Tangguh Expansion Project – LNG EPC

Method Statement of Maintenance

Supplier Name: PT. UNGGUL SEJATI INDONESIA

CONCRETE SUPPLY and BATCHING PLANT
Purchase Order Title:
PROVISION
Equipment Tag Number(s): N/A
Supplier (Internal) Document No: TR-PR-USI-0025
Linked to Global Agreement No: N/A

CSTS Document No: 870310-S-1153824-CST-G01-0008

Company Project Document Number

Project
PO Number SDR Code Seq. No
Code
TEP - 1153824 - G01 - 0007
Method statement for MAINTENANCE
DOCUMENT TITLE:
DOCUMENT REVIEW STATUS
CODE: A B C D E
NAME:
SIGNATURE:
DATE:
Review Legend
Document is accepted as Final. Supplier shall proceed with manufacture. Any changes to the document shall require
CODE A
resubmission to Company.
Signifies general acceptance of both quality and content of the document but with minor points to be amended by Supplier.
CODE B Providing that the comments are incorporated, Supplier may continue with manufacture pending full acceptance. A revised
copy shall be returned for final acceptance.
The quality and content are considered by Company to be non-compliant and/or unfit for purpose. Such documents shall be
CODE C reviewed by Supplier to take note of the reasons for rejection and revise them accordingly. The revised document(s) shall then
be resubmitted.
Document has been cancelled or voided and does not need to be progressed further. No further action required at time of
CODE D
submission
Signifies that prior Company approval is not required and the documents will be incorporated into the EDMS “as is”. Individual
Code E documents given Code 4 status may be required to be included in a data manual, which will be subject to a collective review
and subject at that time to Company approval. No further action required at time of submission.

Comments Summary

Issue Record

Sakti
01 01 Issued for Review Yulianto
Situmorang
Company Rev
Supp Rev Date Reason for Issue Prepared Checked Approved
No
The document consists of this front sheet plus n pages.

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Method Statement of Maintenance

Table of Contents

1 Preliminary.......................................................................................................................5
2 Scope of Work..................................................................................................................5
3 Reference..........................................................................................................................5
4 Manpower Plan & Equipment........................................................................................5
4.1 Manpower Plan....................................................................................................................5
4.2 Equipment & Tools..............................................................................................................5
5 Step of Works...................................................................................................................6
6 House Keeping..................................................................................................................6
7 Safety Precaution.............................................................................................................6
8 Environment.....................................................................................................................7

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Method Statement of Maintenance

Revision History
Amendment Date Revision Amender Amendment
Number Name

OMS references
OMS section ref OMS section title Relevant section of this
document

Related documents
Document Document name Description of Content
number

Stakeholders
Name Date Reviewed

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Method Statement of Maintenance

COMMENT RESPONSE and RESOLUTION SHEET

No CONTRACTOR Comments Name & Title SUBCONTRACTOR Response Name and CONTRACTOR Section
Title resolution Affected

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Method Statement of Maintenance

1 Preliminary
This document was made as to describe the general procedure of repair .This document is
used as a guideline for welding equipment work in Batching plant and other location Purpose

2 Scope of Work
This document should be used for repair equipment work in Tangguh Expansion Project.
-. Preparation area,equipment and tools

3 Reference
 Golden Rule of Safety.
 Unggul sejati Indonesia Project HSE Plan.
 Related SOP Equipments
 Related CSTS Procedure

4 Manpower Plan & Equipment

4.1 Manpower Plan
No. Description Scope

HSE implementation and supervision for

1. HSE Officer
safety requirement.

2. Permit Holder (PH) / Supervisor Supervisor the work.

3. Mechanic Repair Officer
Assist implementation of the work or Manual
4. Helper/Workers
Work.

4.2 Equipment & Tools

Following tools items needed in this works :
 Work tools
 Barricade
 PPE (including additional PPE )
 And other support tools in needed but not yet listed as above.

Equipments and tools must be validated by HSE and have double-checked for readiness.

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Method Statement of Maintenance

5 Step of Works
 Held tools box meeting will all personnel involve. Ensure all personnel well
understand of their scope of work
 Prepare the work area, all tool to be used and check the overall.
 Ensure that the working tools and materials in decent condition and has approved
from CSTS
 Clean the tool to be fixed
 remove the damaged or repaired equipment so that it is easy to work
 replace the repaired tool or replace it with a new spare part
 after finishing the repair, try the tool up to run normally
 after all running normally and back like all, the machine can be re-operated.
Oil Replacement and Precaution service
1. Parking vehicle on safe area.
2. Note the distance between the one vehicle with another approximately 2 meters.
3. Install chock wheel on the vehicle.
4. Handbrake has been on braking position.
5. Wait for a few minute it the vehicle is still hot.
6. Mechanic must wear PPE.
7. Open the cap and makesure it secure properly.
8. Remove the battery cover and install LOTO.
9. The ignition Key is off and held by PH.
10. Install the tarpaulin to avoid spills or leaks.
11. Install the warning tag in the vehicle.
12. Prepare the necessary equipment and place it in an easily accessible place.
13. Prepare the drip pan in accordance with the capacity of the oil to be removed.
14. Use hand gloves when unlocking the oil.
15. Open the oil cover slowly.
16. After oil is removed, store oil in temporary storage.
17. Perform oil fill carefully so there is no spillage.
18. Close it again and make sure it has been locked properly.
19. Use the mask when opening and cleaning the air filter.
20. Make sure the wind direction does not lead to mechanic and other mechanic.
21. At the time of opening of oil filters and solar filters do slowly so that there is no spill
on body mechine or other components.
22. Use gloves on battery water check.
23. Use clear glasses.

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Method Statement of Maintenance

24. Check the oil level again.

25. Make sure the components that are opened are reinstalled correctly.
26. After completion the maintenance make sure to go back or do the second check to
make sure all component has been installed properly and correctly.
27. Take off the LOTO and the warning sign.
28. Turn on the vehiclr and make sure there is no leak or seepage before the vehicle is
removed from the treatment area.
Repair Sprocket Jet Flow
 Held tools box meeting will all personnel involve. Ensure all personnel well
understand of their scope of work, explain
 Ensure that the working tools and materials in decent condition and has approved
from CSTS.
 Install Chain block or Lever block to hold the sprocket floveyor connect using web
sling to protect the surface of sprocket floveyor.
 Release the sprocket floveyor
 Loose the nuts to take out the sprocket floveyor
 Lowering down the sprocket floveyor slowly
 After level with the ground start to do maintenance.
 After complete, pull back the sprocket floveyor back to his position.
 Ensure the sprocket floveyor bracing tighten.
 Ensure to put all the sprocket floveyor cover and make sure the nuts tighten firmly
Electrical Work
1. Do the tool box before starting work.
2. Make sure the work area is safe.
3. Prepare equipment and work materials.
4. Make sure the LOTO system has been done.
5. Make sure the technician has participated in electrical safety training.
6. Do work / repairs in accordance with SOP.
7. Make sure to communicate with the supervisor for rechecking before the LOTO
system is opened.
8. After all is safe, make sure LOTO is released.
9. Equipment is ready to operate.
Work using meanlift
1. Do the tool box before starting work.
2. Make sure the work area is safe.
3. Prepare equipment and work materials.
4. Make sure the mechanic / technician has WAH training.

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Method Statement of Maintenance

5. Do work / repairs in accordance with SOP.

6. Always communicate with the team and supervisor.
7. Work is done and do housekeeping.

6 House Keeping
Cleanliness in the workplace strongly supports the work activities, in this case we will do
below steps :
 Provide bins in the work area its proper.
 Disposing of garbage accordance with the type of waste.
 Clean up work before and after completed works

7 Safety Precaution
 Before starting, insure the permit has been approved by Area Authority / Area Leader
 Workers have to understand the duties and responsibilities that have been socialized
by supervisor before starting the works.
 Implements tool box meeting before starting, for completed hazard assessment that
have been approved by supervisor
 Workers should be equipped by PPE
 Barricade tape and laying sign boards around the work area
 Fulfill drinking water needed
 Activated emergency system by contacting :
CSTS HSE RADIO COMMUNICATION AT CHANNEL 1

Furthermore, all activities will be organized and should follow the level 2 risk
assessments (L2RA) has been agreed and approved
 Stop work if there is something that can result in hazard to coworkers, working
equipment and material around us works. Furthermore, all work activities will be
regulated and must follow L2RA agreed and approved.
 Get the training to become a first aider because his role is very important in the early
days of an emergency / emergency on a victim who has suffered a heart attack and
stroke
 Not allowed to directly lift / move the victim in a way that is not appropriate because it
could deteriorate victims
 Not allowed to drink the victim in the condition unconscious.

In this work for identification hazard are as follows:

- Fall Potential

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Method Statement of Maintenance

- Mechanical Equipmen Hazard

- Skin Iritants
- Pinch / crush / Striking
- Slipping
- Electrical hazard
- Falling from height.

8 Environment
Cleanliness and protection of the environment / ecosystem to be part of our work activities, in
this case must be follow below things:
 Provide bins in the work area according the purpose
 Disposing of waste according to the type of rubbish
 Cleanup work before and after the work is completed
 Concern for vegetation and ecosystems is emphasized by workers to avoid damage
or vegetation in the work area to relocating vines that block access or work area.
 If there are harmful insects and wild animals such as snakes, then the first action is to
get away to the place of safe / isolate (if entry into an enclosed space) and report to
the safety / security will continue to proceed to the enviro division from Contractor to
get more action more.
 For plants affected by impact due to the expansion of the lay down area will be
recorded and submitted to the enviro team of Contractor for approval.
 Equipment operating in this work are confirmed to have carried out daily inspections
to ensure no spillage of oil /fuel can pollute the environment
 Do not feed / hunt / disturbing the animals that pass or be around the current location
of the work process

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