MIN-102: Basic Manufacturing Processes

(L-T-P: 2-0-4; Credits 4)

Dr. Rahul S. MULIK

Relative Weightage of Marks

Class Work Sessional (CWS): 15%
Practical Sessional (PRS): 15%
Mid Term Examination (MTE): 30%
End Term Examination (ETE): 40%

Duration End Term Examination (ETE): 3 Hours

MI-102: Basic Manufacturing Processes I. I. T. ROORKEE
 COURSE CONTENT
S. TOPIC ~ No of
No Lectures
1 INTRODUCTION: Engineering 2
materials, materials properties &
selection of manufacturing process
2 CASTING: Fundamentals of casting 8
process, pattern materials, pattern
types, allowances, gating system,
molding sand: composition and
properties, cores, casting defects and
their remedies
3 JOINING: Basic principle of welding, 6
types of weld joints, classification of
welding processes, gas welding,
manual metal arc welding, welding
defects and remedies, soldering and
brazing
 COURSE CONTENT (Continued)
S. Particulars ~ No of
No Lectures
4 MACHINING: Basic principle of 6
machining, lathe, drilling, milling and
grinding machines and their
operations, cutting tools used
5 FORMING: Fundamentals of metal 6
forming, forging, rolling, extrusion,
wire drawing and tube drawing,
relevant defects and remedies
Total 28
Class Work Sessional (CWS) 15 Marks
Quiz 10 Marks
Attendance 05 Marks
 Suggested Books
S. Name of Book, Authors, Year of
No Publisher, ISBN Publication
1 Materials and Processes in 1997
Manufacturing, E.Paul DeGarmo, J.T.
Black, R. A. Kohser, Prentice Hall of India
Pvt. Limited- New Delhi
(ISBN 81-203-1243-0)
2 Manufacturing Engineering and 2000
Technology, S. Kalpakjian, S.R. Schmid,
Pearson Education, New Delhi,
(ISBN 81-7808-157-1)
3 Fundamentals of Modern 2002
Manufacturing, Mikell P. Groover, John
Wiley and Sons Inc.
(ISBN 0-471-40051-3)
MI-102: Manufacturing Techniques I. I. T. ROORKEE
 Suggested Books (Continued)

4 Processes and Materials of 1990

Manufacture, R.A. Lindberg, Prentice Hall
India Limited,
(ISBN 81-203-0663-5)
5 Manufacturing Technology (Vol 1 and 2), 1998
P.N. Rao, Tata McGraw Hill New Delhi
(ISBN 0074631802)
6 Principles of Foundry Technology (4 th 2003
Edition), P. L. Jain, Tata McGraw Hill New
Delhi,
(ISBN 0-07-044-760-8)

MI-102: Manufacturing Techniques I. I. T. ROORKEE

 List of Practicals for MI-102: MANUFACTURING TECHNIQUES
Turn Shop Description
0 All Shops Visit to Different Shops of the Workshop for
Familiarization
(To be Completed in the Very FIRST TURN of a
Section)
C-1 CARPENTRY-1 Pattern Making of T-Joint
C-2 CARPENTRY-2 Pattern Making of Wooden Handle
F-1 FOUNDRY-1 Study of Different Foundry Tools and
Making a Green Sand Mould of Half Bearing Block
F-2 FOUNDRY-2 Making Green Sand Mold and Casting of Bearing
Block
W-1 WELDING-1 Arc Welding of Butt Joint
W-2 WELDING-2 Gas Welding of Butt Joint

MI-102: Manufacturing Techniques I. I. T. ROORKEE

List of Practicals for MI-102: MANUFACTURING TECHNIQUES (Contd.)
Turn Shop Description
M-1 MACHINE-1 Study of Lathe and Job Preparation on it
M-2 MACHINE-2 Study of Milling Machine and Job Preparation on it
(Keyway Cutting)
M-3 MACHINE-3 Study of Different Drilling, Boring, & Grinding
Machines
Ft-1 FITTING-1 Study of Various Fitting Hand Tools, Marking, &
Measuring Devices
S-1 SMITHY-1 Study of Different Forming Tools & Power Presses
S-2 SMITHY-2 Brazing, Soldering, and Mechanical Joint
Sequence of Rotation

⮚For Odd numbered Sections (A1, A3, A5, B1, B3, B5, E1, E3, E5, F1, F3, F5, H1, H3, H5):
0 🡪 F-1 🡪 F-2 🡪 C-1 🡪 C-2 🡪 W-1 🡪 W-2 🡪 S-1 🡪 S-2 🡪 M-1 🡪 M-2 🡪 M-3🡪Ft-1

⮚For Even numbered Sections (A2, A4 , A6, B2, B4, B6, E2, E4, E6, F2, F4, F6, H2, H4 and H6):
0🡪 C-1 🡪 C-2🡪 F-1 🡪 F-2 🡪 M-1 🡪 M-2 🡪 M-3 🡪 Ft-1 🡪 W-1 🡪 W-2 🡪 S-1 🡪 S-2
MI-102: Manufacturing Techniques I. I. T. ROORKEE