Professional Documents
Culture Documents
IDBC-TS-MRTBA-C00000-42
DPR
A 3 May 12 Issued For Review Y. Zulet K.H Kwon
Y.B Kim
IDBC-TS-MRTBA-C00000-42 Rev.B TBE for Instrument Air Compressor and Air Dryer Package
Technical Bid Evaluation IDBC-TS-MRTBA-C00000-42
for 3 May 2012
BANYU URIP Instrument Air Compressor and Air Dryer Rev B
Package
PROJECT
MPI: Not Classified Page 3 of 8
TABLE OF CONTENTS
1. SUMMARY ................................................................................................................................. 4
1.1 Scope .......................................................................................................................................... 4
1.2 Technical Proposal Reviewed (Bidder’s Name) ......................................................................... 4
1.3 Brief Decription of the Work ........................................................................................................ 4
1.4 Evaluation Result ........................................................................................................................ 5
1.5 Detail of Evaluation ..................................................................................................................... 5
1.5.1 Performance and Power consumption ....................................................................... 5
1.5.2 Material ....................................................................................................................... 5
1.5.3 Noise Limitation .......................................................................................................... 5
1.5.4 Lube oil system ........................................................................................................... 6
1.5.5 Electrical ..................................................................................................................... 6
1.5.6 Control ........................................................................................................................ 6
1.5.7 Instruments ................................................................................................................. 6
1.5.8 Inspection and test requirements ............................................................................... 7
1.5.9 Sub-vendor and for Major Equipments ....................................................................... 7
2. Spec. Deviation ......................................................................................................................... 7
3. Attachments .............................................................................................................................. 7
IDBC-TS-MRTBA-C00000-42 Rev.B TBE for Instrument Air Compressor and Air Dryer Package
Technical Bid Evaluation IDBC-TS-MRTBA-C00000-42
for 3 May 2012
BANYU URIP Instrument Air Compressor and Air Dryer Rev B
Package
PROJECT
MPI: Not Classified Page 4 of 8
1. SUMMARY
1.1 Scope
This report is for the selection of the successful bidder for Intrument Air Compressor and Dryer Package
for Banyu Urip Project. The bidder shall supply complete package of Instrument Air Compressor and
Dryer, including all necessary ancillary equipment and instrumentation to ensure satisfactory operation
under the conditions described in the requisition IDBC-TS-MXXER-C00000-42.
Equipment List
Item No Description Q’Ty
CIA955501A/B/C Air Compressor (Instrument) 3
MBK956512A/B Air Compressor Dryer 2
IDBC-TS-MRTBA-C00000-42 Rev.B TBE for Instrument Air Compressor and Air Dryer Package
Technical Bid Evaluation IDBC-TS-MRTBA-C00000-42
for 3 May 2012
BANYU URIP Instrument Air Compressor and Air Dryer Rev B
Package
PROJECT
MPI: Not Classified Page 5 of 8
1.5.2 Material
All bidders’ selected piping material can meet piping material requirement particularly for all
interconnecting piping between Air compresor enclosure and Dryer standard unit. But for piping material
within Air Compressor enclosure and Dryer standard unit, all bidders confirmed with deviation (as per
manufacturer’s stadard proven design and construction).
IDBC-TS-MRTBA-C00000-42 Rev.B TBE for Instrument Air Compressor and Air Dryer Package
Technical Bid Evaluation IDBC-TS-MRTBA-C00000-42
for 3 May 2012
BANYU URIP Instrument Air Compressor and Air Dryer Rev B
Package
PROJECT
MPI: Not Classified Page 6 of 8
3) GSE
- GSE confirmed that its air compressor PKG noise level will not exceed 80 dBA at 1 meter from
edge of the skid. That sound pressure level measured according to CAGI PNEUROP test code
under free field conditions at 1 m distance.
- The noise level of air dryer would be approx. 85 dBA while purging. Due to intermittent noise,
time interval will be indicated.
2) FMM
Lube oil system of FMM consists of two stage molded fiberglass separator element. The
separator can purify oil to a level of 2 - 5 ppm carry-over after cooler. However oil content
requirement will be compensated by effectiveness filter on dryer skid to purify oil carry over.
FMM confirmed to guarantee to meet oil content requirement by providing additional pre-filter
model IRH-2100.
1.5.5 Electrical
All the bidders proposed appropriate electrical equipments which can meet the following major project
requirements.
1) All air compressors in this report are electric induction motor driven with continuous speed.
2) The electric motor is an induction type and will comply with IEC standard. The enclosure type is
TEFC and detail cooling method is IC611 (Air cooling by shaft driven fan). 4 poles motor is selected
by all bidders with 6.6 KV, 50Hz, 3 phase power supply. Starting current will be limited under 600%.
3) The electric motor protection will be IP56 grade and EEx “nA” for enclosure, for which ATEX
certification will be provided. It will be equipped with six winding temperature detectors (two per
phase).
1.5.6 Control
All the bidders proposed local control panel as below.
1) All bidders confirmed complience with NEMA 4 enclosure.
2) All bidders confirmed to provide manufacturer standard microprocessor base control.
1.5.7 Instruments
All bidders proposal is based on Microprocessor base control which is according to menufacturer’s
stadard proven design and construction then all the instrument brand shall be as per Manufacturer
standard.
IDBC-TS-MRTBA-C00000-42 Rev.B TBE for Instrument Air Compressor and Air Dryer Package
Technical Bid Evaluation IDBC-TS-MRTBA-C00000-42
for 3 May 2012
BANYU URIP Instrument Air Compressor and Air Dryer Rev B
Package
PROJECT
MPI: Not Classified Page 7 of 8
2) FMM
− Compressor: Ingersoll-Rand (China)
− Main motor: ABB (Finland)
3) GlobalTech
− Compressor: Ingersoll-Rand (China)
− Main motor: ABB (Finland)
The above information is preliminary and just show which supplier the bidders have in mind at this stage.
Any change in the detail engineering stage will be informed to Company. But TS confirms that those
change will be within Exhibit H including suppliers accepted by Company through Project Query.
2. Spec. Deviation
Comments and Exceptions submitted from the Bidders were clarified through technical clarification
meeting, and attached in this report for Company approval.
The comment & exception list of the bid winner will be submitted officially again to MCL with RFA
(Recommendation for Award).
3. Attachments
IDBC-TS-MRTBA-C00000-42 Rev.B TBE for Instrument Air Compressor and Air Dryer Package
Attachment #1
Technical summary of Atlas Copco and FMM
PT. TRIPATRA ENGINEERS & CONSTRUCTORS
Project : BANYU URIP CENTRAL PROCESSING FACILITIES
Client : MOBIL CEPU LTD
RFQ No. : 9533-IDBC-TP-MXXER-C00042 RFQ INSTRUMENT AIR COMPRESSOR AND DRYER PACKAGE
Job No. : 9533
Subject : TECHNICAL BID ANALYSIS
Equipment : INSTRUMENT AIR COMPRESSOR
NO. DESCRIPTION Unit REQUIREMENT PT Atlas Copco Indonesia INGERSOLL RAND Global Tech
85 ± 3 dB(A) @ 1 m,
75 dB @ 1 m,
Using sound-attenuating sheet metal enclosure 75 dB @ 1 m for Compressor,
Max. Allowable Sound dB 80 dB @ 1 m Using silencing canopy to keep the noise level Complied Deviation Deviation
covering entire unit with multiple, quick-release, 85 dB for Air Dryre during purging
always below 75 dB (A)
latched panels
Gas Handle - Fresh Air Fresh air Complied Fresh air Complied Fresh air Complied
acceptable, acceptable,
Volumetric Flow (Total) m3/hr 2,400 (Total) 1601 (each), 3202 (total) 1565 (each), 3130 (total) 1412 (each), 2824 (total) acceptable
Complied Complied
Suction Condition :
Discharge Condition :
acceptable, acceptable, acceptable,
Pressure kPa g 1000 (STA) @ dryer skid 1300 @ compressor outlet 1400 @ compressor outlet 1300 @ compressor outlet
Complied Complied Complied
0
Temperature C STA 60 acceptable - To be confirmed 47 acceptable
Capacity Modulation is not applicable. The Deviation, Capacity Modulation is not applicable. The Deviation, Capacity Modulation is not applicable. The Deviation,
Method of Control - Capacity Modulation (STA)
system use Lead-Lag Control system Acceptable system use Lead-Lag Control system Acceptable system use Lead-Lag Control system Acceptable
Cooling System - Air Cooled Air cooled Complied Air cooled Complied Air cooled, Complied
Nameplate & Rotation Arrow - Required Yes, included Complied Yes, included Complied Yes, included Complied
- If required to meet 80 dBA noise level at skid edge
Yes included,
Yes, included,
acceptable, Using sound-attenuating sheet metal enclosure acceptable,
Enclosure using silencing canopy to keep the noise level Yes, included Complied
Complied covering entire unit with multiple, quick-release, Complied
always below 75 dB (A)
latched panels
Materials - STA As per Manufacturer's Standard As per Manufacturer's Standard As per Manufacturer's Standard
- Required,
included
1. Intake filter, included included
1. Intake Filter
2. air/water separator & air/oil after coolers, 1. Intake Filetr 1. Intake Filetr
2. Efficient 2 stage molded fiberglass separator
3. lubrication system, and 2. air/water separator & air/oil after coolers, 2. air/water separator & air/oil after coolers,
Accessories Complied element Complied Complied
4. Devices or control to prevent the flow oil into the 3. lubrication system, and 3. lubrication system, and
3. lubrication system, and
air stream upon start-up and shut-down 4. Devices or control to prevent the flow oil into the 4. Devices or control to prevent the flow oil into the
4. Devices or control to prevent the flow oil into the
air stream upon start-up and shut-down air stream upon start-up and shut-down
air stream upon start-up and shut-down
Yes, included,
Required, Yes included
Oil Filter - Centrifuge, Gravity, filter, Complied Complied Yes, included Complied
complete with Differential Pressure Indicator
Yes, included,
Yes, included, Yes, included,
Oil Temperature Control - STA Complied Complied By-pass system as per manufacturer Standard -
By-pass system as per manufacturer Standard By-pass system as per manufacturer Standard
Thermostatic valve included
Deviation, Deviation, Deviation,
Piping - Series 300 SS As per Manufacturer's Standard As per Manufacturer's Standard As per Manufacturer's Standard
Acceptable Acceptable Acceptable
2.4 Air Compressor - Air Intake Filter
Yes, included, Yes, included,
Manufacturer's Standard, Dry Type, c/w intake
standard manufacture air intake system, self Deviation, Deviation, As per manufacturer's Standard Deviation,
Type - silencer, self-content intake filter without silencer.
content type within enclosure. Silencer is not Acceptable Acceptable Self-containt, High efficiency Dry Paper Cartridge Acceptable
Self-contain inlet air filter are acceptable
required. Silencer is not applicable
Not applicable,
Not applicable, Deviation, Not applicable, Deviation, Deviation,
Liquid KO drain - Required, Automatic Liquid KO Drum is not applicable for air intake
as per manufacturer's standard Acceptable as per manufacturer's standard Acceptable Acceptable
system.
Filtration Rating - Max. 20 micron 99.9 % for 3 micron Complied 99.9 % for 5 micron - SAE Fine Complied 99.9 % for 3 micron - SAE Fine Complied
Required, Only DPI is provided due to the filter is self- Deviation, Only DPI is provided due to the filter is self- Deviation, Only DPI is provided due to the filter is self- Deviation,
Differential Pressure Indicator -
High Alarm & Trip contained type as per manufacturer's standard Acceptable contained type as per manufacturer's standard Acceptable contained type as per manufacturer's standard Acceptable
Not required, Not required, Not required,
Deviation, Deviation, Deviation,
Weather cap - STA Self contain air intake filter, the intake filter is Self contain air intake filter, the intake filter is Self contain air intake filter, the intake filter is
Acceptable Acceptable Acceptable
located within package enclosure located within package enclosure located within package enclosure
Deviation, Deviation, Deviation,
Materials - Series 300 SS As per Manufacturer's Standard As per Manufacturer's Standard As per Manufacturer's Standard
Acceptable Acceptable Acceptable
2.5 Air Compressor - Oil / After Cooler
Forced draft air cooler fin fan type, common driver Forced draft air cooler fin fan type, common driver Forced draft air cooler fin fan type, common driver
Forced draft air cooler fin fan type, common driver
Type - and fan for oil cooler, as per manufacturer's Complied and fan for oil cooler, as per manufacturer's Complied and fan for oil cooler, as per manufacturer's Complied
and fan for oil cooler
Standard Standard Standard
Driver Type - Electric Motor Electric Motor Complied Electric Motor Complied Electric Motor Complied
Voltage / Phase / Hertz [V/ph/Hz] 400 V / 3 ph / 50 Hz 400 V / 3 ph / 50 Hz Complied 400 V / 3 ph / 50 Hz Complied 400 V / 3 ph / 50 Hz Complied
Page 1 of 4
PT. TRIPATRA ENGINEERS & CONSTRUCTORS
Project : BANYU URIP CENTRAL PROCESSING FACILITIES
Client : MOBIL CEPU LTD
RFQ No. : 9533-IDBC-TP-MXXER-C00042 RFQ INSTRUMENT AIR COMPRESSOR AND DRYER PACKAGE
Job No. : 9533
Subject : TECHNICAL BID ANALYSIS
Equipment : INSTRUMENT AIR COMPRESSOR
NO. DESCRIPTION Unit REQUIREMENT PT Atlas Copco Indonesia INGERSOLL RAND Global Tech
Tubing material within Compressor enclosure and Tubing material within Compressor enclosure and Tubing material within Compressor enclosure and
Deviation, Deviation, Deviation,
Tubing & Fitting - Series 300 SS Dryer standard piping to be as per manufacture Dryer standard piping to be as per manufacture Dryer standard piping to be as per manufacture
Acceptable Acceptable Acceptable
standard standard standard
Driver Type - Electric Motor, Induction Electric Motor, Induction Complied Electric Motor, Induction Complied Electric Motor, Induction Complied
IEC Standard,
MCL Spec. no:
Driver Code/Standard & Specification - IDBU-ED-MSPDS-000070 Yes - Yes - Yes -
IDBU-ED-MSPDS-000053,
IDBU-ED-ESPDS-000009
Siemens, US motor, Relliance, Flender-ATB-
Motor Manufacturer - Loher, Brush, Alstom (Areva), ABB, Teco Intl, GE, ABB or SIEMEN Complied ABB or SIEMEN Complied ABB (Finland) Complied
Toshiba Intl
Voltage / Phase / Hertz [V/ph/Hz] 6,600 V / 3 ph / 50 Hz 6,600 V / 3 ph / 50 Hz Complied 6,600 V / 3 ph / 50 Hz Complied 6,600 V / 3 ph / 50 Hz Complied
Motor Rated power [ 1st Stage / 2nd Stage] kW STA 250 Complied 250 info 250 -
Motor Starting System - DOL direct-on-line Complied direct-on-line Complied direct-on-line Complied
FMM will inform after receiving motor detail data GSE will confirm after receiving complete data
Motor Starting Current Limit % 600% 600% Complied To be confirmed To be confirmed
from sub-supplier from supplier
Service factor - 1,1 1,15 1.0 1,15
Motor Area Classification - Non Hazardous Non Hazardous Complied Non Hazardous Complied Non Hazardous Complied
Motor Enclosure Type Eex nA TEFC, Eex'nA' Complied TEFC, Eex'nA' Complied Eex'nA' Complied
Required,
Motor Nameplate - Yes, included Complied Yes, included Complied Yes, included Complied
Stainless Steel, engraved
Required,
RTD Type, Platinum PT100,
Yes, included Yes, included Yes, included
Motor Winding Temperature Detector - Motor <3.7 MW : Min. 6 (six) detector (2 per Complied Complied Complied
6 (six) detector (2 per phase) 6 (six) detector (2 per phase) 6 (six) detector (2 per phase)
phase),
Motor >3.7 MW : Min.12 (six) detector (4 per
Motor Space Heater - Required, for motor rated 5.5 kW and above Yes, included Complied Yes, included Complied Yes, included Complied
Yes,
Motor Rotor - Copper or Copper Alloy Complied Yes Complied Yes Complied
copper alloy
Motor Enclosure Type - Min. IP 56, Non Hazardous IP 56, Eex"nA" Complied IP 56, Eex"nA" Complied IP 56, Eex"nA" Complied
Motor Enclosure Material - Cast Iron or Fabricated Steel cast iron Complied Yes Complied Yes Complied
Motor Cooling Method - TEFC, IC 411 or IC 611 TEFC Complied TEFC Complied TEFC Complied
Required at non drive end, protecting by fan
Motor Cooling Fan - Yes, included Complied Yes, included Complied Yes, included Complied
cowling, non sparking material
If applied,
Motor Cooling Air Filter - Not required/Not Applicable - Not required/Not Applicable - Not Applicable -
SS metal screen, SS frame,
Motor Cooling Air Intrumentation Required,
Differential Pressure switch w/ dual NO/NC
- Not required/Not Applicable - Not required/Not Applicable - Not Applicable -
contact for alarm,
Differential Pressure gauge
2.9.4 Motor Insulation Conductor & Leads
Motor Insulation Class - Class F Class F Complied Class F Complied Class F Complied
Motor Temperature Rise Class - Class B Class B Complied Class B Complied Class B Complied
Motor Rotor winding / Stator Winding - Cooper Cooper Complied Cooper Complied Cooper Complied
Motor Terminal Box - Type - Eex'e' Yes Complied Yes Complied Yes Complied
Motor Terminal Box - Material - Cast Iron or Fabricated Steel Cast Iron or Fabricated Steel Complied Cast Iron or Fabricated Steel Complied Cast Iron or Fabricated Steel Complied
Separated, rotated
Motor Main Terminal Box - Yes, included Complied Yes, included Complied Yes Complied
(main power cable)
Required,
1. Separated for space heater
Motor Auxilliary Terminal Box - Yes, included Complied Yes, included Complied Yes Complied
2. Separately for Instrumentation
3. Separately for current transformer (if any)
2.9.8 Motor Inspection & Testing
Yes, Yes,
ITP - Required ITP has been provided as Vendor support Complied FMM will submit typical ITP Complied ITP has been provided as Vendor support Complied
document document
Motor Routine test Required, (for MV motor if NOT subjected to a
- Yes included Complied Yes included Complied Yes included Complied
performance test)
NOT REQUIRED, but type test certificate is
Motor - Type test - N/A, Type Test certificate will be submitted Complied N/A, Type Test certificate will be submitted Complied N/A, Type Test certificate will be submitted Complied
required to be submitted
Required,
Motor Test Certificate - Yes included Complied Yes included Complied Yes included Complied
To IEC 60034
2.10 Air Compressor - Base Frame
Design / Type -
Structural Skid, Combined and extend with yes, included Yes, included,
N/A, MFR std baseframe do not have drip pan, Deviation,
compressor, driver, gear box (if any), instrument baseplate mounted is a totally self-contained Complied As per manufacturer's standard baseframe Complied
additional structural skid will required Acceptable
panel, accessories and auxiliaries c/w drip pan air compressor package complete with enclosure
Anchor bolts - Required Yes, included Complied Yes, included Complied Yes, included Complied
Yes, included,
Required,
Lifting Lugs - Yes, included, Complied Yes, included, Complied lifting lugs will be provided for a single point lift acceptable
four or six
design
Air Compressor - Control &
2.11
Instrumentation
Control - Code, Standard & Specification MCL Spec. no:
IDBU-ED-MSPDS-000053, Yes, Yes, Yes,
- IDBU-ED-ISPDS-000054, - - -
With Exception & Deviation With Exception & Deviation With Exception & Deviation
IDBU-CW-ISPDS-000057,
UCP with redundant PLC Controller or Single PLC (Microprocessor) proven design Deviation, PLC (Microprocessor) proven design Deviation, PLC (Microprocessor) proven design Deviation,
Control Method -
PLC for each Compressor As per Manufactur Standard Acceptable As per Manufactur Standard Acceptable As per Manufactur Standard Acceptable
Segregation between SIS & protective system
- As per Manufacturer Standard, STA As per Manufacturer Standard - As per Manufacturer Standard - As per Manufacturer Standard -
with Control system
Junction box at skid edge - Required Yes, included, as per Manufacturer Standard Complied Yes, included Complied Yes, included, as per Manufacturer Standard Complied
Required, Yes, included Yes, included Yes, included
Deviation, Deviation, Deviation,
All on skid wiring/tubing & cable - Termination for field mounted instrumentation to Termination for field mounted instrumentation to Termination for field mounted instrumentation to Termination for field mounted instrumentation to
Acceptable Acceptable Acceptable
UCP central control panel central control panel central control panel
yes included, yes included, yes included,
Cable tray/ladders, cable glands - Required as per Manufacturer's Standard for all wiring within Complied as per Manufacturer's Standard for all wiring within Complied as per Manufacturer's Standard for all wiring within Complied
compressor enclosure compressor enclosure compressor enclosure
Instrumentation in accordance to Approved
- Required As per Manufacturer's standard proven design Deviation As per Manufacturer's standard proven design Complied As per Manufacturer's standard proven design Deviation
Vendor List
- Base load or lead lag control
- Start motor driven compressor
- Automatically unload compressor prior to start yes included yes included yes included
System Function - Complied Complied Complied
up
- Alarms and shutdowns (indicated on the
annunciator)
Mounted on compressor ad protected from yes, yes, yes,
Panel Mounting - Complied Complied Complied
vibration mounted on compressor skid mounted on compressor skid mounted on compressor skid
Non Hazardous Area, Non Hazardous Area, Deviation, Non Hazardous Area,
Area Classification - Non Hazardous Area Deviation Deviation
As per Manufactur Standard As per Manufactur Standard Acceptable As per Manufactur Standard
Protection - IP 56 IP 56, Complied IP 56, Complied IP 65 Complied
- Alarm indication consist of flashing light, Alaram indictaion is provided on LCP, Alaram indictaion is provided on LCP, Alaram indictaion is provided on LCP,
Deviation. Deviation. Deviation.
Others - sounding horn or buzzer Sound horn or buzzer & common silencing Sound horn or buzzer & common silencing Sound horn or buzzer & common silencing
Acceptable Acceptable Acceptable
- Common alarm silencing button button is not available button is not available button is not available
Page 2 of 4
PT. TRIPATRA ENGINEERS & CONSTRUCTORS
Project : BANYU URIP CENTRAL PROCESSING FACILITIES
Client : MOBIL CEPU LTD
RFQ No. : 9533-IDBC-TP-MXXER-C00042 RFQ INSTRUMENT AIR COMPRESSOR AND DRYER PACKAGE
Job No. : 9533
Subject : TECHNICAL BID ANALYSIS
Equipment : INSTRUMENT AIR COMPRESSOR
NO. DESCRIPTION Unit REQUIREMENT PT Atlas Copco Indonesia INGERSOLL RAND Global Tech
Panel Display Type - Required Yes, included Complied Yes, included Complied Yes, included Complied
Design Pressure kPa g 1380 1600 acceptable 1600 acceptable 1600 Kpag Acceptable
0
Design Temperature C 74 To be advise later - 66 acceptable 75 deg C Acceptable
Pre-filter : 1 micron
Efficiency - 99.91 % >= 0.6 micron 1 micron acceptable 0.01 micron particle filtration acceptable Complied
Oil removal filter : 0.01 Micron
Oil Moistur Removal ppm 1 ppm or Less 0.1 acceptable 0.01 mg/m³ acceptable Oil removal filter : 0.01 ppm Complied
0.12 bar (clean). Pre-filter : 0.03 bar (Dry) & 0.14 bar (Wet)
Pressure Drop kPa Max. 6.8 (Clean) Acceptable FMM will check and inform soon - Acceptable
0.35 bar (dirty) Oil removal filter : 0.08 bar (Dry) & 0.149bar (Wet)
Connection :
Inlet [Size / Rating / Type] - STA 4" / 150#/ RFWN - 4" - 4" / 150#/ RFWN -
Outlet [Size / Rating / Type] - STA 4" / 150#/ RFWN - 4" - 4" / 150#/ RFWN -
Materials -
SA 516 Gr.70 Carbon Steel - The filter casing is carbon steel - Housing Material - Carbon Steel, -
0
Dew Point C -40 -40 Complied -40 Complied -40 degress C @ atmospheric pressure Complied
Desiccant - Activated Alumina, Silica Gel or Molecular Sieve Activated alumina Complied desiccant beds Complied Activated Alumina Complied
Tower Design - 3 mm CA, c/w inlet baffle or distributor, purge flow
meter and Fill and drain nozzles min. 2 in., Confirmed Complied Confirmed Complied Confirmed Complied
adequates access
Regenerator
- Purge Timer Yes Complied - to be confirmed Yes Complied
Materials - STA,
Carbon steel - Carbon steel - Carbon steel -
(Cast iron shall not be used)
Connection :
Inlet [Size / Rating / Type] - STA [4" / 150#/ RFWN] - [3" / 150#/ RFWN] - [4" / 150#/ RFWN] -
Outlet [Size / Rating / Type] - STA [4" / 150#/ RFWN] - [3" / 150#/ RFWN] - [4" / 150#/ RFWN] -
Accessories :
Name Plate
- Required, SS 304 yes included Complied yes included Complied yes included Complied
Exhaust Muffler -
Required yes included Complied yes included Complied yes included Complied
Isolation Valve -
Required yes included Complied yes included Complied yes included Complied
Pressure Gauge -
Required yes included Complied yes included Complied yes included Complied
Temperature Indicator -
Required yes included Complied - to be confirmed GSE to confirm TBC
Moisture Indicator -
Required yes included Complied - to be confirmed yes included Complied
Safety Relief Valve -
Required with lifting handling Yes, no lifting handling Complied yes included Complied yes included Complied
yes included, yes included,
Required, yes included,
Tower Status Indicator - status 'purging' and 'dryer running' in Purge Flow acceptable status 'purging' and 'dryer running' in Purge Flow Complied Complied
status 'purging' and 'dryer running' status 'purging' and 'dryer running'
Indicator Indicator
V. AFTER FILTER
5.1 Operating Condition
Acceptable,
Flow Rate Nm3/hr STA 2408,9 3171 Nm3/hr Acceptable 2400 -
Complied
Design Pressure kPa g 1380 1600 acceptable 1600 acceptable 16 barg Complied
0
Design Temperature C 74 74 to be confirmed 66 acceptable 75 deg C -
Efficiency - >= 2 microns 1 micron acceptable 1 micron particle filtration acceptable 1 micron acceptable
Deviation, Deviation,
Oil Moisture Removal mg/sm3 0,01 0.1 ppm to be confirmed 0.5 mg/m³ 2.0 mg/m³
Acceptable Acceptable
0.2 bar (clean). Acceptable,
Pressure Drop kPa 3,50 FMM will check and inform soon - 0.03 bar Complied
0.35 bar (dirty) Complied
5.2 Basic Design
Type - Coalescent Filter Coalescent Filter Complied Coalescent Filter Complied Coalescent Filter Complied
Connection :
Inlet [Size / Rating / Type] - STA 4" / 150#/ RFWN - 4" - 4" / 150#/ RFWN -
Outlet [Size / Rating / Type] - STA 4" / 150#/ RFWN - 4" - 4" / 150#/ RFWN -
Materials -
SA 516 Gr.70 As per manufacturer Standard - The filter casing is carbon steel - Housing Material - Carbon Steel -
Yes, include, Yes, include, Yes, include,
Accessories - Isolation valves, DP Indicator, Automatic Drain Isolation Valves, PDIT & Automatic & manual Complied Isolation Valves, PDIT & Automatic & manual Complied Isolation Valves, PDIT & Automatic & manual Complied
drain drain drain
VI. ACCESSORIES
6.1 PIPING
Confirmed, Confirmed,
Yes, included,
Piping material within Compressor enclosure and Galv. Carbon Steel for pipe material except for
Deviation, Deviation, For interconnecting pipe between equipment Deviation,
Piping Design Code - ASME B31.3 and ASME B16.5 Dryer standard piping to be as per manufacture piping material within Compressor enclosure and
Acceptable Acceptable except for all piping within Dryer skid will be as per Acceptable
standard, except interconnecting piping will follow Dryer standard unit will be as per manufacture
manufacturer's Standard
piping class A3B. standard.
Confirmed, Confirmed,
Yes, included,
Piping material within Compressor enclosure and Galv. Carbon Steel for pipe material except for
Deviation, Deviation, For interconnecting pipe between equipment Deviation,
Piping and Fitting Materials - piping class A3B Dryer standard piping to be as per manufacture piping material within Compressor enclosure and
Acceptable Acceptable except for all piping within Dryer skid will be as per Acceptable
standard, except interconnecting piping will follow Dryer standard unit will be as per manufacture
manufacturer's Standard
piping class A3B. standard.
Confirmed, Confirmed
Confirmed,
Galv. Carbon Steel for tubing material except for For interconnecting tubing between equipment
Tubing material within Compressor enclosure and Deviation, Deviation, Deviation,
Tubing & Fitting - SS tubing material within Compressor enclosure and except for all tubing within Air Compressor
Dryer standard piping to be as per manufacture Acceptable Acceptable Acceptable
Dryer standard unit will be as per manufacture enclosure/skid will be as per manufacturer's
standard, except interconnecting tubing
standard. Standard
6.2 SKID
Page 3 of 4
PT. TRIPATRA ENGINEERS & CONSTRUCTORS
Project : BANYU URIP CENTRAL PROCESSING FACILITIES
Client : MOBIL CEPU LTD
RFQ No. : 9533-IDBC-TP-MXXER-C00042 RFQ INSTRUMENT AIR COMPRESSOR AND DRYER PACKAGE
Job No. : 9533
Subject : TECHNICAL BID ANALYSIS
Equipment : INSTRUMENT AIR COMPRESSOR
NO. DESCRIPTION Unit REQUIREMENT PT Atlas Copco Indonesia INGERSOLL RAND Global Tech
Driver - Required, witnessed No, Only certificate will be provided Deviation No, Only certificate will be provided Deviation No, Only certificate will be provided Deviation
Hydrostatic Test - Required, witnessed Yes included Complied Yes included Complied Yes included Complied
Final Leak Test
- Required, witnessed, Yes included Complied Yes included Complied Yes included Complied
Noise Test
- Required, witnessed, Yes included Complied Yes included Complied Yes included Complied
Air Dryer - Functional Test - Required, witnessed Yes included Complied Yes included Complied Yes included Complied
Air Dryer - Performance Test - Required, witnessed as per NFPA B93.45M Yes included Complied Yes included Complied Yes included Complied
Recommended Spare Part for 2 years operation, - Separately Offered Offered as Option - Offered as Option - Offered as Option -
- Set of motor bearing
Capital Spare - Yes included Complied Yes included Complied Yes included Complied
- Set of coupling
IX. SCOPE OF SERVICE
Process simulation, design, selection/sizing of the Yes, included
- Required Yes, included Complied Yes, included Complied Complied
equipment as per Vendor Print List
Process, mechanical, structural, electrical,
instrumentation and control design, procurement of Yes, included
- Required Yes, included Complied Yes, included Complied Complied
materials, component, fabrication, inspection and as per Vendor Print List
assembly of component, hydrotest and NDE.
Cleaning - Required Yes, included Complied Yes, included Complied Yes, included Complied
Long Term Service Agreement - Not Required Not Required - Not Required - Not Required -
- Dimension mm STA 3386mm (L) x 2120mm (W) x 2400mm (H) - 4000mm (L) x1930mm (W) x 2146mm (H) - 8800mm (L) x 4500mm (W) x 2400mm (H) -
Air Dryer Skid : - Dimension mm STA 4200mm (L) x 3900mm (W) x 3000mm (H) - 1194mm (L) x 2051mm (W) x 3248mm (H) - 4200mm (L) x 3900mm (W) x 3000mm (H) -
XII. DELIVERY
Delivery Time - STA 30-36 working weeks after recept of order - - - 34 working works after recept of order -
Franko Jakarta for the distance not more than 50
Delivery Point - STA - - - Ex-Works Singapore or Batam -
Km from PT Atlascopco Indonesia office
Page 4 of 4
Attachment #2
Technical Quotation from Atlas Copco
Quotation Date: 1/8
20 April 2012
Quotation Number:
430/0312/8SMCH7-3
Attn. : Mr Muhammad
TECHNICAL PROPOSAL
Herewith we are please to submit our ALTERNATIVE #2 proposal as per your project
requirement.
Best regards,
Table of Contents
AIR COMPRESSOR
01. COPCO MODEL GA 250 -13-50 ROTARY SCREW OIL-INJECTED AIR COOLED
SILENCED PACKAGE COMPRESSOR with the following main details:
Technical information
This GA 250 series sets a new standard in oil-injected rotary screw compressor technology,
providing the reliability and performance of a state-of-the-art compressor solution integrated
in a package unit, producing compressed air at the lowest running costs.
The GA 250 compressors are available as standard 40°C/ 104°F temperature design with
the following versions: air or water-cooled, Pack or Full Feature
The compressors include a state-of-the-art single stage with twin screw compressor element,
driven by a totally enclosed fan-cooled high efficiency electric motor, and a lubrication and
cooling system with integrated water separator totally built-in in a silencing canopy.
Elektronikon® Module:
A microprocessor comprising a number of modules, regulating, controlling and monitoring the
compressor operation based on input from pressure and temperature transducers, giving
following information to the main board to alert the error.
The regulating system includes the Elektronikon® module to regulate, control and monitor
compressor operation. The Elektronikon® control modules display and monitor the
following:
Excellence by design:
Designed keeping in mind the highest levels of reliability and energy efficiency, easy
installation and low maintenance costs, this GA 250 series includes the following main set of
features:
Fans, fan motors and cowls are hinged for easy cleaning of coolers
Axial cooling fans driven by separate TEFC electric motors (IP55 protection)
Air System
Components of the air system include:
Dry-type air intake filter with electronic Vacuum sensor.
Unloader assembly with pneumatically operated piston type inlet valve.
Air / oil separation tank with air / oil separator element.
Minimum pressure valve with non-return valve.
Aluminium block type air aftercooler for the air-cooled models or alternatively a shell
and tube heat exchanger for the water-cooled models
High-efficiency moisture separator with both automatic and manual drain.
Lubrication System
The lubrication system is of the differential pressure type. The system includes the following
components:
Air-oil separation tank with air-oil separator element, oil sump, oil level indicator,
safety valve, minimum pressure valve, drain tube and filing plug.
Aluminium block type oil cooler for the air-cooler models or alternatively a shell and
tube heat exchanger for the water-cooled models
Spin-on type oil filters, with electronic sensor.
2. Control Panel :
(Each compressor had Elektronikon Local Control Panel and 1 Free Standing
Central Controller – ES 16 for lead/Lad Controlling of 3 Compressors)
a. Microprocessor based
b. Control Panel Enclosure as per Manufacturer standard, IP 55 (in front) and IP 21
(in back)
AIR DRYER
02. ATLAS COPCO MODEL CD 1100+ BAR HEATLESS ADSORPTION DRYER, with the
following main details :
SPECIFICATION DATA
The CD adsorption dryer is a twin tower heat less regenerative desiccant dryer. The dryer is
completely wired and equipped with all interconnecting pipe work and fittings. All equipment
as listed mounted on a single common frame ready to operate.
Base frame One common base frame for all described components. The sturdy industrial
grade steel base frame has forklift slots for easy lifting, and allows the unit to be placed on a
flat and horizontal floor capable of taking the weight.
Scope of supply :
- One inlet filter type DD 1050
- One outlet filter type PD 1050
- Valve before and after each filter
- Interconnecting pipes between Air Filter and Air Dryers
- Bypass valves within the Air Filters and Air Dryers
- Piping Support
. MITCHELL Dewpoint transmitter
- 4-20 mA
- IP 56
. Two (2) earthing bosses, welded on the base frame and at
diagonally opposite side.
- material : stainless steel AISI 304
. SS instrument tag plates fastened with SS wire.
The tag numbers will be advised by Customer.
AIR FILTER
03. ATLAS COPCO coalescing filters for general purpose protection
Type : DD 1050F
Recommended flow rate at line pressure ;
7 bar(e) : 1050 l/s
16 bar(e) : 1313 l/s
Initial pressure drop (dry condition) : 0.05 bar
Initial pressure drop (wet condition) : 0.12 bar
Connection G or NPT : DN100
Removing liquid water and oil aerosol to 0.1 mg/m3 (0.1 ppm) and particles down to 1
micron
Dear Sir,
We thank you for your RFQ No IDBC-TS-M&ER-COO~OO-~~B,refer to our technical meeting on 11 April 2012 to
incorporate requirement and project specifications with deviation, we are pleased to submit our Alternate-2
proposal of Ingersoll-RandAir Compressor and Air Dryer Package for lAlPA application.
The Alternate-2 proposal is to supply Microprocessor base control unit compressor and One (1) UCP
microprocessor base both as per manufacturer standard for air management ( Sequencing and LeadlLag Panel ).
We are offering the basic air compressor unit with COO from China Factory as agreed during PQ.
We trust that our prbposal meet? to your requirement and project specification, and should you need any further
clarification, please feel free to contact us.
We are looking fotward to hearing your favorable response and thank you for the kind cooperation.
Sincerely Yours,
Vice President
er : I
4 Bekasi 1711.6, West Java, lndonesia l?O.BOX 295 BKS 17001 West Java, Indonesia
-3990 (Hunting), Fax:(62-21) 820-3985, 820-3966, 820-3993,820-3994
E-Mail:bekasi@fajarmasmurni.com, Web-site:http://www.fajarmasmurn~.com
Jakarta Office :
Menara Hijau 8mFloor, JI. Letjen. Ha ono M.T. Kav. 33 Jakarta 12770, Indonesia, P.O. BOX 4226 KBY Jakarta 12042,lndonesia
Phone:(62-21) 798-9502 (Hunting), ?ax:(62-21) 798-1933. E-Mail:jakarta@fajarmasmumlmm
1. SUMMARY SCOPE OF SUPPLY
1.2 OPTION :
- One Structural Skid for 3 units Air Compressor 1 lot Optional
ingersdl Rand Oil Injected type, 2 stage SSR compressor is an electric motor driven, two stage, screw
compressor - completely with accessories piped, wired and baseplate mounted is a totally self-contained
air compressor package.
99.9% efficient @ 3 micron and above dry type intake air filter element
2 sets of 2 asymmetrical profiled, oil lubricated forged steel rotors in high quality cast iron housing
Duplex tapered roller thrust bearings with coolant dam design
Tripldip shaft seal with scavenge system
Spin-on, 4 micron normal coolant filtration with pressure bypass
Integrally mounted aftercooler designed for ambient temperatures to 46°C/1150F
76 dB(A) soundattenuating sheet metal enclosure covering entire unit with multiple, quick-release,
latched panels
Fast warm up and proper operating temperature with thermostatic coolant temperature control valve
-
Efficient 2 stage molded fiberglass separator element with 2 5 ppm carry-over after aftercooler
Corrosion resistant anodized seamless steel with SAE O-ring, leak-free design flared fittings and
flexible fittings
Integrally mounted and wired direct on line starter
Factory fill of Ultra Coolant
SS 316 tubing & fitting
Motor modification work for Main Motor :
o Siemens or ABB, IEC Standard, DOL type, Zone 2, protection EExnA, IP56, Class F Insulation.
o Rated Voltage 6600 V AC150 Ht/3 Ph, Motor Power installed 250 KW SF. 1.0
o Completed with space heater, 230 V AC, 50 Hz, 1 Ph
Motor modification work for Fan Motor :
o Siemens or ABB, IEC Standard, DOL type, Zone 2, protection EExnA, IP56, Class F Insulation.
o Rated Voltage 400 V ACl50 Hz13 Ph, ~ o hPower r installed 15 KW SF.l.O
o Completed with space heater, 230 V AC, 50 Hz, 1 Ph
lntellisys (microprocessor based) control featuring on-lineloff-line control with upper range modulation
with the following readouts :
Fault Shutdowns
4 High airend discharge temperature 4 Fan motor overload
4 Low unloaded sump pressure 4 Reverse rotation
4 Low loaded sump pressure 4 Inlet control
4 Remote start failure 4 Sensor failure
4 Remote stop failure 4 Microprocessorfailure memory fault
4 Starter failure 4 Control power loss
4 Main motor overload
Protective Controls
4 Air pressure relief 4 High temperature shutdown
4 . Minimum pressurelcheck valve
Model :MXU200-2SA150
Type of cooling : Aircooled
Capacity
Full load pressure : 1400 kpag
-
: 1776 m3/hr 1565 Nm3lhr
Scope of Supply
1) Keep supply the manufacturer standard Microprocessor base control on each compressor and supply
one (1) unit UCP Microprocessor Controller as per manufacturer std. for Air Management ( LeadlLag
and Sequencing j.
2) lndusive of testing for each unit compressor either at IR Factory China before shipping, using original
motor supplied by factory. In accordance with manufacturer standard of mechanical running test
performanceof 2 hours. .
3) Wiring works within compressor.
4) Either supply with Siemens motor direct ftOm IR China factory or replacing motor with ABB in FMM
Shop to meet AML and project requirement. Will be defined after order.
5) Inclusive of SAT testing at job site to run the compressed air package system.
NOTE :
There is no specified brands or material of instruments. Therefore instrument selection will be by us (IR)
according to manufacturer's standard
Model :SG0288
Capacity -
:2880 m3hr 2400 Nm3Ihr
Efficiency :0.01 micron particle filtration
:0.01 mg/mg @ 21°C oil removal
Our Ref.: 01.37.002S Page 5 of 9
FMM-form-08-001-1.O
Max. operating pressure : 225 psig
Max. operating temperature :150 deg F
Pipe connection :4" ANSI #I50
Material :Carbon Steel
Highest Reliability
3 valves replace up to 13 separate valves used for air flow switching in other designs
-
Shutter Valve Lie tested to rriore,lhan S00,000 cycles, equivalent to 10 years of continuous
operation
Continued Air-Flow, even with loss of electrical power to the dryer
Alerts High Temperature inside Chiller
Minimal Maintenance,
Long Desiccant Life
Upflow drying minimizes effects of accidental slugging with water
Muffler cores replace quickly and easily to prevent back pressure in purge exhaust line
* Model : PS1450 K
Description : SPX - JEMACO Heatless Desiccant Dryer
: 2640 Nm3lhr @ 1100 kpag working pressure, 45°C inlet
temperature
Pressure Dew Point : 4 0 degC
Connection : 3" FLG
Dimensions : 3248mm Hx2051mmWx 1194mm D
Our Ref.: Ol.37.0026
FMM-fonn-08001-1.O
Power supply : 220-240/1/50
Weight : 1830kg
Include : ASME Stamp
Model :SO288
Capacity -
:2880 m3/hr 2400 Nm3lhr
: 1micron particle filtration
Efficiency
Max. operating pressure :225 psig
Max. operating temperature :150 deg F
Pipe connection : 4" ANSI #I50
Material :Carbon Steel
OPTION :
- One Structural Skid for 3 units Air Compressor 1 Lot
. ,. .\
We thank you for your inquiry and are pleased to submit our technical proposal as follows:
One (01) AIR COMPRESSOR SKID PACKAGE (tag nos. CIA955501 A/B/C), consists of
- Three (3) units of Atlas Copco Oil-Injected Air Cooled Rotary Screw Air Compressor Model
GA250-13A-50
- One (1) unit of Local Control Panel
ONE (01) INSTRUMENT AIR DRYER SKID PACKAGE (tag no. MAJ956511 A/B), consists
of
GlobalTech Systems Engineering (GSE) Designs, concepts, technical, and commercial information contained in this document are the
intellectual property of GSE and may not be reproduced, published or revealed to others without the expressed written consent of GSE. The
purpose of the data presented in this proposal is explicit to the addressed recipient for the supply of skid packages. Any use of the information
contained in this proposal, other than for the purpose stated, shall be deemed as violation of intellectual property rights and shall be dealt with as
per the law. 1 of 13
GlobalTech Systems Engineering Pte Ltd
19 Jurong Port Road Singapore 619093
Tel: +65 6741 1848 Fax: +65 6741 8400
Email: enquiry@gsepl.com
Company Reg. No.: 200105112M
1. SCOPE OF WORK
The Instrument Air Compressor and Dryer Package shall be complete, including required
accessories to provide an operable and safe unit in accordance with this specification, codes
and reference documents.
ITEM
DESCRIPTION DOCUMENT NUMBER
NO
IDBC-CW-ELDES-C00001
1 Electrical Design Basis
Rev E
IDBU-CW-ESPDS-
2 Motor Application
000004_Rev-B
IDBU-CW-ESPDS-000006
3 Electrical Installation
Rev E
IDBU-CW-ESPDS-000007
4 Wiring Methods and Material Selection
Rev G
IDBU-CW-ESPDS-000008
5 Low Voltage Motor
Rev D
IDBU-CW-ESPDS-000009
6 Medium Voltage Motor
Rev C
IDBU-ED-ESPDS-
7 Area Classification & Related Electrical Design for Flammable..
000018_Rev-C
IDBU-ED-ESPDS-
8 Electrical Requirements for Package Equipment
000029_Rev-B
IDBU-ED-ESPDS-
9 Electrical Heat Tracing
000031_Rev-C
IDBC-ED-MBDES-
10 Noise Control Philosophy
C00001_Rev-0
IDBU-ED-BBDES-
12 Project Specification & Design Code Basis Philosophy
000001_Rev-0
IDBU-ED-BSPDS-
13 Project Technical Document Numbering Specification
000001_Rev-2
IDBU-ED-BSPDS-
14 Equipment LOcation and Tag Numbering Specification
000002_Rev-1
IDBU-CW-ISDES-000001
15 General Instrumentation Design Basis
Rev G
IDBU-CW-ISPDS-000001
16 Equipment Health and Monitoring System
Rev D
IDBU-ED-ISPDS-
17 IDBU-CW-ISPDS-000037 Rev D - Instrument Installation
000031_Rev-B
IDBU-ED-ISPDS-
18 Instrument Transmission System
000032_Rev-B -
IDBU-ED-ISPDS-000041
19 Control Valves
Rev D
IDBU-ED-ISPDS-
20 On or Off Valve Specification
000042_Rev-C
IDBU-ED-ISPDS-
21 Flow Instruments
000048_Rev-B
IDBU-ED-ISPDS-
22 Instrument Control Panel
000049_Rev-B
IDBU-ED-ISPDS-000050
23 Instrument, Control & Fiber Optic Cables
Rev D
24 Project Specification for Level Instrument IDBU-ED-ISPDS-000053
GlobalTech Systems Engineering (GSE) Designs, concepts, technical, and commercial information contained in this document are the
intellectual property of GSE and may not be reproduced, published or revealed to others without the expressed written consent of GSE. The
purpose of the data presented in this proposal is explicit to the addressed recipient for the supply of skid packages. Any use of the information
contained in this proposal, other than for the purpose stated, shall be deemed as violation of intellectual property rights and shall be dealt with as
per the law. 2 of 13
GlobalTech Systems Engineering Pte Ltd
19 Jurong Port Road Singapore 619093
Tel: +65 6741 1848 Fax: +65 6741 8400
Email: enquiry@gsepl.com
Company Reg. No.: 200105112M
Rev D
IDBU-ED-ISPDS-000054
25 Project Specification for Packaged Equipment Instrumentation
Rev C
IDBU-ED-ISPDS-000055
26 Pressure Instruments
Rev D
IDBU-ED-ISPDS-000057
27 Project Specification for PLC
Rev C
IDBU-ED-ISPDS-000058
28 Temperature Instrument
Rev D
IDBU-ED-MSPDS-000001
29 Project Specification Pressure Vessel
Rev D
IDBU-ED-MSPDS-
30 Additional Requirements for Special Criteria Pressure Vessels
000002_Rev-B
IDBU-ED-MSPDS-
31 Project Specification Pressure Testing of Unfired Pressure Vessels
000004_Rev-B
IDBU-ED-MSPDS-000005
32 Project Specification Oil and Gas Separator
Rev C
IDBU-ED-MSPDS-000009
33 Project Specification Air Cooled Heat Exchanger
Rev C
IDBU-ED-MSPDS-
34 Skid Mounted Assemblies General Requirements
000014_Rev-B
IDBU-ED-MSPDS-
35 Package Units General Requirements
000015_Rev-B
IDBU-ED-MSPDS-
36 Compressed Air Dryer - Regenerative Type
000016_Rev-C
IDBU-ED-MSPDS-000051
37 Facility Noise Design Criteria
Rev C
IDBU-ED-MSPDS-000053
38 Packaged Positive Displacement Air Compressor
Rev C
IDBU-ED-MSPDS-000056
39 Positive Displacement Pumps - Rotary
Rev C
IDBU-ED-MSPDS-000059
40 Machinery Installation and Installation Design
Rev A
IDBU-ED-MSPDS-
41 Upstream Lube & Oil Systems for Machinery
000060_Rev-C
IDBU-ED-RSPDS-
42 Pressure Casting Quality & Inspection
000014_Rev-A
IDBU-ED-RSPDS-
43 Material Selection for Sour Service
000015_Rev B
IDBU-ED-RSPDS-
44 Upstream Positive Materials Identification
000016_Rev-C
IDBU-ED-RSPDS-
45 Painting General Requirements - Onshore
000017_Rev-A
IDBU-ED-RSPDS-000018
46 Upstream Pressure Vessel Welding & Insp
Rev C
IDBU-ED-RSPDS-
47 Flouropolymer Coatings for Fasteners
000027_Rev-1
IDBU-ED-RSPDS-000031
48 Material Selection for Onshore Facility
Rev D
IDBU-ED-RSPDS-
49 Forgings for API Equipment
000033_Rev-B
IDBU-SI-ISPDS-
50 Specification for HMI
000021_Rev-C
IDBU-CW-PBDES-000001
51 Equipment Design Criteria
Rev C -
GlobalTech Systems Engineering (GSE) Designs, concepts, technical, and commercial information contained in this document are the
intellectual property of GSE and may not be reproduced, published or revealed to others without the expressed written consent of GSE. The
purpose of the data presented in this proposal is explicit to the addressed recipient for the supply of skid packages. Any use of the information
contained in this proposal, other than for the purpose stated, shall be deemed as violation of intellectual property rights and shall be dealt with as
per the law. 3 of 13
GlobalTech Systems Engineering Pte Ltd
19 Jurong Port Road Singapore 619093
Tel: +65 6741 1848 Fax: +65 6741 8400
Email: enquiry@gsepl.com
Company Reg. No.: 200105112M
2. PROCESS CRITERIA
Instrument / Utility Air Compressor package:
3. GENERAL DESCRIPTION
Performance Data
Drive Motor:
Make : ABB or WEG
Rated Power : 250 kW
Rated Voltage : 6.6 kV / 3ph / 50Hz
Cooling method : TEFC
Space Heaters : Yes
Rated Voltage : 230V / 1ph / 50Hz
(Motor Starters, power cables to motors by others)
GlobalTech Systems Engineering (GSE) Designs, concepts, technical, and commercial information contained in this document are the
intellectual property of GSE and may not be reproduced, published or revealed to others without the expressed written consent of GSE. The
purpose of the data presented in this proposal is explicit to the addressed recipient for the supply of skid packages. Any use of the information
contained in this proposal, other than for the purpose stated, shall be deemed as violation of intellectual property rights and shall be dealt with as
per the law. 4 of 13
GlobalTech Systems Engineering Pte Ltd
19 Jurong Port Road Singapore 619093
Tel: +65 6741 1848 Fax: +65 6741 8400
Email: enquiry@gsepl.com
Company Reg. No.: 200105112M
Performance Data
5 Connection Flange 4”
8 Corrosion Allowance mm 3
GlobalTech Systems Engineering (GSE) Designs, concepts, technical, and commercial information contained in this document are the
intellectual property of GSE and may not be reproduced, published or revealed to others without the expressed written consent of GSE. The
purpose of the data presented in this proposal is explicit to the addressed recipient for the supply of skid packages. Any use of the information
contained in this proposal, other than for the purpose stated, shall be deemed as violation of intellectual property rights and shall be dealt with as
per the law. 5 of 13
GlobalTech Systems Engineering Pte Ltd
19 Jurong Port Road Singapore 619093
Tel: +65 6741 1848 Fax: +65 6741 8400
Email: enquiry@gsepl.com
Company Reg. No.: 200105112M
Performance Data
4 Connection Flange 4”
6 Corrosion Allowance mm 3
Performance Data
5 Connection Flange 4”
7 Corrosion Allowance mm 3
GlobalTech Systems Engineering (GSE) Designs, concepts, technical, and commercial information contained in this document are the
intellectual property of GSE and may not be reproduced, published or revealed to others without the expressed written consent of GSE. The
purpose of the data presented in this proposal is explicit to the addressed recipient for the supply of skid packages. Any use of the information
contained in this proposal, other than for the purpose stated, shall be deemed as violation of intellectual property rights and shall be dealt with as
per the law. 6 of 13
GlobalTech Systems Engineering Pte Ltd
19 Jurong Port Road Singapore 619093
Tel: +65 6741 1848 Fax: +65 6741 8400
Email: enquiry@gsepl.com
Company Reg. No.: 200105112M
Performance Data
6 Corrosion Allowance mm 3
4. ELECTRICAL
All electrical devices requiring external connections (except motor power leads), will be wired to
terminals in the LCP panel and junction boxes located near periphery of the packaged
equipment.
The nameplates of the motors will be provided with 316 stainless steel rating plates.
Anti-condensation heaters are supplied to all the main motors of the compressor. The heaters are
strip heater type and suitable for operating at 230VAC, 1 phase, 50Hz.
Earthling bosses are provided diagonally across each compressor base frame.
Cable trays will be heavy duty perforated type and material will be heavy duty 316L stainless
steel.
4.1 Electric motor general
1. Motor designed for ‘direct-on-line’ starting.
2. All Motors are energy efficient, severe duty type, and rated for a 40 °C ambient temperature
with Class F insulation, limited to Class B insulation system temperature rise.
3. Anti-condensation heaters on all motors rated 5.5kW and above.
4. Motor Enclosure Type; IP 56, EEx nA, Non Hazardous
4.2 Motor Winding Temperature Detector
Electric motors is furnished with temperature detectors (PT100 RTD) as per following
instructions
• A minimum of six winding temperature detectors (two per phase) is provided.
GlobalTech Systems Engineering (GSE) Designs, concepts, technical, and commercial information contained in this document are the
intellectual property of GSE and may not be reproduced, published or revealed to others without the expressed written consent of GSE. The
purpose of the data presented in this proposal is explicit to the addressed recipient for the supply of skid packages. Any use of the information
contained in this proposal, other than for the purpose stated, shall be deemed as violation of intellectual property rights and shall be dealt with as
per the law. 7 of 13
GlobalTech Systems Engineering Pte Ltd
19 Jurong Port Road Singapore 619093
Tel: +65 6741 1848 Fax: +65 6741 8400
Email: enquiry@gsepl.com
Company Reg. No.: 200105112M
All necessary field instrumentation for control, monitoring and safe working of the package is
provided. All instrumentation, junction boxes, unit control panel will be completely wired and
installed on the package.
Field instrument bodies, junction box housings and unit control panel will be solidly grounded to
the plant ground.
The Sequencing panel shall be located on the air compressor package with serial link for
connection to plant PCS. The Control Panel has all required indications, alarm annunciation
and shutdown circuits.
All the electrical instruments on the package are non-explosion proof.
The instruments for the control and monitoring will be switches installed on the standard air
compressor units. The moisture analyzer will be provided at the common discharge line.
The instrumentation signal cabling will be common for control and shutdown.
Each air dryer unit has a built in control panel and will be NEMA7 enclosure.
GlobalTech Systems Engineering (GSE) Designs, concepts, technical, and commercial information contained in this document are the
intellectual property of GSE and may not be reproduced, published or revealed to others without the expressed written consent of GSE. The
purpose of the data presented in this proposal is explicit to the addressed recipient for the supply of skid packages. Any use of the information
contained in this proposal, other than for the purpose stated, shall be deemed as violation of intellectual property rights and shall be dealt with as
per the law. 8 of 13
GlobalTech Systems Engineering Pte Ltd
19 Jurong Port Road Singapore 619093
Tel: +65 6741 1848 Fax: +65 6741 8400
Email: enquiry@gsepl.com
Company Reg. No.: 200105112M
GlobalTech Systems Engineering (GSE) Designs, concepts, technical, and commercial information contained in this document are the
intellectual property of GSE and may not be reproduced, published or revealed to others without the expressed written consent of GSE. The
purpose of the data presented in this proposal is explicit to the addressed recipient for the supply of skid packages. Any use of the information
contained in this proposal, other than for the purpose stated, shall be deemed as violation of intellectual property rights and shall be dealt with as
per the law. 9 of 13
GlobalTech Systems Engineering Pte Ltd
19 Jurong Port Road Singapore 619093
Tel: +65 6741 1848 Fax: +65 6741 8400
Email: enquiry@gsepl.com
Company Reg. No.: 200105112M
6. DOCUMENTATION
GlobalTech Systems Engineering (GSE) Designs, concepts, technical, and commercial information contained in this document are the
intellectual property of GSE and may not be reproduced, published or revealed to others without the expressed written consent of GSE. The
purpose of the data presented in this proposal is explicit to the addressed recipient for the supply of skid packages. Any use of the information
contained in this proposal, other than for the purpose stated, shall be deemed as violation of intellectual property rights and shall be dealt with as
per the law. 10 of 13
GlobalTech Systems Engineering Pte Ltd
19 Jurong Port Road Singapore 619093
Tel: +65 6741 1848 Fax: +65 6741 8400
Email: enquiry@gsepl.com
Company Reg. No.: 200105112M
d) Welds maps
e) Weld non-conformances
f) Weld repairs
19. Load test reports and lifting plan
a) GA drawing
b) Lifting Arrangement drawings.
SPARE PARTS
Special Tools
No special tools required.
Spare Parts
Only oil would be provided as part of the commissioning spare. However, 2 year recommended
spare parts will be advised.
Skid Material
A heavy duty structural skid shall be designed and fabricated base for the air compressor & air
dryer skid. The material of construction shall be SS400 or S275JR or equivalent & lifting lugs
will be provided for a single point lift designed. A continuous sloping drip pan shall be provided
with provisions for draining to a 1 inch NPT drain located at the baseplate edge. Two numbers
of earthling bosses shall be provided to the skid diametrically opposite. Anchor bolts are also
provided for the installation of the skid to the platform or foundation.
GlobalTech Systems Engineering (GSE) Designs, concepts, technical, and commercial information contained in this document are the
intellectual property of GSE and may not be reproduced, published or revealed to others without the expressed written consent of GSE. The
purpose of the data presented in this proposal is explicit to the addressed recipient for the supply of skid packages. Any use of the information
contained in this proposal, other than for the purpose stated, shall be deemed as violation of intellectual property rights and shall be dealt with as
per the law. 11 of 13
GlobalTech Systems Engineering Pte Ltd
19 Jurong Port Road Singapore 619093
Tel: +65 6741 1848 Fax: +65 6741 8400
Email: enquiry@gsepl.com
Company Reg. No.: 200105112M
Piping
All piping connections within the air compressor package shall terminate at the relevant skid
end with a flanged end suitable for connection to external piping. Interconnecting pipes and
valves between the equipment will be as per piping class A3B. Piping material shall be
galvanized carbon steel.
However, piping within the air dryer equipment and air compressor will be as per manufacturer
standard.
Surface Preparation
All exposed carbon steel surface areas shall be blasted to SA3 and coated suitable for marine
environment in according to client specification. The local control panel will be painted
according to client specification. The painting of the air compressor enclosure will be as per
manufacturer standard.
Spreader Bar
The spreader bar together with the shackle & string are sized according to appropriate calculation
for single point lifting. And common spreader would be used for all the air compressor & air dryer
skids.
COMMENT TO INQUIRY
1. Painting specification would be applicable only on the structural skid, pipe spools, air dryers
& filters while the painting & finishing color on the air compressor and motor would be
according to manufacturer’s standard.
2. The piping material specification is not applicable on the pipe spools within the air
compressor canopy and air dryer as it would be as per manufacturer standard, while this
specification would be applicable only on the pipe spools as supplied by GlobalTech
(interconnecting pipes between the air dryer & filters and air compressors) and all tie-in
points shall be according to client specification.
3. All field instrument located within the air compressor unit is non-explosion proof.
4. The noise level of air dryer would be approx. 85 dBA on intermediate basis while purging.
5. The price quoted does not include any third party certification or MIGAS certification.
6. As the compressor motors are high voltage (6.6kV), the running of compressors during FAT
is not possible. Only simulation test shall be carried out.
7. The sequencing control panel offered will not have any certification from 3rd party.
8. The instrumentation signal cabling will be common for control and shutdown.
9. The Fiber optic converter is not included on the scope and will be advised soon.
GlobalTech Systems Engineering (GSE) Designs, concepts, technical, and commercial information contained in this document are the
intellectual property of GSE and may not be reproduced, published or revealed to others without the expressed written consent of GSE. The
purpose of the data presented in this proposal is explicit to the addressed recipient for the supply of skid packages. Any use of the information
contained in this proposal, other than for the purpose stated, shall be deemed as violation of intellectual property rights and shall be dealt with as
per the law. 12 of 13
GlobalTech Systems Engineering Pte Ltd
19 Jurong Port Road Singapore 619093
Tel: +65 6741 1848 Fax: +65 6741 8400
Email: enquiry@gsepl.com
Company Reg. No.: 200105112M
10. We take exception to your General Vessel Specification (if any) on the following vessel
since they are manufactured in mass production basis.
- Air dryer
- Pre-Filters
- Air/Oil Separators
- Moisture Separators within the air compressor.
We hope that the above technical proposal is satisfactory and should you have any clarification,
please do not hesitate to contact us.
Yours faithfully
For GlobalTech Systems Engineering Pte Ltd
Andy Wan
Senior Sales Engineer
GlobalTech Systems Engineering (GSE) Designs, concepts, technical, and commercial information contained in this document are the
intellectual property of GSE and may not be reproduced, published or revealed to others without the expressed written consent of GSE. The
purpose of the data presented in this proposal is explicit to the addressed recipient for the supply of skid packages. Any use of the information
contained in this proposal, other than for the purpose stated, shall be deemed as violation of intellectual property rights and shall be dealt with as
per the law. 13 of 13