SM 81320_A_1

CLIENTE CUSTOMER
Nuovo Pignone KEBABANGAN PETROLEUM OPERATING COMPANY (KPOC)

LOCALITA' - PLANT LOCATION
FIRENZE
MALAYSIA
COMMESSA - JOB IMPIANTO - PLANT
1604048 ÷ 9 EXPORT COMPRESSOR TURBOCOMPRESSOR

1102766 ÷ 7
TITOLO - TITLE
Electronically approved draw. GE NuovoPignone Internal DT-'N'

SUPPLY SPECIFICATION FOR
SYNTHETIC LUBE OIL PLATE COOLER
CONSOLE
ITEM
1 REVISED SH. 2 & 10 WHERE INDICATED <1> MONTANARO Gambini E. Lo Presti G. 27/07/11 N. SM-81320/4
0 EMISSIONE - ISSUED E. TANI Pennetta Lo Presti 06/04/11 LINGUA- PAGINA
REV DESCRIZIONE - DESCRIPTION PREP'D CONT-CHK'D APP - APPR'D DATA - DATE A 1/2
Il presente documento è di proprietà NUOVO PIGNONE. A termine di legge ogni diritto SOSTITUISCE IL - REPLACES
This document is the property of NUOVO PIGNONE. All rights are reserved according to SOSTITUITO DA - REPLACED BY
Nuovo Pignone SUPPLY SPECIFICATION FOR PLATE LUBE OIL COOLER
FIRENZE
1. GENERAL
This specification defines the minimal technical requirements for the design, construction,
assembling, testing, painting and preparation for shipment of a synthetic oil cooler console for a
LM2500+ Single Fuel SAC gas turbine.
The supplier shall be responsible for the correct construction and operation of the skid.
The supplier, who will be assigned the construction order, shall design the skid in accordance with
the instructions contained in this specification.
In addition, the supplier shall include into the supply everything is necessary for the correct
operation of the skid.
The SUPPLIER shall notify the Nuovo Pignone of any and all apparent conflicts between this
specification, the related data sheets, the Codes and Standards, Directives, Laws and Regulations
and any other specifications noted, since the offer stage, otherwise the most stringent requirement
shall be applied.
2. SCOPE OF SUPPLY
This specification and the relevant job P&I drawing define the extension of the scope of supply for
this synthetic oil cooler console. Supply shall include equipment as reported in the relevant P&ID,
within the terminal points. Manufacturer shall realize a product complete in all its components,
assembled and ready to use.
3. APPLICABLE AND REFERRED DOCUMENTS
3.1 Drawing and specifications

P&ID SOM5081870 sheets 1, 2 and 8 <1>
Painting specification SOM6628735
Lines specification SOM6627678
Field instrument wiring diagram and electrical hook up SOM6629873
Instrument project design summary SOM6627633
3.2 Standard NP
Marking, preservation, packing for shipping – General Requirements ITN54750
Hydrostatic pressure testing procedure ITN07021
Specification on instruction manuals contents ITN01301
Requirement for spare parts & maintenance data ITN01303
Surface protection for bolts and nuts ITN07800
Structure’s test specification ITW71000
Steel’s classification for welded structures ITN03402.01
ITEM
1 REVISED WHERE INDICATED <1> N. SM-81320/4

0 ISSUED LINGUA-LANG. PAGINA-SHEET
REV DESCRIZIONE - DESCRIPTION A 2/3

Il presente documento è di proprietà NUOVO PIGNONE. A termine di legge ogni diritto è riservato. SOSTITUISCE IL - REPLACES
This document is the property of NUOVO PIGNONE. All rights are reserved according to law. SOSTITUITO DA - REPLACED BY
FIRENZE
Structure welding specification ITN03402.03

Definition of test certificates ITN07771
Blankets thermal insulation of piping ITK21003
Typical console dismantling drawing SOK6733574
Metal structural work and gratings supply specification ITN02800
Dimensioning grids for gangways, working platform and step ITN02821.02
3.3 Customer Specifications and International Rules (last edition)

ASME VIII Div.1 (1) U-STAMP Rules for the construction of pressure vessel
ASME IX Welding & brazing requirements
PED 97/23/CE Pressure vessel & piping
AWS D1.1 Structural welding
DOSH Malaysia(2)
1 (only for design)
2 Suppliershall provide all documentation (drawings and ASME calculation for pressure vessel)
required for DOSH certification
3.4 Unit of measure

For this job the following measurement system will be used:
SI IMPERIAL
3.5 Language
For this job the following language will be used:
English Warning and safety labels will be in English
4. ENVIRONMENTAL DATA
Location site MALAYSIA
Installation type Offshore
Altitude on sea level Upper process deck EL. 34000 mm from MSL
Relative humidity 35% (min) - 40% (max)
Atmosphere Tropical, Salt laden, Marine saliferous
Ambient temperature (min/max) 21°C / 40°C
Ambient design temperature 40°C
Wind speed 41.2 m/s @10m above MSL (3-sec Gust, 100-year return
period)
ITEM
N. SM-81320/4

FIRENZE
24.7 m/s @10m above MSL (1-hr maximum for operating

condition, 100-year return period
Seismic design max 0.291 m/s2 in operating condition
Water characteristics Sea water
The skid shall be able to resist to the transportation load following indicated. The Supplier shall
design the structure and select the anchor bolts considering:
ITEM
N. SM-81320/4

FIRENZE
5. TECHNICAL CHARACTERISTICS
The console shall be made up of a welded metal frame that shall accommodate all the items shown
on reference P&ID. All component parts shall be bracketed and positioned in a way to ensure
accessibility for inspections and maintenance without requiring cutting of skid main structural
members. Vendor supplied drawings shall clearly show any maintenance clearance that is
necessary around the exchanger.
The console shall be provided with connections for the piping interconnected with the turbine base
plate.
For heat exchanger plates details see data sheet in annex A.

6. CONSTRUCTION
6.1 Baseplate and frame
All the supporting parts shall be made in painted carbon steel; welding shall be continuous and
made according to ITN03402.01 and ITN03402.03. The walking surfaces shall be anti-slip and a
containing plate shall be provided all around the base plate edge suitable for offshore application
and according to ITN02821.02 and ITN02800. One drip rim for oil leakages and rainwater collecting
and drain shall be provided at skid edge. 2 (two) of M10 earthing bosses installed on diagonally
opposite corners of skid complete with nuts and washer shall be provided. They will be in AISI316 SS
material.
The metal frame structure and the foundation bolts shall be designed in order to support all the
components without any significant deformation in all vessel motion condition.
For piping bolting refer to the Lines specification SOM6627678.
Maximum dimensions for skid footprint are shown in annex B.
6.2 Bracing
The primary members shall be designed and adequately cross-braced to prevent flexing or
distortion of frame, plates, piping, conduit, tubing, etc. during lifting, transportation, and installation.
Equipment mounted on heat exchanger shall not be considered as bracing.
6.3 Lifting lugs

The baseplate shall be provided with four (4) non-protruding lifting lugs, suitable for single hook
lifting. Each component whose weight is higher than 20 kg shall be provided of eyebolts for lifting.
The lifting eyebolts shall be suitable for the use of tie-rods ad chains and shall be sized to a
minimum safety factor of five (5).
Lifting pad eyes material shall be S275J0 as minimum (preferably S355J0).
6.4 Piping and valves

Piping shall be made in accordance with piping specification indicated in paragraph 3.1. Piping
diameters shall be designed considering a maximum fluid speed (oil / water) of 2,5 m/sec.
ITEM
N. SM-81320/4

FIRENZE
6.5 Water / Oil Cooler

The water/oil heat exchanger shall be twin-plate heat exchanger type according to applicable data
sheet (annex “A”).
The frame shall be designed to minimize overall dimension, compatibly with forecasted exchange
surface (installed + allowance).
Pressure parts shall be selected according to the standard code listed at point 3.3
6.6 Transfer system

The transfer system can be accomplished by two interconnected three-way valve having
continuous flow and the following features:
Type 3-way ball valve
Diameter 1 1/2”-300# RF-R9
Body material AISI316L
Wetted parts material AISI316L
6.7 Supports and bracketing

Supports and bracketing shall be provided in painted carbon steel in order to support valves, piping
and each equipment within the skid limits and where necessary to prevent vibrations.
Piping shall not be in contact with carbon steel supports: stainless steel plates and stainless steel
“u-bolts” or clamps shall be used.
6.8 Main component identification

The identification tags of the equipment and the instrumentation shall be fixed in a secure way. No
identification tags made of plastic or metal band are admissible. They shall contain the following
information:
- N.P. AND CUSTOMER TAG No.
- FUNCTION OF THE EQUIPMENT
- DESCRIPTION OF THE EQUIPMENT
- NAME OF THE EQUIPMENT SUPPLIER
- N.P. IDENTIFICATION CODE OF THE EQUIPMENT
- CALIBRATION DATA
Locking wire or rivets (small) may be used.
The characters shall be at least 20 mm high for JBs and at least 5 mm high for all the other items.
Identification plate material: AISI 316.
Identification plates shall be written in English language.
Warning and safety labels will be in English.
ITEM
N. SM-81320/4

FIRENZE
7. MATERIALS
- Pipes and valves: See Line Specification
- Cooler Frame and Plates: See datasheet annex “A”: plate material must be suitable
for sea water
- Gasket: Asbestos free
- Structural nuts and screws: CS hot dip galvanized
SS
Mfr standard
Stainless steel components shall be positively segregated from carbon steel in order to prevent
galvanic corrosion. Segregation will be made by means of a plastic (PTFE) inserts. The use of
aluminium shall not be permitted.
8. INSPECTIONS AND TESTS
As a minimum following certified inspections and tests are required:
8.1 Test of the structure shall be according to ITW71000 point 12.
- Inspection on Material shall be according to ITW71000 par. 12.1.
- Inspection on the assembled product according to ITW71000 par. 12.2 that includes:
 Dimensional inspection
 No destructive inspection on welding according to par. 12.2.2 ITN03402.03 level E, and

ITN03402.03 level D for lifting lugs
8.2 Test on Pressure Vessel shall be according to ASME VIII Div.1 and shall include at least
 “Not destructive inspection” on welding according to ASME VIII Div. 1
 Hydraulic Test according to ASME VIII
8.3 Test on piping according to Specification for lines
8.4 “Not destructive inspection” on welding according to ITN03401.03
8.5 Final visual and dimensional test: shall be verified the correspondence between the final
product and the purchase specification requirements, the observance of the functional
schematic, the correct arrangement/assembly of the equipment and devices.
ITEM
N. SM-81320/4

FIRENZE
9. PAINTING AND PRESERVATION

In addition to recalled ITN54750, special care shall be kept to the following.
9.1 Painting
Painting shall be performed in accordance to the Painting Specification SOM6628735.
9.2 Cleaning
The equipment and piping shall be dried after hydro test and internal perfectly cleaned. Each
opening shall be sealed to avoid contamination during shipping.
9.3 Protection
All openings, flange faces, threaded connections, valve stems, and other component parts subject
to mechanical damage or corrosion shall be adequately protected. Such protection shall consist of,
but not be limited to:
- Bolted flange covers
- Sealing with waterproof tape
- Enclosing with temporary metal housings
- Coating of all machined and threaded surfaces to prevent rust
- Protective covers on lubrication fittings
This protection shall be applied to all components—those removed and boxed, and those remaining
in place on the skid assembly.
10. REQUIRED DOCUMENTATION

The following documents must be submitted upon quotation as a minimum:
1. List of exceptions to the ordering sheet, this specification and applicable documents
2. Preliminary outline drawing and overall dimensions, including connections size/positions, bolting
details and necessary maintenance clearances
3. Attached data sheet duly filled in all parts
4. Data sheets of main items
After order placement job documentation shall be supplied according to list below, within indicated
deadline. Where requested, NP Format with NP title block shall be used. A Supplier Document
Tracking Transmittal Form, duly filled by manufacturer, shall complete every document submission.
Documents submission without completion of the SDT form will be rejected. NP Purchasing office
shall be inquired for any issue regarding document transmittal procedure and any other issue
about job documentation availability and revisions check.
ITEM
N. SM-81320/4

FIRENZE
POS SDT DOCUMENT OBJECT DAYS from ISSUE TO BE NP DOC.

ORDER CODE SUPPLIED
DS005 DATASHEET PLATE EXCHANGER 10 A
CD001 CONSTRUCTION DRAWING PLATE EXCHANGER 20 A
AL001 LIFTING SKETCH LUBE OIL COOLER SKID 20 A
CR002 MECHANICAL CALCULATION AND PLATE EXCHANGER
ASME CALCULATION FOR PRESSURE 20 A
VESSEL
DO004 MATERIAL CERTIFICATION LUBE OIL COOLER 20 I
QP002 QUALITY CONTROL PLAN LUBE OIL COOLER 20 A
GA001 GENERAL ARRANGEMENT LUBE OIL COOLER SKID 30 A
CO001 SPARES LIST LUBE OIL COOLER 30 I
DO002 TEST CERTIFICATE LUBE OIL COOLER - I
QP004 COMPLETENESS CERTIFICATE LUBE OIL COOLER At delivery I
MA001 INSTRUCTION MANUAL LUBE OIL COOLER At delivery I
- WEIGHT DATA SHEET (Customer form) LUBE OIL COOLER SKID 30 I
All above documents must be submitted in electronic format (Autocad2002 or MS Office Word
compatible).
In addition to the documents listed above, “Loose items shipping drawings” (LISD) has to be
prepared by Supplier describing every loose material included in the scope of supply (see NP Std
2.2-12 ”Typical console dismantling drawing” SOK6733574/0).
The drawing will contain the following information:
 Each loose or missing component tagged with a single mark clearly showing where it
must be installed.
 A loose materials list with marks, quantities and descriptions has to be included on the
drawing; the list must be aligned to the COA12 document (Loose Items Shipping List).
 All missing materials shipped separately have to be included in the list and drawing.
ITEM
N. SM-81320/4
REV DESCRIZIONE - DESCRIPTION A 9 / 10

FIRENZE
ANNEX A: PLATE HEAT EXCHANGER DATA SHEET (LM2500+)

1 Manufacturer:
2 PLANT: KPOC
3 SERVICE: Synthetic cooling oil ITEM N.
4 SIZE: (1) TYPE: (1) CONNECTED IN X PARALLEL SERIES
5 SURFACE FOR UNIT (1) m2 DUTY MARGIN = 15 %
6 PERFORMANCE OF ONE UNIT
9 FLUID ALLOCATION HOT SIDE COLD SIDE
10 FLUID NAME MIL-L-23699 Sea water
11 FLUID QUANTITY, (norm / max) (2) lit/min 68 (1)
12 AIR MIXED WITH OIL (IN/OUT) (3) Nlit/min 102 N/A
13 TEMPERATURE (IN/OUT) °C (1) / 45 Normal: 30 – Max: 36 <1>
14 SPECIFIC GRAVITY Kg/m3 (1) 1.02 / 1.019 <1>
15 VISCOSITY, LIQUID (IN/OUT) Cp (1) / 19.6 0.849 / 0.765 <1>
16 SPECIFIC HEAT (IN/OUT) KJ/Kg°C <1> (1) / (1) 4.01 <1>
17 THERMAL CONDUCTIVITY (IN/OUT) W/m °C <1> (1) / (1) 0.596 <1>
18 LATENT HEAT KJ/Kg (1) (1)
19 INLET PRESSURE bar g 3 1.61 <1>
20 VELOCITY m/s max 2.5 m/s max 2.5 m/s
21 PRESSURE DROP CALC (8) bar (1) (1)
22 FOULING RESISTANCE (MIN) m2°C/W 0.00017 0.00035
23 HEAT EXCHANGED 120 kW MDMT (1) °C
24 TRANSFER RATE: SERVICE (1) W/m2°K CLEAN (1) W/m2°K
25 DIRECTION OF FLUIDS : (1)
26 HOT SIDE COLD SIDE
27 DESIGN/TEST PRESSURE bar g. (6) 12 / 18 10 / 15
28 DESIGN TEMPERATURE Max/min (7) °C 171 <1> / -6 55 / 18
29 N. PASSES (1) (1)
30 CORROSION ALLOWANCE mm N/A N/A
31 CONNECTIONS IN 1 1/2" (1)
32 SIZE & OUT 1 1/2" (1)
33 RATING 300# RF - R9 150# RF - R9
34 PLATE MTL Suitable for sea water N° (1) / (4) TYPE: (1) SIZE: (1)
35 FIXED COVER MTL (1) THK (1) mm MOVABLE COVER THK : (1) mm
36 FRAME MTL: S275JR CLAMPING BOLTS MTL : A193/A193M Gr B7 HDG ø : (1) mm
37 SEALING : (1) CONNECTIONS MTL : (1)
38 VOLUME WARM/COLD SIDE (1) / (1) Litres PACK LENGTH: (1)
39 WEIGHT, EMPTY/OPERATING (KG.): (1) / (1)
40 DESIGN CODE: ASME VIII Div. 1 U-STAMP + DOSH Category (1) INSPECTION: NUOVO PIGNONE
41 REMARKS:
42 (1) To be advised by Manufacturer
43 (2) To be considered only for heat exchange calculation.
44 (3) Volumetric flow shall be calculated at cooler inlet pressure and shall be considered only for the pressure drop
45 and heat transmission coefficients.
46 (4) Frame shall not be equipped to more than 85% Of maximum plate capacity
47 (5) Painting according to SOM6628735
48 (6) Considering atmospheric pressure on the other side.
49 (7) Minimum temperature is for ASME Code purposes only. Unit is not in low temperature service.
50 (8) This value is relevant only to heat plate exchanger. Pressure drop from inlet to outlet flange (including piping &
51 valves) shall be limited to 0.5 bar <1>.
ITEM
1 REVISED WHERE INDICATED <1> N. SM-81320/4


FIRENZE
ANNEX B: PLATE HEAT EXCHANGER MAX OVERALL DIMENSION
ITEM
N. SM-81320/4


SM 81320_A_1

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CLIENTE CUSTOMER

Nuovo Pignone KEBABANGAN PETROLEUM OPERATING COMPANY (KPOC)

1604048 ÷ 9 EXPORT COMPRESSOR TURBOCOMPRESSOR

Electronically approved draw. GE NuovoPignone Internal DT-'N'

3. APPLICABLE AND REFERRED DOCUMENTS

3.1 Drawing and specifications

1 REVISED WHERE INDICATED <1> N. SM-81320/4

REV DESCRIZIONE - DESCRIPTION A 2/3

Structure welding specification ITN03402.03

3.3 Customer Specifications and International Rules (last edition)

3.4 Unit of measure

English Warning and safety labels will be in English

REV DESCRIZIONE - DESCRIPTION A 3/4

24.7 m/s @10m above MSL (1-hr maximum for operating

REV DESCRIZIONE - DESCRIPTION A 4/5

For heat exchanger plates details see data sheet in annex A.

6.3 Lifting lugs

6.4 Piping and valves

REV DESCRIZIONE - DESCRIPTION A 5/6

6.5 Water / Oil Cooler

6.6 Transfer system

6.7 Supports and bracketing

6.8 Main component identification

REV DESCRIZIONE - DESCRIPTION A 6/7

- Gasket: Asbestos free

- Structural nuts and screws: CS hot dip galvanized

8. INSPECTIONS AND TESTS

As a minimum following certified inspections and tests are required:

8.1 Test of the structure shall be according to ITW71000 point 12.

- Inspection on Material shall be according to ITW71000 par. 12.1.

 No destructive inspection on welding according to par. 12.2.2 ITN03402.03 level E, and

 “Not destructive inspection” on welding according to ASME VIII Div. 1

 Hydraulic Test according to ASME VIII

8.3 Test on piping according to Specification for lines

8.4 “Not destructive inspection” on welding according to ITN03401.03

REV DESCRIZIONE - DESCRIPTION A 7/8

9. PAINTING AND PRESERVATION

10. REQUIRED DOCUMENTATION

REV DESCRIZIONE - DESCRIPTION A 8/9

POS SDT DOCUMENT OBJECT DAYS from ISSUE TO BE NP DOC.

REV DESCRIZIONE - DESCRIPTION A 9 / 10

ANNEX A: PLATE HEAT EXCHANGER DATA SHEET (LM2500+)

1 REVISED WHERE INDICATED <1> N. SM-81320/4

REV DESCRIZIONE - DESCRIPTION A 10 / 11

ANNEX B: PLATE HEAT EXCHANGER MAX OVERALL DIMENSION

REV DESCRIZIONE - DESCRIPTION A 11 / 11

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