35.

1 Specification

Sec. 35.1 - pg. 1/21

Hydraulic System - Specifications

TD 60/70/80/90/95 D

Filter
Type Paper cartdridge
Location Mounted on pump body on suction side
Pump
Type Gear type with oil suction from transmission casing
Location Behind timing gear cover
Direction of rotation (as seen from drive side) Clockwise
Control Driven by timing gears
Maximum pressure (bar) 210

Pressure relief valve

Location On Auxiliary Control Valve
(discharge in top cover )
Operating pressure (bar) 190 ÷ 195

Sec. 35.1 - pg. 2/21

High Pressure System - Layout
Static oil
Oil in suction
Tractor brake circuit oil (brakes off)
Pressurised oil
Exhaust oil flow

1. Delivery line to control valve (3).

2. Trailer brake control valve.
3. Auxiliary control valves.
4. Auxiliary control valve lines.
5. Trailer brake control valve line.
6. Lift control valve.
7. Suction line.
8. Oil filter.
9. Hydraulic pump.

Sec. 35.1 - pg. 3/21

High Pressure System - Components

Oil outlet to high pressure

circuit

Oil intake from rear

transmission box

Sec. 35.1 - pg. 4/21

High Pressure System - Components

TD 60 - 70 D TD 80 - 90 - 95 D

Model BOSCH BOSCH

Type mechanical pump mechanical pump

Displacement 14.3 cc 19.5 cc

Nominal flow rate 35.5 l/min (2300 rpm) 45.38 l/min (2500 rpm)

Direction of rotation counter-clockwise counter-clockwise

Sec. 35.1 - pg. 5/21

High Pressure System - Components

1 Front cover 8 Rear cover 15 Bolt

2 Cover seals 9 Driving shaft seal 16 Washer
3 Pump body 10 Spacer 17 Key
4 Gear support 11 Driving shaft seal 18 Bushing
5 Gear shafts 12 Snap ring 19 Safety washer
6 Gear support 13 Safety washer 20 Nut
7 Bushing 14 Nut

Sec. 35.1 - pg. 6/21

High Pressure System - Components

SECTIONAL VIEW

PERSPECTIVE

EXPLODED VIEW

HYDRAULIC DIAGRAM

Sec. 35.1 - pg. 7/21

Lift Control Valve - Cross Section PERSPECTIVE EXPLODED VIEW

Sec. 35.1 - pg. 8/21

Lift Control Valve - Perspective SECTIONAL VIEW EXPLODED VIEW

Sec. 35.1 - pg. 9/21

Lift Control Valve - Exploded View PERSPECTIVE SECTIONAL VIEW

Sec. 35.1 - pg. 10/21

Lift control valve - in neutral
Static oil
High pressure
Discharge

Sec. 35.1 - pg. 11/21

Lift control valve - Raising
Static oil
High pressure
Discharge

Sec. 35.1 - pg. 12/21

Lift control valve - Lowering
Static oil
High pressure
Discharge

Sec. 35.1 - pg. 13/21

Lift Control Valve - In Neutral

Static oil
Pump delivery
Oil outlet

Sec. 35.1 - pg. 14/21

Lift Control Valve - Cylinder Safety Valve Operation
When the pressure of the static oil exceeds 215 bar, as a result of the implement
jolting, the valve activates by draining off the oil and resetting normal pressure.
The linkage, detecting this pressure drop, moves the pin to delivery, returning to
the initial height.

Static oil
Pump delivery
Oil outlet

Sec. 35.1 - pg. 15/21

Lift Control Valve - Raising

Neutral

Static oil
Pump delivery
Oil outlet

Sec. 35.1 - pg. 16/21

Lift Control Valve - Lowering

Neutral

Static oil
Pump delivery
Oil outlet

Sec. 35.1 - pg. 17/21

Legend

1 Control valve pin 17 Implement descent speed

2 Control valve pin seat adjustment valve
3 One-way valve and spring 18 Spring
4 Control valve pin spring 19 Descent speed adjustment pin
5 Control valve 20 Cylinder delivery union
6 O-ring and antiextrusion ring 22 Ball
8 Case
9 Pilot valve
10 Control valve and spring T Lift cylinder
11 Speed adjustment valve and T3 Speed valve oil outlet choke
spring V Overpressure valve
13 Cap with speed valve P Pump
14 O-ring F Filter
15 Cylinder safety valve F1 Control valve pin choke
(210÷215 bar)

Sec. 35.1 - pg. 18/21

Control Valve Pin Seal Control

Insert the control valve pin (2), seat (3) and spring (4)
on tool 293982 (1).
Tighten the cap (5) on the tool.

Check that the control valve pin slides in the seat.

Sec. 35.1 - pg. 19/21

Control Valve Pin Seal Control

Fit the tool and pin (2) on the pump (3).

Connect a pressure gauge (1) to the tool.
Using the pump, tighten the screw (4) on the tool
until the outgoing oil flow stops.
Zero-set the pressure gauge and tighten
the screw by a further 1.8-2 mm.

Sec. 35.1 - pg. 20/21

Control Valve Pin Seal Control

Using the pump, bring the pressure to 245 bar.

Check that the pressure takes more than six seconds
to drop from 196 to 98 bar.
If not, replace the pin and the control valve seat.

Sec. 35.1 - pg. 21/21

Cylinder Safety Valve Calibration

Fit the valve (1)

on union 290828 (2) and connect to
pump 290284 (3).

Using the pump, check that the

valve opens at a pressure (P)
of 210 ÷ 215 bar.

If P < 210 bar

tighten the calibration screw with
tool 291862.

If P > 215
loosen the calibration screw.

Sec. 35.1 - pg. 22/21

Rear Mechanical Lift Adjustments

For Rear Mechanical Lift Adjustments see Training Notes Handout

Sec. 35.1 - pg. 23/21