BJI40013

Manufacturing
Process and
Machine Tools
Assignment 2
NAME: MUHAMMAD IQMAL DANIEAL BIN MOHAMAD
ZAHARI

15BMA22F3005

Encik Hainol Akbar Bin Zaman

1.0 INTRODUCTION

–The crash management system of an automobile must include bumpers. They reduce the severity of a crash
because they are passive safety features. They are placed at the front end to prevent physical harm and absorb
stress from light impacts. In earlier car designs, bumpers were just rigid metal bars (Insurance Institute for
Highway Safety and Safety, 2015). Today's typical bumper construction is comprised of a plastic cover covering
a strengthened bar made of metal alloy, notably steel and aluminium alloy. Later, bumper covers made of
thermoplastic elastomers were introduced (Drobny, 2014) [1].
2.0 PROCESS EQUIPMENT

Power Flash Capacito

Supply Lamps r

Reflecting Work-
Lenses
Mirror piece
3.0 PROCESS SELECTION

– a) Bumper advanced machining process by Laser Beam Machining

 The work-piece is A car bumper that has
picked up by a robot been finished via laser
and placed into a beam machining.
bumper holder[9].

A robot will pick The work piece that

up the work piece needs to be cut is put on
and place it on a the aluminums work
resting table once table, which can
the process is withstand laser light.
complete.
4.0 DRAWING

The Catia V5 programme was used to make the illustration.

Drawing is primarily done with this application at Politeknik
Sultan Azlan Shah.
5.0 ADVANTAGES OF USING LASER BEAM MACHINING

Versatility

Precision Functionality

Maintainabilit
y
Conclusion

– One of the most popular unconventional machining techniques that produces

complicated and exact geometries with very little tolerance is laser beam machining. The
drilling, cutting, and bending with lasers are the key points of emphasis. The
implementation of this LBM required specialized knowledge, and operational costs are
high. Improvements in the LBM, its supporting processes, and optimization
methodologies over time have given rise to certain new study areas in the LBM. New
study areas in LBM have been created thanks to advancements in modelling approaches,
which also enhance the process' effectiveness