AD30 - Technical Presentation - Sept 2012

Cat® AD30 Underground Articulated Truck
Technical Sales Presentation
Presenter Name
Month XX, 20XX
Safety Reminders
Emergency Contacts Emergency Information

Fire Alarm Description
• Building: <Phone #> • Evacuate
• Municipal: <Phone #> • Take cover
• All clear
Medical
• Building: <Phone #> Unique Hazards
• Municipal: <Phone #> • Room
• Floor/Building
First Responders
• Room <Identify> Emergency Procedures
• Building <Location and name> • Equipment locations
• Evacuation routes
2 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

Meeting Agenda
• Overview
• UGM Product Specifications
• Product Development, Manufacturing & Distribution
• Specifications
• Features & Benefits
• Safety Health & Environment
• Power Train Component Life Estimates
• Sustainability
• Productivity
• Serviceability
• Product Support
• Equipping your UG Articulated Truck
• Questions

Overview

Worldwide Sales – AD30
284x AD30 units sold from 2001 - 2011
Slovakia
Russia
Canada Austria
Kazakhstan
USA
Mali
Mexico
Guatemala
Saudi Arabia Indonesia
Peru Zambia
Namibia
Botswana
Brazil
Chile Australia
South Africa

We have mining equipment at work around the world
Approaching 11,000 777 size off-highway trucks

Nearly 3,300 793 size mining trucks
Over 15,000 large track-type tractors (D10 size and above)
Nearly 5,000 992 size wheel loaders / 854 size wheel dozers
Approaching 5,000 large motor graders (16 size and above)

Nearly 3,000 large wheel-tractor scrapers (637 size and above)
Over 4,000 Underground Trucks & LHD’s
Underground Mining Truck Competitive Lineup
Caterpillar AD30 AD45 AD55 AD60
MT431B
MT2010 MT42 MT5020 MT6020
Atlas Copco MT436B
Sandvik TH320 TH430 TH540 TH550 TH680
DT20N ET24 ET33
DUX DT7 DTS12 DT17N DT26N DT33N TD45 DT50
TD15 TD26
DT1604 DT2604
CDT1604 DT3504
MTI DT704
DT3002
DT1804 DT3004
A20.1 A35.1
GHH A15.1 A30.1 A40 A50
CB4 PCK
Zanam Legmet
CB4 PCK CB4 PCK
Paus PMKT8 PMKT10 PMKT12
Kiruna K 250 K 503
Metric Tons 0 5 10 15 20 25 30 35 40 45 50 55 60 65 80
Short Tons 0 5.5 11 16.5 22.1 27.6 33.1 38.6 44.1 49.6 55.1 60.6 66.2 71.7
AD30 Size Class Evolution (Metric)
AD30 CXR AD30 DXR
Gross machine
60 000 kg 60 000 kg
operating weight
Engine power
304 kW 304 kW
(gross)
Rated payload 30 000 kg 30 000 kg
Max dump height 5602 mm 5602 mm
Height Overall 2600 mm 2600 mm
Width Overall 2690 mm 2690 mm
11.3 m³ – 17.5 11.3 m³ – 17.5

Body Size
m³ m³
2000 2002 2004 2006
1999 2001 2003 2005
AD30 CXR AD30 DXR

AD30 Size Class Evolution (Imperial)
AD30 CXR AD30 DXR
Gross machine
132,300 lb 132,300 lb
operating weight
Engine power
408 hp 408 hp
(gross)
Rated payload 66,150 lb 66,150 lb
Max dump height 220.5 in 220.5 in
Height Overall 102.4 in 102.4 in
Width Overall 105.9 in 105.9 in
14.8 yd³ – 22.9 14.8 yd³ – 22.9

Body Size
yd³ yd³
2000 2002 2004 2006
1999 2001 2003 2005
AD30 CXR AD30 DXR

Underground Mining Product Specifications

Underground Mining Loaders (Metric)
R1300G R1600G R1700G R2900G R3000H
Gross machine
27 750 kg 40 000 kg 52 500 kg 67 409 kg 75 575 kg
operating weight
321/333 kW
Engine power (gross) 123 kW 185/200 kW 241/263 kW 305 kW
@ 1900/1800
SAE @ 2200 rpm @ 2100 rpm @ 1800 rpm @ 1900 rpm
rpm
Rated payload – truck

6800 kg 10 200 kg 12 500 kg 17 200 kg 20 000 kg
loading
Rated payload -
6800 kg 10 200 kg 14 000 kg 17 200 kg 20 000 kg
tramming
Max height dumped 3531 mm 4497 mm 4899 mm 5427 mm 5429 mm
Max dump clearance 1560 mm 2207 mm 2443 mm 2868 mm 2724 mm

2.4 m³ – 3.4
Bucket size 4.2 m³ – 5.9 m³ 4.6 m³ – 8.8 m³ 7.2 m³ – 8.9 m³ 8.3 m³ – 8.9 m³
m³
Breakout force 12 020 kg 19 280 kg 20 100 kg 27 346 kg 27 346 kg
Static tipping load full 17 870 kg 23 500 kg 26 306 kg 34 069 kg 40 472 kg

turn lift arms horizontal (42.5°) (42.5°) (44.0°) (42.5°) (42.5°)

Underground Mining Loaders (Imperial)
R1300G R1600G R1700G R2900G R3000H
Gross machine
61,178 lb 88,185 lb 115,743 lb 148,612 lb 166,614 lb
operating weight
Engine power (gross) 165 hp 248/268 hp 323/353 hp 430/447 hp 409 hp

SAE @ 2200 rpm @ 2100 rpm @ 1800 rpm @ 1900/1800 rpm @ 1900 rpm
Rated payload – truck

14,991 lb 22,487 lb 27,558 lb 37,926 lb 44,092 lb
loading
Rated payload -
14,991 lb 22,487 lb 30,865 lb 37,926 lb 44,092 lb
tramming
Max height dumped 139.0 in 177.1 in 192.9 in 213.7 in 213.8 in
Max dump clearance 61.4 in 86.9 in 96.9 in 112.9 in 107.2 in

3.1 yd³ – 4.4 5.5 yd³ – 7.7 6.0 yd³ – 11.5 9.4 yd³ – 11.6
Bucket size 11.6 yd³ – 15.2yd³
yd³ yd³ yd³ yd³
Breakout force 26,504 lb 42,505 lb 44,321 lb 60,298 lb 60,298 lb
Static tipping load full 39,397 lb 51,809 lb 57,995 lb 75,109 lb 89,225 lb

turn lift arms horizontal (42.5°) (42.5°) (44.0°) (42.5°) (42.5°)

Underground Articulated Truck (Metric)
AD30 AD45B AD55 AD60

Flat Haul
60 000 kg 85 000 kg 102 000 kg 110 000 kg
Gross machine operating weight
Rated payload 30 000 kg 45 000 kg 55 000 kg 60 000 kg
Engine model Cat® C15 Cat® C18 Cat® C18 Cat® C27
ACERT™ ACERT™ ACERT™ ACERT™
Engine power (gross) SAE 304 kW @ 1800 439 kW @ 2000 439 kW @ 2000 579/600 kW @
rpm rpm rpm 2000 rpm
Body capacities 11.3 m³ - 17.5 m³ 21.3 m³ - 25.1 26.9 m³ - 36.6 26.9 m³ - 36.6 m³
m³ m³
Width overall 2690 mm 3000 mm 3250 mm 3346 mm
Height overall 2600 mm 3036 mm 3000 mm 3278 mm
Dump height 5602 mm 6357 mm 6969 mm 6969 mm

Underground Articulated Truck (Imperial)
AD30 AD45B AD55 AD60

Flat Haul
132,300 lb 187,393 lb 226,871 lb 242,508 lb
Gross machine operating weight
Rated payload 66,150 lb 99,208 lb 121,254 lb 132,277 lb
Engine model Cat® C15 Cat® C18 Cat® C18 Cat® C27
ACERT™ ACERT™ ACERT™ ACERT™
Engine power (gross) SAE 408 hp @ 1800 589 hp @ 2000 589 hp @ 2000 776/805 hp @
rpm rpm rpm 2000 rpm
Body capacities 14.8 - 22.9 yd³ 27.9 - 32.8 yd³ 35.2 - 47.9 yd³ 35.2 - 47.9 yd³
Width overall 105.9 in 118.1 in 128.0 in 132.0 in
Height overall 102.4 in 119.5 in 118.1 in 129.0 in
Dump height 220.5 in 250.3 in 274.4 in 274.4 in

Product Development, Manufacturing, & Distribution

6 Sigma and CPS

Design and Engineering
The AD30 was developed using the latest design technologies and methodologies
• New Product Introduction (NPI)

Process
• Concurrent Product and Process

Design (CPPD)
• 6 Sigma methodology improves

processes and product quality
• Collaborates with Caterpillar design

and manufacturing resources
worldwide

Manufacturing & Assembly
From machine shop to assembly line, the AD30 and its components are produced using the latest machining technology and a highly
skilled workforce
• Close tolerance machining center
• Highly trained, experienced

assemblers
• Nondestructive weld testing
• 100-point functional check
• Each individual machine undergoes

a full day of testing at quarry testing
facility

Manufacturing Quality Assurance
Quality control practices have long been built into the Caterpillar manufacturing process, from machining to assembly
• Computer-controlled machining
centers maintain accurate positioning
of milling, drilling, and boring
operations
• 6 Sigma problem resolution process
• Highly trained, experienced

machinists and assembly personnel

Distribution and Support
When Cat ® products reach the field, they are supported by the world’s leading network of parts distribution facilities, dealer service
centers, and technical training facilities
• The Caterpillar Global Distribution

Network maintains over 20 parts
centers worldwide
• Dealer branch facilities, service

trucks, trained technicians, and
operator training programs provide
customers with full-scale customer
support
• Caterpillar Product Support Center

offers global training for dealer
service technicians

Distribution and Support
Insert Local Dealer Information Here

Specifications

AD30 Dimensions
8571 mm
28.1 ft
42.5 ° Articulation
10 ° Oscillation
5030 mm
16.5 ft 65 °
5602 mm
18.4 ft
2547 mm
8.4 ft
13 °
400 mm
1.3 ft 2690 mm
10153 mm 8.8 ft
33.3 ft

Machine Specifications
Metric English
Engine
Engine model Cat® C15 ACERT™ Cat® C15 ACERT™
Gross power – SAE J1995 304 kW 408 hp
Transmission
4 speed forward 40.8 km/h 25.4 mph
1 speed reverse 7.8 km/h 4.8 mph
Operating Specifications
Nominal payload capacity 30 000 kg 66,150 lb
Gross machine operating weight 60 000 kg 132,300 lb
Body Capacities
Dump body – standard 14.4 m³ 18.8 yd³
Turning Dimensions
Turning radius (outside) 8571 mm 337.4 in
Turning radius (inside) 5030 mm 198.0 in
Articulation angle 42.5° 42.5°
Oscillation 10° 10°

AD30 shown with 14.4 m3 (18.8 yd3) dump body

R1600G Loading AD30 R1600G shown with 4.8 m3 (6.3 yd3) bucket at full lift
5204 mm
17.1 ft
4497 mm
14.8 ft
3051 mm
10.0 ft
2385 mm
7.8 ft
2207 mm
7.2 ft
83 mm 0.3 ft
1408 mm
4.6 ft
AD30 shown with 17.5 m3 (19.1 yd3) dump body

R1300G Loading AD30 R1300G shown with 3.1 m 3 (4.1 yd3) bucket at full lift
Ejector Bucket Recommended
4302 mm
14.1 ft
3531 mm
11.6 ft
3259 mm
10.7 ft
2559 mm
8.4 ft
1560 mm
5.1 ft
461 mm 1.5 ft
1583 mm
5.2 ft
1786 mm
5.9 ft

AD30 shown with 17.5 m 3 (19.1 yd 3 ) dump body

R1300G Loading AD30 R1300G shown with 3.1 m 3 (4.1 yd 3 ) bucket at full lift
Ejector Bucket Recommended

Stability & Weight Distribution
Distribution Loaded
Front axle 44%
Rear axle 56%
Distribution Unloaded
Front axle 68%
Rear axle 32%

AD30 Body Specifications
Body Part
Body Type Metric English Target Payload
Number
266-1999 Dump Body (STD) 17.5 m3 22.9 yd3
266-1996 Dump Body 11.3 m3 14.8 yd3 30 metric tonne
266-2003 Dump Body 14.4 m3 18.8 yd3 33 US ton
379-9887 Wide Dump Body 16.8 m3 21.9 yd3
351-1325 Ejector Body 15.2 m3 19.8 yd3 27 metric tonne
380-0093 Ejector Body 16.8 m3 21.9 yd3 30 US ton

Features and Benefits

AD30 Features & Benefits
The AD30 is the premier machine in its class, designed and built by Caterpillar using components and systems that have evolved
through years of rugged mining applications
• Operator Environment
• Engine
• Transmission
• Steering
• Frame & Structures
• Powertrain
• Braking System
• Hydraulic System
• Electrical System
• Cat Monitoring System

Operator Environment
The integral, sound-suppressed ROPS/FOPS cab gives the operator a comfortable and safe working environment
• Enclosed operator station (optional)

• Pressurized A/C system (optional)
• Low noise level - 81 +/- 1 dB(A)
• Excellent field of visibility
• ROPS/FOPS – certified
(SAE J231/2294) (ASA 2294.1997)
• Ergonomically designed
• Wipers and washers
• Four-way adjustable suspension seat

Multi-function operator seat provides safety and comfort. Standard trainer seat allows safe training of new operators
• Cat Comfort TLV2 Seat Standard

– Electric adjustable air
suspension
– Reduces vertical and lateral
motion for operator comfort
• Suspension Tee Seat Available
Operator
Trainer
Seat
Operator Seat
Ergonomic layout with all controls and gauges positioned to reduce operator fatigue and increase productivity
1. Tilt/telescopic steering wheel

2. Warning gauge cluster
3. Speedometer/tachometer 4
3 5
2
4. Switch panel
5. Alert indicators
7
6. Manual retarder
6
7. Park brake control 1
9
8. Hoist control
8
9. Gear selector

Engine - C15 ACERT™ Technology
A proven performer with thousands of units worldwide working in a variety of applications
• Advanced combustion emission

reduction technology (ACERT™
Technology)
• Gross power SAE 304 kW
(408 hp @ 1800 RPM)
• Air-to-air aftercooled
• Low emission levels
• Heat shields < 200 degrees C
• Automatic de-rate/shutdown on fault
occurrence
• Hot and cold sides of the engine
• Torque increase in C15 engine over
3406E engine

ACERT™ Technology Engine
The Caterpillar solution to emissions compliance is a new series of redesigned engines that meet Tier 3/Stage IIIA
• Advanced electronic control includes

fuel mapping to optimize performance
based on work parameters
• Precision fuel delivery from
Mechanically actuated, Electronic Unit
Injectors (MEUI™)
• Refined air management uses a
single wastegated turbocharger and
air-to-air aftercooling
• ACERT™Technology serves as the
platform for meeting future emissions
standards

Transmission
Electronically controlled transmission shifting reduces driveline torque stress for smoother shifts, extended component life, and
improved operator comfort
• Electronically controlled power shift

• Manual or auto-shift modes
Forward Speeds
• Large diameter clutch packs for
smooth shifting and increased 1st 6.8 km/h 4.2 mph
component life
• 4 speed forward / 1 speed reverse 2nd 12.3 km/h 7.8 mph
• Ergonomic shift controller 3rd 22.3 km/h 13.8 mph
4th 40.8 km/h 25.4 mph
Reverse Speeds
1st 7.8 km/h 4.8 mph

Steering
Standard steering neutralizers ensure smooth steering control
• Dual, double acting cylinders

• Steering neutralizer valves
• Designed for excellent steering
response at all engine speeds
• Ground driven secondary steering
pump (optional)

Structures
Cat frames are designed to deliver long service life in rugged mining applications
• Box-shaped rear frame provides

maximum resistance to twisting loads
• Castings used in high stress areas

Engine and Power Train Component Locations
1. Engine 6. Output transfer gears

2. Torque converter 7. Rear drive shaft
3. Torque converter 8. Rear differential
updrive gears 9. Front drive shaft
4. Upper drive shaft 10. Front differential
5. Transmission
1 5
3 4 6
2
9 7
10 8

Torque Converter
Combines the advantages of direct drive and converter drive to achieve high component reliability and maximum output performance
• Heavy duty high capacity

torque converter
• Integral torque converter
and up-drive housing
• Electronically controlled
lockup clutch

Differentials and Final Drives
Built to withstand the forces of high torque and impact loads, final drives provide high torque multiplication to further reduce drive train
stress
• Planetary reduction at each wheel

• Torque developed at the wheels
equates to less stress on the axle
shafts
• Planetary units can be removed
independently from the wheels and
brakes

Braking System
Oil-cooled multiple disc brakes on all four wheels provide exceptional braking and retarding
Service Brakes
• Four wheel hydraulically actuated
• Fully enclosed oil-immersed disc type
• Oil cooling for immediate,
fade resistant stopping
• Self-adjusting with modulated
engagement
Parking Brake
• Spring Applied, Fluid Released
(SAFR™)
• Parking brake automatically applies in
the event of loss of hydraulic oil
pressure

Automatic Retarder Control (ARC)
Automatic Brake Retarding Control assists operators in downhill operations
• Ease of operation
• Eliminates engine and machine over
speed 2
1
• Smooth retarder application
• Limits vehicle speed to pre-set
maximum
• Increase downhill average speed
• Also fitted with manual retarder
control
1. Retarder indicator
2. ARC switch

ARC System
Automatic Brake Retarding Control is markedly smoother than manual operation
ARC Production Advantage
Manual Retarder Control Automatic Retarder Control
2500 2500
2230
Engine Speed (rpm)
Engine Speed (rpm)

2000 2000
10-15% Faster
1500 1500
1000 1000
500 500
0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70
Time (Seconds) Time (Seconds)
Average Speed 1960 rpm Average Speed 2230 rpm

Hydraulic System
Proven and matched components ensure reliable and efficient hydraulic cycles
• Large bore hoist cylinders

• Proven Cat seals and
cylinder bearings
• High efficiency positive
displacement pumps
• Reusable hose couplings
• XT- 3™ and XT- 5™ hydraulic
hoses (superior strength, flexibility,
and life)

Electrical Systems
Electrical components designed with the harsh underground environment in mind
• Fully sealed electrical connectors

prevent deterioration from dust and
moisture
• Color coded and hot foil number
stamped wires for easy diagnosis and
repair
• Industry leading electrical schematics
for easier diagnostics
• Communication between all machine
ECMs via Data Link

Cat Monitoring System
Continuously provides critical machine data to keep the machine performing at optimum production levels
Various
Switches
Various Action
Sensors Main Lamp
Display
Module
Various Gauge Cluster
Senders Module
Display Area
Service Speedo / Tacho

Connector Module
Harness Code Action

Connector Alarm
Cat Data Link

To Other
Controls

Safety, Health, and Environment

Standard Safety Features
The AD30 offers the latest safety features for the protection of the operator and mine employees
• ROPS/FOPS certified operator station

– ISO3449, SAEJ231, AS2294.3, EN13627
• 3-point cabin and machine access
• Ground level secondary engine
shutdown switch
• Push out safety glass, window exits,
and rear window guard
• Operator Present system to prevent
machine movement when operator input is
not present
• Automatic retarder control
• Excellent visibility
• Inertia reel retractable seat belt

Standard Maintenance Service Safety Features
The latest safety features allow maintenance personnel to safely service the AD30
• Body retaining pins

• Steering frame lock
• Positive lock-up supports on
access covers allow work on
compartments to be carried out
safely
• Anti-skid tread on all walking
surfaces
• Elimination of top deck trip
points
Note: Ejector trucks are equipped with

tailgate retaining pins

Dump Body Retaining Pins
Provide a safe working environment when the dump body is raised
Stored Installed

Ejector Body Tailgate Retaining Pins
Provide a safe working environment when the tailgate is in the raised position
Installed Stored

Steering Frame Lock
Provide safe environment during machine transportation or when working near

articulation hitch
Stored Installed

Fire and Heat Suppression
Integrated fire suppression system and firewall to contain fires to limited areas
• Integrated Fire Suppression System

(optional)
– Ground level fire system
activation
• Firewall Fitted
– Inhibits fire from spreading to
different compartments
• Exhaust Heat Shielding
– < 200 degrees C (392 ° F)
– Hot and cold sides of the engine

Power Train Component Life Estimates

Power Train Component Life Estimates
High Load Medium Load Low Load

Factor/Hours Factor/Hours Factor/Hours
Engine 10,000 11,000 12,000
Torque converter 8,000 9,000 10,000
Transmission 10,000 11,000 12,000
Differential front 8,000 9,000 10,000
Differential rear 8,000 9,000 10,000
Final drives front 8,000 9,000 10,000
Final drives rear 8,000 9,000 10,000
Brakes (service) 8,000 9,000 10,000

Sustainability

Sustainable Development at Caterpillar
• Our vision is a world in which all people’s basic requirements – for shelter, clean water, effective sanitation and reliable power – are
not only met but provided in a way that sustains our environment.
• Our mission is to enable economic growth through infrastructure and energy development and to provide solutions that protect people
and preserve the planet.
• Our strategy is to provide work environments, products, services and solutions that make wise use of the world's natural resources and
reduce harmful impacts on people and nature. This means we leverage assets including technology and innovation to:
– Promote and protect individual safety

– Provide employment, education, and training
– Minimize the use of energy, materials, and water
– Maximize recycling (remanufacturing)
– Minimize harmful emissions (e.g. air, noise, etc), water discharges, waste and use of hazardous substances
– Optimize the use of renewable resources

Sustainable Development & Strategic Areas of Improvement

Sustainable Development & Strategic Areas of Improvement

Productivity

10/10/20 Overload Policy
90% of loads should fall into this

• No more than 10% of loads above range
No more than 10% of loads
110% should exceed 110% of the target
• No loads above 120% payload
• No loads should be above
The average payload shall not exceed
120% of the target payload
the target
90
%
Truck Productivity Index
AD30B Estimated Production

Fixed Tim e 4 Min, 3% RR, 30 Km /h m ax s peed, 30,000 kg payload
300
250
Productivity (Tonnes/Hr)
200
150
100
50
0
700 1000 1300 1600 1900 2200 2500 2800 3100
Distance in Meters
0% Grade 4% 8% 12% 16%

Truck Productivity Index
Cat UADT Estimated Production

Fixed Tim e 3-3.5 Min, 3% RR, 0% Grade
600
500
Productivity (Tonnes/Hr)
400
300
200
100
0
700 1000 1300 1600 1900 2200 2500 2800 3100
Distance in Meters
AD30B AD45B AD55B

Serviceability

Right Side Inspection
1. Frame and body – Inspect for cracks or 7. Air filter – Remove debris that may obstruct
damage the air filters
2. Front and rear tires – Check inflation; 8. Precleaner – Check for debris
inspect inside of tire for damage or wear;
remove large rocks from treads; check 9. Hydraulic tank – Check that filler cap is
wheels for bolts that are loose or missing properly installed; check oil level sight
3. Right hoist cylinder – Look for leaks, gauge; look for leaks or damage
cracking, or marks on chrome 10. Engine compartment – Look for leaks, check
4. Transmission oil level - Check belt condition, remove any debris, and check
engine oil level
5. Right steering cylinder – Look for leaks,
cracking, or marks on chrome 11. Coolant level – Check
6. Fuel tank – Look for leaks or damage
8
1
7 9 11
2 2
4
3 6 10

Front and Top Inspection
1. Front differential and front final

drives – Inspect for leaks
2. Ladders and platform – Make
sure that the ladders and
handrails are secure 4
7
3. Power train and hydraulic 2 3
system – Check for leaks at
torque converter and
5 5
transmission and check hoses 6
and lines for leaks or damage
4. ROPS – Inspect for cracks in 1
welds and castings, check
mounting bolts and mounting
pads
5. Front operating lights – Check
for damage or burned out bulbs
6. Radiator – Check for leaks;
remove any debris
7. Windows – Make sure that all
windows are clean; and that
the operator‘s vision is not
impaired by dust, mud, or other
foreign materials

Left Side Inspection
1. Ground level controls – Check for proper 5. Steering frame lock – Check link is not
operation installed, inspect link for damage and
missing pins
2. Front and rear tires – Check inflation;
inspect inside of tire for damage or wear; 6. Articulation hitch – Check hitch for wear,
remove large rocks from treads; check damage, and loose or missing bolts
wheels for bolts that are loose or missing 7. Left hoist cylinder – Look for leaks, cracking,
or marks on chrome
3. Automatic Lubrication System (if equipped)
8. Frame and body – Inspect for cracks or
–
damage
Check for leaks and fill tank
4. Left steering cylinder – Look for leaks,
cracking, or marks on chrome
6 8
3
2 2
1
5
1 7
4

Rear Inspection
1. Rear differential and rear final drives –

Check for leaks
2. Body retaining pins – Inspect for presence of
pins and links and damage
3. Lights – Inspect for broken lenses or burned
out bulbs
4. Frame and body – Inspect for cracks or
damage
2 2
1
3

Ground Level Servicing and Fluid Level Checks
1. Transmission oil
2. Hydraulic oil and filters
3. Engine oil and filter 4
4. Coolant level 2
1
3
5. Air conditioner condenser and
radiator compartment
6. Engine shutdown switch
7. Fuel filters, priming pump, and window
washer reservoir
8. Battery disconnect switch
9. Battery compartment
7
5
6
8 9

Diagnosis and Repair
1. Cat ET service connector

2. Sealed electrical connectors
and color coded wiring 2
3. Hinged belly guards 1
4. Swing-out radiator grill
4
3

Service Refill Capacities
Liters U.S. Gallons
Engine crankcase 38 10
Cooling system 74 19.5
Transmission 67 17.7
Differentials & final drives (front) 56 14.8
Differentials & final drives (rear) 56 14.8
Hydraulic system 145 38.8
Fuel tank 500 132

Product Support

Dealer Support
We offer a dealer network and support system that is unparalleled by any competitor Cat dealers continue to support the customer through the entire life of the machine on every
angle
Repair and Maintenance Equipment Management Parts and Component

Process Engineering Services Support

Caterpillar Global Factory Support
• 23 parts distribution centers

• 13 training centers
• 107 manufacturing facilities

Caterpillar Global Dealer Network
180
locally owned businesses
1,916
dealer branch stores
93,000
employees supporting you
$7.8 billion
in assets
50+ years More than our top 3 competitors combined
average tenure
Parts & Service Support Worldwide
Cat dealers offer a wide range of parts and service plans that will maximize uptime and return on your investment
• Preventive maintenance programs

• Diagnostic programs, such as
Scheduled Oil Sampling (S·O·SSM)
and Technical Analysis
• Rebuild and Reman options
• Operator training
• Customer support agreements

Caterpillar Certified Rebuild (CCR)
The CCR program offers a like-new machine with a renewed warranty and serial number,
all at a much lower cost than a comparable new machine
• Inspection
• Disassembly
• Reconditioning
• Engineering updates
• Power train testing
• Reassembly
• Performance testing
• Repainting
• New serial number/warranty
• Customer evaluation

Underground Truck Reman Components
We offer Reman components for the AD30 to decrease down time, reduce cost, and increase quality.
More information at catreman.cat.com

Percentage Commonality in Parts Numbers
R1300G R1600G R1700G R2900G AD30 AD45B AD55B
100% 46% 46% 39% 31% 29% 30% R1300G
100% 70% 50% 30% 26% 25% R1600G
100% 45% 29% 27% 28% R1700G
100% 41% 37% 36% R2900G
100% 52% 49% AD30
100% 86% AD45B
100% AD55B

Common Cat Components
Component Cat Model

Engine 365C, 621G, 770, 740, 980H
Torque converter 735 Modified
Transmission D350EII Modified
Differentials 980G, R1700G
Final drives 980G Modified
Braking system AD55 Modified
Retarder system AD55
Control valve (Hoist/Eject) 735, 740
Steering system R1600G, 814F, 816G
Steering cylinders R1600G, 814F, 815F, 816G
Secondary steering (optional) AD55, AD45B, R1700G, 988F
Body pins and bearings, etc. AD45B, AD55, 735, 740 D400E
Note: Some components referred to in this list are indicative only.

For specific parts information the Parts Book should be consulted.

Equipping Your Underground Articulated Truck

1 262-6915 CAB, FOPS/ROPS

2
2 262-6927 ROPS/FOPS OPEN

Seats
1 366-4076 SEAT, CAT COMFORT TLV2,

CLOTH
1
2
366-4075 SEAT, CAT COMFORT TLV2, VINYL
231-0349 SEAT, TEE, SUSPENSION,
MECHANICAL

Air Conditioning
270-4052 AIR CONDITIONER, (STANDARD)

324-1996 AIR CONDITIONER (SALT RESIST)

Secondary Steering
1 273-1236 STEERING, SECONDARY

Single Fast Fill Fuel
1 321-4737 FUEL TANK, SINGLE, FAST FILL

321-4736 FUEL TANK, SINGLE, STD ADAPTER

Tire Options
1 2
Bridgestone
1 224-4615 TIRE, 26.5 X 25, VSNT
187-6506 - 29.5 x R29 VSNT
Michelin
2 187-6405 - 29.5 x R29, XLDD2A
260-8942 IDENTIFICATION, RIM (1) 180-3844 RIM, SPARE, TUBELESS (1)

Operator Environment (cont.)
255-0993 BATTERY SHUTDOWN, STANDARD

309-2418 BATTERY SHUTDOWN, CAB SWITCH
309-2419 BATTERY & ENGINE SHUTDOWN

309-2420 BATTERY & ENGINE SHUTDOWN, CAB
Lubrication, Central
1 242-0481 LUBRICATION, CENTRAL, DUMP

281-5449 Lubrication, Central, Ejector
2 259-0226 LUBRICATION, AUTOMATIC, DUMP

1
3 281-6163 Lubrication, Automatic, Ejector

Bodies
1 Dump Bodies 1
266-1996 BODY AR, DUMP, 14.8 CYD

258-4624 BODY AR,DUMP, 21.9CYD, WIDE
2 Ejector Body
351-1325 BODY AR, EJECTOR, 19.9 CYD
380-0093 BODY AR, EJECTOR, 22.9 CYD
2

Packing
1 303-3668 VANDALISM PROTECTION, ROLL ON

2 0P-4385 Lifting, Mine Transfer

1 215-4807 VISOR, SUN
2 240-0128 GAUGES, PRESSURE, BRAKE
2
3 266-1995 HEATER, CAB
4 224-9470 WIRING, SHUTOFF, (IDLE TIMER)
5 228-9672 SWITCH, PUSH, PARKING BRAKE
228-6146 SWITCH, PULL, PARKING BRAKE
5
4

Reverse Camera
1 236-7812 CAMERA, COLOR, REVERSE, CAB

313-3291 CAMERA, COLOR, REVERSE, ROPS
2 In-Cab Monitor

Truck Payload Management System (TPMS)
1 247-2209 PAYLOAD MEASUREMENT SYS, TRUCK

2 247-1622 PAYLOAD, TRUCK, REMOTE DISPLAY

Fast Fill & Evacuation Systems
1 236-5708 ENGINE, WIGGINS FAST FILL
2 231-3964 RADIATOR, WIGGINS FAST FILL
3 234-3175 HYDRAULIC, WIGGINS FAST FILL
4 231-3979 TRANSMISSION, WIGGINS FAST
3 4

Electronic Access Module
267-6271 MODULE, ELECTRONIC ACCESS

Fire System
346-2542 FIRE SYSTEM, ANSUL, DRY POWDER

1 Fire Bottles
2 Actuator
2
Distribution Manifold
3 Gas Motor
Detonation Wire
Nozzle
Operator Station Control panel

Fire System (cont.)
207-5115 EXTINGUISHER, FIRE, DRY, 10 LB

236-5682 EXTINGUISHER, FIRE, DRY, 20 LB
236-5696 EXTINGUISHER,FIRE,FOAM,2.4 GAL

Liners & Wear Plates
1
238-5113 LINERS, BODY, 0.4 INCH, DUMP
FOR USE WITH: 266-1996 Dump Body 11.3 cum (14.8 cyd)


250-0043 LINERS, BODY, 0.3 INCH,EJECTOR

FOR USE WITH: 259-7910 Ejector Body 1 Example layout for liners
2 Location of wear plates
2 2 2 2

Custom Product
237-0479 TAPE, REFLECTIVE
(AD55B Shown)
Service Tools
1 208-3942 TOOL, INSTALLATION, TIRE FRAME

2 236-8249 BOLTS, COLLET, JACKING 2
3 236-8901 HOIST, CYLINDER SUPPORT X2
4 186-9064 DASH DIAGNOSTIC, SCROLL BOX 2

Questions?

AD30 - Technical Presentation - Sept 2012

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

AD30 - Technical Presentation - Sept 2012

Uploaded by

Copyright:

Available Formats

Cat® AD30 Underground Articulated Truck

Technical Sales Presentation

Emergency Contacts Emergency Information

2 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

3 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

4 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

284x AD30 units sold from 2001 - 2011

5 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

Approaching 11,000 777 size off-highway trucks

Approaching 5,000 large motor graders (16 size and above)

Caterpillar AD30 AD45 AD55 AD60

Sandvik TH320 TH430 TH540 TH550 TH680

DT20N ET24 ET33

DUX DT7 DTS12 DT17N DT26N DT33N TD45 DT50

Paus PMKT8 PMKT10 PMKT12

Kiruna K 250 K 503

AD30 CXR AD30 DXR

Rated payload 30 000 kg 30 000 kg

Max dump height 5602 mm 5602 mm

Height Overall 2600 mm 2600 mm

Width Overall 2690 mm 2690 mm

11.3 m³ – 17.5 11.3 m³ – 17.5

2000 2002 2004 2006

1999 2001 2003 2005

AD30 CXR AD30 DXR

8 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

AD30 CXR AD30 DXR

Rated payload 66,150 lb 66,150 lb

Max dump height 220.5 in 220.5 in

Height Overall 102.4 in 102.4 in

Width Overall 105.9 in 105.9 in

14.8 yd³ – 22.9 14.8 yd³ – 22.9

2000 2002 2004 2006

1999 2001 2003 2005

AD30 CXR AD30 DXR

9 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

10 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

R1300G R1600G R1700G R2900G R3000H

Rated payload – truck

Max height dumped 3531 mm 4497 mm 4899 mm 5427 mm 5429 mm

Max dump clearance 1560 mm 2207 mm 2443 mm 2868 mm 2724 mm

Breakout force 12 020 kg 19 280 kg 20 100 kg 27 346 kg 27 346 kg

Static tipping load full 17 870 kg 23 500 kg 26 306 kg 34 069 kg 40 472 kg

11 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

R1300G R1600G R1700G R2900G R3000H

Engine power (gross) 165 hp 248/268 hp 323/353 hp 430/447 hp 409 hp

Rated payload – truck

Max height dumped 139.0 in 177.1 in 192.9 in 213.7 in 213.8 in

Max dump clearance 61.4 in 86.9 in 96.9 in 112.9 in 107.2 in

Breakout force 26,504 lb 42,505 lb 44,321 lb 60,298 lb 60,298 lb

Static tipping load full 39,397 lb 51,809 lb 57,995 lb 75,109 lb 89,225 lb

12 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

AD30 AD45B AD55 AD60

Rated payload 30 000 kg 45 000 kg 55 000 kg 60 000 kg

Width overall 2690 mm 3000 mm 3250 mm 3346 mm

Height overall 2600 mm 3036 mm 3000 mm 3278 mm

Dump height 5602 mm 6357 mm 6969 mm 6969 mm

13 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

AD30 AD45B AD55 AD60

Rated payload 66,150 lb 99,208 lb 121,254 lb 132,277 lb

Width overall 105.9 in 118.1 in 128.0 in 132.0 in

Height overall 102.4 in 119.5 in 118.1 in 129.0 in

Dump height 220.5 in 250.3 in 274.4 in 274.4 in