Lampiran DPP C2(c)-2

Kolej Kemahiran Tinggi Mara

Lenggong, Perak Darul Ridzuan.

PRACTICAL UNIT 7
JANUARY – JUNE 2023 SESSION

COURSE : DHP 20053 – INTRODUCTION TO PLANT

MAINTENANCE
DURATION : 2 HOURS
PROGRAMME : DPM

Name :
Matrix No. :
Date :
Program :
Lecturer :

TOTAL MARKS
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COURSE/CLASS : DPM/DHM

SESSION : JAN – JUNE 2023 SEMESTER : 2 / 4

DHP 20053 / HHV 4043 –
CODE/SUBJECT : INTRODUCTION TO PLANT SHEET NO : JSA 4
MAINTENANCE
NO OF STUDENTS : 17 WEEK : 17
KKTM
DURATION : 2 HOURS VENUE :
LENGGONG
LECTURER : AUJI BINTI SAMSUDIN

TOPIC : 10.0 CONDITION BASED MAINTENANCE

10.1 Vibration Monitoring

SUB-TOPIC : 10.2 Temperature Monitoring
10.3 Noise Monitoring
10.4 Oil Analysis
The objectives of this job sheet are:
1) Perform the condition based maintenance for air compressor
LEARNING / pump system.
OUTCOME : 2) Discuss the condition based maintenance for air compressor /
pump system.

1) Tool Box
2) Grease
3) WD 40
4) Lubricant
TOOLS /
5) Brush
EQUIPMENTS /
6) Infra Red Thermometer
MATERIALS :
7) Smart Vibration Meter.
8) Noise Meter
9) Infra Red Thermography
10) Personal Protective Equipment (PPE)
DRAWING AND
- none -
DATA :
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1. 5 minutes is allocated for inspection of tools and materials

given.
2. Personal Protective Equipment (PPE) is COMPULSORY
for each students.
3. Use only the correct tools for each work progress.
INSTRUCTION :
4. Students are NOT ALLOWED to switch on the equipment
without permission.
5. Students must clean up the work area and equipment after
work is finished.
6. Work Order are given in Appendix A
1. You are required to solve the problem as in Appendix A
(100 Marks)
2. The marks contribution for this practical as follows :
QUESTION TO
CANDIDATE : (a) Practical Works (70 Marks)
(b) Report Writing (10 Marks)
(c) Discussion (20 Marks)

PROCEDURE : 1. The work / maintenance checklist are given in Appendix B.

2. Students must follow the checklist given orderly.
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APPENDIX A

Company Name Document No.

KKTM LENGGONG WO NO.
WE/2018
(MAINTENANCE DEPARTMENT)
WORK ORDER WE04/2018

A. EQUIPMENT INFORMATION

Equipment Name : Air Compressor / Pump Ser. Number : Specify by group

Location : Plant Maintenance 1 Assigned To : Group Name

Work Order Type : Date : Specify by group

☐ Corrective ☒ Maintenance ☒ Inspection Time : Specify by group
☐ Others (specify)______________

B. TASK

Description : 1) Perform the condition based maintenance on the system given.

Expected Date / Time To Finish: Before end of practical time

Figure 1
 Lampiran DPP C2(c)-2

APPENDIX B

Document Name Document No.

KKTM LENGGONG (MAINTENANCE
WO NO.
WO/2018
DEPARTMENT)

ROUTINE MAINTENANCE CHECKLIST WE04/2018

A. EQUIPMENT INFORMATION
Equipment Name & Brand :
Location : ________________
1) __________________________________
Maint. Date : ________________
Equipment Ser. Number :
Time : ________________
1) __________________________________
B. CHECKLIST
Please tick ‘ √ ’ for good condition and ‘ X ’ for problem occurred and remarks in the column.
No Descriptions √/X Remarks
A. Perform inspection on the belt and pulley system.
1. Inspect the initial condition before test run
2. Test run the system
3. Perform temperature monitoring

Justify your answer based on the results.

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4. Perform vibration monitoring

 Lampiran DPP C2(c)-2

Justify your answer based on the results.

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5. Perform noise monitoring

6. Perform oil / lubricant monitoring

OVERALL COMMENT
q Good Condition q Breakdown
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D. DISCUSSION

1. Discuss the importance of oil / lubricant monitoring in the system.

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2. Explain the common failure that can be affected from vibration in the system.
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3. Discuss the 3 specific locations that can be inspect for temperature monitoring. Justify your
answer.
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E. CONCLUSION
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Inspect By Verify By