FUEL SYSTEM HD 785

7
ILZAM FERDIANSYAH / 80004873

ENERGY FOR
CHANGE
NAMA PRESENTER
PERSONAL DATA

Title / Section : DPP Plant – Group Leader

Your recent
photo Company : PT Saptaindra Sejati (Adaro Services)

Grade : 3B
Date of Birth : 30 Maret 2000

Date in the Position : 1 Agustus 2022

EDUCATION
BACKGROUND CAREER
Join date HISTORY : 1 Agustus 2022
CERTIFICATION
2022 – Sekarang
DPP Plant Basic Mechanic
D3 Mechanical 2021 Course
Engineering Internship – PDAM Kota Malang PT Saptaindra Sejati
Politeknik Negeri 2022
Malang

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 General Informasi
FUEL SYSTEM HD 785-
7

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 General Informasi
FUEL SYSTEM HD 785-
7
Specification
Model KOMATSU SAA12V140E-3
V type
Type 4-cycle, water-cooled, in-line 12-cylinder, direct injection, with
turbocharger and after-cooler
Starting motor 24V, 7.5 kW x 2 units
Alternator 24V, 90A
Battery 12V, 200Ah x 4 units
Fuel Consumption :206 {152} g/kWh {g/HPh}
Fuel tank weight :495 kg
Torque converter :3-element, 1-stage, 2-phase
(Structure Lock- up Hydraulically actuated, wet-type, multiple-disk clutch
clutch)
Transmission :TORQFLOW planetary gear Fully automatic, electrically-hydraulically
No. of speeds actuated, force-feed type pump
F7, R2

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 Komponen
Fuel System HD 785-7
1. Fuel Tank
Tempat penampungan dan penyimpanan
bahan bakar serta tempat pengendapan
kotoran yang terkandung didalamnya.

Specifications Fuel Tank:

Fuel Consumption :206 {152} g/kWh

{g/HPh}
Weight :495 kg
Specified amount :1,308 L

Refill Capacity -

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 Komponen
Fuel System HD 785-7
2. Pre Fuel Filter 3. Main Fuel Filter
Untuk saringan awal Menyaring fuel dari kotoran

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 Komponen
Fuel System HD 785-7
4. Fuel Supply Pump
Untuk menghasilkan high pressure fuel ke common rail
PCV 2 Inlet From
PCV 1 Main Filter

Primming
Delivery Pump
Valve

Overflow
Valve
By Pass
Valve

Inlet
Joint

Drive Feed Pump

Shaft

Oil input

G Sensor

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 Komponen
Fuel System HD 785-7
5. Feed Pump 6. Pressure Control Valve (PCV)
Mengatur besarnya tekanan dan jumlah
Untuk mensirkulasikan fuel dari pre
fuel yang disuplay ke common rail
fuel filter ke main fuel filter dan
sesuai signal yang dikirim oleh ECU
diteruskan ke high pressure pump
dengan tekanan rendah

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 Komponen
Fuel System HD 785-7
PCV Operation 7. Engine Controler Cooler
Untuk mendinginkan ECCU dengan
mensirkulasikan fuel melewati jalur
yang ada di kontroller

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 Komponen
Fuel System HD 785-7
8. Common Rail ASSY
Mendistribusikan fuel bertekanan tinggi
yang dihasilkan oleh high pressure pump
ke injector pada masing masing silinder
9. Injector
Menginjeksikan fuel bertekanan tinggi
dari Common Rail ke ruang bakar
berdasarkan input signal dari ECU.

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 Komponen
Fuel System HD 785-7
10. Electronic Control 11. NE – Speed Sensor
Unit
Mengatur dan mengontrol kinerja system Untuk mengukur atau mengetahui
dengan menerima berbagai macam sensor sudut pergerakan crankshaft dengan
dan mengirimkan ke actuator  cara menyensor hole yang terletak
pada sisi bagian dalam flywheel

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 Fuel System HD 785-7
System Operation

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 Fuel System HD 785-7

Fuel System Schemetic

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 Fuel System HD 785-7
Diagram Aliran Fuel
System
1. NE Speed Sensor 10. High-Pressure Pump
2. Engine Controller 11. Feed Pump
3. Injector 12. Relief Valve
4. Fuel Tank 13. G Speed Sensor
5. Pre-Fuel Filter 14. Common Rail
6. Main Fuel Filter 15. Flow Damper
7. Overflow Valve 16. Pressure Limiter
8. Fuel Supply Pump 17. High Pressure
Assembly Injection Pipe
9. PCV 18. Primming Pump
(Main)

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 Fuel System HD 785-7

Maintenance
1. Keluarkan air pada water separator (sebelum start)
2. Membuang endapan dan air dari fuel tank (sebelum start)
3. Membuang air yang berada di pre fuel filter (sebelum start)
4. Memeriksa level fuel, tambah fuel (sebelum start)
5. Mengganti cartridge pre fuel filter (500HM)
6. Mengganti main fuel filter cartridge (1000HM)
7. Ganti fuel hose pada fuel tank, fuel strainer dan fuel return hose pada fuel
tank sebelum habis masa pakainya (Setiap 4000HM)
8. Memeriksa kelonggaran clamp pada high pressure, pengerasan karet
(4000HM)
9. Memeriksa dari terlepasnya tutup fuel spray prevention, dan mengerasnya
rubber part (4000HM)
10. Mengganti high-pressure piping clamp (8000HM)
11. Mengganti fuel spray prevention cap (8000HM)

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