTION, LOW NOISE, LONG LIFE, NO LUBRICATION, NO OIL POLLUTION,
ETC., ESPECIALLY FOR HIGH-SPEED, VACUUM, ULTRA-CLEAN, AND OTHER
SPECIAL ENVIRONMENTS.
(3) IT CAN BE WIDELY USED IN THE FIELDS OF MACHINING, TURBOMACHINERY,
AEROSPACE, VACUUM TECHNOLOGY, ROTOR DYNAMICS IDENTIFICATION, AND
TESTING, ETC. IT IS RECOGNIZED AS A PROMISING NEW TYPE OF SHAFT.
TYPE OF
LUBRICATION
1.OIL • Oil is one of the most common lubricants
found in plants. It’s a thin liquid that comes
in different “weights” or viscosity, the lower
the weight number, the thinner the oil. At
times, additives can be mixed with the oil to
prevent oxidizing and corrosion.
* When to Use Oil: * Don’t Use Oil When:
-On hinges, bearings, tool -The machine or part needing lubrication looks
maintenance, sharpening blades to be dirty or dusty. Adding oil to a dirty or
compromised area will cause additional
-You want to lubricate something
friction or the oil will “gum up.” Additionally,
without the resistance that’s
common when using grease if the surface isn’t clean, oils that are lower in
viscosity will drip or run.
-You need lubrication, but don’t
want to take everything apart, so -If the surface area is wet or will become wet,
you wick the oil into a small this will wash the oil away. This is a common
space misconception since oil does make things
water-resistant. However, the oil absorbs the
water and over time it will lower its adhesion
and wash off the parts that needed lubrication
in the first place
2. GREASE
- You want to seal out particles of - If you need to keep the area clean,
dust or water droplets moving parts can fling grease around
- You use the machine so seldom that - You have fine or fast-moving
you may forget to oil it mechanisms where thick grease
would create too much resistance
3. PENETRATING
LUBRICANT • Penetrating Lubricant is what you’re
grabbing when you have rusty jack bolts or
parts with years of rust or debris on them.
Penetrating lubricant is not long-lasting
lubrication, it’s only use is for infiltrating
tiny cracks, adding lubrication and breaking
up rust.
• When to Use Penetrating • Don’t Use Penetrating Lubricant When:
Lubricant:
- This cannot be used in place for other
- Loosening stuck nuts or lubricants, never use this product on bearings
bolts. Whether they’re or other parts. It doesn’t last long and will
covered in rust or years of damage your machine.
debris, this will set them
free.
- Removing chewing gum (it
happens), adhesive
stickers, and warehouse
repair tasks.
4. DRY LUBRICANT • Dry Lubricant is a great alternative when
you can’t use oil or grease that will attract
dust and dirt. At a molecular level, the tiny
particles that make up dry lubricant (like
graphite) are super slippery. Dry lubricant
usually comes in a spray form that’s been
mixed with water, alcohol, or another
solvent that eventually will evaporate away
leaving behind a thin film of lubricant to
reduce friction.
• When to Use Dry • Don’t Use Dry Lubricant When:
Lubricant:
-The application surface will be exposed to liquids
-On threaded rods, locks, hinges or solvents that can wash away the remaining
-Tiny parts that can’t be gunked up lubricant.
with grease or surrounding surfaces
that need to remain clean
-You need to avoid using a lubricant
that attracts dust or dirt
-Surfaces may be exposed to
extremely high heat or pressure. If
this occurs, oils will start to oxidize.
Material used for bearing and lubrication
With their porous material, polymer plastic bearings often have high temperature ranges and naturally low-friction
properties meaning no lubrication is needed. Other benefits to using polymer plastic bearings include the resistance to
corrosion, chemicals and rust as well as a lightweight body with high strength used for a range of industry machines.
The polymer plastic bearing is often used within electrical switch gears, water turbines, ship propeller shafts,
household appliances, filming gear, instruments, textiles, factory floor applications and more.
6. HYBRID BEARINGS Lastly, hybrid bearings are manufactured with best
practice in mind. Using high radial and axial strength of
steel for the rings and bearing grade silicone nitrate to
manufacture the rolling elements, it provides electrical
insulation.
With this, hybrid bearing types feature the benefits of high
wear resistance, varied industry application scenarios,
higher speed capabilities than most and non-conductive
components for temperature rises or RCF.
High-level research and science machines such as
cryogenic chambers, aerospace engineering and medical
equipment make use of the hybrid bearing components
and materials.
CONCLUSION
IN CONCLUSION, BEARINGS ARE ESSENTIAL COMPONENTS IN MACHINES AND
EQUIPMENT THAT REDUCE FRICTION AND SUPPORT LOADS. PROPER LUBRICATION IS
CRITICAL TO ENSURE THE BEARINGS OPERATE EFFICIENTLY AND PREVENT
PREMATURE FAILURE. DIFFERENT TYPES OF BEARINGS AND LUBRICANTS ARE
AVAILABLE, AND THE SELECTION PROCESS SHOULD CONSIDER VARIOUS FACTORS,
SUCH AS OPERATING CONDITIONS, LOAD CAPACITY, AND TEMPERATURE RANGE. IT'S
ALSO IMPORTANT TO MONITOR THE LUBRICATION LEVELS REGULARLY AND PERFORM
ROUTINE MAINTENANCE TO PROLONG THE LIFESPAN OF THE BEARINGS. ULTIMATELY,
PROPER BEARING AND LUBRICATION MANAGEMENT CAN LEAD TO INCREASED
MACHINE RELIABILITY, REDUCED MAINTENANCE COSTS, AND IMPROVED OVERALL
EQUIPMENT EFFECTIVENESS.
REFFERENCES