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SERVICE TRAINING
New Product - Traigo 80 (2.0 - 3.5t)
9FBMK20T-35T
OIL CONTROL VALVE
Chapter 15

• Information classification: Internal

 LEARNING
OBJECTIVES

CONTENT Oil Control Valve lay out

AFTER COMPLETING
THIS COURSE YOU
Understand hydraulic/electric system and parameters adjustment
WILL BE ABLE TO …

PREREQUISITE Knowledge on previous model layout 8FBMT25-35q

3
• Information classification: Internal
Oil Control Valve

Hydraulic diagram 6

1. Tank
2. Suction filter
3. Lifting pump
4. Priority valve 5
5. Oil Control Valve 4
6. Material Handling
7. Return filter

7
1
4 3 2 • Information classification: Internal
 Oil Control Valve

Oil control Valve TT = 124-140 Nm

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Steering

TT = 124-140 Nm

1 OCV support for both configuration (3 or 4 ways)

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• Information classification: Internal
 Oil Control Valve

Oil control Valve

3 ways 3 ways 4 ways 4 ways
Model
62 L/min 79 L/min 62 L/min 79 L/min
9FBMK20T ✓ - OPT -

9FBMK25T ✓ - OPT -
9FBM25T ✓ - OPT -
9FBH25T - ✓ - OPT
9FBMK30T - ✓ - OPT
9FBM30T - ✓ - OPT
9FBH30T - ✓ - OPT Click on icon to insert picture
9FBM35T - ✓ - OPT

(!) 62 L/min replaces 70 FLOW VALUE

10
and 79 L/min replaces 90 valid for LOWERING VALVE (PE2)
• Information classification: Internal
 Oil Control Valve

Oil control Valve - Electric diagram

4 way

3 way Click on icon to insert picture

(!) 62 L/min replaces 70 FLOW VALUE

11
and 79 L/min replaces 90 valid for LOWERING VALVE (PE2)
• Information classification: Internal
 Oil Control Valve

Oil control Valve

Pressure Gouge (PG1) on all OCV configuration

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12
• Information classification: Internal
 Oil Control Valve

Oil control Valve

SAS Pressure sensor (PS1)

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13
• Information classification: Internal
 Oil Control Valve

Ref. Description
PE1 Lifting Valve

PE2 Lowering Valve

PE3 Coil tilt (A)

PE4 Coil tilt (B)

PE5 Coil ATT1 (A)

PE6 Coil ATT1 (B)

PE7 Coil ATT2 (A)

PE8 Coil ATT2 (B)

RV2 Click on icon to insert picture
EL1 Manual Lowering Valve

FRV Tilting Over-center

PG1 Pressure Gauge

RV1 Main Relief Valve

RV2 Secondary Relief Valve on ATT2

LC
Lowering Compensator
O
3CO Three Way Compensator

PS1 • Information classification: Internal

SAS Pressure Sensor
Oil Control Valve - Hydraulic diagram

Hydraulic Diagram Valve’s identifications

Function Coil

Lifting PE01

Lowering PE02

Tilt PE03/PE04

ATT1 PE05/PE06

ATT2 PE07/PE08
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• Information classification: Internal
 Oil Control Valve - Function description

Lifting, port H
PE01 is activated
• The pressure is
controlled by the pilot
line connected to the
bottom of the Pressure
Compensator Valve (1).
• The maximum pressure
is set by the Main
Pressure Relief Valve
(2).

• Information classification: Internal

 Oil Control Valve - Function description

Lowering, port H
PE02 is activated
• Oil flow passes through the
Flow regulator valve that
compensates for different
loads on the forks.
• This makes the lowering
speed as constant as
possible.

• Information classification: Internal

 Oil Control Valve - Function description

Tilting backward, port A1

PE03 is activated
• The oil flow passes
through a check valve
unrestricted inside the
Over Center Valve (3). 3
• The pressure is controlled
by the pilot line connected
to the bottom of the
Pressure Compensator
Valve (1).
• The maximum pressure is
set by the Main Pressure
Relief Valve (2).
1

• Information classification: Internal

 Oil Control Valve - Function description

Tilting forward, port B1

PE04 is activated
• The return oil flow from the
tilting cylinder passes
through the Over Center
Valve (3) and must 3
overcome a pressure of 70
bar to open the valve.
• This prevent the mast from
falling forward by its own
weight.
• The pressure is controlled
by the pilot line connected
to the bottom of the
1
Pressure Compensator
Valve (1). 2
• The maximum pressure is
set by the Main Pressure
Relief Valve (2).
• Information classification: Internal
 Oil Control Valve - Function description

Sideshift right, port A2

PE05 is activated
• The pressure is controlled
by the pilot line connected
to the bottom of the
Pressure Compensator
Valve (1).
• The maximum pressure is
set by the Main Pressure
Relief Valve (2).

• Information classification: Internal

 Oil Control Valve - Function description

Sideshift left, port B2

PE06 is activated
• The pressure is controlled
by the pilot line connected
to the bottom of the
Pressure Compensator
Valve (1).
• The maximum pressure is
set by the Main Pressure
Relief Valve (2).

• Information classification: Internal

 Oil Control Valve - Function description

ATT2, port A3
PE07 is activated
• The pressure is controlled
by the pilot line
connected to the bottom
of the Pressure
Compensator Valve (1).
• The maximum pressure is
set by the ATT2
Pressure Relief Valve
2
(2).

• Information classification: Internal

 Oil Control Valve - Function description

ATT2, port B3
PE08 is activated
• The pressure is controlled
by the pilot line
connected to the bottom
of the Pressure
Compensator Valve (1).
• The maximum pressure is
set by the ATT2
Pressure Relief Valve
2
(2).

• Information classification: Internal

 Oil Control Valve - Function description

Compensators
• The compensators are only in use in
case of operating double functions.

• They make sure that the oil flow is

not increased for the specific
function in case that the pump rpm
is increased.

• For example:
The tilting speed will not increase
by using the lifting and tilting at the
same time, even if the pump rpm
increases.

• Information classification: Internal

Oil Control Valve

Lowering valve (PE2)

(!) TBD

• Setting Parameters
RV2 Click on icon to insert picture
• Manual Setting Lowering valve (NO
POSSIBLE)

• Information classification: Internal

Oil Control Valve - TUNING MENU’

Parameter Function (in Ampere)

name
IMIN Min current to the lowering valve
LOW
IMIN LIFT Min current to the lifting valve

IMAX Max current to the lowering valve

LOW
IMAX Max current to the lifting valve
Parameter
LIFT Function (in Ampere)
name
IMIN TILT Min current to FW tilt valve
FW
IMIN TILT Min current to BW tilt valve
BW
IMAX TILT Max current to FW tilt valve
FW
IMAX TILT
Parameter Max current
Function to BW tilt valve
(in Ampere)
BW
name
IMIN ATT1 1 Min current to ATT 1 1 valve

IMIN ATT1 2 Min current to ATT 1 2 valve

IMAX ATT1 Max current to ATT 1 1 valve

1
IMAX ATT1 Max current to ATT 1 2 valve
2
Parameter Function (in Ampere)
name
IMIN ATT2 1 Min current to ATT 2 1 valve

IMIN ATT2 2 Min current to ATT 2 2 valve

IMAX ATT2 Max current to ATT 2 1 valve

1
IMAX ATT2 Max current to ATT 2 2 valve • Information classification: Internal
Traigo 80 20-35 MY2022 – Tuning menu

• P_CUTB_SP1 : Sets the maximum lifting speed when pins 1

and 2 on connector J3 are open

• P_CUTB_SP2 : Sets the maximum lifting speed when pin 18

on connector J5 is not connected to negative

• ANGLE_FW : Selects the forward tilt degree in accordance

with the type of tilt cylinders installed

• ANGLE_BW : Selects the backward tilt degree in

accordance with the type of tilt cylinders installed

• SECOND_COIL_I : Determines the current supplied to the

tilt valve solenoids with a load and the mast height
microswitch open

• SECOND_SPEED : Determines the speed of the backward

tilt with a load and the mast height microswitch open or the
auto-leveling button pressed

• Information classification: Internal

Traigo 80 20-35 MY2022 – Tuning menu

• MAX_FLOW_EV3_REQUEST : This indicator is used to set

a max oil flow in liter/min on the 3° way.

• MAX_FLOW_EV4_REQUEST : This indicator is used to set

a max oil flow in liter/min on the 4° way.

• MAX_FLOW_EV5_REQUEST : This indicator is used to set

a max oil flow in liter/min on the 5° way.

• MAX_CURRENT_EV_LOWER_EMPTY : Maximum
current applied to the lowering valve when there is no load
on the forks.

• MAX_CURRENT_EV_LOWER_LOAD : Maximum current

applied to the lowering valve when there is a load on the
forks.

• IMIN_LOW : Determines the minimum current supplied to

the lowering valve solenoid.

• Information classification: Internal

Traigo 80 20-35 MY2022 – Tuning menu

• IMIN_LIFT : Determines the maximum current supplied to

the lowering valve solenoid

• IMIN_TILT_FW : Determines the minimum current supplied

to the forward tilt valve solenoid

• IMIN_TILT_BW : Determines the minimum current supplied

to the backward tilt valve solenoid

• IMAX_TILT_FW : Determines the maximum current

supplied to the forward tilt valve solenoid

• IMAX_TILT_BW: Determines the maximum current

supplied to the backward tilt valve solenoid

• IMIN_ATT1_A_R : Determines the minimum current

supplied to the ATT1 R function valve solenoid

• Information classification: Internal

 Oil Control Valve

Material Handling TT = 124-140 Nm

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Steering

30
• Information classification: Internal
 Oil Control Valve

Return filter

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Steering

31
• Information classification: Internal
Oil Control Valve - Speed Pump Performance Vs Motors types

Standard AC motor (IP20) Permanent magnet motot (IP54)

9 FBM K2 0 T 9 FBM K2 5 T- 9 FBM2 5 T 9 FBM K3 0 T- 9 FBM3 0 T 9FBM20T 9FBMK25T-9FBM25T 9FBH25T 9FBMK30T-9FBM30T 9FBH30T 9FBM35T
Mast Mode NL FL NL FL NL FL Mast Mode NL FL NL FL NL FL NL FL NL FL NL FL
(mm/s) (mm/s) (mm/s) (mm/s) (mm/s) (mm/s) (mm/s) (mm/s) (mm/s) (mm/s) (mm/s) (mm/s) (mm/s) (mm/s) (mm/s) (mm/s) (mm/s) (mm/s)
V Lifting H 581 430 590 380 550 330 V Lifting H 616 475 526 414 531 404 531 404 531 388
P 510 390 530 345 530 290 P 570 432 487 388 504 366 504 366 504 365
S 450 350 470 300 490 260 S 528 390 455 358 468 325 468 325 468 323
lowering all 480 560 480 560 450 560 lowering all 463 523 489 557 451 571 451 571 451 571
FV Lifting H 507 405 517 380 489 293 FV Lifting H 557 435
P 455 367 464 333 469 269 P 520 403
S 406 315 411 293 430 238 S 481 374
lowering all 421 549 lowering all 465 448
FW Lifting H 490 390 490 355 472 307 FW Lifting H 501 364 501 352 501 352 501 339
P 440 355 440 322 456 280 P 461 327 461 313 461 313 461 301
S 393 300 393 284 421 244 S 439 300 439 285 439 285 439 271
lowering all 350 425 lowering all 424 457 424 457 424 457 424 457
FSV Lifting H 630 428 630 382 520 300 FSV Lifting H 532 381 532 368
P 605 385 605 342 508 268 P 342 351 342 342
S 554 341 554 301 467 236 S 317 317 303 303
lowering all 507 581 507 581 472 524 lowering all 444 520 444 520
FS W Lifting H 530 373 530 340 518 293 FSW Lifting H 494 391
P 476 370 476 308 498 266 P 463 365
S 400 307 400 258 456 236 S 434 334
lowering all lowering all 469 522

Note: FV mast V = average considering 1/2 of first stage and 1/2 of second stage Note: FV mast V = average considering 1/2 of first stage and 1/2 of second stage

FSV mast V = average considering 1/3 of first stage and 2/3 of second stage FSV mast V = average considering 1/3 of first stage and 2/3 of second stage
• Information classification: Internal