Doc No.

SAMSUNG-MODIFICATION WORK FOR S-P11-00-03-004

P11
Version, Date
REPAIR PROCEDURE Rev. 0, 07 Dec 2019
Project Name
Provision of Repair Work for E210 & E204 STRIPPER REBOILER

PROJECT : PROVISION OF REPAIR WORK FOR E210 & E204 STRIPPER

REBOILER

CLIENT/OWNER : SAMSUNG SDN BHD

CONTRACT NO :

DOCUMENT TITLE : PROCEDURE FOR REPAIR WORK

CONTRACTOR JOB NO : PJ 262

A 07/11/19 Issue For Approval Siddiq Danny

Prepared Approved Reviewed Approved Reviewed by Approved
By By by By By
Rev Date Description
TURCOMP PREF-CHEM AIMD PREF-CHEM
MECH/STATIC

Approved By

DOSH
 Doc No.
SAMSUNG-MODIFICATION WORK FOR S-P11-00-03-004
P11
Version, Date
REPAIR PROCEDURE Rev. 0, 07 Dec 2019
Project Name
Provision of Repair Work for E210 & E204 STRIPPER REBOILER

TABLE OF CONTENTS

SECTION DESCRIPTION

1.0 INTRODUCTION
2.0 OBJECTIVE

3.0 APPLICABLE CODE AND REFERENCES

4.0 ABBREVIATION

5.0 MATERIAL

6.0 FLOW CHART

7.0 WORK PROCEDURE

7.1 Pinhole Repair work on shell Stripper Reboiler

8.0 ATTACHMENT

1.0 INTRODUCTION
 Doc No.
SAMSUNG-MODIFICATION WORK FOR S-P11-00-03-004
P11
Version, Date
REPAIR PROCEDURE Rev. 0, 07 Dec 2019
Project Name
Provision of Repair Work for E210 & E204 STRIPPER REBOILER

SAMSUNG has appointed TESSB to carry out repair work after complete removed tack-weld for
coring support.

Combustion
Chamber

Pinhole appeared after complete remove tack weld for coring support

2.0 OBJECTIVES

To ensure that all repair work carried out on pressure parts and non-pressure parts of DOSH
equipment in the safe manner, controlled, inspected and TESSB as specified in the applicable
code and PREF-CHEM contract agreement.
 To remove pinhole on shell of stripper reboiler
 To perform DPT 100% after remove pinhole

3.0 APPLICABLE CODE AND REFERENCES

 ASME VIII 2017 Edition : Boiler and Pressure Vessel Code

 Factory & Machinery Act 1967
 ASME SECTION V 2017 Edition : Non-Destructive Examination
 ASME SECTION IX 2017 Edition : Welding & Brazing Qualification
 Doc No.
SAMSUNG-MODIFICATION WORK FOR S-P11-00-03-004
P11
Version, Date
REPAIR PROCEDURE Rev. 0, 07 Dec 2019
Project Name
Provision of Repair Work for E210 & E204 STRIPPER REBOILER

 API 510 2014 Edition : Pressure Vessel Inspection Code: In-service

Inspection, Rating, Repair, and Alteration

4.0 ABBREVIATION

 NDT : Non-Destructive testing

 DPT : Dye Penetrant testing
 TFM : Total Focusing Method
 TESSB : Turcomp Engineering Services Sdn Bhd

5.0 MATERIAL & WELDING SPECIFICATION

The replacement work consists of several material as per below details:

No Description Material Qty Size H x L x W Welding P
/Thickness (mm) No.
1 Shell Stripper SS 316 - 30 P8

WELDING SPECIFICATION

No Description Welding P No. WPS Welding Process and

Filler
1 Build-Up Shell Stripper P8 to P8 TES 08 GTAW
ER 316

6.0 FLOW CHART

 Doc No.
SAMSUNG-MODIFICATION WORK FOR S-P11-00-03-004
P11
Version, Date
REPAIR PROCEDURE Rev. 0, 07 Dec 2019
Project Name
Provision of Repair Work for E210 & E204 STRIPPER REBOILER

Repair Instruction from PREF-CHEM

Verify, Analyze, Confirm the Repair Procedure

& Get Approval from PREF-CHEM

Execution of the work after approval with

Inspection activities to be supervised by PREF-
CHEM.

Perform Replica & TFM on stripper shell

Remove pinhole on shell

Mark & Grind flush (surface preparation) on

pinhole location and perform DPT

Carry out build-up weld on stripper shell shell

Perform Visual and DPT after complete weld

END

7.0 WORK PROCEDURE

Prior start work, TESSB personnel shall wear a proper suitable PPE as of below;
 Doc No.
SAMSUNG-MODIFICATION WORK FOR S-P11-00-03-004
P11
Version, Date
REPAIR PROCEDURE Rev. 0, 07 Dec 2019
Project Name
Provision of Repair Work for E210 & E204 STRIPPER REBOILER

 Safety Helmet
 Semi leather glove
 Face Shield
 Safety Glass
 Coverall
 Safety Boots
 Gas Badge

7.1 Pinhole Repair work on shell Stripper Reboiler

1) Mark and remove by grind off pinhole located on shell stripper reboiler.
2) Perform visual and DPT 100% on the pinhole location to ensure the flaw/pinhole
completed removed.
3) Welding for build up by using TIG according WPS TES 08 by qualified DOSH welders.
4) Welding using TIG until weld metal equal high with shell base metal.
5) Perform 100% Visual & DPT after complete weld witness by PREF-CHEM inspector.

8.0 ATTACHMENT

1. Drawing
a. D-41-0025-001-R10
3. Turcomp WPQR 08
4. Inspection Test Plan