QUALITY MEETING

Best Mobility Core Technology

 GP12 PERFORMANCE
% GP12 WEAREHOUSE
7.0%
6.1% 6.0%
6.0%

5.0%

4.0%

2.9%
3.0%
2.4%
2.1% 1.9%
2.0% 1.6%
1.4% 1.4%
1.2%
1.0% 1.1% 1.1% 1.1%
1.0% 0.6% 0.6%
0.4% 0.3%
0.2% 0.1%
0.0%
8/9 8/10 8/11 8/12 8/13 8/14 8/15 8/16 8/17 8/18 8/19 8/20 8/21 8/22 8/23 8/24 8/25 8/26 8/27 8/28 8/29 8/30 8/31 9/01

%
GP12 PERFORMANCE
 % GP12 WAREHOUSE DETACHMENT AGOSTO
7.0%

6.1%
6.0% 5.9%

5.0%

4.0%

3.0% 2.8%

2.3%
2.1%
2.0% 1.9%
1.6%
1.4%
1.2%
1.1% 1.1%
1.0% 0.9% 1.0%
1.0%
0.6% 0.6%
0.4% 0.3%
0.2%
0.0%
8/9 8/10 8/11 8/12 8/13 8/14 8/15 8/16 8/17 8/18 8/19 8/20 8/21 8/22 8/23 8/24 8/25 8/26 8/27 8/28 8/29 8/30 8/31 9/01
 % GP12 WAREHOUSE TAB AGOSTO
0.2%

0.1%
0.1%
0.1%

0.1%
0.1%

0.0%
8/11 8/16 8/23 8/30
 % GP12 WAREHOUSE GAP AGOSTO
0.2%

0.2%

0.1%

0.1%
0.1%

0.1%

0.0%
8/21 8/29 8/31 9/01
The problema detachment
Loose delamination sheets found on rotor substacksLoose delamination found on PT00383250-B when on OP30 heater. Top substack on
all there was not fully seated on guidepins and had a loose delamination sheet between it and the substack below.The loose sheet caught
on the heater’s guide pins. This prevented the top substack from correct placement. The temperature sensor could not take a proper read-
ing due to askew substack placement.This resulted in OP30 heater overheating and burning substack.
Parts with delamination reported by the
customer
Burnt parts resulting from delamination
defect
5 Por que´s Deteccion

¿Por qué? Las laminas no logran adherirse

¿Por qué? La pieza no alcanza el tiempo adecuado para activar el bonding

¿Por qué? El bonding necesita 200° para activarse durante un mayor tiempo

¿Por qué? Se aumentaba la temperatura en el horno pero le hacia falta tiempo

¿Por qué? Se tomaron los valores de las pruebas de Corea

 Lay Out
Lay Out Oven22
Oven SYMBOLOG
EQUATOR Y
ROTOR
CAR

EXIT
ENTRANCE

Panel Operation
ENTRANCE

ENTRANCE
QUALITY LAB
 Corrective actions
Temperature setting Temperature analysis

320°C - 50 min 400°C - 60 min

Temperature setting
PLAN ACTION
ACTION PLAN  
ISSUE LEAD
DELAMINATION ON ROTOR DV4 HJ CHO

PRIORI % OF
ACTION RESPONSIBLE STATUS START END Comments
TY COMPLETENESS
ANALYSIS OF COIL SHEETS              
Send shetts lamination for bonding analysis Mario Lopez       2023-08-28 2023-09-03  
Comparison of results Mario Lopez       2023-09-03 2023-09-03 After recieved results
Oven #2 Parameters test (Temperature-Time)              

29.08.2023: It is monitored by the quality team at the beginning of

Increase 10 min (50 to 60 min) Oven heating
each shift and during the process. Check sheets.
time, Increase preheating temperature from 320 Production Engineering On going High 75 29/08/2023 29/08/2023
31.08.2023: It is monitored by the quality team at the beginning of
Celsius to 380 Celsius
each shift and during the process. Check sheets.

Blue taper Temperature check for 8 pcs (Peak 29.08.2023: The pieces remained longer inside the oven, due to a
Mario Lopez Closed Medium 100 29/08/2023 29/08/2023
temperature value) for main oven failure of the rotob. These parts are excluded from the sampling
Blue taper Temperature check for 4 pcs (Peak
Mario Lopez Closed Medium 100 29/08/2023 29/08/2023 29.08.2023: Result between 132 to 160 Celsius
temperature value) for preheating
Delamination validation with cutter 6 pcs Mario Lopez Closed High 100 29/08/2023 29/08/2023 29.08.2023: The parts with L* value 35~50 have better resistance
Yellowing validation by Colorimeter of
Mario Lopez Closed High 100 29/08/2023 29/08/2023 Excel file
Production parts
Tensile test (3 pcs) Mario Lopez Closed High 100 29/08/2023 30/08/2023 Excel file. 2 graphs
Oven #2 Temperature Analysis              

Daily verification of machine start-up (Oven #2 29.08.2023: Daily checklist. Values remain according to the settings
Until the process is
real value temperature) + Part confirmation Angela Roblero On going High 50 24/08/2023 30.08.2023: Daily checklist. Values remain according to the settings
controlled
Temperature from Pre-heating oven 31.08.2023: Daily checklist. Values remain according to the settings

29.08.2023: Contact Fluke and ask for advice for support.

To investigate oven tracker availability for run
HJ Cho On going High 25 28/08/2023 09/01/2023 30:08.2023: Quote received from supplier. Operation and testing
analysis (Datapaq)
will be verified for the rental or purchase of oven tracker.
31.08.2023 Discussions with Fluke as well for Datapaq acquisition

29.08.2023: It depends when Datapaq is available

Temperature variation analysis Mario Lopez Open High 0 TBD TBD
31.08.2023: It depends when Datapaq or oven tracker is available
PLAN ACTION
Yellowing- Adhesion strenght Correlation study              

Purchase order for 2 colorimeters. Antonio Martinez Closed High 100 28/08/2023 29/08/2023 Arrived 29 August

Repair & calibrate old Colorimeter
29.08.2023: Sent 29 Aug for repair with external lab, external lab
needs to check the equipment to provide estimated Repair time,
expecting answer from Lab 30 Aug.
Antonio Martinez On going Medium 50 29/08/2023 TBD
30.08.2023: Pending the verdict of the supplier. He is analyzing the
colorimeter. No response has been received yet.
31.08.2023: Damaged colorimeter needs to be sent back to the
manufacturer (Konica) for repair due to the parts that are damaged.

29.08.2023: Needs to be confirmed internally at BMC

Explore the possibility to purchase Spectrometer
HJ Cho Closed Medium 100 29/08/2023 31/08/2023 31.08.2023: New strategy defined, design a plate/mask for assure
or colorimeter with camera
repeatibily of position during yellowing check, action added

30.08.2023: Process updated and in place, just working on the work

instruction
Modify the yellowing check process and update
Laura Gutierrez On going High 75 30/08/2023 01/09/2023 31.08.2023: Work instruction done, just need to validate
Work Instruction
31.08.2023: Detailed correction and update of the colorimeter work
instruction.

Make a visual aid to measure 3 points at the top 31.08.2023: It is required to place the colorimeter at specific points
Angela Roblero Open High 0 31/09/2023 01/09/2023
and bottom to measure the L* value.

To design and manufacture a cover that helps to

31.08.2023: Pending to confirm Due date, expected answer
repeat the position of Yellowing check for better Mario Lopez Open Medium 0 31/08/2023 09/08/2023
08/09/2023, contact supplier for design support
accuracy
Update GP12 Checksheet with Oven and Press 31.08.2023 To be closed today and start to use it tomorrow Sept 1st
Mario Lopez Closed High 100 31/08/2023 31/08/2023
dates due to FiFo constrains in GP12

Verify the FIFO of each line to respect the correct 01.09.2023: A check sheet will be created to control the FIFO on
Antonio Martinez Open High 100 01/09/2023 TBD
flow of material production and process dates. each line.

29.08.2023: Until get of samples tested, needs to be calculated as

soon as additional plates arrive
Run correlation analysis between yellowing and
Mario Lopez Open High 0 29/08/2023 TBD
adhesion strenght (tensile strenght) 31.08.2023: We continue with the analysis of the relation between
adhesion and tensile test value. Evidence of measurement vs. tensile
test value on file.

Determine additional controls (Yellowing check) 29.08.2023: Date depends on the completeness of correlation
Mario Lopez Open High 0 TBD TBD
after heating based on correlation results analysis
PLAN ACTION