JS 2a Pump Identify Components

DPP C2
Kolej Kemahiran Tinggi Mara

Lenggong, Perak Darul Ridzuan.
JOB SHEET
COURSE/CLASS : DIP. IN ENGINEERING TECHNOLOGY (PLANT MAINTENANCE)

SESSION : JULY - DECEMBER 2019 SEMESTER : 3
CODE/SUBJECT : HHP 3013 – PUMPS SYSTEM SHEET NO : 2A
NO OF STUDENTS : 12 WEEK : 2
DURATION : 2 HOURS VENUE : LAB PUMP
LECTURER : AHMAD FIRDAUS BIN ARIFFIN
TOPIC : 2.0 PUMP

2.2 Types of pumps
SUB-TOPIC :
2.3 Pump components and their functions
LEARNING The objectives of this jobs sheet are:

OUTCOME :
1) Describe the pump’s classification and type.
2) Identify all component involved in diaphragm, piston, end
suction and multi stage centrifugal pump.
3) Discuss the functions and basic operation based all
components listed.
4) Assemble and disassemble components involved in
diaphragm, piston, end suction and multi stage centrifugal
pump.
Page 1 of
DPP C2
INTRODUCTION
Pumps are initially distinguished into types based on their method
of operation. The two primary pumping mechanisms are kinetic
(dynamic) and positive displacement.
Dynamic pumps impart velocity and pressure to the fluid as it

moves past or through the pump impeller and, subsequently,
convert some of that velocity into additional pressure. It is also
called Kinetic pumps
Kinetic pumps are subdivided into two major groups and they
are centrifugal pumps and positive displacement pumps.
A centrifugal pump is a rotating machine in which flow and

pressure are generated dynamically. The energy changes occur
by virtue of two main parts of the pump, the impeller and the
volute or casing. The function of the casing is to collect the liquid
discharged by the impeller and to convert some of the kinetic
(velocity) energy into pressure energy.
Positive displacement pumps, the moving element (piston,

plunger, rotor, lobe, or gear) displaces the liquid from the pump
casing (or cylinder) and, at the same time, raises the pressure of
the liquid. So displacement pump does not develop pressure; it
only produces a flow of fluid.
1) Prominent Diaphragm Pump

2) End Suction Centrifugal Pump
TOOLS / 3) Vertical Multistage Centrifugal Pump
EQUIPMENTS / 4) Piston Pump
MATERIALS : 5) Tool Box
6) WD 40
7) Cotton Rag
DRAWING AND
-
DATA :
1. 10 minutes is allocated to inspect each of the tools and
materials given.
2. Personal Protective Equipment (PPE) is COMPULSORY
INSTRUCTION : for each students.
3. Use only the correct tools for each work progress.
4. Students are NOT ALLOWED to switch on the equipment
without permission.
Page 2 of
DPP C2
5. Students must clean up the work area and equipment after

work finish.
6. Students must ensure that all components been
assembled properly.
7. Practical report must include the Standard Operating
Procedure (SOP) to carry out inspection / maintenance,
Maintenance Report Sheet, Attachment of pictures and
discussion of problem.
8. Work Order are given in Appendix A.
9. Student must complete the maintenance checklist as in
Appendix B before leaving the class.
1. The work / maintenance checklist are given in Appendix B.

PROCEDURE : 2. Students must follow the checklist given orderly.
** Student must write the S.O.P in details as in Figure 2.
RESULT : 1. Identify the components for each types of pump.
1. Describe the function of all components for each types of

pumps.
2. Discuss the construction for each types of pumps.
DISCUSSION :
3. Discuss generally the basic operation for each types of
pumps
CONCLUSION : State your conclusion based on the achievement of objectives and

from the work / maintenance results.
REFERENCES : State your references.
Page 3 of
DPP C2
Prepared by :
Signature :
Name :
Designation :
Date :
Checked by :
Signature :
Name :
Designation :
Date :
Page 4 of
DPP C2
APPENDIX A
Company Name Document No.

KKTM LENGGONG (MAINTENANCE
WO/2019
WO NO.
DEPARTMENT)
WORK ORDER W02A/2019
A. EQUIPMENT INFORMATION
1) Prominent
Diaphragm Pump
2) End Suction
Equipment Name : Centrifugal Pump Ser. Number : Specify by group
3) Vertical
Multistage
Centrifugal Pump
4) Piston Pump
Location : Plant Maintenance 2 Assigned To : Group Name
Work Order Type : Date : Specify by group
☐ Corrective ☐ Maintenance ☐ Inspection Time : Specify by group
☒ Others (specify) : Identify pump components.
B. TASK
Description : 1) Identify all component involved each type of pump
2) Disassemble all pump’s components
3) Assemble all pump’s components
Expected Date / Time To Finish: Before end of practical time.
Figure 2
Page 5 of
DPP C2
APPENDIX B
Document Name
Document No.
WO NO.
DEPARTMENT) WO/2019
JOBSHEET CHECKLIST WA02A/2019

A. EQUIPMENT INFORMATION (PISTON PUMP)
Equipment Brand Capacity size
(kW/ Hp)
Model Serial Number
Rated current (A) Voltage Supply 1 phase / 3 phase
Date Year
Manufacturer
Time start Time finish
Work order No Location
B. CHECKLIST
Please tick ‘ √ ’ for good condition and ‘ X ’ for problem occurred and remarks in the column.
No Descriptions √/X Remarks

Apply for JHA and Permit To Works to local
1.
supervisor.
2. Apply Tag Lock and switch off all power supply.
3. Write down all equipment information.
4. Dismantle all for each type of pump.

5. Identify all components for each types of pumps
6. Discuss the function for each types of pumps
7. Write down all procedure involved.
Assemble all components for each types of
8.
pumps
9. Inspect for any screws / bolt are tighten.
OVERALL COMMENT
 Good Condition  Breakdown
Page 6 of
DPP C2
Document Name
Document No.
WO NO.
DEPARTMENT) WO/2018

A. EQUIPMENT INFORMATION (DIAPHRAGM PUMP)

(kW/ Hp)
Model Serial Number
Date Year
Manufacturer
B. CHECKLIST

1.
supervisor.

8.
pumps
OVERALL COMMENT
Page 7 of
DPP C2
Document Name
Document No.
WO NO.
DEPARTMENT) WO/2018

A. EQUIPMENT INFORMATION (END SUCTION CENTRIFUGAL PUMP)

(kW/ Hp)
Model Serial Number
Date Year
Manufacturer
C. CHECKLIST

1.
supervisor.

8.
pumps
OVERALL COMMENT
Page 8 of
DPP C2
Document Name
Document No.
WO NO.
DEPARTMENT) WO/2018

A. EQUIPMENT INFORMATION (VERTICAL MULTI STAGE CENTRIFUGAL PUMP)

(kW/ Hp)
Model Serial Number
Date Year
Manufacturer
B. CHECKLIST

1.
supervisor.

8.
pumps
OVERALL COMMENT
Page 9 of
DPP C2
Inspect By Verify By
Page 10 of

JS 2a Pump Identify Components

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DPP C2

Kolej Kemahiran Tinggi Mara

COURSE/CLASS : DIP. IN ENGINEERING TECHNOLOGY (PLANT MAINTENANCE)

TOPIC : 2.0 PUMP

LEARNING The objectives of this jobs sheet are:

Dynamic pumps impart velocity and pressure to the fluid as it

A centrifugal pump is a rotating machine in which flow and

Positive displacement pumps, the moving element (piston,

1) Prominent Diaphragm Pump

5. Students must clean up the work area and equipment after

1. The work / maintenance checklist are given in Appendix B.

** Student must write the S.O.P in details as in Figure 2.

RESULT : 1. Identify the components for each types of pump.

1. Describe the function of all components for each types of

CONCLUSION : State your conclusion based on the achievement of objectives and

Company Name Document No.

WORK ORDER W02A/2019

Work Order Type : Date : Specify by group

☐ Corrective ☐ Maintenance ☐ Inspection Time : Specify by group

☒ Others (specify) : Identify pump components.

Description : 1) Identify all component involved each type of pump

2) Disassemble all pump’s components

3) Assemble all pump’s components

Expected Date / Time To Finish: Before end of practical time.

JOBSHEET CHECKLIST WA02A/2019

Work order No Location

No Descriptions √/X Remarks

3. Write down all equipment information.

4. Dismantle all for each type of pump.

 Good Condition  Breakdown

JOBSHEET CHECKLIST WA02A/2018

Equipment Brand Capacity size

Work order No Location

No Descriptions √/X Remarks

3. Write down all equipment information.

4. Dismantle all for each type of pump.

 Good Condition  Breakdown

JOBSHEET CHECKLIST WA02A/2018

Equipment Brand Capacity size

Work order No Location

No Descriptions √/X Remarks

3. Write down all equipment information.

4. Dismantle all for each type of pump.

 Good Condition  Breakdown

JOBSHEET CHECKLIST WA02A/2018

Equipment Brand Capacity size

Work order No Location

No Descriptions √/X Remarks

3. Write down all equipment information.

4. Dismantle all for each type of pump.

 Good Condition  Breakdown

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