SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77

PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

Model : C7 Perform Date : 09 February 2022

PIN / SN : JTF17201 SMU Unit : 14824
Application : PUMP Status Unit : Standby
Plant No : P-077-001A Location : Booster 77
Job Outline : Alignment Engine Technician : Teguh, Irfan, Paksi,
Bahrudin
SO : 8500174181 Reported by : Team

JOB DESC
 Alignment engine
 Check End Play Engine
 Vibration test Engine

ACTION TAKEN
 Perform Alignment Engine with pump
o Walk around inspection
o Take data before alignment engine
o Setting vertical and horizontal alignment (Found engine position too to the right)
o Remove lines suction and charge
o Reposition pump customer and centering engine position
o Setting vertical and horizontal alignment engine, gear box and radiator OK
o Check engine end play
o Test running engine
o Test vibration engine OK
o Recheck alignment engine after engine running OK

RECOMMENDATION
 Operation Maintenance refers to Operation Maintenance Manual
- Maintenance Interval Schedule – Operating Conditions
- Daily Inspection Machine
- S.O.S Service (Fluid Analysis)

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 SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77
PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

DAY DESCRIPTION EVIDENCE

1 Booster Station KM 77

2 Model : C7
SN : JTF17199
HMU : 14824 Hrs
Asset No. : P-077-001A

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 SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77
PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

3 Gear Box and pump customer

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 SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77
PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

4 Check actual alignment engine

Result Vertical and horizontal alignment out of specification

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 SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77
PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

6 Check coupling pump and gear box (TIR

not centered until 0,022 Inch)

7 Position bolt mounting engine to base not

centered (too right)

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 SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77
PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

 Remove lines suction and

charge
8  Remove coupling pump and
gear box ( Reposition)

9 Reposition pump shaft and gear box

centered

10 Adjust Vertical and Horizontal engine

position

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 SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77
PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

11

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 SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77
PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

Torque all bolt and alignment result Vertical and horizontal alignment On specification

12
Check engine end play result 0,006 inch

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 SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77
PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

13 Test Running engine and check engine and

pump vibration , vibration test result on
Specification (Under 8,5 mils pik-pik)

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 SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77
PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

14

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 SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77
PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

15 Recheck alignment after running engine ±

10 minute

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 SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77
PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

16

Result recheck alignment after engine running ± 10 minute still On Specification

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 SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77
PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

17

No Active code from PSRPT

Maintenance Interval Schedule (SEBU8089-05)

SMCS - 1000, 7500
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Ensure that all safety information, warnings, and instructions are read and understood before
any operation or any maintenance procedures are performed.

The user is responsible for the performance of maintenance, including all adjustments, the
use of proper lubricants, fluids, filters, and the replacement of components due to normal
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 SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77
PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

wear and aging. Failure to adhere to proper maintenance intervals and procedures may
result in diminished performance of the product and/or accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS
FIRST, in order to determine the maintenance intervals. Products that operate in severe
operating conditions may require more frequent maintenance.

Note: Before each consecutive interval is performed, all maintenance from the previous
interval must be performed.

When Required
Battery - Replace 
Battery or Battery Cable - Disconnect 
Engine Air Cleaner Element (Dual Element) - Clean/Replace 
Engine Storage Procedure - Check 
Fuel System - Prime 
Severe Service Application - Check 

Daily
Air Tank Moisture and Sediment - Drain 
Cooling System Coolant Level - Check 
Driven Equipment - Check 
Engine Air Cleaner Service Indicator - Inspect 
Engine Oil Level - Check 
Fuel System Primary Filter/Water Separator - Drain 
Power Take-Off Clutch - Check/Adjust/Lubricate 
Walk-Around Inspection 

Initial 20 to 40 Service Hours

Belts - Inspect/Adjust 

Every Week
Battery Charger - Check 
Jacket Water Heater - Check 

Every 250 Service Hours

Cooling System Coolant Sample (Level 1) - Obtain 

Initial 500 Service Hours

Engine Valve Lash - Inspect/Adjust 

Every 500 Service Hours

Air Shutoff - Test 

Every Year
Cooling System Coolant Sample (Level 2) - Obtain 

Every 3000 Service Hours or 3 Years

Cooling System Coolant (DEAC) - Change 

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 SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77
PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

Every 5000 Service Hours

Air Shutoff - Test 

Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add 

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change 

PM Level 1 - Every 6625 L (1750 US gal) of Fuel or 250 Service Hours or 6 Months
Air Compressor - Inspect 
Air Compressor Filter - Clean/Replace 
Alternator - Inspect 
Battery Electrolyte Level - Check 
Belts - Inspect/Adjust 
Cooling System Supplemental Coolant Additive (SCA) - Test/Add 
Cylinder Head Grounding Stud - Inspect/Clean/Tighten 
Engine Crankcase Breather - Clean 
Engine Oil Sample - Obtain 
Engine Oil and Filter - Change 
Fan Drive Bearing - Lubricate 
Fuel System Primary Filter (Water Separator) Element - Replace 
Fuel System Secondary Filter - Replace 
Fuel Tank Water and Sediment - Drain 
Hoses and Clamps - Inspect/Replace 
Radiator - Clean 

Every 22 700 L (6000 US gal) of Fuel or 250 Service Hours or 1 Year

Aftercooler Core - Inspect 

PM Level 2 - Every 52 990 L (14 000 US gal) of Fuel or 2000 Service Hours or 1 Year
Aftercooler Core - Clean/Test 
Engine Valve Lash - Inspect/Adjust 

PM Level 3 - Every 105 980 L (28 000 US gal) of Fuel or 4000 Service Hours or 2 Years
Belt Tensioner - Inspect 
Cooling System Water Temperature Regulator - Replace 
Crankshaft Vibration Damper - Inspect 
Engine - Clean 
Engine Mounts - Inspect 

Every 132 475 L (35 000 US gal) of Fuel or 5000 Service Hours
Starting Motor - Inspect 
Turbocharger - Inspect 
Water Pump - Inspect 

Overhaul
Overhaul Considerations 

JRA1-UP, JTF1-UP, TEF1-UP

PSP-00023A37
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 SERVICE REPORT ALIGNMENT ENGINE C7 001-A BOOSTER 77
PT. PERTAMINA GAS – CENTRAL SUMATERA AREA

2022/02/10
03:35:23+07:00
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