Professional Documents
Culture Documents
ExxonMobil
Channahon, IL
17-Dec-2019
Revision: 2
-Updated Seal quote and
comments
-Proposal Summary and Scope
updated to reflect changes
Flowserve Corporation
3993 W. Sam Houston Pkwy North
Suite 100
Houston, TX 77043
USA
17-Dec-2019
Jacobs Engineering Group
4848 Loop Central Dr.
Houston, TX 77081
Flowserve is pleased to submit our proposal in response to the above referenced project. This proposal is
described in the enclosed commercial and technical sections.
Flowserve is one of the world's leading providers of pumps and services for the global infrastructure and process
industries. Over the years, Flowserve has transformed itself in both size and structure to meet the increasing
needs of our customers. Armed with broad product lines and technical services, Flowserve is uniquely
positioned to serve your life cycle pumping equipment needs. From inquiry to installation and startup of the
equipment, Flowserve's product and industry specialists can offer expert support during every step of the
process.
We appreciate the opportunity to offer our quality products and look forward to working with you further on
this project. Should you have any questions concerning this proposal or require any additional information,
please feel free to contact your local Flowserve Sales Engineer, Dilraj Baryar, at (713) 578-0688.
Sincerely,
Daniel Valle
Application Engineer
SECTION 1 – Introduction
Introduction
Product Support & Training
SECTION 5 – Documentation
Documentation Submittal Schedule
The scale, scope and complexity of the oil and gas industry are almost incomprehensible. On every continent
and in every ocean, the world's largest and most technologically advanced companies extract millions of
barrels of oil each day. Over the course of a year, almost 3000 billion cubic meters of natural gas are
harvested. Approximately 3.25 million kilometers (2.0 million miles) of pipelines along with a vast fleet of the
largest ships on Earth transport this oil and gas to gas plants and refineries for processing into fuels,
lubricating oils, waxes, asphalt and petrochemical feedstock. The people, products and services of Flowserve
play a crucial role in the day-to-day operational success and the future technological advancement of the
world's largest and most critical industry. Flowserve produces a wide range of heavy- duty, high-horsepower
pumps for the oil and gas production and pipeline services. Flowserve offers the world's most complete line
of API 610 pumps with the widest range of hydraulic coverage, pressure and temperature capabilities.
Wherever oil and gas are produced, transported and processed, you will find Flowserve petroleum flow and
control products and systems.
Flowserve can provide all aspects for the pump life cycle from inquiry to installation, startup and aftermarket
support. Aftermarket support for pumping equipment can be a critical consideration during the evaluation
process. As outlined in this document, Flowserve maintains a network of technical support engineers, service
and repair centers, fast response centers, and regional parts services offices, assuring the highest available
level of service in the world. This far-reaching network provides:
- Customer service technicians on call 24 / 7 to respond to customer needs and to provide reliable
solutions
- Immediate shipment of inventoried components
- Quick turnaround manufacturing for all non-stock components
Flowserve looks forward to working with you on this Project. As a complete company, you can count on
Flowserve to manage your fluid handling requirements today, while anticipating your needs for tomorrow.
Section 1 |
Introduction
Section 1 |
Introduction
Customer Site
Flowserve Education and Training resources provide the design, development and delivery of training tailored
specifically around the people, equipment and processes at a customer's location. Unlike off-the-shelf
solutions, trainers deliver individualized instruction on the concepts, processes, and equipment needed to
maximize employee performance in the customer's environment.
Online Services
In today's business environment, where resources are short and time is limited, not every plant can afford the
commitment of on-site and off-site training offerings. As such, Flowserve is leading the industry in the
development of online course content related to process systems and equipment.
Should you be interested in any of the services mentioned above, except the online services, please contact
your local Flowserve Sales Representative and they will provide you with more information based on your
specific neds. To learn more about online training please visit www.flowserve.com/onlinetraining.
Section 1 |
Introduction
This section contains the following technical details for each item:
13-G-21A/B
(Vacuum Tower Overflash Pump)
SERIAL NUMBER:
COMMENTS:
DATA SHEETS
ITEM No. ATT ITEM No. ATT ITEM No. ATT
PUMP 13-G-21A/B
MOTOR 13-G-21A/B M
GEAR
TURBINE
APPLICABLE OVERLAY STANDARDS GP's & GII
27 NUMBER PER THRUST BEARING INACTIVE SIDE MANIFOLD PIPING FOR PURCHASER CONNECTION (7.5.1.6)
28 TEMP. GAUGES (WITH THERMOWELLS) (9.1.3.6) VENT YES
29 PRESSURE GAUGE TYPE DRAIN YES
30 Remarks COOLING WATER YES
31 1. One Bently Nevada accelerometer (Model : 200150) TAG ALL ORIFICES (7.5.2.4) YES
32 at each bearing housing with Right Angle Bracket. SOCKET WELD CONN ON SEAL GLAND (7.5.2.8) NO C
33 2. Tap 3/8" x 24 UNF x 1/2" deep threaded connection near
34 each bearing.
35 3. One thermocouple of K-Type & Model : 200125 at each
36 bearing .
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
1 Note 1. Pumps and motors to be replaced for existing pumps, 13-G-21A/B. Refer Mechanical Design Specification Doc No. 58QJ9860-MCH-01001 Rev
2 for the requirements.
3 2. Re-use existing seal flush skid if possible. ADD note flowserve to evaluate
4 3. Pump rated capacity includes 5% capacity for warm up facilities.
5 4. The datasheet NPSH available is the calculated NPSH available (based on minimum elevations) divided by 1.1. An allowance of 1 psi is included
6 for suction strainer.
7 5. The seal shall be constructed in accordance with API 682,4TH Edition & GP 10-01-03. Seal category 2 is applicable. Arrangement 3 pressurized
8 double seals are required (Seal Plan 54). All pump mechanical seals and sealing systems shall be supplied by Flowserve. All applications must
9 be reviewed and approved by Flowserve's Joliet Refinery on-site seal specialist prior to submittal to the Owner's Engineer for approval.
10 6. Pumps shall be designed and built according to GP 10-01-01 which includes API Standard 610, 11th Edition. The material class (modified) C
11 designations for centrifugal pumps shall correspond to those given in API Standard 610, 11th Edition.
12 7. Instrumentation requirements proposed by vendor shall be reviewed by Machinery and Instrumentation specialist.
13 8. All centrifugal pumps are to be supplied with impellers at least 5% smaller in diameter than the largest impeller that can be installed. The
14 largest impeller diameter that can be installed in a casing offered by a vendor must be demonstrated either by test or by operating experience.
15 9. Vendors to comply with the noise specifications in GP 02-01-01 (Table 5 for Sound Pressure ) and associated datasheets/specifications.
16 Vendor to provide a sound level certificate for pump and motor in dBA for information. If a vendor is unable to meet the noise requirements,
17 ExxonMobil shall be notified of appropriate alternatives.
18 10. Pumps should be selected with NPSH margin of at least 3 ft at rated conditions. Margins of 3 ft or less require NPSHR and performance testing.
19 11. Maximum temperature based on pump casing design temperature. Site Critical Exposure Temperature is -20°F.
20 12. Pumps with a normal operating temperature of 400ºF shall require warm-up facilities as specified by the Owner's Engineer.
21 13. For pumps operating above 400°F, bearing cooling water is required.
22 14. 1/4" to 1/2" coke particles typical in addition to fine coke solids. Vendor to provide recommendation or alternate option to mitigate coke crushing C
15. Coupling shall be capable of transmitting the maximum torque developed by the driver with the defined normal operating service factor. Also, the coupling
23 shall be sized for a minimum transient torque of 400%.
16. Bearings shall be supplied by SKF or MRC. Thrust bearings shall be back to back angular contact, with machined bronze cages only. Any other type or brand
thrust bearing must be approved by the Owner's Engineer. Loose bearing fits to shaft are not acceptable. Spot welded type ball or roller retainers (cages) are not
acceptable for any bearings.
24
17. If cylindercal roller beargins are used for radial bearings, they shall be of the SKF NU type. The pump bearing housing and shaft design shall prevent the
inner and outer bearing races from inadvertent axial movement.
25
26 18. All seal glands shall be equpped with an additional port labeled "IP" (for instrument port). In general, location of the port shall be between seal.
19. Couplings shall have a 0.000" +/- 0.0005" diametrical fit and be held by a set screw over the key or other suitable means. The operating magnetic center shall
be set by the motor manufacturer or pump system vendor and marked on the coupling end of the motor shaft. This should be used when the pump and motor are
27 assembled on a baseplate and used to set the coupling spacing and coupling hub on the motor shaft.
20. Thrust bearing load calculations shall be provided to support the proposed thrust bearing. These calculations shall include the influence of max / min suction
28 pressure and flow effects from minimum continous to 120% of design flow.
29 21. Barrier Fluid for Pumps 13-G-21A/B shall be Duraclear DS-4614-32-F C
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
-
Customer : JACOBS ENGINEERING GROUP Pump size & type : 3HPX15B Drawing number :-
Item number : 13-G-21A/B Pump speed / Stages : 3540 rpm / 1 Date : December 17, 2019
Service : Vacuum Tower Overflash Pump Flow / Head : 564.4 USgpm / 659.20 ft Certified by / Date : :-
Customer PO # :- Driver power / Frame : 200 hp / 149 kW / - Seal type :-
Flowserve reference : 2085767338 Volts / Phase / Hz : 4,000 / 3 PHASE / 60 Hz Seal flush plan :-
2 Driver
Driver, purchased & mounted by FSG
Medium/High Voltage NEMA Motors
Comply to Standard NEMA Spec.
Section 3 | Technical Comments and Clarifications
This section contains comments, clarifications, and in some cases exceptions to any applicable project
specifications. Flowserve reserves the right to revise our proposal should any specifications be added or
modified to this project subsequent to the submittal of this proposal.
1 of 4
Since Flowserve does not have pump noise level test facilities, we are unable to guarantee noise
1.3 GP 10-01-01 6.1.14 Comment levels during the performance testing of our equipment. For noise testing specified in the scope of Agreed
supply, we will record the sound pressure level of the equipment for informational purposes only.
1.6 GP 10-01-01 7.1.2 Comment Drivers have been sized per maximum SG. Agreed
Instrumentation provided as per pump datasheet. Flowserve has offered 2 accelerometers per Agreed. Confirm Model Numbers are per
1.7 GP 10-01-01 7.4.2.5,6&7 Comment Confirmed
bearing housing and 1 thermocouple per bearing housing. Datasheet
In case required, volumetric NDE (such as RT or UT) will be carried out only on rough casting. Follow Casting Inspection Level 2 requiremnt
1.8 GP 10-01-01 8.2.2.5 Comment Confirmed
After machining only surface NDE (like MT or DP) will be performed. per GP 18-03-04
Flowserve shall perform PMI on alloy pressure containing components and Flowserve's standard The procedure of PMI shall be as per GP 18-12-
1.9 GP 10-01-01 8.2.2.8 Exception Flowserve complies
procedure shall apply. 01 (Positive Material Identification).
Flowseve will comply to AML for piping, fittings, and flanges and takes exception to gaskets,
1.10 Piping AML Exception Must follow AML and provide any cost impact Confirmed
welding consumables and fasteners since these are items are bought in bulk.
1.12 Pump Datasheet Page 3, Line 19 Comment Pumps are self-venting Agreed
Per Rexnord, coupling needs a service factor of 2.0 to meet the requirements of Note 15 on page
1.13 Pump Datasheet Page 3, Line 26 Comment Agreed
7, line 23.
1.14 Pump Datasheet Page 3, Line 49 Comment Flowserve standard lubrication provided is slinger. Agreed
1.15 Pump Datasheet Page 3, Line 57 Comment Flowserve does not provide pre-grouted baseplates. Agreed
Copyright 2018, Jacobs Engineering Group Inc.
PC‐TE‐WI‐3208‐LP‐F‐01 Supplier Exceptions and Clarifications Template Rev.0, Effective 12‐Mar‐19
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Flowserve standard procedure shall apply, which meets the intent of this specification. Flowserve
1.26 GP-18-07-01 Exception would have to develop new procedures to weld materials P1-P8 which will have costly impact on Refer reply to Sr. No. 1.5 above.
cost and leadtime.
1.27 GP-18-10-01 Comment Flowserve can comply to this specification. Agreed
Flowserve shall perform PMI on alloy pressure containing components and Flowserve's standard
1.28 GP-18-12-01 Exception Refer reply to Sr. No. 1.9 above. Flowserve complies to GP 18-12-01
procedure shall apply
1.29 GP-19-01-01 Comment As indicated by the datasheet, Manufacturer standard is acceptabl Agreed
Any visits from Purchaser / Inspector shall be notified to Flowserve with a reasonable in advance
1.3 GP-20-01-01 5.2 Comment Agreed
notice.
Flowserve has no comments to specification. Flowserve Santa Clara has been audited by Exxon
1.31 GP-20-01-03 Comment Agreed
and is approved
Joliet Motor Selection Please refer reply to these points to below
1.32 Comment Please refer to the motor comments in the following pages.
and Spec section for motor
Flowserve to provide sub-vendor list with country
Flowserve is an international company and may utilize worldwide sourcing of equipment and of origin. Will Review and advise.
At this point Flowserve doesn't have an exact source, but will consider low cost
materials. Subvendor selection will be at Flowserve’s option, subject to Flowserve’s approved
1.33 RFQ 010001_Flowserve J.1 Exception sourcing. Furthermore, Exxon has approved our qualified standard sub-
vendor lists. Flowserve reserves the right to use these established sources to provide quality
vendors.
products at competitive prices.
2] For Motors
One vibration probe (Bentley Nevada Vibration ABB reply: Added.
T3318C01 (Non API MV Pg.2 Ln. 40
2.1 Vibration detection provisions are only provided. Probes Model 200150) per bearing housing
motor data sheets) Vibration devices
shall be provided.
Pg.2 Ln. 46 Agreed
T3318C01 (Non API MV Terminal box
2.2 Terminal box is quoted as 20"x25" fabricated steel. Stress cones are not included.
motor data sheets) sizing and
accessories
T3318C01 (Non API MV Pg.3 Note 1 Shield has Pin connectors ABB reply: Exception, for others to provide.
2.3 Exception, clarification required.
motor data sheets) Pin Sheilds
T3318C01 (Non API MV Pg.3 Note 2 Consider Bus bars for Medium voltage motors ABB reply: Added.
2.4 Exception, flying leads with lugs are provided.
motor data sheets) Bus bars
Pg.3 Note 4 Flowserve to provide per datasheeet
T3318C01 (Non API MV
2.5 BN Vibration Exceptoin, to be provided by others.
motor data sheets)
Probes
Motor shall be as per Joliet Motor Selection and ABB reply: This document is a guide for the purchaser, how to select and fill in
Low Voltage AC Motor specification not availablefor review. Quoting in the spirit of the IEEE 841 per G9 16-09-01
2.6 GP 16-09-01 Specification Guideline (Mar, 2002). motor data sheets for acquisition. Exception, this is for others to consider.
Motors up to 200hp per Exxon standards.
Motor shall be as per Joliet Motor Selection and ABB reply: This document is a guide for the purchaser, how to select and fill in
2.7 GP 16-09-02 MV Motors Not available for review. Outside the scope of IEEE 841. Specification Guideline (Mar, 2002). motor data sheets for acquisition. Exception, this is for others to consider.
Agreed
2.8 -- -- Cla Aux. Boxes opposite main terminal box.
Yes
2.9 -- -- Cla Accessory characteristic N/P's required.
Agreed
Special N/P required: P.O. Number or contract number, Location of manufacture, Manufacturer's
2.10 -- -- Cla order number, Purchaser's item number.
Quoted per Multi-Country Master Goods and Service Agreement No. A2136181
Vendor to confirm that there are no deviations to ABB reply: This general comment still applies.
Technical Requisition & its attachments
including GPs & GII, other than those listed in
Deviation List.
Please note that all the deviations (if any) shall
be brought to the notice of the purchaser in the
Only the specification/s listed below (with comments) have been reviewed by Baldor and are
form of deviation list only. Deviations listed
considered applicable to the design and manufacture of electric motors covered by this quotation.
elsewhere in the offer or deviations not brought
2.11 General Comments General Comments Only those features listed in the quotation are included. Additional features / functions (beyond the
to the notice of the purchaser shall not be
scope of the attached proposal), whether implied or defined by the referenced specification, will be
reviewed & same shall be considered as
additional cost.
withdrawn by vendor. No time / cost implications
shall be entertained during detailed engineering
for complying to requirements of deviations not
approved by the purchaser.
2.12 General Comments Terms & Conditions Baldor Electric Company Standard Conditions of Sale apply. Noted
2.13 General Comments Warranty Baldor Standard warranty applies unless shown in this quotation. Noted
2.14 General Comments Cancellation Custom and modified orders are non-cancellable (after production start) and non-returnable. Noted
The motor manufacturing plant has been certified to ISO 9001 (ISO 9000 Series Quality
Assurance and Management Standards). Baldor-Reliancemaintains an ISO 9001 certified quality
2.15 General Comments ISO and Quality system, that meets or exceeds industry standards. Information regarding the quality control system Agreed
is available upon request. However, the system is not subject to approval or change by individual
customers.
Final paint color shall be (Mobil) Beige Federal ABB reply: Added.
2.16 Paint See quote and the applicable Paint Tab for more details. ID No. 36357 and IP Color No: 88023.
Agreed
2.17 Nameplates Unless otherwise shown, standard Baldor/Reliance and/or ABB nameplates will be provided.
Copyright 2018, Jacobs Engineering Group Inc.
PC‐TE‐WI‐3208‐LP‐F‐01 Supplier Exceptions and Clarifications Template Rev.0, Effective 12‐Mar‐19
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Documentation shall be as per Exhibit-1 of RFQ. ABB reply: See additional comments regarding Exhibit "1"
Only the documentation listed in this proposal will be provided. Documentation will be supplied via E
mail in Baldor standard format, according to lead times stated, of a technically clean purchase order Flowserve: See updated Exhibit 1 in proposal
. Only the data transmittal will be provided with special marks. Documentation details are available w
2.19 Documentation ithin this quote under the corresponding frame tab. Any optional documentation required must be re
quested at time of order, additional cost will apply. Any
request to modify or change certified documentation must be reviewed and accepted by Baldor, add
itional cost may apply.
Agreed
Any motor data provided with this quotation is to be considered typical or preliminary. Load curves,
2.20 Documentation
inertia and load details are required for review before acceptance of an order.
Agreed
Quoted lead time is subject to change without notice prior to sale based on factory loading and/or
2.21 Lead Time
holiday schedule at time of order.
Agreed
Lead time begins after ABB Baldor acknowledgementof receipt of a technically and commercially
clean purchase order. Purchase orders will not be deemed acceptable when clarifications are
2.22 Lead Time
required to any technical or commercial discrepancies between the ABB Baldor proposal and the
purchase order.
Agreed
Technically clean motor data sheets must be submitted at the time of order. Any
2.23 Lead Time errors/discrepancies within the motor data sheets will delay the delivery start time. Orders will not
be processed until technically correct data sheets are submitted to ABB Baldor for review.
Agreed
Lead time does not include review and return of approval drawings. Hold for approval must be
2.24 Lead Time
indicated on the purchase order at the time of order.
Agreed
2.25 Lead Time Lead time does not include hold points such as manufacturing witnessed testing.
Agreed
Lead time is subject to change dependent on Witnessed Inspections, manufacturing freeze points
2.26 Lead Time
and/or Witnessed Testing if selected.
a). Mechanical seal, static pressure rating, Flowserve Seal Reply 12-09-19:
gland, gland holding bolts, and a) As per para 3.1.67 and 6.1.1.6 of API 682 4th edition the offered seal gland
gaskets shall be designed for the full MAWP of plate is rated to the MAWP of the pump while the seal faces/internals don't
the pump. However, the seal have to be rated for the same.
balance ratios shall correspond with the actual
operating conditions of the b) Dynamic:
pump. Inboard: 20.7 barG
Offered selas are rated to the provided seal chamber pressure and b). Flowserve to provide static and dynamic seal Outboard: 20.7 barG
3.4 58QJ9860-MCH-010001
set barrier pressure rating.
Static:
Inboard: 34.0 barG
Outboard: 34.0 barG
Note above pressure limits are applicable only when these pressures act on
outer diameter of the seal. As offered seal is in a back-to-back arrangement,
only barrier pressures will act on outer diameter of the seal.
Instrument manufacturer list not available. Same Instrument and manufacturer considered which Instruement Supplier list shall be per GII 15 Flowserve Seal Reply 12-16-19: Not applicable, since plan 54 is not in the seal
3.5 58QJ9860-MCH-010001 2.2.1.28 Cla Section 15
were suppied to customer in recent past drawing number 16MEX69746301 vendor's scope of supply.
Please find attached herewith PME 100-A for
Welding in seal system will comply GP 18-07-01 PME 100-A spec is not availablefor seal vendor Flowserve Seal Reply 12-16-19: Not applicable, since plan 54 is not in the seal
3.6 58QJ9860-MCH-010001 2.2.6 Cla compliance.
review vendor's scope of supply.
Witness and hold points not considered. Clarification / deviations (if any) to Exhibit-2 shall
Seal system ITP does not consider 3rd party inspection. be included in deviation list. Flowserve Seal Reply 12-16-19: Exception taken to ITP and witness & hold
3.7 58QJ9860-MCH-010001 3.1.1 Cla
Purchaser will have access for inspection. Engaging and paying for inspection is not in seal vendor points, since system are not in the seal vendor's scope of supply.
scope of supply
4] For Auxiliary seal system
In Log sheet, relevance of specification
Flowserve Seal Reply 12-09-19: Seal vendor confirms compliance to
attachedd with RFQ is mentione. The same is
specifications which are listed as relevant in our Spec Log document. Also
4.1 Refer Spec log attached with seal quote for details. noted. However, Flowserve shall provide
customer to note that all specifications listed in RFQ are considered for the
compliance to these specification.
quotation.
Copyright 2018, Jacobs Engineering Group Inc.
PC‐TE‐WI‐3208‐LP‐F‐01 Supplier Exceptions and Clarifications Template Rev.0, Effective 12‐Mar‐19
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Keep the existing size as is. Flowserve Seal Reply 12-16-19: Not applicable, since plan 54 is not in the se
4.3 If there is a footprint restriction please provide us the available foot print. vendor's scope of supply.
4.4 Heat tracing is not in seal vendor scope of supply, customer to provide the sam Agreed Flowserve Seal Reply 12-09-19: Note
Flowserve to clarify. Flowserve Seal Reply 12-09-19:
Spec GP 18-10-01 clause 5 states about Hydrostatic Test and Wash Water
Quality. Seal vendor confirms compliance to the same
4.5 Hydro testing per GP 03-19-01 & GP 18-10-01
Spec GP 03-19-01 clause 5.4 states about Hydrostatic Leak Testing. Seal
vendor confirms compliance to the same
Noted. Flowserve Seal Reply 12-16-19: Not applicable, since plan 54 is not in the se
4.6 Welding per GP 18-07-01 vendor's scope of supply.
Agreed Flowserve Seal Reply 12-16-19: Not applicable, since plan 54 is not in the se
4.7 All external carbon steel parts shall be coated using GP-19-01-01 Coating System 1. vendor's scope of supply.
Agreed Flowserve Seal Reply 12-16-19: Not applicable, since plan 54 is not in the se
4.8 Thermowells shall be seal welded per GP-15-02-01 para 10.5.b and 10.15. vendor's scope of supply.
No. Please comply with Joliet Motor Specification ABB reply: This document is a guide for the purchaser, how to select and fill in
4.9 Motors shall comply with GP-16-09-01 motor data sheets for acquisition. Exception, this is for others to consider.
Agreed Flowserve Seal Reply 12-16-19: Not applicable, since plan 54 is not in the se
All instruments shall be wired to a common terminal block located in the local control panel per GP-
4.10 vendor's scope of supply.
15-11-01.
Flowserve Seal Reply 12-16-19: Not applicable, since plan 54 is not in the se
The skid system design and components shall comply with GP 10-01-03, API 682, ASME B31.3 Agreed
4.11 vendor's scope of supply.
and Joliet Refinery General
Piping requirement is noted. Cooler is not Flowserve Seal Reply 12-16-19: Not applicable, since plan 54 is not in the seal
Instructions and Information (GII) General Section. Piping requirements per GP 03-18-01 & GP 03-
4.12 Applicable as per scope specified in Sr. No. 4.2 vendor's scope of supply.
06-04. The coolers shall
above.
Not Applicable as per scope Flowserve Seal Reply 12-16-19: Not applicable, since plan 54 is not in the se
4.13 comply with ASME Section VIII if required. vendor's scope of supply.
Agreed Flowserve Seal Reply 12-16-19: Not applicable, since plan 54 is not in the se
Instruments shall conform to Joliet Refinery GII Section 15 and AML, Accepted Manufacturer List
4.14 vendor's scope of supply.
contained herein.
Agreed Flowserve Seal Reply 12-16-19: Not applicable, since plan 54 is not in the se
Electrical installation shall conform to Joliet Refinery GII Section 16, GP-15-12-01, GP-16-03-01,
4.15 vendor's scope of supply.
and GP-16-04-01.
Agreed Flowserve Seal Reply 12-16-19: Not applicable, since plan 54 is not in the se
All instruments shall be wired to a common terminal block located in the local control panel per GP-
4.16 vendor's scope of supply.
15-11-01.
NOTES
1. Supplier should stipulate deviations to the requirements of the Enquiry requistion only in this format
2. Any deviations stated elsewhere in the offer shall not be taken into account and may render the offer non-responsive and liable to be rejected
Copyright 2018, Jacobs Engineering Group Inc.
PC‐TE‐WI‐3208‐LP‐F‐01 Supplier Exceptions and Clarifications Template Rev.0, Effective 12‐Mar‐19
Technical Query (TQ‐1) RFQ No: J9860‐010001
Client: ExxonMobil (Joliet Refinery Project) Title: Vacuum Tower Overflash Pumps
Project Name: Crude Vacuum Project
Project No: 58QJ9830 Bidder: M/s Flowserve
Bidder Reference Date
Ref: SHO‐DEV‐19009‐Rev0) 25‐Oct‐19
Bidder shall confirm compliance to the following requirements. In case of any discrepancy, Bidder shall provide response (with suitable clarification) in the provided spaces.
This Technical Queries/response along with Technical Requisition/Scope of Work will form part of Purchase Order/Subcontract Document.
Cost impact Remarks
Item Item description Reference Queries Bidder's Response Worley Response WE Closeout
(Yes/No) (Highlight cost impact, if any)
A GENERAL
Bidder has furnished list of clarifications / exceptions / deviations in their offer, please refer Annexure#1
for Worley reply on the same.
Bidder to confirm that there are no deviations to Technical Requisition & its attachments including GPs &
GII, other than those listed in Deviation List (Annexure#1).
A‐1 Deviations / Exceptions MRQ J9860‐010001 Rev.C Confirmed
Please note that all the deviations (if any) shall be brought to the notice of the purchaser in the form of
deviation list only. Deviations listed elsewhere in the offer or deviations not brought to the notice of the
purchaser shall not be reviewed & same shall be considered as withdrawn by vendor. No time / cost
implications shall be entertained during detailed engineering for complying to requirements of
devia ons not approved by the purchaser.
Bidder shall provide following along with TQ replies, which are missing in submitted offer:
a&c) typically filled in during
a] Noise Data sheet filled‐in
A‐2 Documents with Bid Bidder's Offer order excecution
b] Reference list of offered pump models in similar application
b) see attached
c] Preliminary P&ID showing the scope of equipment, instruments, auxiliary piping, piping plan
Requisition ‐ Project Bidder to confirm that all Project specifications / documents listed in Requisition are received by the Confirmed
A‐3 MRQ J9860‐010001 Rev.C
documents Bidder and has been passed on to Sub‐Supplier.
Indicate the Location for below items: a) India
a] Pump Casing casting & Foundry b) Santa Clara, Mexico
b] Pump Manufacturing/Machining of Casing/Impeller/Casing cover c) Santa Clara, Mexico
Manufacturing & Testing c] Pump Assembly d) Santa Clara, Mexico
A‐4 ‐‐
Location d] Pump Testing (Performance & Mechanical Run Test) e) Kings Mountain, NC, USA
e] Motor Manufacturing f) Tulsa, Oklahoma, United States
f] Seal System Manufacturing g) China
g] Coupling Manufacturing
B MACHINERY
a) attached to revised proposal
As per note ‐12 of pump data sheet, pump warm facility is required.
b) warm‐up line flow is 1.98 gpm, therefore pump rated capacity is 564.4 gpm.
a] Bidder to submit the warm up scheme for offered pump model.
b] As per Note‐ 3 of Mechanical datasheet, pump rated capacity includes 5% capacity for warm up
facilities.
i.e. Pump rated Capacity (gpm) = Pump Forward Flow (Process Flow) (gpm) + Warm‐up flow (gpm)
Pump Data sheet = 562.4 + 29.6
B‐1 warm‐up scheme
note‐12 = 592 gpm
Bidder to confirm warm‐up flow required for offered pump model. If this is different from above
considered flow, bidder to consider pump rated flow as below (head will be same i.e. 659.2 ft) and
submit performance curve accordingly.
Pump rated Capacity (gpm) = Pump Forward Flow (Process Flow) (gpm) + Warm‐up flow (gpm)
= 562.4 + Warm‐up flow for offered pump model
As per clause 1..4 of GII, No pump shall require an NPSH greater than 25 feet. For offered pump model,
Clause 1.7.4
B‐2 NPSHR Requirement NPSHR is 302. ft. Hence bidder to check whether other model with NPSHR less than 25 feet can be Alternative pump to be offered in revised proposal (3HPX15B)
GII Section‐10
offered or offered model is best available model.
For 3HPX15B Pump:
Bidder to furnish following data regarding pump constructional features:‐
Pump data sheet a] Casing type ( Single or Double Volute)
B‐3 Pump Construction Details a) Single volute
b] Suction (Single or Double)
b) Single suction
c] Impeller Type
c) Closed
Confirmed for pump, adder if baseplate is also required
B‐4 Allowable Nozzle load ‐‐ Allowable nozzle loads shall be two times of those specified in Table 5 of API 610,11th Edition.
A] Bidder has considered fan type cooling for bearings. HPX pumps do not require water cooling for the bearing housing
However, as per data sheet note‐13, For pumps operating above 400°F, bearing cooling water is
required.
Bidder to comply with above requirement and also furnish details as mentioned below:‐
Pump data sheet & Bidder offer
B‐7 Bearing cooling a] cooling water requirement flow in gpm (Plan A as per Annex B of API 610)
b] Cooling water piping material
c] Water In and water out connection details (Rating, size, face type)
B] Bidder to provide guideline on requirement of pedestal cooling for offered pump model.
There is discrepancy in seal type mentioned in bidder's offer. As per section 2 of offer (scope of supply‐
page 10 of 65), seal type is specified as Engineered Seal, whereas seal type is Type C as per API 682 seal
B‐8 Seal type Bidder Offer (Page 10 & 51 of 65) designation code mentioned in seal details section (page 51 of 65). Seal type C
As per our understanding, seal type should be Type C (refer Annex A, sheet 4 of 10 of API 682 4th
edition). Bidder to confirm seal type.
Page 1 of 4
Cost impact Remarks
Item Item description Reference Queries Bidder's Response Worley Response WE Closeout
(Yes/No) (Highlight cost impact, if any)
Flowserve Seal Reply 12‐09‐19:
Seal vendor Quotation(page 51 of 65):
a] Noted. Will be corrected to psiA.
a] Unit mentioned for operating conditions like suction pressure and discharge pressure is psiG (gauge)
b] Seal chamber pressure 43.5 psiG is considered as per RFQ so OEM to check and
which is not inline with units mentioned in pump data sheet i.e. psiA (absolute).
confirm the seal chamber pressure and to provide correct rated and maximum seal
B‐9 Seal data Bidder Offer (Page 51 of 65) b] seal chamber pressure 43.5 psiG is lower than maximum suction pressure 69.8 psiG. Bidder to
chamber pressure.
consider maximum suction pressure also in seal chamber pressure calculation.
c] OEM to reply.
c] Material code is mentioned as "H X C X/H X C X" but seal vendor's material code sheet has not been
attached for our reference. Bidder to provide the same or provide material details of seal components.
There is discrepancy in seal plan mentioned in bidder's offer.
As per section 2 of offer (scope of supply‐ page 10 of 65), seal plan is plan 11 and 54, whereas only plan
B‐10 Seal Plan Bidder Offer (Page 10 & 51 of 65) Seal plan is plan 54
54 is mentioned in seal vendor quotation (page 51 of 65). It seems plan 11 is typo error.
Bidder to confirm seal plan.
a] Bidder has offered auxiliary system (Plan 54 circulator) for pumps, includes PD Pump, motor, reservoir,
instruments etc. However, as per mechanical design specification of pump (# 1.1.1.5), bidder shall
evaluate re‐use of existing seal plan 54 for new pump design. Bidder to review this and revise the offer
accordingly. Flowserve Seal Reply 12‐16‐19: Not applicable, since plan 54 is not in the seal vendor's
Auxiliary system proposal (page
B‐11 Auxiliary system scope of supply.
53 of 65)
b] If use of existing plan 54 is not feasible, Flowserve to include Plan 54 (Scope as per API 682, 4th,
Edition) in base scope.
c). Flowserve to provide optional cost for Seal Plan 54 System as per clause 8.3.8.1 b) of GP 10‐03‐01.
Flowserve Seal Reply 12‐09‐19:
Dynamic
Inboard: 20.7 barG
Outboard: 20.7 barG
Mechanical seal Static / Static
B‐12 Bidder to furnish static and dynamic pressure rating of mechanical seal.
Dynamic rating Inboard: 34.0 barG
Outboard: 34.0 barG
Note above pressure limits are applicable only when these pressures act on Outer
Diameter of the seal. As offered seal is in back to back so only barrier pressures will act
on Outer Diameter of the seal.
a] Bidder has offered "4oz Const. Level Oiler at FSG choice". As per clause #14.1.4 GII section 10,
Constant level oiler & Bidder offer & a) changed in revised proposal
B‐15 constant level oiler shall be of TRICO (Watch dog model).
Thrust bearing GII section 10 b) confirmed
b] As per Clause 2.9 of GII Section 10, thrust bearings shall be back‐to‐back angular contact type.
Bidder has offered Standard Labyrinth type Bearing Oil Seal.
Bidder offer &
However, as per clause 2.2.1.18 of mechanical specification, INPRO/SEAL VBX‐OM make bearing seal for
B‐16 Bearing seals Mechanical Specification Changed in revised proposal
pumps and motors shall be provided.
58QJ9860‐MCH‐010001
In coupling offer, bidder has stated that DBSE (Distance Between Shaft Ends) as 5.51"
B‐17 Spacer length / DBSE Bidder offer & Pump data sheet Spacer length 7" confirmed
However, as per pump data sheet, minimum spacer length shall be 7".
In motor offer (page 45 of 65), bidder has stated that only provision for vibration measurement.
Motor bearing vibration
B‐18 Bidder offer & motor data sheet However, as per motor data sheet, one vibration probe (Bentley Nevada Vibration Probes Model ABB reply: Added.
sensors
200150) per bearing housing shall be provided.
In bidder's offer (page no 11 of 65), Bidder has stated that "No wiring of instrument". However following
shall be provided by bidder:
B‐19 Instrument cabling Bidder offer Provided as adder in revised proposal
a] Junction boxes mounted on pump baseplate (separate JBs for vibration and temperature instruments)
b] Interconnecting cabling / wiring between Junction box and instruments
Refer Bidder's offer page 10 of 65, Bidder has stated that " Open API Clearances".
Bidder's offer &
B‐21 open API clearances Bidder to clarify that whether this is referenced to requirement mentioned in note‐ "e"of table H.1, API Confirmed
API 610, 11 th edition
610 (11th edition).
As per clause # 4.4 of mechanical design specification, an additional stainless steel nameplate shall be
Mechanical design specification Both pump and motor provide SS nameplates as standard. Therefore, no additional
B‐22 Additional Nameplate provided with ExxonMobil’s requirements permanently secured to the motor and pump along with the
58QJ9860‐MCH‐010001 nameplates required.
standard nameplate.
a) At this point Flowserve doesn't have an exact source, but will consider low cost
Source of casting & Major Pump Data Sheet a] Source of major pressure‐retaining castings shall be approved by purchaser.
B‐23 sourcing. Furthermore, Exxon has approved our qualified standard sub‐vendors.
repairs Remark 1 in page 3 b] Major repairs as defined in GP 18‐03‐04 shall be reviewed and approved by purchaser.
b) confirmed
The dates proposed by bidder for documents submission in Exhibit will be discussed in technical / bid Noted
B‐24 Documentation Bidder's offer
clarification meeting.
Bidder has furnished MAWP of pump as 460.26 psig @ 750˚ F and Hydrotest pressure as 690.39 psig @ LSR=1.24, therefore, MAWP @ 70 = 1.24(408) = 505.92. Hydrotest @ 70 = 1.24(408)(1.5)
70 ̊ F. = 758.88
Bidder has considered hydrotest pressure as 1.5 times MAWP. Since operating temperature is higher
than testing pressure, hydrotest pressure should be calculated as below:
Bidder's offer &
B‐25 Hydrotest Pressure Hydro Test Pressure = 1.5 X MAWP X LSR as per API 610 clause # 8.3.2.6. and LSR (Least Stress Ratio) is
API 610
ratio of allowable working stress for the material at the testing temperature to that at the rated
operating temperature.
Bidder to provide stress ration and hydrotest pressure considering stress ratio.
Page 2 of 4
Cost impact Remarks
Item Item description Reference Queries Bidder's Response Worley Response WE Closeout
(Yes/No) (Highlight cost impact, if any)
Clause 7.2.13a As per Clause 7.2.13a of GP 10‐01‐01, coupling guards shall meet the requirements of B11/STD
B‐27 Coupling Guard Confirmed
GP 10‐01‐01 B11.19 and BSI BS EN ISO 14120.
Clause 1.26 Flanged connections shall be provided where required to allow disconnecting piping connections for
B‐29 Union Confirmed
GII Section 10 machinery maintenance/removal. Unions are not allowed except in cooling water service.
Clause 1.31 Coupling guards shall be provided with hinged door for inspecting coupling and bearing end
B‐30 Coupling Guard confirmed
GII Section 10 seals.
Clause No. 2.2.5.2 Hold‐down bolts used to secure machinery to baseplates (pumps / gears / drivers) shall be ASTM A193
B‐32 Hold‐down bolts Confirmed
Mechanical Specification Grade B7 or equal.
Refer bidder's offer page 10 of 65, Bidder has stated that " No API 682 Hydrotest (Gland)".
B‐35 API 682 Hydrotest Bidder's offer Seal Hydrotest provided by Seal vendor
This statement is unclear to us. Bidder to elaborate above statement.
B PROCESS
Page 3 of 4
Cost impact Remarks
Item Item description Reference Queries Bidder's Response Worley Response WE Closeout
(Yes/No) (Highlight cost impact, if any)
C ELECTRICAL
As per motor data sheet, applicable design standard is NEMA MG‐1.
Bidder offer and Motor data
C‐1 Electric motor standard However, applicable standard is mentioned as both NEMA and IEEE‐841 at different places in bidder's NEMA MG‐1 is the base specification that this motor meets and exceeds.
sheet
offer.Bidder to confirm NEMA MG‐1 is considered for motor.
Bidder to provide optional price for Oversize MV termination box and provide bus bar. Box to be NEMA
C‐2 Motor Datasheet MRQ J9860‐010001 Rev.C BusBar StandOffs are now included. IR window is provided as an excluded adder.
4 (Provide optional price to add IR windows).
Clause 16.6 IEEE841 and API541 are not comparable specifications. Excluded adders are individually
C‐3 Motor Testing Bidder to provide optional price for motor inspection and testing as per API 541.
GII Section 10 listed in revised bid to compile test requirements for API Complete test.
D INSTRUMENTATION
E PIPING
F CIVIL
G INSPECTION AND TESTING
Casting quality and Material casting quality and inspection shall be performed as per GP 18‐03‐04 (inspection Class II ).
G‐2 GP 18‐0‐04 Confirmed
inspection Refer Table 2 for critical inspection location and Table 5 for examination and acceptance criteria.
Inspection and Test Plan (ITP) shall be as per Exhibit‐2 (centrifugal pump inspection plan) attached with
G‐3 ITP ‐‐ Confirmed (marked up and added to proposal)
requisition.
In bidder's offer (page no 11 of 65), Bidder has considered only visual and hardness check for casing
Bidder's offer & cover.
G‐4 casing cover Inspection Confirmed
GP 18‐03‐04 As per GP 18‐03‐04 table 5, for casting quality level‐II, 100 % LP or MP and RT of critical areas shall be
included.
In bidder's offer(page no 11 of 65), bidder has stated that Impeller balancing to ISO1940‐1 G1.0.
Bidder's offer &
G‐5 Rotor Balancing As per clause #2.2.1.13, Pump rotors assembly shall be dynamically balanced to 4W/N ( ISO1940‐1 G1.0). Impeller balancing ISO1940‐1 G1.0 is equivalent to 4W/n (ISO G1.0)
Mechanical Design specification
Bidder to confirm.
Page 4 of 4
Section 3 | Technical Comments and Clarifications
Only the specification/s listed below (with comments) have been reviewed by Baldor and are
considered applicable to the design and manufacture of electric motors covered by this quotation.
General Comments
Only those features listed in the quotation are included. Additional features/functions (beyond the scope of
the attached proposal), whether implied or defined by the referenced specification, will be additional cost.
Terms & Conditions Baldor Electric Company Standard Conditions of Sale apply.
Warranty Baldor Standard warranty applies unless shown in this quotation.
Cancellation Custom and modified orders are non-cancellable (after production start) and non-returnable.
The motor manufacturing plant has been certified to ISO 9001 (ISO 9000 Series Quality Assurance and
Management Standards). Baldor-Reliance maintains an ISO 9001 certified quality system, that meets or
ISO and Quality
exceeds industry standards. Information regarding the quality control system is available upon request.
However, the system is not subject to approval or change by individual customers.
Paint See quote and the applicable Paint Tab for more details.
Nameplates Unless otherwise shown, standard Baldor/Reliance and/or ABB nameplates will be provided.
Shipping, handling Responsibility of others.
Documentation
Only the documentation listed in this proposal will be provided. Documentation will be supplied via
Email in Baldor standard format, according to lead times stated, of a technically clean purchase order.
Only the data transmittal will be provided with special marks. Documentation details are available
within this quote under the corresponding frame tab. Any optional documentation required must be
requested at time of order, additional cost will apply. Any request to modify or change certified
documentation must be reviewed and accepted by Baldor, additional cost may apply.
Any motor data provided with this quotation is to be considered typical or preliminary. Load curves, inertia
and load details are required for review before acceptance of an order.
Lead Time
Quoted lead time is subject to change without notice prior to sale based on factory loading and/or holiday
schedule at time of order.
Lead time begins after ABB Baldor acknowledgement of receipt of a technically and commercially clean
purchase order. Purchase orders will not be deemed acceptable when clarifications are required to any
technical or commercial discrepancies between the ABB Baldor proposal and the purchase order.
Technically clean motor data sheets must be submitted at the time of order. Any errors/discrepancies within
the motor data sheets will delay the delivery start time. Orders will not be processed until technically correct
data sheets are submitted to ABB Baldor for review.
Lead time does not include review and return of approval drawings. Hold for approval must be indicated on
the purchase order at the time of order.
Lead time does not include hold points such as manufacturing witnessed testing.
Lead time is subject to change dependent on Witnessed Inspections, manufacturing freeze points and/or
Witnessed Testing if selected.
Low Voltage AC Motors up to Motor specification not available for review. Quoting in the spirit of the IEEE 841 per G9 16-09-01
GP 16-09-01
200hp per Exxon standards.
GP 16-09-02 MV Motors Not available for review. Outside the scope of IEEE 841.
58QJ9860-010001,
Point of origins Section J only to be considered.
Rev.00
ABB Baldor-Reliance is an ISO 9001 company. The motors in this quote will be built in Kings Mountain,
J. Materials NC, USA. The materials sourced for this order will be provided by other ISO resources, however point of
origin cannot be tracked or guaranteed.
Exception is taken to this document, as not all listed requirements pertain to the motor vendor. All
Exhibit "1" Supplier documentation
below listed documentation will be provided per ABB standards, or as otherwise commented below.
Test Procedures and coating
Only available when witnessed testing is ordered.
procedures
Lubrication Schedule Per motor installation operation manual.
Please find enclosed a Price Summary Sheet reflecting the pricing for all items. Please note that any optional
adders or alternates are not included in the extended and total prices on the Price Summary Sheet. Prices
quoted are in USD unless otherwise indicated.
$119,157.00 TOTAL 1 UNIT
$238,314.00 TOTAL 2 UNITS
Optional Prices
Unit Price Extended Total Delivery
Item No. Qty Description
(US $) (weeks)
13‐G‐21 A/B 4 Vibration and Temperature Junction Boxes w/ interconnected wiring $7,500.00 $30,000.00
13‐G‐21 A/B 1 DAP Freight $7,240.00 $7,240.00 +2
13‐G‐21 A/B 2 Modified A‐8 Material per Datasheet $5,000.00 $10,000.00
Purchase Order Address: Schedule of Progress Payments:
Santa Clara 10% Upon Submittal of General Arrangement Drawing
Flowserve, S. de. R.L. de C.V. 40% Upon Placement of Order for Major Castings/Fabrications
Avenida Via Morelos 437 40% Upon Completion of Machining
Santa Clara Coatitla 10% Upon Notice That Seller Is Ready to Ship
Ecatepec de Morelos, Estado de Mexico
55540, Mexico
• All Payments are due net 30 days upon receipt of invoicing
Terms and Conditions: Bid Validity:
Terms & Conditions as per Master Agreement # A2188889 with Validity: Thirty (30) days from the original bid submittal.
ExxonMobil.
Delivery:
Per Incoterms 2010: FCA Flowserve Factory
•We have quoted our standard delivery. In some cases, an
improved delivery may be improved to meet project schedule.
Notes / Comments:
1) Price and delivery based on having drawings returned or approved within 2 weeks. Longer review cycles could have delivery and/or price impacts
2) Unless otherwise stated, Flowserve Corporation reserves the right to use worldwide sourcing for sub‐ components in order to provide the buyer with the most technically
and commercially competitive products available.
Customer: Flowserve Corporation (TX)
Project: FS- SHO-DEV-19009
Your Ref: SHO-DEV-19009
Our Ref: OPP-19-3482137 Rev.1 Page: 2(13)
Excluded Options
Optional accessories / services per corresponding Positions as detailed in USD (Price per motor):
Above excluded adders in BLUE must be added to compile an API complete test.
Start ‐ Up Spare Parts
2 Year Spare Parts
Capital Spare Parts
Notes:
1 – Quantities and prices are for 1 pump (1 set each)
2 – Pricing is only valid if purchased with OEM equipment
3 – Timing for replacement parts are estimates. Replacement times for parts depends on many variables including
service factors, continuous/intermittent operation, running the pump off its design point, and other conditions.
Section 4 | Pricing and Commercial Details
General Commercial Comments & Clarifications
Taxes and Duties
Unless noted pricing is exclusive of taxes, duties, inland freight in country, ocean, or air freight.
Sourcing
Unless otherwise stated, Flowserve Corporation reserves the right to use worldwide sourcing for sub-
components in order to provide the buyer with the most technically and commercially competitive products
available.
In order to proceed with an Order, the following must be included in the Purchase Order:
- A Purchase Order number
- A Description of the Product being provided (quantity, pump type, and final scope)
- Final agreed to Price and Delivery (weeks or agreed to date)
- Agreed to Terms and Conditions (attach or reference FLS Standard Terms or agreed to terms)
- Payment Terms (if not included in the Terms and Conditions)
- Cancellation Policy (if not included in the Terms and Conditions)
- A release to engineer or manufacturer from the customer (i.e., authority to begin design,
procurement, and production activities)
- Purchase order much be addressed to the Manufacturing Facility (see below address)
Santa Clara
Flowserve, S. de. R.L. de C.V.
Avenida Via Morelos 437
Santa Clara Coatitla
Ecatepec de Morelos, Estado de Mexico
55540, Mexico
Transfer of Title
The title and risk of loss shall pass at the proposed Incoterms point of delivery unless negotiated otherwise in
the order contract.
Fossil, Co-gen, Petroleum and Industrial Markets
PUMP DIVISION Rates, Terms and Conditions for U.S. Field Services
RATES, TERMS AND CONDITIONS NOTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE
Technicians shall present time sheets showing days and hours Memorial Day Independence Day Labor Day
worked for Purchaser's approval and signature before leaving
jobsite. Thanksgiving Day Christmas Eve Christmas Day
H. Escalation
Due to price fluctuation on materials and services used by
Flowserve to perform customer’s work, materials used will be billed
at the price in effect at the time of usage plus any applicable
markup
I. Additional Work
K. Offshore
Any services provided on an offshore installation will be billed at the
applicable service rate plus 20%. Minimum billing for offshore
services is twelve (12) hours per day.
Section 4 | Pricing and Commercial Details
WORLDWIDE TERMS AND CONDITIONS OF SALE
Section 4 | Pricing and Commercial Details
Cancellation Charges
In the event of cancellation of part, or the total, contract, the applicable cancellation charges shall be determined
by the following curve. Cancellation charges shall be invoiced as a percent of the contract price of the canceled
work as described below and shall be paid net 30 days after submission of Flowserve's Corporation's invoice.
Note: The above graph shall be applied only to the work manufactured and provided by Flowserve Corporation. All other goods and/or
services provided (items such as drivers, seals, instruments, etc.) shall be charged to the customer at the subvendors’ charge to Flowserve
Corporation, plus a 15% handling charge.
Section 5 | Documentation
This section contains the following documentation:
Provide All Listed Documents Noted with "X" in Format and Quantities Shown Below:
“Preliminary” Submittals: With Quote/Bid Electronic Copy: 1 Paper Copy: 0
“Initial” Submittals: For Review & Approval Electronic Copy: 1 Paper Copy: 0
“Final” Submittals: Approved & Certified Electronic Copy: 1 Paper Copy: 0
“Record” Submittals: Data Books & Manuals Electronic Copy: 1 Paper Copy: 0
Supplier Shall Submit All Drawings/Data in Ascending Submittal Priority Sequence Indicated Below
Preliminary Submittals
Primary Documents
Supplier Document
Record Submittals
Submittal Priority
Initial Submittals
Final Submittals
PROJECT SUPPLIER
Number
REQUIRED PROMISED
SUPPLIER
SUPPLIER DOCUMENT DESCRIPTION DATA
(IN WEEKS (IN WEEKS
ARO/ARAD/ ARO/ARAD/B
CODE
BES/AES)(1) ES/AES)(1)
58QJ9860-010001_EXHIBIT_1.doc 9/29/2019
EXHIBIT “1”
SUPPLIER DATA REQUIREMENTS
Primary Documents
Supplier Document
Record Submittals
Submittal Priority
Initial Submittals
Final Submittals
PROJECT SUPPLIER
REQUIRED PROMISED
Number
SUPPLIER
(IN WEEKS (IN WEEKS
SUPPLIER DOCUMENT DESCRIPTION DATA
ARO/ARAD/ ARO/ARAD/B
CODE
BES/AET/ ES/AET /
AES)(1) AES)(1)
58QJ9860-010001_EXHIBIT_1.doc 9/29/2019
EXHIBIT “1”
SUPPLIER DATA REQUIREMENTS
Primary Documents
Supplier Document
Record Submittals
Submittal Priority
Initial Submittals
Final Submittals
PROJECT SUPPLIER
REQUIRED PROMISED
Number
SUPPLIER
(IN WEEKS (IN WEEKS
SUPPLIER DOCUMENT DESCRIPTION DATA
ARO/ARAD/ ARO/ARAD/B
CODE
BES/AET/ ES/AET /
AES)(1) AES)(1)
MISCELLANEOUS DOCUMENTS
4 X As Built Clearances A20 2 AES
4 X X Certified Rotor Balance Report for Pump A20 2 AES
4 X Residual Unbalance Check A20 2 AES
4 X Rotor Mechanical / Runout Data A20 2 AES
4 X Suppliers Final in House Inspection Records A20 2 AES
Pump - Hydro, Mechanical and Performance Test
4 X A20 2 AES
Certificates
4 X Installation, Operating and Maintenance Manuals A23 2 AES
4 X Manufacturer’s Data Books A23 2 AES
X X X X Bearing Life Calculations, Casing design calculations A14 6 ARO 12 ARO
4 X Spare Parts List with Unit Prices A19 2 AES
Facsimile of “As-Built” Equipment Nameplate A06 2 AES
Reports: Mill Test Reports (MTR), Positive Material
4 X Identification (PMI), Non-destructive Examination A20 2 AES
(NDE), Hardness, Material Safety Data Sheets (MSDS).
Auto CAD 2017 Version: Certified “As-Built” Drawings
4 X A23 2 AES
& Data (Intelligent searchable PDF Format)
4 X AUTOCAD Files: Certified “As-Built” Drawings & Data A23 2 AES
(1) LEGEND
FIRST SUBMITTAL OF VENDOR DRAWINGS SHALL TAKE UPTO 3 WEEKS TO RETURN TO THE SUPPLIER
SUBSEQUENT RESUBMITTALS SHALL TAKE UPTO 2 WEEKS TO RETURN. PLEASE CONSIDER YOUR SCHEDULE
ACCORDINGLY.
58QJ9860-010001_EXHIBIT_1.doc 9/29/2019
Section 6 | Sub-Vendor Information
This section contains the following sub-vendor quotations including any comments to the specifications from the
following sub-suppliers:
Coupling Quotation
Customer: Flowserve Corporation (TX)
Project: FS- SHO-DEV-19009
Your Ref: SHO-DEV-19009
Our Ref: OPP-19-3482137 Rev.1 Page: 6(13)
Technical Specification
Output 200 HP
Enclosure TEFC - XTS
Frame / Speed / Bearing N5008S/ 3,600 rpm / Anti-Friction
Phase / Hertz / Voltage 3 phase / 60 Hz / 4000 Volts
Drive Method Direct Coupled
Mounting / Orientation / Flange F-1 / Horizontal / None
Basic Configuration
Proprietary Configuration No
Industry Specification IEEE-841 (Features Only)
Customer Application General Industrial
Division Div. 2
Hazardous Location Group Code C
Hazardous Location Group Code D
Temp Code T3
Electrical
Mounting
Bearings
Mechanical
Monitoring Devices
Conduit Box
Nameplate / Labels
Packaging
Testing
Documentation
Special Features
Options that are available, but are not included in the scope:
- Complete Test (Non-Witnessed)
- Hot/Cold Vibration Dyno Test (Non-Witnessed)
- Main Conduit Box Infared Viewing Window
- No Load Vibration/Mech Run (Non-witnessed)
- Polarization Index Test (Non-Witnessed)
- Sound Measurement Test (Non-witnessed)
600 300
500 250
400 200
% Current
% Torque
300 150
200 100
T, V=100%
100 50
Load Torque
0 0
0 10 20 30 40 50 60 70 80 90 100
% Speed
Running (w arm)
Running (cold)
1,000
Acc.
Acc.(w
(cold)
arm) Locked (cold)
100 Locked (w arm)
Time [s]
10
Time-current, U = 100%
Time-current, U = 90%
0.1
100 200 300 400 500 600 700
% Current
OPERATING CONDITIONS PUMP DETAILS MECHANICAL SEALS SYSTEMS PUMP DESIGN SYSTEMS
Specific Gravity
Viscosity
PRODUCT Pressure Pressure Pump Per Datasheet
Vapor Shaft Seal Type BRIEF AUXILIARY
Customer Equip. model Qty. of Shaft Dia. MAWP
ITEM NO. SERVICE (Brief description. Please refer to Pr. Speed Seal Size [Inch] API 682 Code Manufacturing Barrier / Buffer SYSTEM DESCRIPTION
Type Pumps API plan
related Datasheet for further info) Rtd Rtd Rtd Rtd Material Code Seal Arrangement Location Fluid (For detailed description please refer to
API 610 MoC class Min Min Min Min (for Material Coding refer to the Min Max for calculation related description attached to the quote)
Max Max Max Max related sheet)
GENERAL
Description
NOTES
A Ambient temperature: Min : 17 °F, Max : 84 °F ; Pump location : Unheated; Outdoor
B Cooling Water Temperature: Supply : 85°F; Cooling Water Maximum Return Temperature: 120°F SOURCE Site Cooling Water System
C Nitrogen Supply Pressure: N/S.
D LP Steam: Temperature: N/S. , Pressure: N/S.
E Flowserve standard terms & conditions apply. Please refer to attached tab "Terms & Conditions" for details.
F Gland throttle bushings, where offered are of floating carbon type for single seals and fixed carbon type for dual seals. Note that throttle bushings will only be provided on dual seals if there is sufficient axial space. This will be determined during detailed engineering, after order.
G Proper seal performance relies on correct sizing, design, and installation of the auxiliary support system. If the auxiliary system is independently sourced, care should be taken to ensure proper sizing, design, and installation. Inadequate support system can result in poor performance or seal failure.
CONFIDENTIALITY NOTICE: This document is confidential and is the property of Flowserve Corporation. It may not be copied, Reproduced, or disclosed to a 3rd party in any way without the express written consent of Flowserve Corporation
This is the list of specifications that have been provided along with the inquiry/listed in Material End User ExxonMobil / Channahon, IL
Requisition (MR). In the event that additional or updated specifications become available, a new
quotation will be issued. EPC/Contractor Jacobs
Apart from International Standards (ASME, API, ISO, ...), specifications cross referenced within the OEM FSG Houston
below listed specs and not listed in the MR are not considered in this quote. Ramanathan Arumugam
Prepared By
This document shall be read in conjunction with this quote and the deviation list. 2
Rev No.
Relevant marked specs are applicable for products belonging to Flowserve’s product portfolio. In
case the specs apply to the actual quoted scope, deviations/clarifications, if any, are mentioned in the
Date 16/Dec/2019
attached deviation/clarification-list.
No. of
S/N Specification Description Specification No. Date Rev. Relevant
Pages
1 INVITATION TO BID 58QJ9860-010001 07-Oct-2019 00 1 to 41 Y
2 MRQ SCOPE OF SUPPLY AND LIST OF TECHNICAL ATTACHMENTS AND NOTES J9860-010001 30/Sep/19 C 1 to 3 Y
3 Mechanical Design Specification for API 610 Centrifugal Pumps 58QJ9860-MCH-010001 09/29/19 C 1 to 8 Y
5 Vents and drains, Flushing and Cleaning Connections GP 03-06-04 Jun-2013 2.1.0 1 to 11 N
8 Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industry GP 10-01-01 Aug-2017 3.0.0 1 to 29 Y
9 Shaft Sealing Systems for Centrifugal and Rotary Pumps GP 10-01-03 Aug-2015 3.0.0 1 to 18 Y
19 "Exhibit 2" API 610 11TH EDITION CENTRIFUGAL PUMPS INSPECTION PLAN 58QJ9860-010001-ITP 23-Sep-19 A 1 to 22 Y
20 AML Piping Accepted Manufacturer List Valid Thru September 2019 and Later Piping AML 30-Sep-19 - 1 to 55 N
31 Piping Erection, Leak Testing, Flushing, and Cleaning GP 03-19-01 Nov-2011 3.0.0 1 to 14 N
Below is the list of specifications listed in the MR/RFQ, but not received. Upon receipt, Flowserve will review and inform impact.
15. Coupling shall be capable of transmitting the maximum torque developed by the driver with the
defined normal operating service factor. Also, the coupling shall be sized for a minimum transient torque
of 400%.
19. Couplings shall have a 0.000" +/- 0.0005" diametrical fit and be held by a set screw over the key or
other suitable means. The operating magnetic center shall be set by the motor manufacturer or pump
system vendor and marked on the coupling end of the motor shaft. This should be used when the pump
and motor are assembled on a baseplate and used to set the coupling spacing and coupling hub on the
motor shaft.
Pump shaft diameter = 1.811” cylindrical keyed Shaft separation (DBSE) = 7.0"
COUPLING MEET PER API 610
Based on the given data, we are pleased to offer for your review:
300/ SERIE 71 Spacer Style Coupling
DYNAMIC BALANCE PER G 6.3 WITH REPORT
Driver Standard hub straight bored (Max bore 3.000”) for interference fit keyed and with two Puller
holes and one setscrew over keyway
Driven standard hub straight bored (Max bore 3.000”) for interference fit keyed and with two Puller
holes one setscrew over keyway
DBSE (distance between hub flange faces / shaft ends) = 7.0"
Stainless steel disc pack material (301) Calculated SF =2.31
1 complete coupling // Coupling with Country of Origin certificate from China FOB AUBURN
* Flange hubs to be stamped with customer PO#, Rexnord SAP# and coupling size/style *Include balance
record with shipment and send an electronic copy with certified
Section 7 | Supplemental Information
This section contains the following supplemental information relating to this project:
Reference List
Exhibit 2
FLOWSERVE, S. DE R.L. DE C.V.
Av. Vía Morelos No. 437
MEXICO
55540 Sta. Clara Coatitla, Edo. de México
FLOW SOLUTIONS GROUP
INSTALLATION LIST HPX-HDX-HED PUMPS
Month and Domestic-
Order Industry Customer End User or Project Name Project Site Size Model Stages TYPE API Material
Year International
27-Feb-10 09HE0141 Petroleum International Shell Oil Products US Ethanol Unloading Project Anacortes, WA 3" HPX15B 1 HPX
31-May-10 09HE0228 Petroleum International Irving Oil Refining G.P. Dehexanizer Saint John, Canada 3" HPX15A 1 HPX
31-May-10 09HE0229 Petroleum International Irving Oil Refining G.P. Dehexanizer Saint John, Canada 3" HPX15A 1 HPX
30-Jun-10 09HE0312 Petroleum International S&B Engineers and Constructors, Ltd Delek Refining Tyler, TX 3" HPX15B 1 HPX
30-Jun-10 09HE0313 Petroleum International S&B Engineers and Constructors, Ltd Delek Refining Tyler, TX 3" HPX15B 1 HPX
30-Jul-10 09HE0074 Petroleum International Fluor Enterprises,Inc Detroit Coker Project Detroit, MI 3" HPX15B 1 HPX
30-Jul-10 09HE0075 Petroleum International Fluor Enterprises,Inc Detroit Coker Project Detroit, MI 3" HPX15B 1 HPX
31-Aug-10 08HE0254 Petroleum International Fluor Enterprises,Inc Detroit Coker Project Detroit, MI 3" HPX15B 1 HPX
17-Jun-11 11PE0058 Power International Flowserve Colombia Grupo CYC Enrgia (Barbados) Cundinamarca, Colombi 3" HPX15A 1 HPX
17-Jun-11 11PE0059 Power International Flowserve Colombia Grupo CYC Enrgia (Barbados) Cundinamarca, Colombi 3" HPX15A 1 HPX
17-Jun-11 11PE0060 Power International Flowserve Colombia Grupo CYC Enrgia (Barbados) Cundinamarca, Colombi 3" HPX15A 1 HPX
30-Sep-11 10HE0256 Petroleum International Refineria de Cartagena, S.A. Refineria de Cartagena S.A. Bolivar, Colombia 3" HPX15B 1 HPX
30-Sep-11 10HE0257 Petroleum International Refineria de Cartagena, S.A. Refineria de Cartagena S.A. Bolivar, Colombia 3" HPX15B 1 HPX
30-Nov-11 11PE0202 Power International Flowserve Colombia Mansarovar Energy Colombia Ltd Campo Velasquez, Colo 3" HPX15A 1 HPX
31-Mar-12 11HE0157 Petroleum International Flowserve Do Brasil Ltda. Petrobras Rio de Janeiro, Brasil 3" HPX15A 1 HPX
31-Mar-12 11HE0158 Petroleum International Flowserve Do Brasil Ltda. Petrobras Rio de Janeiro, Brasil 3" HPX15A 1 HPX
30-Mar-12 11HE0293 Petroleum International Flowserve Do Brasil Ltda. Construcap - REGAP (Petrobras) Rio de Janeiro, Brasil 3" HPX15A 1 HPX
30-Mar-12 11HE0294 Petroleum International Flowserve Do Brasil Ltda. Construcap - REGAP (Petrobras) Rio de Janeiro, Brasil 3" HPX15A 1 HPX
25-May-12 11WE0442 Water International Crown Solutions Co. LLC Crown Solutions Co. LLC. Vandalia, OH 3" HPX15A 1 HPX
25-May-12 11WE0443 Water International Crown Solutions Co. LLC Crown Solutions Co. LLC. Vandalia, OH 3" HPX15A 1 HPX
25-May-12 11WE0444 Water International Crown Solutions Co. LLC Crown Solutions Co. LLC. Vandalia, OH 3" HPX15A 1 HPX
25-May-12 11WE0445 Water International Crown Solutions Co. LLC Crown Solutions Co. LLC. Vandalia, OH 3" HPX15A 1 HPX
25-May-12 11WE0446 Water International Crown Solutions Co. LLC Crown Solutions Co. LLC. Vandalia, OH 3" HPX15A 1 HPX
26-Jul-12 11HE0535 Petroleum International Flowserve Do Brasil Ltda. Flowserve Do Brasil Ltda Rio de Janeiro, Brasil 3" HPX15B 1 HPX
26-Jul-12 11HE0536 Petroleum International Flowserve Do Brasil Ltda. Flowserve Do Brasil Ltda Rio de Janeiro, Brasil 3" HPX15B 1 HPX
28-Feb-13 12BE0482 Petroleum International Flowserve Do Brasil Ltda. Petrobras Rio de Janeiro, Brasil 3" HPX15A 1 HPX
28-Feb-13 12BE0483 Petroleum International Flowserve Do Brasil Ltda. Petrobras Rio de Janeiro, Brasil 3" HPX15A 1 HPX
28-May-13 13HE0012 Petroleum International Power Service Inc. Phillips 66 Billings Refinery Billings, Montana 3" HPX15A 1 HPX S-6
27-Jun-13 12HE0464 Petroleum International Marathon Petroleum Company, LP Catlettsburg Refining Catlettsburg, KY 3" HPX15A 1 HPX
27-Jun-13 12HE0465 Petroleum International Marathon Petroleum Company, LP Catlettsburg Refining Catlettsburg, KY 3" HPX15A 1 HPX
09-Jul-13 13IE0013 Industry International AGI Industries Inc. Ventech Engineers LLC Houston, TX 3" HPX15A 1 HPX S-6
09-Jul-13 13IE0014 Industry International AGI Industries Inc. Ventech Engineers LLC Houston, TX 3" HPX15A 1 HPX S-6
23-Aug-13 13IE0034 Industry International AGI Industries Inc. Ventech Engineers LLC Lafayette, LA 3" HPX15A 1 HPX S-6
23-Aug-13 13IE0035 Industry International AGI Industries Inc. Ventech Engineers LLC Lafayette, LA 3" HPX15A 1 HPX S-6
12-Sep-13 12HE0584 Petroleum International Marathon Petroleum Company, LP Marathon Petroleum Company , LLC Robinson, Illinois 3" HPX15A 1 HPX
12-Sep-13 12HE0585 Petroleum International Marathon Petroleum Company, LP Marathon Petroleum Company , LLC Robinson, Illinois 3" HPX15A 1 HPX
23-Dec-13 13ME0455 Petroleum Domestic Pemex Refinación Refineri aIng. Antonio Dovalí Jaim Salina Cruz, Oaxaca 3" HPX15A 1 HPX S-6
23-Dec-13 13ME0456 Petroleum Domestic Pemex Refinación Refineri aIng. Antonio Dovalí Jaim Salina Cruz, Oaxaca 3" HPX15A 1 HPX S-6
31-Mar-14 13HE0459 Petroleum International Murphy Energy Corporation Murphy Energy Corporation Jackson, LA 3" HPX15B 1 HPX S-6
31-Mar-14 13HE0460 Petroleum International Murphy Energy Corporation Murphy Energy Corporation Jackson, LA 3" HPX15B 1 HPX S-6
19-May-14 14HE0014 Petroleum International Power Service , Inc. ExxonMobil Pipeline Billings, MT 3" HPX15A 1 HPX S-6
25-Jun-14 13HE0476 Petroleum International C&I Engineering Marathon Petroleum Company, LP Catlettsburg, KY 3" HPX15A 1 HPX S-6
25-Jun-14 13HE0477 Petroleum International C&I Engineering Marathon Petroleum Company, LP Catlettsburg, KY 3" HPX15A 1 HPX S-6
25-Jun-14 13HE0478 Petroleum International C&I Engineering Marathon Petroleum Company, LP Catlettsburg, KY 3" HPX15A 1 HPX S-6
26-Aug-14 13PE0389 Power International Southwestern Electric Power Co. Southwestern Electric Power Co. Gentry, AR 3" HPX15A 1 HPX S-6
26-Aug-14 13PE0390 Power International Southwestern Electric Power Co. Southwestern Electric Power Co. Gentry, AR 3" HPX15A 1 HPX S-6
31-Aug-14 14BE0133 Petroleum International Flowserve Mendoza Flowserve Mendoza Buenos Aires, Argentina 3" HPX15A 1 HPX S-6
31-Aug-14 14BE0134 Petroleum International Flowserve Mendoza Flowserve Mendoza Buenos Aires, Argentina 3" HPX15A 1 HPX S-6
26-Sep-14 13HE0383 Petroleum International Lauren Engineers & Contructors Holly Frontier Wood Cross, UT 3" HPX15A 1 HPX S-6
26-Sep-14 13HE0384 Petroleum International Lauren Engineers & Contructors Holly Frontier Wood Cross, UT 3" HPX15A 1 HPX S-6
27-Sep-14 14HE0309 Petroleum International NuStar Terminals Operation Partner LP NuStar Terminals Operation Partner LP Virginia Beach, VA 3" HPX15A 1 HPX S-6
31-Oct-14 14BE0155 Petroleum International Flowserve Mendoza Flowserve Mendoza Buenos Aires, Argentina 3" HPX15B 1 HPX C-6
31-Oct-14 14BE0156 Petroleum International Flowserve Mendoza Flowserve Mendoza Buenos Aires, Argentina 3" HPX15B 1 HPX C-6
31-Oct-14 14HE0371 Petroleum International Flowserve Peru S.A.C. PlusPetrol Norte S.A. Lima, Peru 3" HPX15A 1 HPX S-6
31-Oct-14 14HE0372 Petroleum International Flowserve Peru S.A.C. PlusPetrol Norte S.A. Lima, Peru 3" HPX15A 1 HPX S-6
31-Oct-14 14HE0373 Petroleum International Flowserve Peru S.A.C. PlusPetrol Norte S.A. Lima, Peru 3" HPX15A 1 HPX S-6
29-Nov-14 14ME0269 Petroleum Domestic Pemex Refinación Pemex Refinación Salina Cruz, Oaxaca 3" HPX15A 1 HPX C-6
29-Nov-14 14ME0270 Petroleum Domestic Pemex Refinación Pemex Refinación Salina Cruz, Oaxaca 3" HPX15A 1 HPX C-6
29-Nov-14 14ME0271 Petroleum Domestic Pemex Refinación Pemex Refinación Salina Cruz, Oaxaca 3" HPX15A 1 HPX C-6
31-Jan-15 14BE0680 Petroleum International Flowserve Mendoza Flowserve Mendoza Buenos Aires, Argentina 3" HPX15A 1 HPX D-1
31-Jan-15 14BE0681 Petroleum International Flowserve Mendoza Flowserve Mendoza Buenos Aires, Argentina 3" HPX15A 1 HPX D-1
20-Mar-15 14HE0429 Petroleum International Enbridge Pipelines Inc. Enbridge Pipelines Inc. Kerrobert, Canada 3" HPX15B 1 HPX S-6
27-Mar-15 14HE0564 Petroleum International Juniper GTL LLC Juniper GTL LLC Westlake, LA 3" HPX15A 1 HPX A-8
27-Mar-15 14HE0565 Petroleum International Juniper GTL LLC Juniper GTL LLC Westlake, LA 3" HPX15A 1 HPX A-8
30-Apr-15 14HE0452 Petroleum International WRB Refining LP WRB Refining LP Roxana, IL 3" HPX15A 1 HPX S-6
30-Apr-15 14HE0453 Petroleum International WRB Refining LP WRB Refining LP Roxana, IL 3" HPX15A 1 HPX S-6
27-Apr-15 14HE0516 Petroleum International Phillips 66 Company Phillips 66 Company Freeport, TX 3" HPX15A 1 HPX S-6
27-Apr-15 14HE0517 Petroleum International Phillips 66 Company Phillips 66 Company Freeport, TX 3" HPX15A 1 HPX S-6
18-May-15 14HE0244 Petroleum International Marathon Petroleum Company, LP c/o JMarathon Petroleum Company, LLC Robinson, IL 3" HPX15A 1 HPX C-6
18-May-15 14HE0245 Petroleum International Marathon Petroleum Company, LP c/o JMarathon Petroleum Company, LLC Robinson, IL 3" HPX15A 1 HPX C-6
28-Jul-15 14HE0899 Petroleum International Power Service, Inc. Power Service Inc. Sinclair, WY 3" HPX15A 1 HPX S-6
28-Jul-15 14HE0900 Petroleum International Power Service, Inc. Power Service Inc. Sinclair, WY 3" HPX15A 1 HPX S-6
31-Jul-15 15BE0070 Petroleum International JCI Industries, Inc. HollyFrontier El Dorado Refining Compa El Dorado, KS 3" HPX15A 1 HPX S-6
31-Jul-15 15BE0071 Petroleum International JCI Industries, Inc. HollyFrontier El Dorado Refining Compa El Dorado, KS 3" HPX15A 1 HPX S-6
28-Aug-15 15HE0212 Petroleum International Flowserve Colombia Oleoducto Central S.A. Cundinamarca, Colombi 3" HPX15A 1 HPX S-6
29-Oct-15 14HE0828 Petroleum International Husky Oil Operations Limited Husky Energy Saskatechewan, Canada 3" HPX15A 1 HPX S-6
29-Oct-15 14HE0829 Petroleum International Husky Oil Operations Limited Husky Energy Saskatechewan, Canada 3" HPX15A 1 HPX S-6
30-Dec-15 14IE0869 Industry International Koch Nitrogen Company LLC Koch Nitrogen Company LLC Enid, OK 3" HPX15B 1 HPX A-8
30-Dec-15 14IE0870 Industry International Koch Nitrogen Company LLC Koch Nitrogen Company LLC Enid, OK 3" HPX15B 1 HPX A-8
05-Jan-16 15BE0353 Power International Pioneer Equipment Inc. Gila River Power Station Gila Bend, AZ 3" HPX15A 1 HPX S-6
31-Mar-16 14HE0929 Petroleum International Flint Hills Pine Bend, LLC Flint Hills Pine Bend, LLC Rosemount, MN 3" HPX15A 1 HPX C-6
31-Mar-16 14HE0930 Petroleum International Flint Hills Pine Bend, LLC Flint Hills Pine Bend, LLC Rosemount, MN 3" HPX15A 1 HPX C-6
20-May-16 15HE0145 Petroleum International Fluor Technip Integrated Sasol Chemicals (USA) LLC West Lake, LA 3" HPX15B 1 HPX S-6
20-May-16 15HE0146 Petroleum International Fluor Technip Integrated Sasol Chemicals (USA) LLC West Lake, LA 3" HPX15B 1 HPX S-6
21-Oct-16 16BE0217 Petroleum International Flowserve Chile ENAP Refinerias (Aconcagua) Santiago de Chile, Chile 3" HPX15B 1 HPX S-6
August-17 16HE0383 Petroleum International UOP LLC c/o Honeywell International Parco Modular Penex Unit Punjab, Pakistan 3" HPX15A 1 HPX S-6
August-17 16HE0384 Petroleum International UOP LLC c/o Honeywell International Parco Modular Penex Unit Punjab, Pakistan 3" HPX15A 1 HPX S-6
December-17 16HE0144 Petroleum International TR ETO Tecnicas Reunidas Sasol Chemicals (USA) LLC West Lake, LA 3" HPX15A 1 HPX S-6
December-17 17HE0311 Petroleum International Power Service, Inc. Phillips 66 Company Billings, MT 3" HPX15A 1 HPX S-6
May-18 17HE0038 Petroleum International Jacobs Engineering Group, Inc. Lubrizol, Corp. Deer Park, TX 3" HPX15B 1 HPX S-6
May-18 17HE0039 Petroleum International Jacobs Engineering Group, Inc. Lubrizol, Corp. Deer Park, TX 3" HPX15B 1 HPX S-6
May-18 17IE0168 Industry International Jacobs Field Services North America In Meglobal Americas, Inc. Oyster Creek. Freeport, 3" HPX15A 1 HPX A-8
May-18 17IE0169 Industry International Jacobs Field Services North America In Meglobal Americas, Inc. Oyster Creek. Freeport, 3" HPX15A 1 HPX A-8
June-18 17HE0515 Petroleum International Targa Downstream LLC - HAA C/O TargMont Belvieu Terminal Mont Belvieu, TX 3" HPX15A 1 HPX S-6
June-18 17HE0516 Petroleum International Targa Downstream LLC - HAA C/O TargMont Belvieu Terminal Mont Belvieu, TX 3" HPX15A 1 HPX S-6
August-18 18BE0113 Petroleum International Pacific Mechanical Supply Kern Oil & Refing Co. Inc. Bakersfield, CA 3" HPX15A 1 HPX S-6
August-18 18PE0122 Power International AGI Industries Juniper ReCon Lafayette, LA 3" HPX15A 1 HPX S-6
Document n. 2230.035 rev. 2 page 2 of 9
1. SCOPE
Scope of the procedure is to define when and how to apply the warm-up
process for single and double stages pumps.
The warm-up has the purpose to avoid severe thermal shocks to the pump as
the result of sudden liquid temperature changes and to avoid the pump start-up
with internal fluid temperature below pour point.
The customer should arrange the warm-up of single and two stages process
pumps according to chapter 6 paragraph 2.11 of API 686 listed below.
Machinery handling hot materials greater than 150°C (300°F) or high pour point
materials shall be provided with warm-up lines to obtain and maintain
machinery temperature. Warm-up lines shall be provided with sufficient flanges
to allow the piping spool between the machine and the outlet check valve to be
removed and/or aligned separately from the warm-up line.
NOTE: Warm-up line flanges allow removal of small piping prior to rigging of
machine piping spools. This prevents inadvertent damage to the small piping
during rigging.
• One NPS 1 or larger reverse flow bypass line shall be provided around
the discharge check valve.
• For all double suction and multistage machines, at least two NPS 1 or
larger reverse flow bypass lines shall be provided. One bypass line is
around the discharge check valve. The second line bypasses the check
valve and is connected into the machinery casing drain.
NOTE: Some machinery may require an orifice or globe valve in each warm-up
line to break down pressure and control the flow rate. Care should be exercised
to ensure detrimental machine rotation does not occur.
• Warm-up lines shall be heat traced and insulated if the product will
solidify at expected ambient temperatures. Warm-up lines shall be
insulated to protect personnel from burns if located where normally have
access for operation or maintenance of the machinery.
3. LINES LAYOUTS
5. FLOW TABLES
Warm-Up Warm-Up
Pump Flow Pump Flow
Size Size
[m3/h] [m3/h]
1HPX7 0.1 4HPX14 0.4
1HPX9 0.1 4HPX15 0.6
1HPX11 0.1 4HPX17 0.6
1.5HPX7 0.1 4HPX18 0.8
1.5HPX9 0.15 4HPX25 1.3
1.5HPX10 0.15 6HPX9 0.6
1.5HPX12 0.15 6HPX10 0.6
1.5HPX13 0.2 6HPX12 0.6
2HPX9 0.15 6HPX15 0.8
2HPX10 0.15 6HPX18 0.8
2HPX12 0.25 6HPX21 1.5
2HPX13 0.4 6HPX23 2
2HPX15 0.45 8HPX11 0.8
2HPX18 0.45 8HPX12 1
2HPX20 0.45 8HPX15 1.2
3HPX7 0.15 8HPX15 1.3
3HPX8 0.15 8HPX17 1.3
3HPX11 0.3 8HPX19 1.5
3HPX12 0.45 8HPX21 3
3HPX13 0.45 8HPX23 3
3HPX14 0.45 10HPX15 4
3HPX15 0.45 10HPX18 2.5
3HPX17 0.6 10HPX19 2.5
3HPX22 1.2 10HPX21 2
4HPX7 0.15 10HPX23 3.5
4HPX8 0.15 10HPX27 3.5
4HPX10 0.45 14HPX18 3
4HPX11 0.45 14HPX22 3.5
4HPX12 0.5 14HPX27 4.5
4HPX13 0.4
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
Inspection notification form is attached to the Purchase Order for the vendor
1.1.1. Inspection notification Form I, R to complete, to send to the Jacobs Inspection Coordinator for the 10 work day
inspection notification. This form is attachment H.
The Prime Supplier shall provide the Jacobs / Project Team with a list of
proposed Sub suppliers being considered to provide equipment, materials
and/or services on this scope of supply. Project Team Approval is required
for All Sub-Suppliers. If this Approval is not obtained prior to PO
1.2 Purchase order / Sub-Order I, R issuance all cost related to Project Team Audit and Approval are to the
Prime Supplier's Account. In addition the Prime Supplier shall also
provide unpriced copies of each Sub supplier Purchase Order and
include the planned inspection strategies for the equipment and materials
covered therein for review an assessment by the Project Team.
During the PIM or first visit to the shop or Sub supplier Shop the JE Inspector
1.3 Verification of Vendor Industry Spec Revisions I,R shall confirm that the Vendor has copies of the Project Spec and Current
Revision of each referenced Industry Specification.
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 1 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
2.2 Suppliers QA/QC Procedures AU, R A Verify Approval Status
API 610 11th Ed, 8.3.1.2, / B31.3, GP 18-07-01, All testing procedures,
3.0 Manufacturing Procedures/Qualifications regardless if witness, non-witness, or observed, shall be submitted for review &
approval by Purchaser's Machinery Engineer. WA
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 2 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
3.6 Performance Test Procedure AU, R A 58QJ9860-MCH-010001(3.2.) and API-610 (8.3.3),GP 10-01-01 (Table E)
3.7 NPSH Test Procedure AU, R A Verify Approval Status, GP 10-01-01 (Table E)
3.8 Complete Unit Test Procedure N/A N/A Verify Approval Status
3.9 Sound Level Test Procedure N/A N/A Verify Approval Status / API-615
3.10 Nozzle Load Test Procedure N/A N/A Verify Approval Status
3.11 Bearing Housing Resonance Test Procedure AU, R N/A Verify Approval Status
3.12 Remove/Inspect Hydrodynamic Bearings after Test AU, R N/A Verify Approval Status
3.13 Auxiliary Equipment Test Procedure AU, R A Verify Approval Status; Seals and Motors
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 3 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
4.2 Liquid Penetrant Examination (PT) AU, R A ASME Section V, Article 6
4.3 Magnetic Particle Examination (MT) AU, R A ASME Section V, Article 7
4.4 Ultrasonic Examination (UT) AU, R A ASME Section V, Article 5
4.5 Wet Fluorescent Magnetic Particle Exam (WFTMT) AU, R A ASME Section V, Article 7
4.6 Positive Material Identification (PMI) AU, R A For All Alloy Materials, GP 18-12-01
4.8 Post Weld Heat Treatment (PWHT) AU,R A Welding;ASME Section VIII
5.2.1 Maximum R A
5.2.2 Minimum R A
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 4 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
5.6 Allowable Operating Region (GPM) R A See Pump Data Sheets
5.7 Maximum Head @ Rated Impeller (Ft) R A See Pump Data Sheets, GP 18-03-04
5.8 Maximum Power @ Rated Impeller (BHP) R A See Pump Data Sheets
5.9 NPSHR @ Rated Capacity (Ft) R A See Pump Data Sheets
5.10 Suction Specific Speed R A See Pump Data Sheets
See each individual approved data sheet for each pumps casting level of
6.2 NDE of Raw Materials R inspection per GP 18-03-04 Table 5. See GP 18-03-04 Table 2 Critical Areas
for Inspection. Casting Quality level Il
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 5 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
INSPECTION REQUIRED FOR CASTINGS, API 610 (Table 14), ASME BPVC,
6.2.1 Radiograph (RT) R Section VIII, Division 1, Appendix 7
PWHT is required for all carbon and ferritic alloy steel pressure containing
components that are welded and/or repaired, when the weldment is exposed to
6.5 PWHT(as applicable) N/A N/A
a process containing wet H2S per GP 10-01-01 Para. 5.12.3.3. See also
applicable data sheets.
6.6 Castings and Impellers I,R See applicable Data sheets. For material for castings and impeller.
See approved Data Sheets for Casting Level of Inspection Per GP 18-03-04.
6.7 Casting Level of Inspection I,R
Casting level II
7.1.1 Machining I
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 6 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
Impeller Balance to ISO 1940 G2.5 / API 610 (6.9.4.1) Individual component
7.1.2 Dynamic Balancing R
balance of the impellers per ISO 1640 Gr. 1.0.
Approved Welding Procedures / API 610 (6.4.3 & 6.12.3) GP 18-07-01. Welds
7.2 In-Process Welding AU, I on socket-weld (SW) and butt-weld (BW) shall be performed in accordance
with the approved WPS/PQR.,
7.3 Welding Repair Map R Weld repair Procedures approved, GP 18-03-04, API 610-(6.12.3.2)
7.6 Flange Rating & Flange Finish I ANSI B16.5 / API 610 (6.4.2.3)
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 7 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
7.8 Cleanliness Inspection Prior to Final Assembly R Data Sheets / API 610 (8.2.2.6)
7.9 Pump Driver alignment check R Supplier shall submit report.
Data Sheets, API 610 (6.10.1, 6.11.4) The supplier shall supply thrust bearing
load calculations to support the proposed thrust bearing; these calculations
shall include the influence of max/min suction pressure and flow effects from
7.10 Bearings and Lubrication I
minimum continuous to 120% of design flow in addition to the thrust
calculations required by API at one and two times design clearance.58QJ9860-
MCH-010001 (2.2.1.15)
Use Latest Revision of Drawing. Highlight & Initial/Date Drawing. Submit with
7.11 Final Dimensional Check W
final report., 58QJ9860-MCH-010001 (2.2.1.10)
Instrumentation N/A Data sheets / API 610 7.4.2.1, 6.10.2.2, 6.10.2.12, 9.1.3.6
Nozzle size, Rating and Finish, Outline drw. API 610 (Table 1), ANSI B16.5,
7.11.1 Connection Orientation W
2009,
API 610 Section (6.4) Nozzles and pressure casing connections Outline
7.11.2 Connection Size W
Drawing. 58QJ9860-MCH-010001 (2.2.3)
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 8 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
API 610, 7.3,fabricated steel baseplates of extra heavy duty design per API
610 and GP 10-01-01 , 58QJ9860-MCH-010001 (2.2.1.11)Horizontal
baseplates are subject to inspection by ExxonMobil or the Engineering
7.12 Baseplate Requirements W Contractor's Inspector after final machining. Inspection shall conform to API
and GP 10-01-01, and shall include verification of machining tolerances
including individual pad flatness of 0.001 inch/foot while clamped at the hold
down bolt locations as per GII Section 10 para 2.14.5.
Inspection shall conform to API and GP 10-01-01, and shall include verification
7.12.1 Baseplate Flatness I,R
of machining tolerances including individual pad flatness, GII-SEC-10 (2.14.5)
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 9 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
API 610 6.13.4, 6.13.5-Nameplates and rotation arrows (if attached) shall be of
austenitic stainless steel or of nickel-copper alloy [equivalent to Monel15)].
7.13 Rotation Arrow W
Attachment pins shall be of the same material as the nameplate or rotation
arrow. Welding is not permitted as an attachment method.
API 682, 4th Edition & GP 10-01-03, 58QJ9860-MCH-010001 (2.2.4 & 2.2.4.2)
All pump mechanical seals and sealing systems shall be supplied by
Flowserve. All applications must be reviewed and approved by Flowserve's
Joliet Refinery on-site seal specialist prior to submittal for Owner's approval.
8.0 Mechanical Seals Flowserve's site seal specialist: Locher Alexander Email:
alocher@flowserve.com
58QJ9860-MCH-010001 (1.1.1.5 & 2.2.4) Flowserve mechanical seal and seal
plan 54 (Re-use Existing plan 54).
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
58QJ9860-MCH-010001 (3.1.11) API 610 (Table 14 & 15), See current data
9.0 Non- Destructive Examination
sheets
Radiographic Examination (RT) (Welded or Cast GP 18-03-04 Per Table 5; See table 2 Critical Areas for Inspection GP 18-03-
9.1 I,R
Casings) (Casting Level 2 Inspection) 04
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 11 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
GP 18-03-04 Per Table 5, PT (3) Extent of Exam 100% (2) PT-2 ;The final
Liquid Penetrant Examination (PT) (Auxiliary
pass of fillet welds (non-magnetic materials only), such as socket welds, seal
9.2 Connection Welds & Casting) Level 2 Inspection) Per I,R
welds, and welds for slip-on flanges, shall be examined by the liquid penetrant
Data Sheets Pump
method as follows: Ten percent for all other non-magnetic metals.
ASME Section VIII, Div. 1, (App. 6 - Welds) All fillet welded connections
Magnetic Particle Examination (MT) Connection Welds)
(magnetic materials only), such as socket welds, seal welds, and slip-on flange
9.3 Per Data Sheets Pump Magnetic Particle Examination I,R
welds, shall be inspected. See approved Data Sheets for Casting Quality
on the connection welds
Level.
ASME Section VIII, Div. 1, (App.12 - Welds) & (App. 7- Castings), 58QJ9860-
9.5 Ultrasonic Examination (UT) I,R
MCH-010001 (2.2.8.6)
GP 18-12-01, All alloy pressure containing materials and welds are subject to
PMI as per GP 18-12-01 requirements. This shall also include welding
consumables, prior to and during fabrication. Segregation of welding
9.6 Positive Material Identification I,R
consumables is required. PMI report shall include an itemized list of all tested
components with reference numbers which shall
be keyed to an As-Built drawing for traceability.
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 12 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
GP 18-12-01 (3); Pump casings, Pump Bowls, pressure containing parts, alloy
9.6.4 Materials Requiring 100% PMI I,R welds, and weld filler metal shall have weld buttons examined . Impellers, wear
rings(case, impeller) and bowl.
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 13 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
9.7 Brinell Hardness R API 610 (6.7.2), API 582, see applicable data sheets
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 14 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
58QJ9860-MCH-010001 (3.1.6) & Pump Data Sheets & API-610, (8.3.2) / 1.5
MAWP, Hydrostatic testing pressure shall be 1.5 times discharge flange rating
and shall be used for all pressure containment components including all piping
10.1 Hydrostatic Test (Bowls, Column, Casing) I,R
and seal pot, if applicable. Hydrostatic testing shall use wetting agent
(surfactant). Water wash and hydro test water for stainless steel materials shall
be as per the requirements of GP 18-10-01 Sect 5.
Data Sheet & API-610, (8.3.4.3) Performance, NPSH, and mechanical runt
tests shall be conducted at rated speed as specified. Test duration shall be 4
10.2 NPSHR Test (Within Tolerance) I,R A
hours minimum duration or oil temp. is stabilized and run concurrent with
performance and NPSH data collection.
GP 10-01-01 Section (8) para. (8.3.4.2.2); Data Sheet & API-610, (8.3.4.2)
Mechanical Run Test shall be Run until Oil Temperature has stabilization has
10.4 4 hr. Mechanical run test I,R been achieved. See data sheets for exact performance requirements. After run
test bearing oil shall be drained for inspection.
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 15 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
Data Sheet & API-610 (6.9.3.2, 6.9.3.6) Overall bearing housing vibration
10.9 Vibration Testing R levels in RMS velocities shall be recorded at each test point (5) during the
performance test. An FFT spectrum shall be recorded at each point
Embedded type K, dual element thermocouples with ground for pump and
11.1 Temperature Instruments N/A
motor bearings.
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 16 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
11.5 Level Instruments N/A 58QJ9860-MCH-010001 (2.21.27) Level Instruments shall be per GP 15-05-01
11.6 Electronic and Pneumatic Instruments N/A Electronic Instruments design, performance, inspection and purchase
11.7 Environmental Protection for Instruments N/A Environmental Protection for Instrumentation
12.2.1 Electrical Characteristics (Volts/Phase/Hertz) R, I See applicable motor data sheets for applicable Electrical Characteristics.
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 17 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
12.2.4 Service Factor R, I 1.0
12.2.5 Class I
12.2.6 RPM I See approved Data sheets
12.2.20 Space Heaters I All space heaters shall be rated 240V and operated at 120 Volts
12.4 Lubrication I
12.4.1 Oil System I 58QJ9860-MCH-010001 (2.2.1.17 & 2.2.1.19) GII Section 10 (15.0)
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 18 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
12.6.1 Radial R, I Ball Bearings
12.6.2 Thrust R, I Ball Bearings
12.8 Testing R
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 19 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
Per Exhibit 1, API 610 (10.0) If not listed in this ITP verify all points are
reviewed per VDDR and Inspectors stamp must be applied initialed and dated
14.0 Manufacturer's Data-Final Review
in final document package. 58QJ9860-MCH-010001 (3.1.17 & 4.1) GII-SEC-
10 (17.0), GP 10-01-01 (10), GP 18-03-04 (A-2)
14.4 Performance and NPSH test W See approved Data Sheets for Witness or Non-Witness
API 610 (6.6.6, 6.6.8, 6.6.10, 6.6.13, 6.7.4, 9.3.3.2, 9.3.4.2, 9.3.8.2.1,
14.8 Building records (runouts, clearances) R
9.3.12.d)
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 20 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
15.3 Painting for Grouting surfaces I GII-SEC-10 (2.14.4) & 58QJ9860-MCH-010001 (2.2.8.3)
16.0 Shipping Preparation Data Sheets; API 610 (8.4) GP 18-10-01 (10.0)
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 21 of 22
Inspection Plan No.: 58QJ9860-010001-ITP
"Exhibit 2"
Requisition No.: 58QJ9860-010001 API 610 11TH EDITION
Purchase Order No.: TBD CENTRIFUGAL PUMPS Client: ExxonMobil
INSPECTION PLAN Project Name: Crude Vacuum Project
Tag No.: 13-G-21A/B, 13-G-21A/B M
Project No.: 58QJ9830
Criticality Rating 3 for Pumps
JEG Initial & Eng. Initial & Client Initial &
SEC. INSPECTION ITEM Insp. Code Date Insp. Code Date Insp. Code Date Remarks/Acceptance Criteria
API 610 (8.4.5) The equipment shall be identified with item and serial numbers.
Material shipped separately shall be identified with securely affixed, corrosion-
16.4 Shipping Markings I resistant metal tags indicating the item and serial number of the equipment for
which it is intended. Crated equipment shall be shipped with duplicate packing
list , one inside and one on the outside of the shipping container.
16.5 Spare Parts Marked & Crated I 2-year spare parts list is included in the scope of supply.
Comments:
Sign:_______________________________________________ Date:__________________________
Inspection Codes:
O = Observe R = Review
A = Approve I = Inspect
AU = Audit W=Witness [Hold]
N/A = Not Applicable Page 22 of 22