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Confidentiality Notice:

This Documents and the Information in it are provided in Confidence , for the sole purpose of the work being performed, and shall not be disclosed to any third
party or used for any other purpose without the written permission of The Director General , Federal Electricity and Water Authority , U.A.E.

Ref. Documents

DOCUMENT No. DESCRIPTION STATUS


REVISIONS

0 Issued for approval 17.09.17 LNR DSP DSP


Rev.
DESCRIPTION DATE PREP. CHKD. APPD.
No
Client

ELECTRICITY SECTOR , P.O BOX: 1672 , DUBAI


Consultant:

P.O. BOX: 49782 , DUBAI , U.A.E


TEL: +971-4-420 3993 , FAX: +971-4-4204110
Main Contractor:

P.O. BOX: 36365 , DUBAI , U.A.E


TEL: +971-4-236 4488 , FAX: +971-4-250 0311
Project:
FEWA CONTRACT NO.:71E/2015
132/33/11kV SUBSTATION WORKS IN NORTH EMIRATES
Manufacturer: Substation Name.

Statron AG 132/33/11kV SUBSTATIONS AT


Industrie Nord TAMN , JUMN & ECMN
CH-5506 Maegenwil
Scale: NTS Doc. Size: A4 Drawing No.
Date Name Signature 71E/2015/MELCO/COMN/E45/14411

Prepared: 17.09.17 LNR Drawing Title:

Checked: 17.09.17 DSP O&M manual for DC System


Approved 17.09.17 DSP
Manufacturer / Sub Contractor Ref. Rev This Next Qty
320827-100_O & M CAD Ref. --- 00 Sheet Sheet Sheets
1 2 412
Operation & Maintenance Manual
Industrial Chargers / Rectifiers
Type BDT

Customer : MITSUBISHI ELECTRIC CORPORATION


Project : 132/33/11kV SUBSTATION WORKS
IN NORTHERN EMIRATES
End User : FEWA
Location : UAE

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com


Rev. Description Date Issued Checked Approved Page / of
0 Emission 30.08.2017 NST PSK GNS 1 / 411

M320827-6200E-
100-C
BDT Manual

LIST OF DOCUMENTS

Chapter
Chapter Description
Number
Cover Sheet / List of Contents BDT 0

General & Service Contact Information 1

General Description of Industrial BDT 1.1

Safety Information 2

System Data 3

Technical Data 3.1

Technical Data Battery 3.2

Transporting, Unpacking & Installation Instructions 4

Transporting, Unpacking & Storage 4.1

Installation of Industrial systems BDT 4.2

Commissioning Instructions 5

Commissioning Procedure & Instructions BDT 5.1

Operation 6

Operation Instructions BDT 6.1

Front Panel Display BDT 6.2

Configuration of Indication & Alarm LED’s 6.3

Troubleshooting BDT 6.4

Maintenance 7

Maintenance of Industrial Power Supply systems 7.1

Project Specific Documents 8

Single Line & GA drawing, Schematic & Wiring diagram, Part list 8.1

Factory Routine Test Report 8.2

Factory Acceptance Test Report 8.3

Page 2 M320827-6200E-100-C
BDT Manual

CHAPTER 1

GENERAL
&
SERVICE CONTACT INFORMATION
General Information

Content

1 ABOUT STATRON 2

2 QUALITY & ADVANCEMENT 2

3 GENERAL INFORMATION 3

4 SYMBOLS – ABBREVIATIONS - GLOSSARY 4

5 CONTACT INFORMATION 5
5.1 Service Hotline 5
5.2 Maintenance and service contracts 5
5.3 Detailed system Training 5
5.4 Statron’s Worldwide Subsidiaries 6

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com


Rev. Description Date Issued Checked Approved Page / of
0 Emission 25.06.2013 A. Fischer D. Karrer M. Dreier 1/6
A Subsidiaries 12.05.2014 A. Fischer J. Hunger M. Dreier
B Contact No. Updated 31.08.2015 Syam M6000E-B
 STATRON 2016
General Information

1 ABOUT STATRON
Thousands of Statron AC and DC Power Supply Systems are installed
worldwide, frequently in the harshest of environments.
With our wide range of products, from battery chargers, standard UPS
systems to customized complicated UPS systems and industrial batteries, we
provide a great flexibility in offering the right product for every customer
requirement and application, providing safe power supply for critical loads.
Each UPS application has its own specific requirement. Statron offers a
comprehensive range of products and solutions for your individual needs:

 Power Generation / T&D / Utilities


 Oil & Gas / Petrochemical / Chemical
 General Industry / Transportation / Airports / Tunnels / Hospitals
 Datacenter / IT / Telecommunication

Over 35 years of research, development and manufacturing experience


ensures a user and environmental friendly product of the highest quality and
reliability.

2 QUALITY & ADVANCEMENT


Established in 1976, Statron is today a leading international provider of
secured power supply solutions. With over 35 years of continuous research
and development we set new industry standards when it comes to reliability
and availability. Using the newest technology our products insure quality,
safety and serviceability.
With headquarters and production in Mägenwil, Switzerland, Statron has its
subsidiary offices and representatives all around the world providing a
unique global service network.
All our systems, products and processes meet the highest quality standards
and our company is conscious of our environmental responsibility.
Statron AG is ISO 9001 quality standard and ISO 14001 environmental
standards certified; covering the development, manufacturing and trade of
systems, equipment and components to improve secure and adapt the
power supply.
Statron is committed to creating and maintaining close customer
relationships built on a foundation of trust, excellence and total support.

1/2 M6000E-B
General Information

3 GENERAL INFORMATION
The scope of this manual is to give information and instructions for the
correct installation & operation of the system. To ensure the safe and correct
operation of the system, the user should study these instructions carefully. All
the information contained therein must be observed!

This avoids:

 Danger during operation


 Risks to the operator
 Downtime, and enhances the reliability and lifespan of the system.

These instructions should be kept in a safe place for consultation!

The installer and the user will have to read this manual
carefully with attention and correctly follow the instructions
provided, especially those relevant to safety according to
the country standards in force.
The manufacturer declines all responsibility for damages to
people or equipment deriving from non-fulfilment of the
above.

1/3 M6000E-B
General Information

4 SymbolS – AbbreviationS - Glossary


The following symbols are used in this manual and on the equipment:

Denotes instructions, which if not observed could


present a risk to health, functional capability or safety.

Warning when handling batteries.

Warning against dangerous electrical voltage.

Do not extinguish with water.

Denotes additional information and instructions.

Recycling mark.

Identification of assemblies, which are subject to


electronic scrapping regulations.

Identification of assemblies or parts, which must be


disposed of in a specific manner. Never dispose of
these components in the household waste.

Protect against the effects of the weather.

Fragile.

This way up.

1/4 M6000E-B
General Information

5 CONTACT INFORMATION
5.1 Service Hotline
Our representatives will be pleased to provide information on UPS systems or
other products within our product range, or contact

Statron AG
Industrie Nord
CH5506 Mägenwil
Switzerland

Phone: +41 62 887 4 887


Fax: +41 62 887 4 888
E-Mail: service@statron.ch

5.2 Maintenance and service contracts


If you require a system check at regular intervals for safety reasons, e.g. an
annual inspection, please contact us. We will be pleased to submit a
quotation for an appropriate contract.
For customer service requirements our service centre can be contacted
under following phone number:

Customer service
Phone: +41 62 887 4 887

5.3 Detailed system Training


If you require detailed system training, please contact us. We will be pleased
to submit a quotation for an appropriate training.
For customer service requirements our service centre can be contacted
under following phone number:

Customer service
Phone: +41 62 887 4 887

1/5 M6000E-B
General Information

5.4 Statron’s Worldwide Subsidiaries

Internet: http://www.statron.com
Switzerland Head Office / Production Switzerland French Part
Statron AG André Technologies & Statron SA
Industrie Nord En Villaire Ouest D7
CH-5506 Mägenwil CH-1024 Ecublens
Phone +41 (0) 62 887 4 887 Phone +41 (0) 21 691 08 80
Fax +41 (0) 62 887 4 888 Fax +41 (0) 21 691 08 81
E-mail statron@statron.ch E-mail andretec@statron.ch

Austria The Netherlands


Statron GmbH Statron B.V.
Gewerbepark 11 New Yorkstraat 29-33
A-7423 Grafenschachen NL-1175 RD Lijnden
Postbus 157
NL-1170 AD Badhoevedrop
Phone +43 (0) 33 59 32 0 90 Phone +31 (0) 20 44 99 424
Fax +43 (0) 33 59 32 0 90 40 Fax +31 (0) 20 65 99 899
E-mail statron.at@statron.com E-mail statron.nl@statron.com

Hungary Malaysia
Statron Hungary Power Systems Ltd. Statron Asia Pacific Sdn Bhs
Szölökert u. 4 Lot B&C, Level 10
HU-1033 Budapest Tower 2 Etiqa Twins
11 Jalan Pinang
50450 Kuala Lumpur
Phone +36 (0) 1 250 0974 Phone +60 32 166 12 90
Fax +36 (0) 1 439 1497 Fax +60 32 166 12 91
E-mail statron.hu@statron.com E-mail statron.ap@statron.com

Slovakia United Kingdom


Statron s.r.o. Statron (UK) Ltd.
Vranovská 27 Unit 5, Godwin Road
SK-851 01 Bratislava Corby, NN17 4DS
Phone +421 (0) 263 81 2935 Phone +44 (0) 1536 445 485
Fax +421 (0) 263 81 2813 Fax +44 (0) 1536 401 164
E-mail statron.sk@statron.com E-mail statron@statron.co.uk

Middle East Germany


Statron ME FZCO STAVOLT NON STOP POWER GmbH
Dubai Airport Free Zone Pforzheimer Strasse 134
P.O Box 54596 DE-76275 Ettlingen
Dubai – United Arab Emirates
Phone +971 (4) 2045 231 Phone +49 (0) 7243 72 555 0
Fax +971 (4) 2045 236 Fax +49 (0) 7243 72 555 20
E-mail statron.me@statron.com E-mail stavolt.de@statron.com

India
Statron India Private Limited
Building no. 8-2-120/86/9/A30,2nd floor
Road no. 2, Banjara Hills,
Hyderabad, Andhra Pradesh

E-mail statron.in@statron.com

1/6 M6000E-B
BDT Manual

CHAPTER 1.1

GENERAL DESCRIPTION OF
INDUSTRIAL BDT
General Description
Industrial Chargers / Rectifiers
Type BDT

Content

1 TYPOLOGY 2

2 MAIN COMPONENTS 3

3 FUNCTIONAL DESCRIPTION 4
3.1 Rectifier 4
3.1.1 6 pulse configuration 4
3.1.2 12 pulse configuration (optional) 4
3.1.3 Protection 5
3.2 Human / Machine Interface 6

4 OPERATING MODES 7
4.1 Float charge 7
4.2 Boost charge 8
4.2.1 Current Boost Mode 9
4.2.2 Voltage Boost Mode 10
4.3 Manual charge (optional) 11

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com


Rev. Description Date Issued Checked Approved Page / of
0 Emission 25.06.2013 A. Fischer D. Karrer M. Dreier 1 / 11

M6201E-0
 STATRON 2016
General BDT Description

1 TYPOLOGY
The BDT system consists of a 6 or 12 pulse rectifier with thyristor technology
developed for general use. It can be used as a rectifier without battery to
supply for continuous loads, or as a battery charger. The main system
parameters can be customized to the specific application requirements.
However the general control structure, the user interface and the main
operating procedure remain the same.
As the functions of control and regulation are carried out completely
digitally, by means of a 16 bit microprocessor, the user interface (front
panel), allows adjusting of operating parameters such as the output voltage,
battery current and more. Only trained personnel are allowed to alter/adjust
the operating parameters, in order to protect the load equipment
connected to the BDT system.

WARNING
The BDT can be connected to a battery system and
therefore harmful voltages may be present during the
absence of mains. Ensure that no voltages are present,
both AC and DC, before working inside the BDT system.

Figure 1 – Block diagram

NOTE:
A detailed single line diagram can be found in the project-
specific diagrams in chapter 8!.

1.1 / 2 M6201E-0
General BDT Description

2 MAIN COMPONENTS
The BDT consists of following main components:
(Refer to Figure 1)

Short term Description


EMI Filter High frequency emission filter
RICB Rectifier input circuit breaker (Q1)
T1 Input transformer (if present)
SCR Bridge Thyristor bridge, fans, fuses
L-C Filter Rectifier DC filter (ripple)
ROCB Rectifier output circuit breaker (Q2)
BCB Battery circuit breaker (Q10)
Battery Lead-Acid, or NiCd battery
Rack BDT control electronics
PS-DR16 Power supply (AC & DC)
DR16 System control board (P)
BP-DR16 Interconnection panel
RTF Thyristor firing board
ITOT Rectifier current measure element
IBAT Battery current measure element
Panel BDT user interface panel

INFORMATION
The LC display together with the keyboard, the alarm panel
and the analog meters (if present) shall be referred as
“front panel” from hereafter. The front panel constitutes the
human-machine-interface of the BDT System.

1.1 / 3 M6201E-0
General BDT Description

3 FUNCTIONAL DESCRIPTION
3.1 Rectifier
The BDT rectifier converts the three phase alternating voltage of the mains
input, whose frequency and amplitude varying according to the technical
specification, into a continuous DC output voltage that is stabilized in
voltage and controlled in current, by means of a three phase controlled
rectifier bridge(s).
The galvanic isolation of the input mains (if provided) is carried out by means
of an input transformer.
Input AC and output DC filters limit the high frequency noise and the DC
ripple respectively, within acceptable limits.
The input RICB, output ROCB and battery breaker BCB are used to operate
the BDT system according to the instructions given in chapter 6.
The BDT system limits the total output current and the battery current
according to the different modes of operation by means of the measured
values ITOT and IBAT respectively.

3.1.1 6 pulse configuration


The standard configuration of the BDT is a 6 pulse three phase thyristor
bridge. It is designed to supply a continuous load and to recharge the
battery at the maximum recharging current provided in the technical
specification. The value of current harmonic distortion (THD) injected into the
mains by a 6 pulse rectifier is < 27%.

3.1.2 12 pulse configuration (optional)


The 12 pulse configuration is used to reduce the harmonic current distortion
(THD) injected into the mains to a value of <12%.
This prevents “pollution” of the mains, respecting the other loads, and avoids
overheating of the cables due to the circulation of the harmonics.
It is formed by two controlled rectifier bridges which, by the means of a
phase shifting transformer, work with 30° phase shift, thereby cancelling the
typical harmonics of 6 pulses bridges, namely the 5th and 7th. Consequently
the harmonics present are the higher ones the 11th and 13th and the
multiples.
This system is mainly recommended for equipment of high power, or where
the mains must not be excessively perturbed, or in order not to overload an
eventual diesel generator when used to supply the system.

1.1 / 4 M6201E-0
General BDT Description

Figure 2 – 12 pulse configuration

3.1.3 Protection
The main protection functions of the BDT are listed below:

 The thermal protection of the bridge is carried out by thermo switches


which are placed on each heat sink and additionally by calculation
of the thermal image (see next paragraph).

 The thermal image (option) is calculated by measuring the output


current. If this exceeds by 100% of the nominal output current but
remains less that 120%, the overload is accepted for 20 minutes before
shutting down the BDT. Above 120% the output current limitation
intervenes and the BDT works as a current generator. If the output
current is between 120 % and 150 % the over-current is accepted for
2 minutes before shutting down the BDT. Above 150% the over-current
is accepted for 20 seconds only.

 The electrical protection of the bridges is carried out by means of fuses


placed on each input phase and in series to the thyristors. In addition,
the output current limitation limits the peak current supplied by each
thyristor.

 The correct operation of voltage and current control loop are assured
through the monitoring of rectifier output voltage and current (when
working as charger) and battery voltage and current.

 Each step of the battery recharge is controlled and supervised by a


safety timer.

1.1 / 5 M6201E-0
General BDT Description

3.2 Human / Machine Interface


The front panel of the BDT, consisting of a 4 lines alphanumeric LC display
plus keyboard, a mimic display with indicating LED’s and a separate alarm
panel with customer defined status and alarm indications, allows the
complete monitoring of the BDT status.
The BDT system is operated by means of keyboard with 16 keys.
The mimic flow helps to comprehend the operating status of the BDT.
The LC display is also used to obtain additional information or for operational
guidance by means of the menu. Important menu items are protected by a
password.

V2
~
V1 V3 V5
= RECTIFIER CHARGER
FLOATING CHARGE
V4 VDC = xxx V
IDC = xxx A

S S S S
ON / OFF CLOCK MEASURES ALARMS

ESC
1 2 3
EXIT BOOST NOR/MAN

4 5 6 7
RESET + -

8 9 0
PARAMETER STATUS HISTORY

Figure 3 – Front panel

In addition to the front panel the BDT can be optionally fitted with a serial
RS232 interface and relay cards with potential-free contacts.

NOTE:
Please refer to chapters 6 for detailed description and
chapter 8 for the project specific configuration of the front
panel and relay cards!

1.1 / 6 M6201E-0
General BDT Description

4 OPERATING MODES
4.1 Float charge
In the automatic float mode (=normal) the rectifier is fixed on float charge
level. After a (partial) discharge of the battery it recharges the battery on
float level with a limited current (for values refer to “Test Reports” in the
technical documentation).
The recharge cycle undergoes two phases (see Figure 4):
 Phase 1: the current I is constant and the voltage U increases.
 Phase 2: the current I decreases and the voltage U is constant.
When the recharge current goes below a certain value the battery is
assumed to be fully charged and the cycle ends. Consequently the output
voltage is kept at the float charge level.
The float charge voltage minimum value is set in order to avoid undesirable
discharges and the maximum value in order to avoid excessive heating of
the electrolyte.

NOTE
The “thermal compensation” of the float charge voltage in
accordance with the battery temperature (option) avoids
undesirable discharges and excessive heating of the
electrolyte with varying battery temperature.

Float voltage

Figure 4 – Float charge

1.1 / 7 M6201E-0
General BDT Description

4.2 Boost charge


Boost charge is used after a full discharge of the battery or during a service
break if required (see battery operating manual).
The boost charge voltage is higher than the float charge voltage and allows
a faster recharge of the battery and also an equalization of the single cell
state of charge and acid density.

WARNING
DC loads connected to downstream DC distribution panels
may not accept the boost voltage. To prevent damage to
these loads, boost charge can be interlocked with the
feeder position of the DC distribution. UPS/Inverters and
DC/DC converters can normally be operated with boost
voltage; therefore they don’t need to be switched off.

Boost operation is initiated via the front panel or automatically after a mains
outage of a certain minimum time, and controlled either by the battery
current (Current Boost) or by the battery voltage (Voltage Boost). All
parameters involved can be set via the PARAMETERS Menu.

1.1 / 8 M6201E-0
General BDT Description

4.2.1 Current Boost Mode


After a (partial) discharge of the battery the BDT recharges the battery with
a limited current. If the duration of the mains failure was shorter than a preset
value (normally set to 5 minutes), the voltage will be limited to the float
voltage level (for values refer to “Test Reports” in the technical
documentation). After a longer mains failure if the recharge current is higher
than a certain limit I 1, the charger will start a boost charge cycle.
The recharge cycle undergoes three phases (see Figure 5):

 Phase 1: the current I is constant and the voltage U increases.


 Phase 2: the current I decreases and the voltage U is constant.

After the recharge current drops below a preset value I 2 the battery is
assumed to be nearly fully charged and the last phase starts.

 Phase 3: A timer is started which keeps the battery under boost


charge conditions for a preset time.

After this time has elapsed, the rectifier switches back to float charge
automatically. All parameters involved can be set via the PARAMETERS
Menu.

U/I
boost voltage level
U
float voltage level

I
batt. current limit
float to boost I1
current level

boost to float I2
current level
>min. time
phase 1 phase 2 delay
safety time phase 3

mains return

Figure 5 – Boost charge; current controlled

1.1 / 9 M6201E-0
General BDT Description

4.2.2 Voltage Boost Mode


In Voltage Boost mode first the BDT measures the battery voltage. If this
voltage does not exceed a certain limit U1, the rectifier switches to boost
charge operation.
The recharge cycle undergoes three phases (see Figure 6), of which the first
two are:

 Phase 1: the current I is constant and the voltage U increases.


 Phase 2: the current I decreases and the voltage U is constant.

After the battery voltage exceeds a preset value U2 the battery is assumed
to be nearly full charged and the last phase starts.

 Phase 3: A timer is started which keeps the battery under boost


charge conditions for a preset time.

After this time has elapsed, the rectifier switches back to float charge
automatically. All parameters involved can be set via the PARAMETERS
Menu.

Boost to float Float voltage


level

Float to
boost level
Boost start
(u<U1)

Boost Timer
(Phase 3)

Figure 6 – Boost charge; voltage controlled

NOTE
A safety timer is active during boost charge and stops the
boost cycle after a preset time, if boost operation does not
terminate automatically. This is to protect the battery. The
safety timer generates an alarm if active.

It is possible to apply the automatic (current or voltage controlled) or a time


limited boost charge cycle frrom the front panel.

1.1 / 10 M6201E-0
General BDT Description

4.3 Manual charge (optional)

WARNING
Read instructions in chapter 6 carefully before switching to
manual mode. Some loads connected to the charger may
be harmed if not switched OFF before!
Do not switch to “MANUAL” mode during normal operation
of the system!

Manual charge is mainly used for commissioning charge of the batteries and
test purposes. In manual mode the output voltage can be controlled by an
optional potentiometer or by the front panel keys between the preset start
value and a preset maximum value of the BDT. During manual charge a
current limit is active and can be altered.

NOTE
A safety timer is active during manual charge and stops
the manual cycle after a preset time. This is to protect the
battery, and can be used to apply a predefined charge
level and time to the battery.
If the safety timer becomes active an alarm will be
generated.
Also in manual charge mode the boost charge interlock as
mentioned in section 4.2 is active. This is to prevent the DC
loads from damage due to high or low voltage.

1.1 / 11 M6201E-0
BDT Manual

CHAPTER 2

SAFETY INFORMATION
Safety Information

Content

1 GENERAL 2

2 PROTECTIVE EARTHING 2

3 SPECIAL CONDITIONS CONCERNING FIRE FIGHTING 2

4 INSTALLATION 3

5 PERSONELL SAFETY 4

6 PRODUCT SAFETY 4

7 SPECIAL PRECAUTIONS 5

8 SAFETY INSTRUCTIONS FOR THE HANDLING OF BATTERIES 6

9 BATTERY LABELS 8

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com


Rev. Description Date Issued Checked Approved Page / of
0 Emission 25.06.2013 A. Fischer D. Karrer M. Dreier 1/8
A General revised 25.07.2013 A. Fischer M. Eigenmann M. Dreier
M6001E-A
 STATRON 2016
Safety Information

1 GENERAL

Refer to the installation and commissioning instructions


before connecting the equipment to the power supply!

The electrical installation and the connection of the inputs and outputs must
be carried out in accordance with the local regulations. The system must be
operated by trained personnel.

2 PROTECTIVE EARTHING

WARNING
The protective earth must be connected before the supply
cables are connected. The system must not be operated
without a protective earth!

3 SPECIAL CONDITIONS CONCERNING FIRE FIGHTING

DANGER
Dangerous voltages are present within the UPS even when
fuses have blown. In case of fire, DO NOT USE WATER to
extinguish the fire.

2/2 M6001E-A
Safety Information

4 INSTALLATION
This system must be installed by qualified specialists. Do not connect any
loads to the UPS, which could overload the unit. Connecting cables should
be kept as short as possible. Connect the system using cables of adequate
cross section and meeting the local regulations. Check the cables for
damage to the insulation. Refer to the data sheet for the rating of the back-
up fuse. Pay attention to the polarity of the DC cable connections. Make
sure that a clockwise phase sequence is maintained. Connect inter-panel
wiring according to the schematic diagram and observe polarity / phase
indication. All cables must be fixed to the cable clamp rails to relieve from
stress. Check that all connectors are secure.
Hazards such as tripping, crushing, pinching etc. must be avoided.

CAUTION
 A suitable isolating device must be provided in all supply
circuits. The isolating devices for the AC mains must interrupt
all external conductors / connections simultaneously.
 The battery circuit protection device must be able to isolate
all poles.
 Generally the system must be used on star networks with an
earthed neutral conductor / star point. Once the unit has
been installed and commissioned, never the earthed mains
point or neutral conductor must be disconnected from the
system (no upstream switching).
In special application with special designed systems only
also isolated networks may be used.
 As standard, the UPS system is suitable only for mounting on
fire-resistant surfaces.
 Unused module shafts must be closed with a blank cover.
(for modular systems only)
 Please note that the modules must always be fitted from
bottom to top! (for modular systems only)
 The mains connection to the system must be protected by a
fuse or circuit breaker. We do not recommend the use of
residual current detection devices (RCD) for the incoming
supply to the system. As a result of the RFI interference filter
used, the leakage current to earth is fairly high and may
possibly trigger the protective mechanism.
 Be sure to observe all the safety instructions!

2/3 M6001E-A
Safety Information

5 PERSONELL SAFETY

CAUTION
 The system must be installed in a room with restricted
access rights (qualified personnel as defined in IEC /
EN62040-1-2).
 The system has its own internal power source (battery). The
output connections can consequently be live even when
the unit is disconnected from the mains supply.
 If the isolator for the primary supply cable is not located in
the same room as the unit, a warning notice must be
attached to the unit with the inscription:
Isolate the system before working on this equipment!

DANGER
Dangerous voltages levels are present within the equipment. It
should be opened exclusively by qualified service personnel.

DANGER
A dangerous voltage is still present on the battery isolator if the
system is switched off.

WARNING
The system must be properly earthed.

6 PRODUCT SAFETY
 A protection circuit breaker must be installed upstream and be easily
accessible.
 Never install the unit near liquids or in an excessively damp
environment.
 Never let a liquid or foreign body penetrate inside the UPS.
 Never block the ventilation grates of the UPS.
 Never expose the unit to direct sunlight or a source of heat.

2/4 M6001E-A
Safety Information

7 SPECIAL PRECAUTIONS

The connection instructions contained in this manual must be


followed in the indicated order.

Check that the indications on the rating plate correspond to your system
and to the actual electrical consumption of all the equipment to be
connected to the unit.
If the UPS must be stored prior to installation, storage must be in a dry place.
The admissible storage temperature range is -20° C to +70° C.
If the unit remains de-energised for a long period, we recommend that you
energise the system for a period of 24 hours, at least once every month. This
charges the battery, thus avoiding possible irreversible damage.
The system is designed for normal climatic and environmental operating
conditions as defined in the technical data: altitude, ambient operating
temperature, relative humidity and ambient transport and storage
conditions.
Using the system within the given limits guarantees its operation, but may
affect the service life of certain components, particularly that of the battery
and its autonomy. The maximum storage time of the UPS is limited due to the
need to recharge its integrated battery (if any).
Unusual operating conditions like the below mentioned may require justify
special design or protection measures:
 harmful smoke, dust, abrasive dust,
 humidity, vapour, salt air, bad weather or dripping,
 explosive dust and gas mixture,
 extreme temperature variations,
 bad ventilation,
 conductive or radiant heat from other sources,
 strong electromagnetic fields,
 radioactive levels higher than those of the natural environment,
 fungus, insects, vermin, etc.,
 Battery operating conditions.

The unit must always be installed in compliance with:


 The requirements of HD 384.4.42 S1/A2 - Chapter 42:
Protection from thermal effects.
 Standard IEC 60364-4-482 - Chapter 482: Fire protection.
The manufacturer declines all responsibility for damages to
people or equipment deriving from non-fulfilment of the above.

2/5 M6001E-A
Safety Information

8 Safety instructions for handling of the batteries

CAUTION
Batteries may only be charged, maintained and changed
by personnel who have been trained for this work.
Attention must be paid to this operating manual and the
battery manufacturer's instructions when carrying out these
tasks.

WARNING
 Do not smoke or use an open flame when handling
batteries. In the area where batteries are placed for
charging, no inflammable materials or equipment that
may cause sparks (e.g. machine tools) should be
located within a distance of at least 2 m. The use of
equipment with high surface temperature (e.g.
soldering irons, hot air fans, etc.) is forbidden.
 Explosive gases are produced when batteries are
charged. Ventilation must be guaranteed during the
charging process and for at least one hour after
completion of charging.
 Do not bring batteries into contact with heat sources or
throw them into the fire. There is a risk of explosion!

CAUTION
 The room must be ventilated. The operation of any
existing ventilation systems must be checked each
time before charging is carried out. Fire prevention
equipment must be provided.
 Parts, which can be drawn in by the suction of the
ventilation fans, must not be stored in the vicinity of the
system. Blocking of the ventilation slots will lead to
overheating and the risk of fire.
 Do not cool overheated units with water.

WARNING
Risk of electric shock and burns. Batteries can cause
electric shocks and have high short-circuit currents, which
in turn can lead to burns. Unauthorised personnel must be
kept away from batteries.

2/6 M6001E-A
Safety Information

WARNING
Do not open or destroy batteries. The fumes of electrolyte
are very dangerous for humans and the environment (risk
of irritation to the skin and eyes, poisonous).

CAUTION
 Defective batteries must be disposed of in an
environmentally friendly manner. Do not put batteries
into the domestic waste under any circumstances.
 Local disposal regulations must be followed observed!
 When changing batteries, the battery configuration
data must be checked before switching on the
battery.

2/7 M6001E-A
Safety Information

9 BATTERY LABELS

CAUTION
The battery rating label and a warning notice must be fitted in
a position, where they can be clearly read by the service
personnel. They must be chosen with regard to the following
proposal:

Battery rating label:

Battery type:
Number of battery blocks/cells:
Rated voltage of overall battery:
Rated capacity of overall battery:

Warning notice:
Caution – Risk of electric shock and burns.
Batteries can cause electric shocks and have high
short-circuit currents, which in turn can lead to burns.
Unauthorised personnel must be kept away from batteries.

Do not open or destroy batteries.


The fumes of electrolyte are very dangerous for humans and
the environment (risk of irritation to the skin and eyes,
poisonous).

Defective batteries must be disposed in an environmentally


friendly manner.
Do not put batteries into the domestic waste under no
circumstances.
Servicing and disposal regulations must be observed!

2/8 M6001E-A
BDT Manual

CHAPTER 3

SYSTEM DATA
BDT Manual

CHAPTER 3.1

TECHNICAL DATA
Confidentiality Notice:
This Documents and the Information in it are provided in Confidence , for the sole purpose of the work being performed, and shall not be disclosed to any third
party or used for any other purpose without the written permission of The Director General , Federal Electricity and Water Authority , U.A.E.

Ref. Documents

 
DOCUMENT No. DESCRIPTION STATUS
REVISIONS

0 Issued for approval 18.12.2016 LNR DSP DSP


Rev.
DESCRIPTION DATE PREP. CHKD. APPD.
No
Client

ELECTRICITY SECTOR , P.O BOX: 1672 , DUBAI


Consultant:

Main Contractor:

P.O. BOX: 36365 , DUBAI , U.A.E


TEL: +971-4-236 4488 , FAX: +971-4-250 0311
Project:
FEWA CONTRACT NO.:71E/2015
132/33/11kV SUBSTATION WORKS IN NORTH EMIRATES
Manufacturer: Substation Name.

132/33/11kV SUBSTATIONS AT
TAMN , JUMN & ECMN

Scale: NTS Doc. Size: A4 Drawing No.


Date Name Signature 71E/2015/MELCO/COMN/E45/14401
Drawing Title:
Prepared: 18.12.2016 LNR

Checked: 18.12.2016 DSP Technical data sheet for 110V DC Battery and
Charger
Approved 18.12.2016 DSP
Manufacturer / Sub Contractor Ref. Rev This Next Qty
CAD Ref. --- 0 Sheet Sheet Sheets
---- 01
00 10
BDT Manual

CHAPTER 3.2

TECHNICAL DATA BATTERY


Ni-Cd Block battery range
Proven back-up performance and reliability for industrial applications
Meeting industry’s
power back-up challenges

Make Saft Saft Block batteries: flexible solutions


your long term partner for a wide range of industrial applications
Saft has been a trusted battery partner Reliable and robust batteries for back-up power
for the world’s leading industrial players
for over 100 years, with a range of well- Stationary batteries are used in refineries, systems, industrial fire monitors and
proven solutions that deliver secure power plants, onshore & offshore oil & alarms, process control installations,
energy for stationary applications. gas industries, substations, airports & substation switchgear, signaling systems
Saft's products are designed to meet the building infrastructure – locations where and more. If the primary power source for
reliability, safety and security challenges it is absolutely critical to have batteries these applications is suddenly unavailable,
of today’s industrial landscape where that will work when they should, even a back-up system provides a temporary
they provide power back-up, starting under extreme operating conditions. source of power until primary power
power and bulk energy storage. Power is absolutely vital to re-engages or while systems operators
Saft’s commitment to research and Uninterruptible Power Supply (UPS) perform a controlled shutdown.
development and innovative engineering systems, switching and transmission But back-up power is only as good as the
ensures that our nickel-cadmium (Ni-Cd) functions, emergency and security stationary battery that enables it!
batteries offer the very latest in design,
quality and industrial process technology. Instant starting power
They also come with comprehensive
through-life global service support, from Cranking up an emergency generator or and function properly in extreme
initial consultancy to volume delivery, switching on heaters, pumps or other temperatures. Saft batteries recover their
including training, maintenance and equipment requires batteries that are very voltage instantaneously, making them the
expert technical back-up. reliable, offer high discharge capabilities ideal choice for starting applications.
Process control installations

Refineries Switching and transmission


Power generation DC back-up
SCADA

UPS Industrial fire monitors and alarms


Emergency and security systems

2 Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
Saft LE/M/H Block battery range: a wide choice of capacity and performance

Saft has developed the SBLE, SBM and required discharge time and end of batteries need only basic maintenance,
SBH ranges of block batteries to offer discharge voltage. Thanks to the robust while operating across a wide range of
the optimum, flexible solution for all and reliable Saft Nife® pocket pocket fluctuating temperatures. This ensures
stationary applications. The choice plate technology they resist electrical an optimized Total Cost of Ownership
of low rate discharge, medium and high abuse, shock and vibrations. (TCO) over a life cycle that can last
performance types makes it easy to Furthermore, a generous reserve of 20 years or more.
select the ideal battery, based on the electrolyte means that the block

LE Type M Type H Type


Capacity steps 58 68 51

Capacity 7.5 – 1690 Ah 11 - 1445 Ah 8.3 – 920 Ah

Performance For low rate discharge over long periods For varied loads with low For high rate discharge over short periods
between 1 and 100 hours and high discharge rates between less than 30 minutes
30 minutes and 3 hours

Applications Power back-up applications Power back-up and starting applications

From seconds to hours - every discharge need is covered


Saft has a Block battery range to suit every discharge profile from 1 second to 100 hours

100
hours
50
hours

10
SBLE hours

1.00 V 3
hours

1
SBM hour

1.05 V
30
min.

10
min.
1.10 V

1
min.
SBH
1
1.14 V sec.

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications 3
Saft Ni-Cd technology - the proven
advantages of a safe and robust design

Specify the ideal battery Ni-Cd means proven reliability


for every application
Saft’s robust Ni-Cd technology sets the benchmark for industrial
batteries operating in difficult and demanding conditions.
• Performance optimized for each application
according to plate thickness. • Delivers performance, reliability and a long, totally predictable,
service life – with no risk of sudden death failure.
> LE type
• Ensures a 20-year plus service life at + 25°C (+ 77°F).
- Thicker plates
- High energy • Even at + 35°C (+ 95°F), lifetime falls by just 20% compared
- Low cost per Amp at low rates with a 50% reduction for a lead-acid battery.

> M type
- Thinner plates
- Medium power Effect of temperature on lifetime
- Optimised between H and L design for mixed loads 100
Percentage of + 25°C (+ 77°F) lifetime

90

> H type 80
70
- Thinnest plate
60
- High power 50
- Low cost per Amp at high rates 40
30
20
10
• Optimized design boosts electrical performance by up to 10%
0
depending on discharge time. 25 30 35 40 45 50 55 °C
77 86 95 104 113 122 131 °F
Temperature
• Twice the number of capacity steps compared with previous Nickel-cadmium Lead-acid
designs enables accurate matching with calculated amp-hour
requirements.

Improved performance and more capacity steps


allow you to select the best, cost-effective
battery for your application.

4 Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
Block battery construction – essential features

• The steel pocket plate structure does not suffer from


« sudden death » or internal corrosion since there is no
interaction between the active material and the electrolyte.
1 2
• Tough polypropylene casing ensures structural integrity
throughout a long life.
3
• An engineered electrolyte solution delivers optimum
performance without causing degradation of plate materials.
4
• Plenty of space is allowed for a good reserve of electrolyte.

• A special electrolyte is available for extremely low


temperature applications.
5
• A specially designed flame arresting flip top vent ensures
the battery does not produce corrosive emissions. 6

• The Block battery offers a long shelf life when stored under
Saft’s recommended conditions and is easy to install.

1/ Protective cover 6/ Separating grids


In line with IEC 62485-2 / 7
EN 50272-2 (safety) with IP2 level 7/ Cell container 8

2/ Flame-arresting vents 8/ Saft Nife® pocket plate


Compliant with UL 1989 - Section 7 - technology
Flame arrester vent cap tests
Note: The cells are welded together
3/ Plate group bus to form rugged blocks of 1-6 cells
depending on the cell size and type.
4/ Plate tab Saft cells fully comply with the
requirements of the IEC 60623
5/ Plate frame standard.

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications 5
Setting the benchmark
for industrial batteries

Low maintenance means Higher chargeability


lower lifetime costs minimises down time
• Topping-up intervals are now up to two times longer under • Faster recharge time enables at least 80% recovery
standard conditions at + 20°C (+ 68°F) and at float voltage. of capacity from fully discharged conditions in 15 hours
at float voltage level.
• A simple annual maintenance exercise is recommended
to check correct functioning of the charging system,
battery and the auxiliary electronics.
Recommended charging voltage:
• Easy maintenance thanks to:
- Visible electrolyte level > For two level charge:
- Simple bolted connector for fast installation and
- Float level:
allowing the battery to be quickly commissioned
1.42 ± 0.01 V/cell for SBLE
1.40 ± 0.01 V/cell for SBM and SBH

Typical topping up intervals at recommended charge voltage - High level:


Topping-up interval (year) 1.47 - 1.70 V/cell for SBLE
12 1.45 - 1.70 V/cell for SBM and SBH
10
SBLE Range A high voltage will increase the speed
SBM Range
SBH Range
and efficiency of the recharging.
8

6 > For single level charge: 1.43 - 1.50 V/cell.

0
20 25 30 35 40 °C
68 77 86 95 104 °F
Temperature

6 Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBLE Range – Available capacity after constant voltage charge
at 1,42 V at + 20°C (+ 68°F)
Available capacity
(% of C5 Ah)
100%
90%
80%
70%
60%
50%
40% Charging
current 0.2 C5 A
30%
Charging
20% current 0.1 C5 A
10%
0%
0 5 10 15 20 25 30
Charge time (hours)

SBM Range – Available capacity after constant voltage charge


at 1,40 V at + 20°C (+ 68°F)

Available capacity
(% of C5 Ah)
100%
90%
80%
70%
60%
50%
40% Charging
current 0.2 C5 A
30%
Charging
20% current 0.1 C5 A
10%
0%
0 5 10 15 20 25 30
Charge time (hours)

SBH Range – Available capacity after constant voltage charge


at 1,40 V at + 20°C (+ 68°F)
Available capacity
(% of C5 Ah)
100%
90%
80%
70%
60%
50%
40% Charging
current 0.2 C5 A
30%
Charging
20% current 0.1 C5 A
10%
0%
0 5 10 15 20 25 30
Charge time (hours)

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications 7
Quality built, quality tested
for durability and performance

Saft Block batteries are designed in full compliance with the highest quality,
safety and environmental standards

Electrical characteristics: Quality:

• Certified IEC 60623 - Secondary cells and batteries • ISO 9001 and ISO 14001
containing alkaline or other non-acid electrolytes - Vented • Saft world class continuous programme
nickel-cadmium prismatic rechargeable single cells.
Environment & Recycling:
Safety:
• Fully recyclable
• Complies with EN 50272-2/ IEC 62485-2 - Safety
• RoHS – Although batteries and accumulators are not within
requirements for secondary batteries and battery
the scope of the RoHS directive, Saft has taken voluntary
installations - Part 2: Stationary batteries - The protective
measures to make sure that the substances forbidden by
covers for terminals and connectors, the insulated cables
RoHS are not present in the battery, with the exception
are compliant with IP2 level protection against electrical
of the electro-chemical core.
shocks according to safety standard.
• REACH – The Saft Group has adopted internal procedures
• Complies with UL 1989 - Section 7: Flame arrester vent cap
to ensure conformity with the European REACH
tests - UL standard for safety for standby batteries.
(Registration, Evaluation, Authorisation and Restriction
of Chemical Substances) Regulation.

8 Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
Providing a wide scope
of support and services

Saft offers total end to end application support

Saft’s stationary battery experts offer a Saft organizes battery training seminars
comprehensive range of skills and for consultants, engineering teams and
expertise to help our global customers maintenance departments.
specify the ideal battery solution for their
particular application. To ensure that customers receive the
optimum service, wherever they are in
This end to end support starts at the the world, we are continuing to expand
design stage, such as advice on battery and enhance our network of approved
sizing, and carries customers through service stations in the Middle East,
installation and commissioning. Asia, Europe and North America.

Saft’s after-sales service covers support,


maintenance and diagnostics as well as
end of life recycling.

Perform your own sizing


Saft’s Battery Sizing and Configuration System, known as BaSiCs,
helps our customers to quickly and easily find the right battery
for their back-up or starting applications. BaSiCs helps users create
the layout for one or more stands as well as the battery layout itself.

To download the BaSICs application, search for “BaSiCs” on our web site:

www.saftbatteries.com

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications 9
Connecting your batteries
for optimum efficiency
Standard layouts
Saft has developed a series of standard layouts for ordering a battery. Whether the battery is being installed on a rack, in a cabinet
or is simply freestanding, the same configuration principals can be applied.

Two ways to configure the battery

Normal connection Crosswise connection

SBLE 7.5 > 510 550 > 1690

SBM 11 > 392 415 > 1445

SBH 8.3 > 157 177 > 920

Length-to-length connection Width-to-Width connection

The cell is turned through 90° and then connected


width-to-width. This is referred to as "crosswise" mounted
and its purpose is to minimize the installation’s over-all
length. The cell's width is used to calculate the row length.

10 Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
Dimensions
The dimensions of all available cell types are listed in the tables.
The block length is determined by the cell length and the number
of cells in the block.

Notes:
• All the tabulated dimensions are maximum values.

H
• All block types with a cell weight exceeding 8.4 kg (18.5 lbs)
have handles. The tabulated block length includes 6 mm
for handles for these types.
• All the cell heights given in the tables include the height
of the IP2X terminal cover. L W

Position of terminals
Blocks of cells with single pole bolt

L (6)
L (5)
L (4)
L (3)
L (2)

W W W W W

SBLE 7.5 > 62 SBLE 75 > 275


SBM 11 > 241
SBH 8.3 > 118

Blocks of cells with 2 poles bolt per poles


L (3)
L (2)
L (1)

W W W
SBLE 300 > 510
SBM 250 > 392
SBH 137 > 157

Blocks of cells with 2 - 6 poles bolt per poles


L (1)
L (1)
L (1)
L (1)
L (1)

W W W W W
SBLE 550 SBLE 600 > 830 SBLE 890 > 1100 SBLE 1150 > 1400 SBLE 1450 > 1690
SBM 415 > 482 SBM 505 > 723 SBM 740 > 940 SBM 1009 > 1181 SBM 965
SBH 177 > 256 SBH 265 / 294 SBH 393 / 471 SBH 471 / 590 SBM 1220 > 1445
SBH 270 > 281 SBH 323 > 383 SBH 510 > 560 SBH 640 > 765 SBH 800 > 920
SBH 307 SBH 400 > 460 SBH 600 > 615

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications 11
SBLE Capacities and dimensions - International System of units
Approx. Electrolyte
Length per block (mm) Approx. electrolyte Cell
Connection

per cell Internal


Capacity Height* Width weight volume connection
Cell type resistance bolt per
(C5 Ah) (mm) (mm) per cell between
Solid Liquid (mOhm) pole
1 cell 2 cells 3 cells 4 cells 5 cells 6 cells (kg) level marks
(cm3) (kg) (L)

SBLE 7,5 7,5 190 123 - - - 101 125 149 0,80 80 0,08 0,24 14,0 M6
SBLE 15 15 260 123 - - - 101 125 149 1,10 80 0,11 0,35 8,33 M6
SBLE 22 22 260 123 - - - 143 178 212 1,70 120 0,17 0,53 5,68 M6
SBLE 30 30 260 123 - - - 143 178 212 1,80 120 0,15 0,46 4,17 M6
SBLE 40 40 260 123 - - - 239 298 356 3,00 200 0,29 0,90 3,13 M6
SBLE 47 47 260 123 - - - 191 238 284 2,50 160 0,19 0,59 2,66 M6
SBLE 62 62 260 123 - - - 239 298 356 3,20 200 0,23 0,70 2,02 M6
SBLE 75 75 350 195 - 79,0 115 - - - 4,10 290 0,32 1,00 2,13 M8
SBLE 85 85 406 195 - 79,0 115 - - - 4,90 290 0,45 1,40 1,94 M8
SBLE 95 95 406 195 - 79,0 115 - - - 4,90 290 0,45 1,40 1,74 M8
SBLE 110 110 350 195 - 103 151 - - - 5,60 390 0,49 1,50 1,45 M 10
SBLE 125 125 406 195 - 103 151 - - - 6,70 390 0,58 1,80 1,32 M 10
NORMAL CONNECTION

SBLE 140 140 406 195 - 103 151 - - - 6,70 390 0,58 1,80 1,18 M 10
SBLE 165 165 406 195 - 127 187 - - - 8,40 490 0,71 2,20 1,00 M 10
SBLE 185 185 406 195 - 127 187 - - - 8,40 490 0,71 2,20 0,89 M 10
SBLE 200 200 406 195 - 159 232 - - - 10,2 610 0,84 2,60 0,83 M 10
SBLE 215 215 406 195 - 159 232 - - - 10,2 610 0,84 2,60 0,77 M 10
SBLE 230 230 406 195 - 159 232 - - - 10,2 610 0,84 2,60 0,72 M 10
SBLE 255 255 406 195 - 183 268 - - - 11,9 710 0,97 3,00 0,65 M 10
SBLE 275 275 406 195 - 183 268 - - - 11,9 710 0,97 3,00 0,60 M 10
SBLE 300 300 406 195 - 229 337 - - - 14,8 890 1,26 3,90 0,55 2 x M 10
SBLE 325 325 406 195 - 229 337 - - - 14,8 890 1,26 3,90 0,51 2 x M 10
SBLE 355 355 406 195 - 253 373 - - - 16,5 990 1,39 4,30 0,46 2 x M 10
SBLE 365 365 406 195 - 253 373 - - - 16,5 990 1,39 4,30 0,45 2 x M 10
SBLE 375 375 406 195 - 253 373 - - - 16,5 990 1,39 4,30 0,44 2 x M 10
SBLE 395 395 406 195 146 279 - - - - 18,0 1110 1,52 4,70 0,42 2 x M 10
SBLE 415 415 406 195 146 279 - - - - 18,0 1110 1,52 4,70 0,40 2 x M 10
SBLE 435 435 406 195 159 305 - - - - 19,8 1220 1,68 5,20 0,38 2 x M 10
SBLE 460 460 406 195 159 305 - - - - 19,8 1220 1,68 5,20 0,36 2 x M 10
SBLE 480 480 406 195 171 329 - - - - 21,8 1320 1,81 5,60 0,34 2 x M 10
SBLE 500 500 406 195 171 329 - - - - 21,8 1320 1,81 5,60 0,33 2 x M 10
SBLE 510 510 406 195 171 329 - - - - 21,8 1320 1,81 5,60 0,32 2 x M 10
SBLE 550 550 410 195 183 - - - - - 23,4 1430 1,94 6,00 0,30 2 x M 10
SBLE 600 600 410 195 206 - - - - - 26,1 1610 2,20 6,80 0,28 3 x M 10
SBLE 650 650 410 195 219 - - - - - 27,6 1720 2,37 7,30 0,25 3 x M 10
SBLE 700 700 410 195 232 - - - - - 29,4 1830 2,49 7,70 0,24 3 x M 10
SBLE 750 750 410 195 244 - - - - - 31,4 1930 2,62 8,10 0,22 3 x M 10
SBLE 790 790 410 195 256 - - - - - 33,4 2040 2,75 8,50 0,21 3 x M 10
SBLE 830 830 410 195 268 - - - - - 35,0 2140 2,88 8,90 0,20 3 x M 10
SBLE 890 890 410 195 292 - - - - - 37,2 2330 3,18 9,80 0,19 4 x M 10
SBLE 925 925 410 195 305 - - - - - 39,0 2440 3,34 10,3 0,18 4 x M 10
CROSSWISE CONNECTION

SBLE 980 980 410 195 317 - - - - - 41,0 2550 3,47 10,7 0,17 4 x M 10
SBLE 1000 1000 410 195 329 - - - - - 43,0 2650 3,60 11,1 0,17 4 x M 10
SBLE 1020 1020 410 195 329 - - - - - 43,0 2650 3,60 11,1 0,16 4 x M 10
SBLE 1070 1070 410 195 341 - - - - - 45,0 2750 3,73 11,5 0,15 4 x M 10
SBLE 1100 1100 410 195 353 - - - - - 46,6 2860 3,86 11,9 0,15 4 x M 10
SBLE 1150 1150 410 195 378 - - - - - 48,6 3050 4,18 12,9 0,14 5 x M 10
SBLE 1200 1200 410 195 390 - - - - - 50,6 3160 4,31 13,3 0,14 5 x M 10
SBLE 1250 1250 410 195 402 - - - - - 52,6 3260 4,41 13,6 0,13 5 x M 10
SBLE 1300 1300 410 195 413 - - - - - 54,8 3360 4,54 14,0 0,13 5 x M 10
SBLE 1350 1350 410 195 426 - - - - - 56,6 3470 4,67 14,4 0,12 5 x M 10
SBLE 1400 1400 410 195 438 - - - - - 58,2 3570 4,80 14,8 0,12 5 x M 10
SBLE 1450 1450 410 195 463 - - - - - 60,2 3770 5,12 15,8 0,11 6 x M 10
SBLE 1500 1500 410 195 487 - - - - - 64,2 3980 5,38 16,6 0,11 6 x M 10
SBLE 1560 1560 410 195 499 - - - - - 66,2 4080 5,51 17,0 0,11 6 x M 10
SBLE 1600 1600 410 195 511 - - - - - 68,1 4190 5,64 17,4 0,10 6 x M 10
SBLE 1660 1660 410 195 523 - - - - - 69,8 4290 5,77 17,8 0,10 6 x M 10
SBLE 1690 1690 410 195 523 - - - - - 69,8 4290 5,77 17,8 0,10 6 x M 10

* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.

12 Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBLE Capacities and dimensions - Imperial units
Approx. Electrolyte
Length per block (in) Approx. electrolyte Cell
Connection

per cell Internal


Capacity Height* Width weight volume connection
Cell type resistance
(C5 Ah) (in) (in) per cell between bolt per
Solid Liquid (mOhm)
1 cell 2 cells 3 cells 4 cells 5 cells 6 cells (lbs) level marks pole
(in3) (lbs) (US Gal.)

SBLE 7,5 7,5 7,48 4,84 - - - 3,98 4,92 5,87 1,76 4,88 0,18 0,06 14,0 M6
SBLE 15 15 10,2 4,84 - - - 3,98 4,92 5,87 2,43 4,88 0,24 0,09 8,33 M6
SBLE 22 22 10,2 4,84 - - - 5,63 6,99 8,35 3,75 7,32 0,37 0,14 5,68 M6
SBLE 30 30 10,2 4,84 - - - 5,63 6,99 8,35 3,97 7,32 0,33 0,12 4,17 M6
SBLE 40 40 10,2 4,84 - - - 9,41 11,7 14,0 6,61 12,2 0,64 0,24 3,13 M6
SBLE 47 47 10,2 4,84 - - - 7,52 9,35 11,2 5,51 9,76 0,42 0,16 2,66 M6
SBLE 62 62 10,2 4,84 - - - 9,41 11,7 14,0 7,05 12,2 0,51 0,18 2,02 M6
SBLE 75 75 13,8 7,68 - 3,11 4,53 - - - 9,04 17,7 0,71 0,26 2,13 M8
SBLE 85 85 16,0 7,68 - 3,11 4,53 - - - 10,8 17,7 1,00 0,37 1,94 M8
SBLE 95 95 16,0 7,68 - 3,11 4,53 - - - 10,8 17,7 1,00 0,37 1,74 M8
SBLE 110 110 13,8 7,68 - 4,06 5,94 - - - 12,3 23,8 1,07 0,40 1,45 M 10
SBLE 125 125 16,0 7,68 - 4,06 5,94 - - - 14,8 23,8 1,29 0,48 1,32 M 10
NORMAL CONNECTION

SBLE 140 140 16,0 7,68 - 4,06 5,94 - - - 14,8 23,8 1,29 0,48 1,18 M 10
SBLE 165 165 16,0 7,68 - 5,00 7,36 - - - 18,5 29,9 1,57 0,58 1,00 M 10
SBLE 185 185 16,0 7,68 - 5,00 7,36 - - - 18,5 29,9 1,57 0,58 0,89 M 10
SBLE 200 200 16,0 7,68 - 6,26 9,13 - - - 22,5 37,2 1,86 0,69 0,83 M 10
SBLE 215 215 16,0 7,68 - 6,26 9,13 - - - 22,5 37,2 1,86 0,69 0,77 M 10
SBLE 230 230 16,0 7,68 - 6,26 9,13 - - - 22,5 37,2 1,86 0,69 0,72 M 10
SBLE 255 255 16,0 7,68 - 7,20 10,6 - - - 26,2 43,3 2,14 0,79 0,65 M 10
SBLE 275 275 16,0 7,68 - 7,20 10,6 - - - 26,2 43,3 2,14 0,79 0,60 M 10
SBLE 300 300 16,0 7,68 - 9,02 13,3 - - - 32,6 54,3 2,79 1,03 0,55 2 x M 10
SBLE 325 325 16,0 7,68 - 9,02 13,3 - - - 32,6 54,3 2,79 1,03 0,51 2 x M 10
SBLE 355 355 16,0 7,68 - 10,0 14,7 - - - 36,4 60,4 3,07 1,14 0,46 2 x M 10
SBLE 365 365 16,0 7,68 - 10,0 14,7 - - - 36,4 60,4 3,07 1,14 0,45 2 x M 10
SBLE 375 375 16,0 7,68 - 10,0 14,7 - - - 36,4 60,4 3,07 1,14 0,44 2 x M 10
SBLE 395 395 16,0 7,68 5,75 11,0 - - - - 39,7 67,7 3,36 1,24 0,42 2 x M 10
SBLE 415 415 16,0 7,68 5,75 11,0 - - - - 39,7 67,7 3,36 1,24 0,40 2 x M 10
SBLE 435 435 16,0 7,68 6,26 12,0 - - - - 43,7 74,4 3,71 1,37 0,38 2 x M 10
SBLE 460 460 16,0 7,68 6,26 12,0 - - - - 43,7 74,4 3,71 1,37 0,36 2 x M 10
SBLE 480 480 16,0 7,68 6,73 13,0 - - - - 48,1 80,6 4,00 1,48 0,34 2 x M 10
SBLE 500 500 16,0 7,68 6,73 13,0 - - - - 48,1 80,6 4,00 1,48 0,33 2 x M 10
SBLE 510 510 16,0 7,68 6,73 13,0 - - - - 48,1 80,6 4,00 1,48 0,32 2 x M 10
SBLE 550 550 16,1 7,68 7,20 - - - - - 51,6 87,3 4,29 1,59 0,30 2 x M 10
SBLE 600 600 16,1 7,68 8,11 - - - - - 57,5 98,2 4,86 1,80 0,28 3 x M 10
SBLE 650 650 16,1 7,68 8,62 - - - - - 60,8 105 5,21 1,93 0,25 3 x M 10
SBLE 700 700 16,1 7,68 9,13 - - - - - 64,8 112 5,50 2,03 0,24 3 x M 10
SBLE 750 750 16,1 7,68 9,61 - - - - - 69,2 118 5,79 2,14 0,22 3 x M 10
SBLE 790 790 16,1 7,68 10,1 - - - - - 73,6 124 6,07 2,25 0,21 3 x M 10
SBLE 830 830 16,1 7,68 10,6 - - - - - 77,2 131 6,36 2,35 0,20 3 x M 10
SBLE 890 890 16,1 7,68 11,5 - - - - - 82,0 142 7,00 2,59 0,19 4 x M 10
SBLE 925 925 16,1 7,68 12,0 - - - - - 86,0 149 7,36 2,72 0,18 4 x M 10
CROSSWISE CONNECTION

SBLE 980 980 16,1 7,68 12,5 - - - - - 90,4 156 7,64 2,83 0,17 4 x M 10
SBLE 1000 1000 16,1 7,68 13,0 - - - - - 94,8 162 7,93 2,93 0,17 4 x M 10
SBLE 1020 1020 16,1 7,68 13,0 - - - - - 94,8 162 7,93 2,93 0,16 4 x M 10
SBLE 1070 1070 16,1 7,68 13,4 - - - - - 99,2 168 8,21 3,04 0,15 4 x M 10
SBLE 1100 1100 16,1 7,68 13,9 - - - - - 103 175 8,50 3,14 0,15 4 x M 10
SBLE 1150 1150 16,1 7,68 14,9 - - - - - 107 186 9,21 3,41 0,14 5 x M 10
SBLE 1200 1200 16,1 7,68 15,4 - - - - - 112 193 9,50 3,51 0,14 5 x M 10
SBLE 1250 1250 16,1 7,68 15,8 - - - - - 116 199 9,71 3,59 0,13 5 x M 10
SBLE 1300 1300 16,1 7,68 16,3 - - - - - 121 205 10,0 3,70 0,13 5 x M 10
SBLE 1350 1350 16,1 7,68 16,8 - - - - - 125 212 10,3 3,80 0,12 5 x M 10
SBLE 1400 1400 16,1 7,68 17,2 - - - - - 128 218 10,6 3,91 0,12 5 x M 10
SBLE 1450 1450 16,1 7,68 18,2 - - - - - 133 230 11,3 4,17 0,11 6 x M 10
SBLE 1500 1500 16,1 7,68 19,2 - - - - - 142 243 11,9 4,39 0,11 6 x M 10
SBLE 1560 1560 16,1 7,68 19,6 - - - - - 146 249 12,1 4,49 0,11 6 x M 10
SBLE 1600 1600 16,1 7,68 20,1 - - - - - 150 256 12,4 4,60 0,10 6 x M 10
SBLE 1660 1660 16,1 7,68 20,6 - - - - - 154 262 12,7 4,70 0,10 6 x M 10
SBLE 1690 1690 16,1 7,68 20,6 - - - - - 154 262 12,7 4,70 0,10 6 x M 10

* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications 13
SBLE Performance after prolonged float charge of fully charged cells
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F) Final voltage: 1.00 V/cell
Hours Minutes Seconds
Capacity
Cell type
(C5 Ah)
10 8 5 3 2 1,5 1 30 20 15 10 5 1 30 5 1

SBLE 7,5 7,5 0,77 0,95 1,50 2,42 3,28 4,08 5,22 6,38 7,15 7,67 8,40 10,43 12,40 13,70 15,50 15,90
SBLE 15 15 1,54 1,91 3,00 4,80 6,45 8,00 10,6 14,2 16,0 17,4 18,7 23,7 26,8 29,7 38,3 43,1
SBLE 22 22 2,26 2,81 4,40 7,04 9,45 11,7 15,5 20,8 23,5 25,5 27,4 34,7 39,3 43,6 56,1 63,3
SBLE 30 30 3,08 3,83 6,00 9,60 12,9 16,0 21,2 28,4 32,1 34,8 37,4 47,3 53,6 59,5 76,5 86,3
SBLE 40 40 4,10 5,10 8,00 12,8 17,2 21,3 28,3 37,8 42,8 46,4 49,9 63,1 71,4 79,3 102 115
SBLE 47 47 4,82 5,99 9,40 15,0 20,2 25,1 33,2 44,5 50,3 54,5 58,6 74,1 83,9 93,2 120 135
SBLE 62 62 6,36 7,91 12,4 19,8 26,6 33,0 43,8 58,7 66,3 71,9 77,4 97,8 111 123 158 178
SBLE 75 75 7,58 9,47 15,0 24,0 32,6 39,6 50,9 65,1 73,5 78,0 82,3 99,0 113 121 154 171
SBLE 85 85 8,76 10,8 17,0 27,2 36,3 43,7 56,0 72,2 81,0 86,9 93,4 107 119 128 153 164
SBLE 95 95 9,79 12,1 19,0 30,4 40,6 48,8 62,6 80,7 90,5 97,2 104 120 133 143 171 184
SBLE 110 110 11,1 13,9 22,0 35,2 47,8 58,0 74,7 95,5 108 114 121 145 166 177 226 251
SBLE 125 125 12,9 15,9 25,0 40,0 53,4 64,3 82,3 106 119 128 137 158 175 188 225 242
SBLE 140 140 14,4 17,8 28,0 44,8 59,8 72,0 92,2 119 133 143 154 177 196 210 252 271
SBLE 165 165 17,0 21,0 33,0 52,8 70,5 84,8 109 140 157 169 181 208 231 248 297 319
SBLE 185 185 19,1 23,6 37,0 59,2 79,0 95,1 122 157 176 189 203 233 259 278 333 358
SBLE 200 200 20,6 25,5 40,0 64,0 85,4 103 132 170 190 205 220 252 280 300 360 387
SBLE 215 215 22,2 27,4 43,0 68,8 91,8 111 142 183 205 220 236 271 301 323 387 416
SBLE 230 230 23,7 29,3 46,0 73,6 98,2 118 152 195 219 235 253 290 322 345 414 445
SBLE 255 255 26,3 32,5 51,0 81,6 109 131 168 217 243 261 280 322 357 383 459 493
SBLE 275 275 28,3 35,0 55,0 88,0 117 141 181 234 262 281 302 347 385 413 495 532
SBLE 300 300 30,9 38,2 60,0 96,0 128 154 198 255 286 307 330 378 420 450 540 580
SBLE 325 325 33,5 41,4 65,0 104 139 167 214 276 310 332 357 410 455 488 585 629
SBLE 355 355 36,6 45,2 71,0 114 152 183 234 302 338 363 390 448 497 533 639 687
SBLE 365 365 37,6 46,5 73,0 117 156 188 240 310 348 373 401 460 511 548 657 706
SBLE 375 375 38,6 47,8 75,0 120 160 193 247 319 357 384 412 473 525 563 675 726
SBLE 395 395 40,7 50,3 79,0 126 169 203 260 335 376 404 434 498 553 593 711 764
SBLE 415 415 42,8 52,9 83,0 133 177 213 273 352 395 424 456 523 581 623 747 803
SBLE 435 435 44,8 55,4 87,0 139 186 224 287 369 414 445 478 548 609 653 783 842
SBLE 460 460 47,4 58,6 92,0 147 196 236 303 391 438 471 506 580 644 690 828 890
SBLE 480 480 49,5 61,1 96,0 154 205 247 316 408 457 491 528 605 672 720 864 929
SBLE 500 500 51,5 63,7 100 160 214 257 329 425 476 511 550 630 700 750 900 967
SBLE 510 510 52,6 65,0 102 163 218 262 336 433 486 522 561 643 714 765 918 987
SBLE 550 550 56,7 70,1 110 176 235 283 362 467 524 563 605 693 770 825 990 1064
SBLE 600 600 61,8 76,4 120 192 256 308 395 510 571 614 660 757 840 900 1080 1161
SBLE 650 650 67,0 82,8 130 208 278 334 428 552 619 665 715 820 910 975 1170 1258
SBLE 700 700 72,1 89,2 140 224 299 360 461 595 667 716 770 883 980 1050 1260 1354
SBLE 750 750 77,3 95,5 150 240 320 386 494 637 714 767 825 946 1050 1125 1350 1451
SBLE 790 790 81,4 101 158 253 337 406 520 671 752 808 868 996 1106 1185 1422 1528
SBLE 830 830 85,5 106 166 266 354 427 547 705 791 849 912 1046 1162 1245 1494 1606
SBLE 890 890 91,7 113 178 285 380 458 586 756 848 910 978 1122 1246 1335 1602 1722
SBLE 925 925 95,3 118 185 296 395 476 609 786 881 946 1017 1166 1295 1388 1665 1790
SBLE 980 980 101 125 196 314 418 504 646 832 933 1002 1077 1236 1372 1470 1764 1896
SBLE 1000 1000 103 127 200 320 427 514 659 849 952 1023 1099 1261 1400 1500 1800 1935
SBLE 1020 1020 105 130 204 326 436 524 672 866 972 1043 1121 1286 1428 1530 1836 1973
SBLE 1070 1070 110 136 214 342 457 550 705 909 1019 1094 1176 1349 1498 1605 1926 2070
SBLE 1100 1100 113 140 220 352 470 566 725 934 1048 1125 1209 1387 1540 1650 1980 2128
SBLE 1150 1150 119 147 230 368 491 591 758 977 1095 1176 1264 1450 1610 1725 2070 2225
SBLE 1200 1200 124 153 240 384 512 617 790 1019 1143 1227 1319 1513 1680 1800 2160 2322
SBLE 1250 1250 129 159 250 400 534 643 823 1062 1191 1279 1374 1576 1750 1875 2250 2418
SBLE 1300 1300 134 166 260 416 555 668 856 1104 1238 1330 1429 1639 1820 1950 2340 2515
SBLE 1350 1350 139 172 270 432 576 694 889 1147 1286 1381 1484 1702 1890 2025 2430 2612
SBLE 1400 1400 144 178 280 448 598 720 922 1189 1333 1432 1539 1765 1960 2100 2520 2709
SBLE 1450 1450 149 185 290 464 619 745 955 1232 1381 1483 1594 1828 2030 2175 2610 2805
SBLE 1500 1500 155 191 300 480 641 771 988 1274 1429 1534 1649 1891 2100 2250 2700 2902
SBLE 1560 1560 161 199 312 499 666 802 1028 1325 1486 1596 1715 1967 2184 2340 2808 3018
SBLE 1600 1600 165 204 320 512 683 823 1054 1359 1524 1637 1759 2017 2240 2400 2880 3096
SBLE 1660 1660 171 211 332 531 709 853 1093 1410 1581 1698 1825 2093 2324 2490 2988 3212
SBLE 1690 1690 174 215 338 541 722 869 1113 1435 1610 1729 1858 2131 2366 2535 3042 3270

* Height including the IP2X terminal cover

14 Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBLE Performance after prolonged float charge of fully charged cells
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F) Final voltage: 1.05 V/cell
Hours Minutes Seconds
Capacity
Cell type
(C5 Ah)
10 8 5 3 2 1,5 1 30 20 15 10 5 1 30 5 1

SBLE 7,5 7,5 0,77 0,95 1,49 2,17 3,00 3,59 4,40 5,64 6,33 6,81 7,51 8,29 10,3 11,1 12,8 13,3
SBLE 15 15 1,53 1,89 2,94 4,65 5,78 6,87 8,98 12,1 14,1 15,2 16,8 17,1 21,6 24,3 31,7 35,6
SBLE 22 22 2,24 2,78 4,31 6,82 8,48 10,1 13,2 17,7 20,7 22,3 24,6 25,0 31,7 35,6 46,4 52,3
SBLE 30 30 3,06 3,79 5,88 9,30 11,6 13,7 18,0 24,1 28,2 30,3 33,6 34,1 43,2 48,5 63,3 71,3
SBLE 40 40 4,08 5,05 7,84 12,4 15,4 18,3 23,9 32,2 37,6 40,5 44,8 45,5 57,6 64,7 84,4 95,0
SBLE 47 47 4,79 5,93 9,21 14,6 18,1 21,5 28,1 37,8 44,1 47,5 52,6 53,5 67,7 76,0 99,2 112
SBLE 62 62 6,32 7,83 12,2 19,2 23,9 28,4 37,1 49,9 58,2 62,7 69,4 70,5 89,3 100 131 147
SBLE 75 75 7,50 9,38 14,7 23,5 28,8 33,9 42,0 55,1 62,6 66,9 72,5 78,2 90,7 100 127 140
SBLE 85 85 8,68 10,8 16,8 26,4 32,9 37,5 46,8 61,1 67,5 70,0 77,8 88,8 95,7 105 126 136
SBLE 95 95 9,71 12,1 18,8 29,5 36,8 41,9 52,3 68,2 75,4 78,2 86,9 99,2 107 117 140 152
SBLE 110 110 11,0 13,8 21,6 34,5 42,2 49,7 61,5 80,8 91,8 98,1 106 115 133 147 186 205
SBLE 125 125 12,8 15,9 24,7 38,8 48,4 55,2 68,9 89,8 99,2 103 114 131 141 154 185 201
SBLE 140 140 14,3 17,8 27,7 43,4 54,2 61,8 77,1 101 111 115 128 146 158 172 207 225
SBLE 165 165 16,9 20,9 32,6 51,2 63,8 72,9 90,9 119 131 136 151 172 186 203 244 265
SBLE 185 185 18,9 23,5 36,6 57,4 71,6 81,7 102 133 147 152 169 193 208 228 273 297
SBLE 200 200 20,4 25,4 39,6 62,0 77,4 88,3 110 144 159 165 183 209 225 246 296 321
SBLE 215 215 22,0 27,3 42,5 66,7 83,2 94,9 118 154 171 177 197 224 242 265 318 345
SBLE 230 230 23,5 29,2 45,5 71,3 89,0 102 127 165 183 189 210 240 259 283 340 369
SBLE 255 255 26,1 32,4 50,4 79,1 98,7 113 141 183 202 210 233 266 287 314 377 409
SBLE 275 275 28,1 34,9 54,4 85,3 106 121 152 198 218 227 252 287 310 338 407 441
SBLE 300 300 30,7 38,1 59,3 93,0 116 132 165 216 238 247 274 313 338 369 443 481
SBLE 325 325 33,2 41,3 64,3 101 126 144 179 233 258 268 297 339 366 400 480 521
SBLE 355 355 36,3 45,1 70,2 110 137 157 196 255 282 292 325 371 400 437 525 570
SBLE 365 365 37,3 46,3 72,2 113 141 161 201 262 290 301 334 381 411 449 540 586
SBLE 375 375 38,3 47,6 74,2 116 145 166 207 269 298 309 343 392 422 461 554 602
SBLE 395 395 40,4 50,1 78,1 122 153 174 218 284 314 325 361 412 445 486 584 634
SBLE 415 415 42,4 52,7 82,1 129 161 183 229 298 329 342 380 433 467 511 613 666
SBLE 435 435 44,4 55,2 86,1 135 168 192 240 313 345 358 398 454 490 535 643 698
SBLE 460 460 47,0 58,4 91,0 143 178 203 253 330 365 379 421 480 518 566 680 738
SBLE 480 480 49,0 60,9 95,0 149 186 212 264 345 381 395 439 501 541 591 710 770
SBLE 500 500 51,1 63,5 99 155 193 221 276 359 397 412 457 522 563 615 739 802
SBLE 510 510 52,1 64,7 101 158 197 225 281 366 405 420 467 533 574 628 754 818
SBLE 550 550 56,2 69,8 109 171 213 243 303 395 437 453 503 574 619 677 813 882
SBLE 600 600 61,3 76,2 119 186 232 265 331 431 476 494 549 626 676 738 887 963
SBLE 650 650 66,4 82,5 129 202 252 287 358 467 516 535 595 679 732 800 961 1043
SBLE 700 700 71,5 88,9 138 217 271 309 386 503 556 577 640 731 788 861 1035 1123
SBLE 750 750 76,6 95,2 148 233 290 331 413 539 595 618 686 783 845 923 1109 1203
SBLE 790 790 80,7 100 156 245 306 349 435 568 627 651 723 825 890 972 1168 1267
SBLE 830 830 84,8 105 164 257 321 366 457 596 659 684 759 867 935 1021 1227 1332
SBLE 890 890 90,9 113 176 276 344 393 490 639 707 733 814 929 1002 1095 1316 1428
SBLE 925 925 94,5 117 183 287 358 408 510 665 734 762 846 966 1042 1138 1367 1484
SBLE 980 980 100 124 194 304 379 433 540 704 778 807 896 1023 1104 1206 1449 1572
SBLE 1000 1000 102 127 198 310 387 442 551 718 794 824 915 1044 1126 1230 1478 1604
SBLE 1020 1020 104 129 202 316 395 450 562 733 810 840 933 1065 1149 1255 1508 1636
SBLE 1070 1070 109 136 212 332 414 472 590 769 850 881 979 1117 1205 1317 1582 1717
SBLE 1100 1100 112 140 218 341 426 486 606 790 873 906 1006 1149 1239 1353 1626 1765
SBLE 1150 1150 118 146 228 357 445 508 634 826 913 947 1052 1201 1295 1415 1700 1845
SBLE 1200 1200 123 152 237 372 464 530 661 862 953 988 1098 1253 1351 1477 1774 1925
SBLE 1250 1250 128 159 247 388 484 552 689 898 992 1030 1143 1305 1408 1538 1848 2005
SBLE 1300 1300 133 165 257 403 503 574 716 934 1032 1071 1189 1357 1464 1600 1922 2086
SBLE 1350 1350 138 171 267 419 522 596 744 970 1072 1112 1235 1410 1520 1661 1996 2166
SBLE 1400 1400 143 178 277 434 542 618 771 1006 1112 1153 1281 1462 1577 1723 2070 2246
SBLE 1450 1450 148 184 287 450 561 640 799 1042 1151 1194 1326 1514 1633 1784 2143 2326
SBLE 1500 1500 153 190 297 465 580 662 827 1078 1191 1236 1372 1566 1689 1846 2217 2407
SBLE 1560 1560 159 198 309 484 604 689 860 1121 1239 1285 1427 1629 1757 1919 2306 2503
SBLE 1600 1600 163 203 317 496 619 706 882 1149 1270 1318 1464 1671 1802 1969 2365 2567
SBLE 1660 1660 170 211 328 515 642 733 915 1193 1318 1367 1519 1733 1869 2043 2454 2663
SBLE 1690 1690 173 215 334 524 654 746 931 1214 1342 1392 1546 1765 1903 2079 2498 2711

* Height including the IP2X terminal cover

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications 15
SBLE Performance after prolonged float charge of fully charged cells
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F) Final voltage: 1.10 V/cell
Hours Minutes Seconds
Capacity
Cell type
(C5 Ah)
10 8 5 3 2 1,5 1 30 20 15 10 5 1 30 5 1

SBLE 7,5 7,5 0,75 0,90 1,31 2,10 2,72 3,18 3,59 4,70 5,27 5,66 6,14 7,12 8,33 9,10 10,1 10,4
SBLE 15 15 1,50 1,84 2,82 4,01 5,11 6,09 7,19 9,65 10,7 11,4 12,8 15,1 17,4 20,0 26,2 29,7
SBLE 22 22 2,20 2,70 4,14 5,89 7,49 8,9 10,5 14,2 15,7 16,8 18,7 22,1 25,6 29,4 38,4 43,6
SBLE 30 30 3,00 3,68 5,65 8,03 10,2 12,2 14,4 19,3 21,5 22,9 25,5 30,1 34,9 40,1 52,4 59,5
SBLE 40 40 4,00 4,90 7,53 10,7 13,6 16,2 19,2 25,7 28,6 30,5 34,0 40,2 46,5 53,4 69,8 79,3
SBLE 47 47 4,70 5,76 8,85 12,6 16,0 19,1 22,5 30,2 33,6 35,8 40,0 47,2 54,6 62,7 82,0 93
SBLE 62 62 6,20 7,60 11,7 16,6 21,1 25,2 29,7 39,9 44,4 47,3 52,8 62,3 72,1 82,8 108 123
SBLE 75 75 7,43 9,10 14,0 20,0 25,3 29,7 34,7 44,4 49,0 49,7 54,7 64,6 73,4 82,1 103 115
SBLE 85 85 8,50 10,4 16,0 22,2 27,8 32,1 37,9 47,5 51,4 56,3 62,0 65,1 78,0 85,0 103 113
SBLE 95 95 9,50 11,6 17,9 24,8 31,1 35,9 42,3 53,1 57,4 63,0 69,3 72,8 87,2 95,0 116 127
SBLE 110 110 10,9 13,3 20,5 29,3 37,0 43,5 50,9 65,2 71,8 72,9 80,3 94,7 108 120 151 169
SBLE 125 125 12,5 15,3 23,5 32,6 41,0 47,2 55,7 69,9 75,5 82,8 91,2 95,8 115 125 152 167
SBLE 140 140 14,0 17,2 26,4 36,5 45,9 52,8 62,4 78,3 84,6 92,8 102 107 128 140 170 187
SBLE 165 165 16,5 20,2 31,1 43,0 54,1 62,3 73,5 92,3 100 109 120 126 151 165 201 220
SBLE 185 185 18,5 22,7 34,8 48,3 60,6 69,8 82,4 103 112 123 135 142 170 185 225 247
SBLE 200 200 20,0 24,5 37,7 52,2 65,5 75,5 89,1 112 121 133 146 153 183 200 243 267
SBLE 215 215 21,5 26,4 40,5 56,1 70,4 81,2 95,8 120 130 142 157 165 197 215 262 287
SBLE 230 230 23,0 28,2 43,3 60,0 75,3 86,8 102 129 139 152 168 176 211 230 280 307
SBLE 255 255 25,5 31,3 48,0 66,5 83,5 96,3 114 143 154 169 186 195 234 255 310 340
SBLE 275 275 27,5 33,7 51,8 71,7 90,1 104 122 154 166 182 201 211 252 275 335 367
SBLE 300 300 30,0 36,8 56,5 78,3 98,3 113 134 168 181 199 219 230 275 300 365 400
SBLE 325 325 32,5 39,8 61,2 84,8 106 123 145 182 196 215 237 249 298 325 396 434
SBLE 355 355 35,5 43,5 66,8 92,6 116 134 158 199 214 235 259 272 326 355 432 474
SBLE 365 365 36,5 44,8 68,7 95,2 120 138 163 204 221 242 266 280 335 365 444 487
SBLE 375 375 37,5 46,0 70,6 97,8 123 142 167 210 227 249 274 287 344 375 457 501
SBLE 395 395 39,5 48,4 74,4 103 129 149 176 221 239 262 288 303 362 395 481 527
SBLE 415 415 41,5 50,9 78,1 108 136 157 185 232 251 275 303 318 381 415 505 554
SBLE 435 435 43,5 53,3 81,9 113 143 164 194 243 263 288 317 333 399 435 530 581
SBLE 460 460 46,0 56,4 86,6 120 151 174 205 257 278 305 336 352 422 460 560 614
SBLE 480 480 48,0 58,9 90,4 125 157 181 214 268 290 318 350 368 440 480 584 641
SBLE 500 500 50,0 61,3 94,1 130 164 189 223 280 302 331 365 383 459 500 609 667
SBLE 510 510 51,0 62,5 96,0 133 167 193 227 285 308 338 372 391 468 510 621 681
SBLE 550 550 55,0 67,4 104 143 180 208 245 308 332 364 401 421 505 550 670 734
SBLE 600 600 60,0 73,6 113 157 197 226 267 336 363 398 438 460 550 600 730 801
SBLE 650 650 65,0 79,7 122 170 213 245 289 364 393 431 474 498 596 650 791 868
SBLE 700 700 70,0 85,8 132 183 229 264 312 392 423 464 511 536 642 700 852 934
SBLE 750 750 75,0 92,0 141 196 246 283 334 420 453 497 547 575 688 750 913 1001
SBLE 790 790 79,0 96,9 149 206 259 298 352 442 477 524 576 605 725 790 962 1054
SBLE 830 830 83,0 102 156 217 272 313 370 464 501 550 606 636 761 830 1010 1108
SBLE 890 890 89,0 109 168 232 292 336 396 498 538 590 649 682 816 890 1083 1188
SBLE 925 925 92,5 113 174 241 303 349 412 517 559 613 675 709 849 925 1126 1235
SBLE 980 980 98,0 120 184 256 321 370 436 548 592 649 715 751 899 980 1193 1308
SBLE 1000 1000 100 123 188 261 328 377 445 559 604 663 730 766 917 1000 1217 1335
SBLE 1020 1020 102 125 192 266 334 385 454 571 616 676 744 781 936 1020 1242 1361
SBLE 1070 1070 107 131 201 279 351 404 477 599 646 709 781 820 982 1070 1303 1428
SBLE 1100 1100 110 135 207 287 360 415 490 615 665 729 803 843 1009 1100 1339 1468
SBLE 1150 1150 115 141 217 300 377 434 512 643 695 762 839 881 1055 1150 1400 1535
SBLE 1200 1200 120 147 226 313 393 453 534 671 725 795 876 919 1101 1200 1461 1602
SBLE 1250 1250 125 153 235 326 410 472 557 699 755 828 912 958 1147 1250 1522 1668
SBLE 1300 1300 130 159 245 339 426 491 579 727 785 862 948 996 1193 1300 1583 1735
SBLE 1350 1350 135 166 254 352 442 510 601 755 816 895 985 1034 1238 1350 1643 1802
SBLE 1400 1400 140 172 264 365 459 528 624 783 846 928 1021 1073 1284 1400 1704 1869
SBLE 1450 1450 145 178 273 378 475 547 646 811 876 961 1058 1111 1330 1450 1765 1935
SBLE 1500 1500 150 184 282 391 491 566 668 839 906 994 1094 1149 1376 1500 1826 2002
SBLE 1560 1560 156 191 294 407 511 589 695 873 943 1034 1138 1195 1431 1560 1899 2082
SBLE 1600 1600 160 196 301 417 524 604 713 895 967 1060 1167 1226 1468 1600 1948 2136
SBLE 1660 1660 166 204 313 433 544 627 739 929 1003 1100 1211 1272 1523 1660 2021 2216
SBLE 1690 1690 169 207 318 441 554 638 753 945 1021 1120 1233 1295 1550 1690 2057 2256

* Height including the IP2X terminal cover

16 Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBLE Performance after prolonged float charge of fully charged cells
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F) Final voltage: 1.14 V/cell
Hours Minutes Seconds
Capacity
Cell type
(C5 Ah)
10 8 5 3 2 1,5 1 30 20 15 10 5 1 30 5 1

SBLE 7,5 7,5 0,74 0,86 1,15 1,91 2,37 2,61 2,96 3,79 4,27 4,50 5,01 6,02 6,76 7,21 8,45 8,71
SBLE 15 15 1,47 1,73 2,48 3,53 4,38 4,92 5,91 7,58 8,53 9,18 9,66 11,0 14,3 16,5 21,6 24,8
SBLE 22 22 2,16 2,54 3,64 5,17 6,42 7,21 8,67 11,1 12,5 13,5 14,2 16,2 20,9 24,2 31,7 36,4
SBLE 30 30 2,94 3,46 4,97 7,05 8,76 9,83 11,8 15,2 17,1 18,4 19,3 22,1 28,5 33,0 43,3 49,6
SBLE 40 40 3,92 4,61 6,62 9,40 11,7 13,1 15,8 20,2 22,8 24,5 25,8 29,4 38,0 44,0 57,7 66,1
SBLE 47 47 4,61 5,42 7,78 11,0 13,7 15,4 18,5 23,7 26,7 28,8 30,3 34,6 44,7 51,7 67,8 77,7
SBLE 62 62 6,08 7,15 10,3 14,6 18,1 20,3 24,4 31,3 35,3 37,9 39,9 45,6 58,9 68,2 89,4 102
SBLE 75 75 7,20 8,46 12,3 17,2 21,3 23,7 27,2 34,3 39,1 39,3 44,9 48,3 60,0 66,4 85,1 96,0
SBLE 85 85 8,32 9,79 14,1 19,2 23,1 25,5 29,4 37,6 40,3 41,8 47,0 54,7 63,6 69,5 86,5 95,7
SBLE 95 95 9,29 10,9 15,7 21,5 25,8 28,5 32,9 42,1 45,0 46,7 52,6 61,1 71,0 77,7 96,7 107
SBLE 110 110 10,6 12,4 18,0 25,2 31,2 34,8 39,9 50,4 57,4 57,6 65,8 70,9 88,0 97,4 125 141
SBLE 125 125 12,2 14,4 20,7 28,3 33,9 37,6 43,3 55,3 59,3 61,5 69,2 80,4 93,5 102 127 141
SBLE 140 140 13,7 16,1 23,2 31,7 38,0 42,1 48,5 62,0 66,4 68,9 77,5 90,1 105 114 142 158
SBLE 165 165 16,1 19,0 27,3 37,3 44,7 49,6 57,1 73,0 78,2 81,2 91,3 106 123 135 168 186
SBLE 185 185 18,1 21,3 30,6 41,8 50,2 55,6 64,1 81,9 87,7 91,0 102 119 138 151 188 208
SBLE 200 200 19,6 23,0 33,1 45,2 54,2 60,1 69,3 88,5 94,8 98,4 111 129 150 163 203 225
SBLE 215 215 21,0 24,8 35,6 48,6 58,3 64,6 74,5 95,2 102 106 119 138 161 176 219 242
SBLE 230 230 22,5 26,5 38,1 52,0 62,4 69,1 79,6 102 109 113 127 148 172 188 234 259
SBLE 255 255 24,9 29,4 42,2 57,7 69,2 76,6 88,3 113 121 125 141 164 191 208 259 287
SBLE 275 275 26,9 31,7 45,6 62,2 74,6 82,6 95,2 122 130 135 152 177 206 225 280 310
SBLE 300 300 29,3 34,6 49,7 67,8 81,4 90,1 104 133 142 148 166 193 224 245 305 338
SBLE 325 325 31,8 37,4 53,8 73,5 88,1 97,6 113 144 154 160 180 209 243 266 331 366
SBLE 355 355 34,7 40,9 58,8 80,3 96,3 107 123 157 168 175 196 228 265 290 361 400
SBLE 365 365 35,7 42,1 60,5 82,5 99,0 110 126 162 173 180 202 235 273 298 371 411
SBLE 375 375 36,7 43,2 62,1 84,8 102 113 130 166 178 184 208 241 280 307 382 422
SBLE 395 395 38,6 45,5 65,4 89,3 107 119 137 175 187 194 219 254 295 323 402 445
SBLE 415 415 40,6 47,8 68,7 93,8 113 125 144 184 197 204 230 267 310 339 422 467
SBLE 435 435 42,6 50,1 72,1 98,3 118 131 151 193 206 214 241 280 325 356 443 490
SBLE 460 460 45,0 53,0 76,2 104 125 138 159 204 218 226 255 296 344 376 468 518
SBLE 480 480 47,0 55,3 79,5 109 130 144 166 213 228 236 266 309 359 392 488 541
SBLE 500 500 48,9 57,6 82,8 113 136 150 173 221 237 246 277 322 374 409 509 563
SBLE 510 510 49,9 58,8 84,5 115 138 153 177 226 242 251 282 328 381 417 519 574
SBLE 550 550 53,8 63,4 91,1 124 149 165 190 243 261 271 304 354 411 450 560 619
SBLE 600 600 58,7 69,1 99,4 136 163 180 208 266 284 295 332 386 449 490 610 676
SBLE 650 650 63,6 74,9 108 147 176 195 225 288 308 320 360 418 486 531 661 732
SBLE 700 700 68,5 80,7 116 158 190 210 242 310 332 344 387 450 523 572 712 788
SBLE 750 750 73,4 86,4 124 170 203 225 260 332 356 369 415 483 561 613 763 845
SBLE 790 790 77,3 91,0 131 179 214 237 274 350 375 389 437 508 591 646 804 890
SBLE 830 830 81,2 95,6 137 188 225 249 287 367 394 408 459 534 621 678 844 935
SBLE 890 890 87,1 103 147 201 241 267 308 394 422 438 493 573 666 727 905 1002
SBLE 925 925 90,5 107 153 209 251 278 320 410 439 455 512 595 692 756 941 1042
SBLE 980 980 95,9 113 162 222 266 294 339 434 465 482 542 631 733 801 997 1104
SBLE 1000 1000 97,8 115 166 226 271 300 346 443 474 492 553 644 748 817 1017 1126
SBLE 1020 1020 100 118 169 231 277 306 353 452 484 502 564 656 763 834 1038 1149
SBLE 1070 1070 105 123 177 242 290 321 371 474 507 526 592 689 800 875 1089 1205
SBLE 1100 1100 108 127 182 249 298 330 381 487 522 541 609 708 823 899 1119 1239
SBLE 1150 1150 113 133 191 260 312 346 398 509 545 566 636 740 860 940 1170 1295
SBLE 1200 1200 117 138 199 271 325 361 416 531 569 590 664 772 897 981 1221 1351
SBLE 1250 1250 122 144 207 283 339 376 433 553 593 615 692 804 935 1022 1272 1408
SBLE 1300 1300 127 150 215 294 353 391 450 576 616 639 719 837 972 1063 1323 1464
SBLE 1350 1350 132 156 224 305 366 406 467 598 640 664 747 869 1010 1103 1373 1520
SBLE 1400 1400 137 161 232 317 380 421 485 620 664 689 775 901 1047 1144 1424 1577
SBLE 1450 1450 142 167 240 328 393 436 502 642 687 713 802 933 1084 1185 1475 1633
SBLE 1500 1500 147 173 248 339 407 451 519 664 711 738 830 965 1122 1226 1526 1689
SBLE 1560 1560 153 180 258 353 423 469 540 691 740 767 863 1004 1167 1275 1587 1757
SBLE 1600 1600 157 184 265 362 434 481 554 708 759 787 885 1030 1197 1308 1628 1802
SBLE 1660 1660 162 191 275 375 450 499 575 735 787 817 919 1068 1241 1357 1689 1869
SBLE 1690 1690 165 195 280 382 458 508 585 748 801 831 935 1088 1264 1381 1719 1903

* Height including the IP2X terminal cover

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications 17
SBM Capacities and dimensions - International System of units
Approx. Electrolyte
Length per block (mm) Approx. electrolyte Cell
Connection

per cell Internal


Capacity Height* Width weight volume connection
Cell type resistance
(C5 Ah) (mm) (mm) per cell between bolt per
Solid Liquid (mOhm)
1 cell 2 cells 3 cells (kg) level marks pole
(cm3) (kg) (L)

SBM 11 11 190 123 - 64,0 93,5 0,90 110 0,10 0,30 5,00 M6
SBM 15 15 190 123 - 74,0 109 1,20 120 0,11 0,33 3,67 M6
SBM 22 22 260 123 - 64,0 93,5 1,50 110 0,15 0,46 2,82 M6
SBM 30 30 260 123 - 74,0 109 1,80 120 0,15 0,46 2,07 M6
SBM 43 43 344 195 - 69,0 100 3,60 240 0,32 1,00 1,81 M6
SBM 50 50 344 195 - 69,0 100 3,60 240 0,32 1,00 1,56 M6
SBM 56 56 400 195 - 69,0 100 4,30 240 0,39 1,20 1,54 M6
SBM 65 65 350 195 - 79,0 115 4,40 280 0,36 1,10 1,20 M8
SBM 72 72 350 195 - 79,0 115 4,40 280 0,36 1,10 1,08 M8
SBM 84 84 406 195 - 79,0 115 5,10 280 0,42 1,30 1,02 M8
SBM 93 93 406 195 - 79,0 115 5,10 280 0,42 1,30 0,92 M8
SBM 100 100 406 195 - 94,0 138 6,40 340 0,52 1,60 0,86 M8
SBM 112 112 406 195 - 94,0 138 6,40 340 0,52 1,60 0,77 M8
NORMAL CONNECTION

SBM 118 118 406 195 - 94,0 138 6,40 340 0,52 1,60 0,73 M8
SBM 130 130 350 195 - 127 187 7,50 480 0,58 1,80 0,60 M 10
SBM 138 138 406 195 - 115 169 7,80 430 0,65 2,00 0,62 M 10
SBM 150 150 350 195 - 159 232 8,90 590 0,75 2,30 0,52 M 10
SBM 161 161 406 195 - 127 187 8,80 480 0,68 2,10 0,53 M 10
SBM 168 168 350 195 - 183 268 10,1 700 0,87 2,70 0,46 M 10
SBM 184 184 406 195 - 159 232 10,5 590 0,87 2,70 0,47 M 10
SBM 192 192 406 195 - 159 232 10,5 590 0,87 2,70 0,45 M 10
SBM 200 200 406 195 - 183 268 12,0 700 1,04 3,20 0,43 M 10
SBM 208 208 406 195 - 183 268 12,0 700 1,04 3,20 0,41 M 10
SBM 216 216 406 195 - 183 268 12,0 700 1,04 3,20 0,40 M 10
SBM 231 231 406 195 - 183 268 12,5 690 0,97 3,00 0,37 M 10
SBM 241 241 406 195 - 183 268 12,5 690 0,97 3,00 0,36 M 10
SBM 250 250 406 195 - 229 337 15,5 870 1,26 3,90 0,34 2 x M 10
SBM 260 260 406 195 - 229 337 15,5 870 1,26 3,90 0,33 2 x M 10
SBM 277 277 406 195 - 229 337 15,5 870 1,26 3,90 0,31 2 x M 10
SBM 300 300 406 195 - 241 355 16,5 920 1,30 4,00 0,29 2 x M 10
SBM 323 323 406 195 - 253 373 17,5 970 1,36 4,20 0,27 2 x M 10
SBM 346 346 406 195 146 279 - 18,8 1 080 1,56 4,80 0,25 2 x M 10
SBM 369 369 406 195 159 305 - 20,4 1 190 1,72 5,30 0,23 2 x M 10
SBM 392 392 406 195 171 329 - 22,2 1 300 1,91 5,90 0,22 2 x M 10
SBM 415 415 410 195 183 - - 23,7 1 400 2,07 6,40 0,21 2 x M 10
SBM 438 438 410 195 183 - - 24,2 1 390 1,98 6,10 0,20 2 x M 10
SBM 461 461 410 195 183 - - 24,7 1 390 1,91 5,90 0,19 2 x M 10
SBM 482 482 410 195 183 - - 24,7 1 390 1,91 5,90 0,18 2 x M 10
SBM 505 505 410 195 213 - - 27,6 1 630 2,37 7,30 0,17 3 x M 10
SBM 526 526 410 195 213 - - 27,6 1 630 2,37 7,30 0,16 3 x M 10
SBM 555 555 410 195 232 - - 30,3 1 790 2,59 8,00 0,15 3 x M 10
SBM 576 576 410 195 232 - - 30,3 1 790 2,59 8,00 0,15 3 x M 10
SBM 600 600 410 195 244 - - 32,1 1 890 2,75 8,50 0,14 3 x M 10
SBM 625 625 410 195 268 - - 35,4 2 100 3,08 9,50 0,14 3 x M 10
SBM 649 649 410 195 268 - - 35,4 2 100 3,08 9,50 0,13 3 x M 10
SBM 674 674 410 195 268 - - 35,9 2 100 3,01 9,30 0,13 3 x M 10
CROSSWISE CONNECTION

SBM 690 690 410 195 268 - - 37,0 2 080 2,88 8,90 0,12 3 x M 10
SBM 723 723 410 195 268 - - 37,0 2 080 2,88 8,90 0,12 3 x M 10
SBM 740 740 410 195 305 - - 40,2 2 390 3,43 10,6 0,12 4 x M 10
SBM 768 768 410 195 305 - - 40,2 2 390 3,43 10,6 0,11 4 x M 10
SBM 792 792 410 195 317 - - 42,0 2 490 3,63 11,2 0,11 4 x M 10
SBM 830 830 410 195 353 - - 47,1 2 800 4,11 12,7 0,10 4 x M 10
SBM 866 866 410 195 353 - - 47,1 2 800 4,11 12,7 0,10 4 x M 10
SBM 890 890 410 195 353 - - 47,6 2 800 4,05 12,5 0,10 4 x M 10
SBM 920 920 410 195 353 - - 49,2 2 780 3,82 11,8 0,09 4 x M 10
SBM 940 940 410 195 353 - - 48,7 2 780 3,89 12,0 0,09 4 x M 10
SBM 965 965 410 195 373 - - 51,9 2 910 4,05 12,5 0,09 6 x M 10
SBM 1009 1009 410 195 402 - - 53,7 3 200 4,63 14,3 0,09 5 x M 10
SBM 1040 1040 410 195 438 - - 58,8 3 510 5,15 15,9 0,08 5 x M 10
SBM 1082 1082 410 195 438 - - 58,8 3 510 5,15 15,9 0,08 5 x M 10
SBM 1107 1107 410 195 438 - - 59,3 3 500 5,05 15,6 0,08 5 x M 10
SBM 1150 1150 410 195 438 - - 61,4 3 470 4,76 14,7 0,07 5 x M 10
SBM 1181 1181 410 195 438 - - 60,9 3 480 4,86 15,0 0,07 5 x M 10
SBM 1220 1220 410 195 511 - - 69,0 4 110 5,99 18,5 0,07 6 x M 10
SBM 1274 1274 410 195 511 - - 69,0 4 110 5,99 18,5 0,07 6 x M 10
SBM 1324 1324 410 195 523 - - 71,0 4 200 6,09 18,8 0,06 6 x M 10
SBM 1390 1390 410 195 523 - - 73,7 4 170 5,73 17,7 0,06 6 x M 10
SBM 1445 1445 410 195 523 - - 73,7 4 170 5,73 17,7 0,06 6 x M 10

* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.

18 Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBM Capacities and dimensions - Imperial units
Approx. Electrolyte
Length per block (in) Approx. electrolyte Cell
Connection

per cell Internal


Capacity Height* Width weight volume connection
Cell type resistance
(C5 Ah) (in) (in) per cell between bolt per
Solid Liquid (mOhm)
1 cell 2 cells 3 cells (lbs) level marks pole
(in3) (lbs) (US Gal.)

SBM 11 11 7,48 4,84 - 2,52 3,68 1,98 6,71 0,22 0,08 5,00 M6
SBM 15 15 7,48 4,84 - 2,91 4,27 2,65 7,31 0,24 0,09 3,67 M6
SBM 22 22 10,2 4,84 - 2,52 3,68 3,31 6,71 0,33 0,12 2,82 M6
SBM 30 30 10,2 4,84 - 2,91 4,27 3,97 7,32 0,33 0,12 2,07 M6
SBM 43 43 13,5 7,68 - 2,72 3,94 7,94 14,6 0,71 0,26 1,81 M6
SBM 50 50 13,5 7,68 - 2,72 3,94 7,94 14,6 0,71 0,26 1,56 M6
SBM 56 56 15,7 7,68 - 2,72 3,94 9,48 14,6 0,86 0,32 1,54 M6
SBM 65 65 13,8 7,68 - 3,11 4,53 9,70 17,1 0,79 0,29 1,20 M8
SBM 72 72 13,8 7,68 - 3,11 4,53 9,70 17,1 0,79 0,29 1,08 M8
SBM 84 84 16,0 7,68 - 3,11 4,53 11,2 17,1 0,93 0,34 1,02 M8
SBM 93 93 16,0 7,68 - 3,11 4,53 11,2 17,1 0,93 0,34 0,92 M8
SBM 100 100 16,0 7,68 - 3,70 5,41 14,1 20,7 1,14 0,42 0,86 M8
SBM 112 112 16,0 7,68 - 3,70 5,41 14,1 20,7 1,14 0,42 0,77 M8
NORMAL CONNECTION

SBM 118 118 16,0 7,68 - 3,70 5,41 14,1 20,7 1,14 0,42 0,73 M8
SBM 130 130 13,8 7,68 - 5,00 7,36 16,5 29,3 1,29 0,48 0,60 M 10
SBM 138 138 16,0 7,68 - 4,53 6,65 17,2 26,2 1,43 0,53 0,62 M 10
SBM 150 150 13,8 7,68 - 6,26 9,13 19,6 36,0 1,64 0,61 0,52 M 10
SBM 161 161 16,0 7,68 - 5,00 7,36 19,4 29,3 1,50 0,55 0,53 M 10
SBM 168 168 13,8 7,68 - 7,20 10,55 22,3 42,7 1,93 0,71 0,46 M 10
SBM 184 184 16,0 7,68 - 6,26 9,13 23,1 36,0 1,93 0,71 0,47 M 10
SBM 192 192 16,0 7,68 - 6,26 9,13 23,1 36,0 1,93 0,71 0,45 M 10
SBM 200 200 16,0 7,68 - 7,20 10,6 26,5 42,7 2,29 0,85 0,43 M 10
SBM 208 208 16,0 7,68 - 7,20 10,6 26,5 42,7 2,29 0,85 0,41 M 10
SBM 216 216 16,0 7,68 - 7,20 10,6 26,5 42,7 2,29 0,85 0,40 M 10
SBM 231 231 16,0 7,68 - 7,20 10,6 27,6 42,1 2,14 0,79 0,37 M 10
SBM 241 241 16,0 7,68 - 7,20 10,6 27,6 42,1 2,14 0,79 0,36 M 10
SBM 250 250 16,0 7,68 - 9,02 13,3 34,2 53,1 2,79 1,03 0,34 2 x M 10
SBM 260 260 16,0 7,68 - 9,02 13,3 34,2 53,1 2,79 1,03 0,33 2 x M 10
SBM 277 277 16,0 7,68 - 9,02 13,3 34,2 53,1 2,79 1,03 0,31 2 x M 10
SBM 300 300 16,0 7,68 - 9,49 14,0 36,4 56,1 2,86 1,06 0,29 2 x M 10
SBM 323 323 16,0 7,68 - 9,96 14,7 38,6 59,2 3,00 1,11 0,27 2 x M 10
SBM 346 346 16,0 7,68 5,75 11,0 - 41,4 65,9 3,43 1,27 0,25 2 x M 10
SBM 369 369 16,0 7,68 6,26 12,0 - 45,0 72,6 3,79 1,40 0,23 2 x M 10
SBM 392 392 16,0 7,68 6,73 13,0 - 48,9 79,3 4,21 1,56 0,22 2 x M 10
SBM 415 415 16,1 7,68 7,20 - - 52,2 85,4 4,57 1,69 0,21 2 x M 10
SBM 438 438 16,1 7,68 7,20 - - 53,4 84,8 4,36 1,61 0,20 2 x M 10
SBM 461 461 16,1 7,68 7,20 - - 54,5 84,8 4,21 1,56 0,19 2 x M 10
SBM 482 482 16,1 7,68 7,20 - - 54,5 84,8 4,21 1,56 0,18 2 x M 10
SBM 505 505 16,1 7,68 8,39 - - 60,8 99,5 5,21 1,93 0,17 3 x M 10
SBM 526 526 16,1 7,68 8,39 - - 60,8 99,5 5,21 1,93 0,16 3 x M 10
SBM 555 555 16,1 7,68 9,13 - - 66,8 109 5,71 2,11 0,15 3 x M 10
SBM 576 576 16,1 7,68 9,13 - - 66,8 109 5,71 2,11 0,15 3 x M 10
SBM 600 600 16,1 7,68 9,61 - - 70,8 115 6,07 2,25 0,14 3 x M 10
SBM 625 625 16,1 7,68 10,6 - - 78,0 128 6,79 2,51 0,14 3 x M 10
SBM 649 649 16,1 7,68 10,6 - - 78,0 128 6,79 2,51 0,13 3 x M 10
SBM 674 674 16,1 7,68 10,6 - - 79,1 128 6,64 2,46 0,13 3 x M 10
CROSSWISE CONNECTION

SBM 690 690 16,1 7,68 10,6 - - 81,6 127 6,36 2,35 0,12 3 x M 10
SBM 723 723 16,1 7,68 10,6 - - 81,6 127 6,36 2,35 0,12 3 x M 10
SBM 740 740 16,1 7,68 12,0 - - 88,6 146 7,57 2,80 0,12 4 x M 10
SBM 768 768 16,1 7,68 12,0 - - 88,6 146 7,57 2,80 0,11 4 x M 10
SBM 792 792 16,1 7,68 12,5 - - 92,6 152 8,00 2,96 0,11 4 x M 10
SBM 830 830 16,1 7,68 13,9 - - 104 171 9,07 3,35 0,10 4 x M 10
SBM 866 866 16,1 7,68 13,9 - - 104 171 9,07 3,35 0,10 4 x M 10
SBM 890 890 16,1 7,68 13,9 - - 105 171 8,93 3,30 0,10 4 x M 10
SBM 920 920 16,1 7,68 13,9 - - 108 170 8,43 3,12 0,09 4 x M 10
SBM 940 940 16,1 7,68 13,9 - - 107 170 8,57 3,17 0,09 4 x M 10
SBM 965 965 16,1 7,68 14,7 - - 114 178 8,93 3,30 0,09 6 x M 10
SBM 1009 1009 16,1 7,68 15,8 - - 118 195 10,2 3,78 0,09 5 x M 10
SBM 1040 1040 16,1 7,68 17,2 - - 130 214 11,4 4,20 0,08 5 x M 10
SBM 1082 1082 16,1 7,68 17,2 - - 130 214 11,4 4,20 0,08 5 x M 10
SBM 1107 1107 16,1 7,68 17,2 - - 131 214 11,1 4,12 0,08 5 x M 10
SBM 1150 1150 16,1 7,68 17,2 - - 135 212 10,5 3,88 0,07 5 x M 10
SBM 1181 1181 16,1 7,68 17,2 - - 134 212 10,7 3,96 0,07 5 x M 10
SBM 1220 1220 16,1 7,68 20,1 - - 152 251 13,2 4,89 0,07 6 x M 10
SBM 1274 1274 16,1 7,68 20,1 - - 152 251 13,2 4,89 0,07 6 x M 10
SBM 1324 1324 16,1 7,68 20,6 - - 157 256 13,4 4,97 0,06 6 x M 10
SBM 1390 1390 16,1 7,68 20,6 - - 162 254 12,6 4,68 0,06 6 x M 10
SBM 1445 1445 16,1 7,68 20,6 - - 162 254 12,6 4,68 0,06 6 x M 10

* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications 19
SBM Performance after prolonged float charge of fully charged cells
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F) Final voltage: 1.00 V/cell
Hours Minutes Seconds
Capacity
Cell type
(C5 Ah)
10 8 5 3 2 1,5 1 30 20 15 10 5 1 30 5 1

SBM 11 11 1,11 1,39 2,20 3,60 5,24 6,47 9,02 11,6 13,6 14,8 17,0 20,5 29,5 33,8 42,5 46,8
SBM 15 15 1,52 1,89 3,00 4,91 7,14 8,82 12,3 15,9 18,5 20,20 23,13 28,0 40,2 46,1 58,0 63,8
SBM 22 22 2,23 2,77 4,40 7,19 10,5 13,0 18,2 23,7 27,6 29,8 34,0 40,4 55,7 63,1 75,5 80,2
SBM 30 30 3,04 3,78 6,00 9,81 14,3 17,7 24,9 32,3 37,6 40,6 46,3 55,0 76,0 86,0 103 109
SBM 43 43 4,37 5,42 8,60 14,1 20,6 25,5 36,1 49,3 57,3 62,3 71,1 84,6 116 131 160 170
SBM 50 50 5,08 6,3 10,0 16,4 23,9 29,7 42,0 57,3 66,6 72,4 82,7 98,4 135 153 186 198
SBM 56 56 5,70 7,1 11,2 18,3 26,8 33,3 47,0 63,9 74,0 80,0 91,3 108 145 162 193 205
SBM 65 65 6,60 8,2 13,0 21,3 31,1 38,6 54,5 74,5 86,6 94 108 128 175 199 241 257
SBM 72 72 7,31 9,1 14,4 23,6 34,4 42,8 60,4 82,5 95,9 104 119 142 194 220 267 285
SBM 84 84 8,55 10,6 16,8 27,5 40,1 50,0 70,5 95,8 111 120 137 161 218 243 290 307
SBM 93 93 9,47 11,7 18,6 30,4 44,4 55,3 78,0 106 123 133 152 179 241 269 321 340
SBM 100 100 10,2 12,6 20,0 32,7 47,8 59,5 83,9 114 132 143 163 192 259 289 345 365
SBM 112 112 11,4 14,1 22,4 36,6 53,5 66,6 94,0 128 148 160 183 215 290 324 387 409
SBM 118 118 12,0 14,9 23,6 38,6 56,4 70,2 99,0 135 156 169 192 227 306 341 407 431
SBM 130 130 13,2 16,4 26,0 42,6 62,2 77,2 109,1 149 173 188 215 256 351 397 482 515
SBM 138 138 14,0 17,4 27,6 45,1 65,9 82,1 115,8 157 182 197 225 265 358 399 476 504
SBM 150 150 15,2 18,9 30,0 49,2 71,8 89,1 126 172 200 217 248 295 404 458 557 594
SBM 161 161 16,4 20,3 32,2 52,6 76,9 95,7 135 184 213 230 263 309 417 466 556 588
SBM 168 168 17,1 21,2 33,6 55,1 80,4 100 141 192 224 243 278 330 453 513 623 665
SBM 184 184 18,7 23,2 36,8 60,1 87,9 109 154 210 243 263 300 353 477 532 635 672
SBM 192 192 19,5 24,2 38,4 62,7 91,7 114 161 219 254 274 313 369 498 555 663 702
SBM 200 200 20,4 25,2 40,0 65,4 95,5 119 168 228 264 286 326 384 518 579 691 731
SBM 208 208 21,2 26,2 41,6 68,0 99,4 124 175 237 275 297 339 399 539 602 718 760
SBM 216 216 22,0 27,2 43,2 70,6 103 128 181 246 286 309 352 415 560 625 746 789
SBM 231 231 23,5 29,1 46,2 75,5 110 137 194 264 305 330 377 444 599 668 798 844
SBM 241 241 24,5 30,3 48,2 78,8 115 143 202 275 319 344 393 463 625 697 832 881
SBM 250 250 25,4 31,5 50,0 81,7 119 149 210 285 331 357 408 480 648 723 863 913
SBM 260 260 26,5 32,7 52,0 85,0 124 155 218 297 344 372 424 499 674 752 898 950
SBM 277 277 28,2 34,9 55,4 90,5 132 165 232 316 366 396 452 532 718 801 956 1 012
SBM 300 300 30,5 37,8 60,0 98,0 143 178 252 342 397 429 489 576 777 868 1036 1 096
SBM 323 323 32,9 40,7 64,6 106 154 192 271 368 427 462 527 620 837 934 1115 1 180
SBM 346 346 35,2 43,6 69,2 113 165 206 290 395 457 495 564 664 897 1001 1195 1 264
SBM 369 369 37,6 46,5 73,8 121 176 219 310 421 488 527 602 708 956 1068 1274 1 348
SBM 392 392 39,9 49,4 78,4 128 187 233 329 447 518 560 639 753 1016 1134 1354 1 432
SBM 415 415 42,2 52,2 83,0 136 198 247 348 473 549 593 677 797 1075 1201 1433 1 516
SBM 438 438 44,6 55,1 87,6 143 209 260 367 500 579 626 714 841 1135 1267 1512 1 600
SBM 461 461 46,9 58,0 92,2 151 220 274 387 526 610 659 752 885 1195 1334 1592 1 684
SBM 482 482 49,1 60,7 96,4 158 230 287 404 550 637 689 786 925 1249 1394 1664 1 761
SBM 505 505 51,4 64 101 165 241 300 424 576 668 722 823 970 1309 1461 1744 1 845
SBM 526 526 53,5 66 105 172 251 313 441 600 695 752 858 1010 1363 1522 1816 1 922
SBM 555 555 56,5 70 111 181 265 330 466 633 734 793 905 1066 1438 1606 1916 2 028
SBM 576 576 58,6 73 115 188 275 343 483 657 762 823 939 1106 1493 1666 1989 2 105
SBM 600 600 61,1 76 120 196 287 357 503 685 793 858 978 1152 1555 1736 2072 2 192
SBM 625 625 63,6 79 125 204 299 372 524 713 826 893 1019 1200 1620 1808 2158 2 284
SBM 649 649 66,1 82 130 212 310 386 545 740 858 928 1058 1246 1682 1878 2241 2 371
SBM 674 674 68,6 85 135 220 322 401 565 769 891 963 1099 1294 1747 1950 2327 2 463
SBM 690 690 70,2 87 138 225 330 410 579 787 912 986 1125 1325 1788 1996 2382 2 521
SBM 723 723 73,6 91 145 236 345 430 607 825 956 1033 1179 1388 1874 2092 2496 2 642
SBM 740 740 75,3 93 148 242 353 440 621 844 978 1058 1207 1421 1918 2141 2555 2 704
SBM 768 768 78,2 97 154 251 367 457 644 876 1015 1098 1252 1475 1990 2222 2652 2 806
SBM 792 792 80,6 100 158 259 378 471 664 904 1047 1132 1291 1521 2052 2291 2735 2 894
SBM 830 830 84,5 104 166 271 396 494 696 947 1097 1186 1353 1594 2151 2401 2866 3 033
SBM 866 866 87,5 108 172 281 411 511 722 981 1137 1229 1402 1651 2229 2488 2969 3 142
SBM 890 890 90,6 112 178 291 425 529 747 1015 1177 1272 1451 1709 2306 2575 3073 3 252
SBM 920 920 93,6 116 184 301 439 547 772 1050 1216 1315 1500 1766 2384 2662 3177 3 362
SBM 940 940 95,7 118 188 307 449 559 789 1072 1243 1344 1533 1805 2436 2719 3246 3 435
SBM 965 965 98,2 121 193 315 461 574 810 1101 1276 1379 1574 1853 2501 2792 3332 3 526
SBM 1009 1009 103 127 202 330 482 600 847 1151 1334 1442 1645 1937 2615 2919 3484 3 687
SBM 1040 1040 106 131 208 340 497 618 873 1187 1375 1487 1696 1997 2695 3009 3591 3 800
SBM 1082 1082 110 136 216 354 517 643 908 1234 1431 1547 1764 2077 2804 3130 3736 3 954
SBM 1107 1107 113 139 221 362 529 658 929 1263 1464 1582 1805 2125 2869 3203 3822 4 045
SBM 1150 1150 117 145 230 376 549 684 965 1312 1520 1644 1875 2208 2980 3327 3971 4 202
SBM 1181 1181 120 149 236 386 564 702 991 1347 1561 1688 1926 2267 3061 3417 4078 4 315
SBM 1220 1220 124 154 244 399 583 725 1024 1392 1613 1744 1989 2342 3162 3529 4213 4 458
SBM 1274 1274 130 160 255 416 609 758 1069 1453 1684 1821 2077 2446 3302 3686 4399 4 655
SBM 1324 1324 135 167 265 433 632 787 1111 1511 1751 1893 2159 2542 3431 3830 4572 4 838
SBM 1390 1390 141 175 278 454 664 827 1166 1586 1838 1987 2267 2669 3602 4021 4800 5 079
SBM 1445 1445 147 182 289 472 690 859 1212 1649 1911 2066 2356 2774 3745 4180 4989 5 280

* Height including the IP2X terminal cover

20 Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBM Performance after prolonged float charge of fully charged cells
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F) Final voltage: 1.05 V/cell
Hours Minutes Seconds
Capacity
Cell type
(C5 Ah)
10 8 5 3 2 1,5 1 30 20 15 10 5 1 30 5 1

SBM 11 11 1,11 1,38 2,18 3,54 4,90 6,18 7,91 9,91 11,8 12,9 14,3 17,1 25,4 29,2 36,0 38,9
SBM 15 15 1,51 1,88 2,97 4,83 6,68 8,43 10,8 13,5 16,1 17,6 19,6 23,3 34,6 39,9 49,1 53,1
SBM 22 22 2,21 2,75 4,36 7,08 9,85 12,5 16,0 20,1 23,8 26,0 28,6 33,4 47,5 53,9 63,9 69,1
SBM 30 30 3,02 3,75 5,94 9,66 13,4 17,0 21,8 27,4 32,4 35,4 39,1 45,6 64,8 73,6 87,1 94,2
SBM 43 43 4,33 5,38 8,53 13,9 19,3 24,7 32,5 41,9 49,4 53,7 59,9 70,1 100 113 136 145
SBM 50 50 5,04 6,25 9,92 16,2 22,4 28,7 37,8 48,7 57,4 62,4 69,7 81,6 116 131 158 169
SBM 56 56 5,65 7,00 11,1 18,1 25,1 32,1 42,3 54,1 63,8 69,5 76,0 88 123 139 163 176
SBM 65 65 6,55 8,13 12,9 21,0 29,2 37,3 49,1 63,3 74,6 81,2 90,6 106 151 170 206 220
SBM 72 72 7,26 9,01 14,3 23,3 32,3 41,3 54,4 70,1 82,7 89,9 100 117 167 189 228 243
SBM 84 84 8,48 10,5 16,6 27,2 37,7 48,2 63,5 81,2 95,7 104 114 132 185 208 245 264
SBM 93 93 9,38 11,6 18,4 30,1 41,8 53,3 70,3 89,9 106 115 126 146 205 230 271 292
SBM 100 100 10,1 12,5 19,8 32,3 44,9 57,3 75,6 96,7 114 124 136 157 220 247 292 314
SBM 112 112 11,3 14,0 22,2 36,2 50,3 64,2 84,7 108 128 139 152 176 246 277 327 352
SBM 118 118 11,9 14,8 23,4 38,1 53,0 67,7 89,2 114 134 147 160 186 260 292 344 371
SBM 130 130 13,1 16,3 25,8 42,0 58,3 74,5 98 127 149 162 181 212 301 341 411 440
SBM 138 138 13,9 17,3 27,4 44,6 62,0 79,1 104 133 157 171 187 217 304 341 402 433
SBM 150 150 15,1 18,8 29,8 48,5 67,3 86,0 113 146 172 187 209 245 348 393 475 507
SBM 161 161 16,2 20,1 31,9 52,0 72,3 92,3 122 156 183 200 219 253 354 398 469 506
SBM 168 168 16,9 21,0 33,3 54,3 75,4 96,3 127 164 193 210 234 274 390 440 532 568
SBM 184 184 18,6 23,0 36,5 59,5 82,6 105 139 178 210 228 250 289 405 455 536 578
SBM 192 192 19,4 24,0 38,1 62,1 86,2 110 145 186 219 238 261 302 423 475 560 603
SBM 200 200 20,2 25,0 39,6 64,6 89,8 115 151 193 228 248 271 315 440 495 583 628
SBM 208 208 21,0 26,0 41,2 67,2 93,4 119 157 201 237 258 282 327 458 515 606 653
SBM 216 216 21,8 27,0 42,8 69,8 97,0 124 163 209 246 268 293 340 475 534 630 678
SBM 231 231 23,3 28,9 45,8 74,7 104 132 175 223 263 287 314 363 508 572 674 725
SBM 241 241 24,3 30,1 47,8 77,9 108 138 182 233 275 299 327 379 530 596 703 757
SBM 250 250 25,2 31,3 49,6 80,8 112 143 189 242 285 310 339 393 550 619 729 785
SBM 260 260 26,2 32,5 51,5 84,0 117 149 197 251 296 323 353 409 572 643 758 816
SBM 277 277 27,9 34,6 54,9 89,5 124 159 209 268 316 344 376 436 610 685 808 870
SBM 300 300 30,3 37,5 59,5 97,0 135 172 227 290 342 372 407 472 660 742 875 942
SBM 323 323 32,6 40,4 64,0 104 145 185 244 312 368 401 438 508 711 799 942 1014
SBM 346 346 34,9 43,3 68,6 112 155 198 262 334 394 430 470 544 761 856 1009 1086
SBM 369 369 37,2 46,1 73,1 119 166 212 279 357 420 458 501 580 812 913 1076 1159
SBM 392 392 39,6 49,0 77,7 127 176 225 296 379 447 487 532 617 863 970 1143 1231
SBM 415 415 41,9 51,9 82,3 134 186 238 314 401 473 515 563 653 913 1027 1210 1303
SBM 438 438 44,2 54,8 86,8 142 197 251 331 423 499 544 594 689 964 1084 1277 1375
SBM 461 461 46,5 57,6 91,4 149 207 264 349 446 525 572 626 725 1015 1141 1344 1448
SBM 482 482 48,6 60,3 95,5 156 216 276 364 466 549 598 654 758 1061 1193 1405 1513
SBM 505 505 51,0 63,1 100 163 227 290 382 488 575 627 685 794 1111 1249 1472 1586
SBM 526 526 53,1 65,8 104 170 236 302 398 509 599 653 714 827 1158 1301 1534 1652
SBM 555 555 56,0 69,4 110 179 249 318 420 537 632 689 753 873 1221 1373 1618 1743
SBM 576 576 58,1 72,0 114 186 259 330 436 557 656 715 782 906 1268 1425 1679 1809
SBM 600 600 60,5 75,0 119 194 269 344 454 580 684 745 814 944 1320 1484 1749 1884
SBM 625 625 63,1 78,1 124 202 281 358 473 604 712 776 848 983 1376 1546 1822 1963
SBM 649 649 65,5 81,1 129 210 291 372 491 627 740 806 881 1021 1428 1606 1892 2038
SBM 674 674 68,0 84,3 134 218 303 386 510 652 768 837 915 1060 1483 1668 1965 2116
SBM 690 690 69,6 86,3 137 223 310 396 522 667 786 857 937 1085 1519 1707 2012 2167
SBM 723 723 72,9 90,4 143 234 325 415 547 699 824 898 981 1137 1591 1789 2108 2270
SBM 740 740 74,7 92,5 147 239 332 424 560 715 843 919 1004 1164 1629 1831 2158 2324
SBM 768 768 77,5 96,0 152 248 345 440 581 742 875 954 1042 1208 1690 1900 2239 2412
SBM 792 792 79,9 99,0 157 256 356 454 599 766 902 983 1075 1246 1743 1960 2309 2487
SBM 830 830 83,7 104 165 268 373 476 628 802 946 1031 1127 1306 1827 2054 2420 2606
SBM 866 866 86,8 108 170 278 386 493 650 831 980 1068 1167 1353 1893 2128 2508 2700
SBM 890 890 89,8 111 176 288 400 510 673 860 1014 1105 1208 1400 1959 2202 2595 2795
SBM 920 920 92,8 115 182 297 413 527 696 889 1048 1142 1249 1447 2025 2276 2682 2889
SBM 940 940 94,8 118 186 304 422 539 711 909 1071 1167 1276 1479 2069 2326 2741 2952
SBM 965 965 97,4 121 191 312 433 553 730 933 1100 1198 1310 1518 2124 2388 2814 3030
SBM 1009 1009 102 126 200 326 453 578 763 975 1150 1253 1370 1587 2221 2496 2942 3168
SBM 1040 1040 105 130 206 336 467 596 786 1005 1185 1291 1412 1636 2289 2573 3032 3266
SBM 1082 1082 109 135 214 350 486 620 818 1046 1233 1343 1469 1702 2381 2677 3155 3397
SBM 1107 1107 112 138 219 358 497 635 837 1070 1261 1374 1503 1741 2436 2739 3228 3476
SBM 1150 1150 116 144 228 372 516 659 870 1112 1310 1428 1561 1809 2531 2845 3353 3611
SBM 1181 1181 119 148 234 382 530 677 893 1142 1346 1466 1603 1858 2599 2922 3443 3708
SBM 1220 1220 123 153 242 394 548 699 923 1179 1390 1515 1656 1919 2685 3018 3557 3831
SBM 1274 1274 129 159 253 412 572 730 963 1232 1452 1582 1729 2004 2804 3152 3715 4000
SBM 1324 1324 134 166 262 428 594 759 1001 1280 1509 1644 1797 2083 2914 3276 3860 4157
SBM 1390 1390 140 174 275 449 624 797 1051 1344 1584 1726 1887 2187 3059 3439 4053 4365
SBM 1445 1445 146 181 286 467 649 828 1093 1397 1647 1794 1961 2273 3180 3575 4213 4 537

* Height including the IP2X terminal cover

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications 21
SBM Performance after prolonged float charge of fully charged cells
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F) Final voltage: 1.10 V/cell
Hours Minutes Seconds
Capacity
Cell type
(C5 Ah)
10 8 5 3 2 1,5 1 30 20 15 10 5 1 30 5 1

SBM 11 11 1,09 1,36 2,15 3,31 4,54 5,41 6,43 8,04 9,71 10,3 11,9 14,6 21,5 24,6 30,1 31,9
SBM 15 15 1,49 1,85 2,93 4,51 6,20 7,37 8,77 11,0 13,2 14,0 16,2 19,9 29,3 33,5 41,0 43,4
SBM 22 22 2,18 2,71 4,29 6,61 9,13 10,9 13,0 16,2 19,7 20,6 23,5 28,4 40,3 45,1 53,6 57,3
SBM 30 30 2,97 3,69 5,85 9,02 12,4 14,9 17,7 22,1 26,8 28,1 32,0 38,7 55,0 61,5 73,0 78,1
SBM 43 43 4,26 5,29 8,40 12,9 18,0 21,8 26,5 33,4 40,9 42,8 48,9 59,3 83,9 94,6 113 130
SBM 50 50 4,95 6,15 9,77 15,0 20,9 25,3 30,8 38,8 47,5 49,8 56,8 69,0 97,5 110 131 151
SBM 56 56 5,55 6,90 10,9 16,9 23,4 28,3 34,5 43,1 52,4 54,5 62,2 74,6 104 116 137 145
SBM 65 65 6,44 8,00 12,7 19,6 27,2 32,9 40,1 50,4 61,8 64,8 73,9 89,7 127 143 170 196
SBM 72 72 7,13 8,86 14,1 21,7 30,2 36,5 44,4 55,9 68,4 71,7 81,9 99,3 140 158 188 217
SBM 84 84 8,33 10,4 16,4 25,4 35,2 42,5 51,7 64,6 78,6 81,7 93,3 112 156 174 205 218
SBM 93 93 9,22 11,5 18,1 28,1 38,9 47,1 57,3 71,5 87,0 90,5 103 124 173 193 227 241
SBM 100 100 9,91 12,3 19,5 30,2 41,9 50,6 61,6 76,9 93,6 97,3 111 133 186 207 244 260
SBM 112 112 11,1 13,8 21,8 33,8 46,9 56,7 69,0 86,2 105 109 124 149 208 232 274 291
SBM 118 118 11,7 14,5 23,0 35,6 49,4 59,7 72,7 90,8 110 115 131 157 219 244 288 306
SBM 130 130 12,9 16,0 25,4 39,1 54,5 65,9 80,1 101 124 130 148 179 254 286 340 393
SBM 138 138 13,7 17,0 26,9 41,7 57,8 69,9 85,0 106 129 134 153 184 256 286 337 358
SBM 150 150 14,9 18,5 29,3 45,1 62,8 76,0 92,5 116 143 149 171 207 293 330 392 453
SBM 161 161 16,0 19,8 31,3 48,6 67,4 81,5 99,2 124 151 157 179 214 299 333 393 418
SBM 168 168 16,6 20,7 32,8 50,6 70,4 85,1 104 130 160 167 191 232 328 370 440 507
SBM 184 184 18,2 22,7 35,8 55,6 77,0 93,1 113 142 172 179 204 245 342 381 450 477
SBM 192 192 19,0 23,7 37,4 58,0 80,4 97,2 118 148 180 187 213 256 356 398 469 498
SBM 200 200 19,8 24,6 38,9 60,4 83,7 101 123 154 187 195 222 266 371 414 489 519
SBM 208 208 20,6 25,6 40,5 62,8 87,1 105 128 160 195 202 231 277 386 431 508 540
SBM 216 216 21,4 26,6 42,0 65,2 90,4 109 133 166 202 210 240 288 401 447 528 561
SBM 231 231 22,9 28,5 45,0 69,8 96,7 117 142 178 216 225 257 308 429 478 564 599
SBM 241 241 23,9 29,7 46,9 72,8 101 122 148 185 226 234 268 321 447 499 589 625
SBM 250 250 24,8 30,8 48,7 75,5 105 127 154 192 234 243 278 333 464 518 611 649
SBM 260 260 25,8 32,0 50,6 78,5 109 132 160 200 243 253 289 346 483 538 635 675
SBM 277 277 27,5 34,1 53,9 83,7 116 140 171 213 259 270 308 369 514 574 677 719
SBM 300 300 29,7 37,0 58,4 90,6 126 152 185 231 281 292 333 400 557 621 733 779
SBM 323 323 32,0 39,8 62,9 97,5 135 164 199 248 302 314 359 430 600 669 789 838
SBM 346 346 34,3 42,6 67,3 104 145 175 213 266 324 337 384 461 642 716 845 898
SBM 369 369 36,6 45,5 71,8 111 154 187 227 284 345 359 410 492 685 764 902 958
SBM 392 392 38,9 48,3 76,3 118 164 198 241 302 367 381 436 522 728 812 958 1017
SBM 415 415 41,1 51,1 80,8 125 174 210 256 319 388 404 461 553 770 859 1014 1077
SBM 438 438 43,4 54,0 85,3 132 183 222 270 337 410 426 487 583 813 907 1070 1137
SBM 461 461 45,7 56,8 89,7 139 193 233 284 355 431 449 512 614 856 955 1126 1196
SBM 482 482 47,8 59,4 93,8 146 202 244 297 371 451 469 536 642 895 998 1178 1251
SBM 505 505 50,0 62,2 98,3 153 211 256 311 388 473 491 561 673 938 1046 1234 1311
SBM 526 526 52,1 64,8 102 159 220 266 324 405 492 512 584 701 977 1089 1285 1365
SBM 555 555 55,0 68,4 108 168 232 281 342 427 519 540 617 739 1030 1149 1356 1440
SBM 576 576 57,1 71,0 112 174 241 292 355 443 539 560 640 767 1069 1193 1407 1495
SBM 600 600 59,5 73,9 117 181 251 304 370 462 562 584 667 799 1114 1242 1466 1557
SBM 625 625 61,9 77,0 122 189 262 316 385 481 585 608 694 833 1160 1294 1527 1622
SBM 649 649 64,3 80,0 126 196 272 329 400 499 607 631 721 864 1205 1344 1586 1684
SBM 674 674 66,8 83,0 131 204 282 341 415 519 631 656 749 898 1251 1396 1647 1749
SBM 690 690 68,4 85,0 134 208 289 349 425 531 646 671 767 919 1281 1429 1686 1791
SBM 723 723 71,7 89,1 141 218 303 366 445 556 677 703 803 963 1342 1497 1766 1876
SBM 740 740 73,3 91,2 144 223 310 375 456 569 693 720 822 986 1374 1532 1808 1920
SBM 768 768 76,1 94,6 149 232 322 389 473 591 719 747 853 1023 1426 1590 1876 1993
SBM 792 792 78,5 97,6 154 239 332 401 488 609 741 771 880 1055 1470 1640 1935 2055
SBM 830 830 82,3 102 162 251 347 420 511 639 777 808 922 1106 1541 1719 2028 2154
SBM 866 866 85,2 106 167 260 360 435 530 662 805 837 956 1146 1597 1781 2101 2232
SBM 890 890 88,2 110 173 269 373 451 548 685 833 866 989 1186 1652 1843 2174 2310
SBM 920 920 91,2 113 179 278 385 466 567 708 861 895 1022 1225 1708 1905 2248 2387
SBM 940 940 93,2 116 183 284 394 476 579 723 880 915 1045 1252 1745 1946 2297 2439
SBM 965 965 95,6 119 188 291 404 489 594 742 903 939 1072 1285 1792 1998 2358 2504
SBM 1009 1009 100 124 196 305 422 511 622 776 944 982 1121 1344 1873 2089 2465 2618
SBM 1040 1040 103 128 202 314 435 526 641 800 973 1012 1156 1385 1931 2153 2541 2699
SBM 1082 1082 107 133 211 327 453 548 667 832 1013 1053 1202 1441 2009 2240 2644 2808
SBM 1107 1107 110 136 215 334 463 560 682 852 1036 1077 1230 1475 2055 2292 2705 2873
SBM 1150 1150 114 142 224 347 481 582 708 885 1076 1119 1278 1532 2135 2381 2810 2984
SBM 1181 1181 117 146 230 357 494 598 727 909 1105 1149 1312 1573 2193 2445 2885 3065
SBM 1220 1220 121 150 237 368 511 618 752 939 1142 1187 1356 1625 2265 2526 2981 3166
SBM 1274 1274 126 157 248 385 533 645 785 980 1192 1240 1416 1697 2365 2638 3113 3306
SBM 1324 1324 131 163 258 400 554 670 816 1019 1239 1288 1471 1764 2458 2741 3235 3436
SBM 1390 1390 138 171 271 420 582 704 856 1069 1301 1352 1545 1852 2581 2878 3396 3607
SBM 1445 1445 143 178 281 436 605 732 890 1112 1352 1406 1606 1925 2683 2992 3530 3750

* Height including the IP2X terminal cover

22 Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBM Performance after prolonged float charge of fully charged cells
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F) Final voltage: 1.14 V/cell
Hours Minutes Seconds
Capacity
Cell type
(C5 Ah)
10 8 5 3 2 1,5 1 30 20 15 10 5 1 30 5 1

SBM 11 11 1,06 1,32 2,07 3,11 3,97 4,51 5,20 6,40 7,27 7,92 9,12 11,4 16,1 18,1 21,1 21,8
SBM 15 15 1,45 1,80 2,82 4,25 5,41 6,15 7,09 8,72 9,92 10,8 12,4 15,6 22,0 24,7 28,7 29,7
SBM 22 22 2,13 2,64 4,14 6,23 7,93 9,03 10,4 12,8 14,5 15,8 18,2 22,9 32,3 36,2 42,2 43,6
SBM 30 30 2,90 3,60 5,64 8,49 10,8 12,3 14,2 17,4 19,8 21,6 24,9 31,2 44,0 49,4 57,5 59,5
SBM 43 43 4,16 5,16 8,08 12,2 15,5 17,6 20,3 25,0 28,4 31,0 35,7 44,7 63,1 70,8 82,4 85,2
SBM 50 50 4,83 6,00 9,40 14,2 18,0 20,5 23,6 29,1 33,1 36,0 41,5 52,0 73,3 82,3 95,8 99,1
SBM 56 56 5,40 6,70 10,6 15,9 20,5 23,6 27,8 33,8 38,7 41,9 48,1 60,0 83,9 92,9 107 111
SBM 65 65 6,28 7,80 12,2 18,4 23,4 26,7 30,7 37,8 43,0 46,8 53,9 67,6 95,3 107 125 129
SBM 72 72 6,96 8,64 13,5 20,4 26,0 29,5 34,0 41,9 47,6 51,9 59,7 74,9 106 118 138 143
SBM 84 84 8,10 10,1 15,8 23,9 30,7 35,4 41,6 50,7 58,0 62,9 72,1 90,0 126 139 161 166
SBM 93 93 8,97 11,1 17,5 26,4 34,0 39,2 46,1 56,1 64,2 69,6 79,8 100 139 154 178 184
SBM 100 100 9,64 12,0 18,8 28,4 36,6 42,2 49,6 60,3 69,1 74,8 85,9 107 150 166 192 198
SBM 112 112 10,8 13,4 21,1 31,8 41,0 47,3 55,5 67,6 77,4 83,8 96,2 120 168 186 215 221
SBM 118 118 11,4 14,1 22,2 33,5 43,2 49,8 58,5 71,2 81,5 88,3 101 126 177 196 226 233
SBM 130 130 12,6 15,6 24,4 36,8 46,9 53,3 61,4 76 86 94 108 135 191 214 249 258
SBM 138 138 13,3 16,5 26,0 39,2 50,5 58,2 68,4 83,2 95,3 103 118 148 207 229 265 273
SBM 150 150 14,5 18,0 28,2 42,5 54,1 61,5 70,9 87 99 108 124 156 220 247 287 297
SBM 161 161 15,5 19,3 30,3 45,7 58,9 67,9 79,8 97,1 111 120 138 173 241 267 309 318
SBM 168 168 16,2 20,2 31,6 47,6 60,6 68,9 79 98 111 121 139 175 246 276 322 333
SBM 184 184 17,7 22,0 34,7 52,3 67,3 77,6 91,2 111 127 138 158 197 276 305 353 364
SBM 192 192 18,5 23,0 36,2 54,5 70,3 81,0 95,2 116 133 144 165 206 287 319 368 380
SBM 200 200 19,3 23,9 37,7 56,8 73,2 84,4 99,2 121 138 150 172 214 299 332 384 395
SBM 208 208 20,1 24,9 39,2 59,1 76,1 87,8 103 125 144 156 179 223 311 345 399 411
SBM 216 216 20,8 25,8 40,7 61,3 79,1 91,2 107 130 149 162 185 231 323 358 414 427
SBM 231 231 22,3 27,6 43,5 65,6 84,5 97,5 115 139 160 173 198 248 346 383 443 457
SBM 241 241 23,2 28,8 45,4 68,4 88,2 102 119 145 166 180 207 258 361 400 462 476
SBM 250 250 24,1 29,9 47,1 71,0 91,5 106 124 151 173 187 215 268 374 415 480 494
SBM 260 260 25,1 31,1 49,0 73,8 95,2 110 129 157 180 195 223 279 389 431 499 514
SBM 277 277 26,7 33,1 52,2 78,7 101 117 137 167 191 207 238 297 415 460 531 548
SBM 300 300 28,9 35,9 56,5 85,2 110 127 149 181 207 224 258 321 449 498 576 593
SBM 323 323 31,1 38,6 60,9 91,7 118 136 160 195 223 242 277 346 484 536 620 639
SBM 346 346 33,4 41,4 65,2 98,3 127 146 172 209 239 259 297 371 518 574 664 684
SBM 369 369 35,6 44,1 69,5 105 135 156 183 223 255 276 317 395 553 612 708 730
SBM 392 392 37,8 46,9 73,9 111 143 165 194 236 271 293 337 420 587 650 752 775
SBM 415 415 40,0 49,7 78,2 118 152 175 206 250 287 311 356 445 621 689 796 820
SBM 438 438 42,2 52,4 82,5 124 160 185 217 264 303 328 376 469 656 727 840 866
SBM 461 461 44,5 55,2 86,8 131 169 195 229 278 318 345 396 494 690 765 885 911
SBM 482 482 46,5 57,7 90,8 137 176 203 239 291 333 361 414 516 722 800 925 953
SBM 505 505 48,7 60,4 95,1 143 185 213 250 305 349 378 434 541 756 838 969 998
SBM 526 526 50,7 62,9 99,1 149 193 222 261 317 363 394 452 564 788 873 1009 1040
SBM 555 555 53,5 66,4 105 158 203 234 275 335 383 415 476 595 831 921 1065 1097
SBM 576 576 55,5 68,9 109 164 211 243 286 347 398 431 494 617 862 956 1105 1139
SBM 600 600 57,9 71,8 113 170 220 253 297 362 415 449 515 643 898 996 1151 1186
SBM 625 625 60,3 74,8 118 178 229 264 310 377 432 468 537 670 936 1037 1199 1236
SBM 649 649 62,6 77,6 122 184 238 274 322 391 448 486 557 695 972 1077 1245 1283
SBM 674 674 65,0 80,6 127 191 247 284 334 407 466 504 579 722 1009 1118 1293 1333
SBM 690 690 66,5 82,6 130 196 253 291 342 416 477 516 592 739 1033 1145 1324 1364
SBM 723 723 69,7 86,5 136 205 265 305 358 436 499 541 621 775 1083 1200 1387 1429
SBM 740 740 71,4 88,5 139 210 271 312 367 446 511 554 635 793 1108 1228 1420 1463
SBM 768 768 74,1 91,9 145 218 281 324 381 463 531 575 659 823 1150 1274 1474 1518
SBM 792 792 76,4 94,8 149 225 290 334 393 478 547 593 680 849 1186 1314 1520 1566
SBM 830 830 80,0 99,3 156 236 304 350 412 501 573 621 713 889 1243 1377 1593 1641
SBM 866 866 82,9 103 162 244 315 363 426 519 594 644 738 922 1288 1427 1650 1700
SBM 890 890 85,8 106 168 253 326 376 441 537 615 666 764 954 1333 1477 1708 1760
SBM 920 920 88,7 110 173 261 337 388 456 555 636 688 790 986 1378 1527 1765 1819
SBM 940 940 90,6 112 177 267 344 397 466 567 649 703 807 1007 1408 1560 1804 1858
SBM 965 965 93,1 115 182 274 353 407 478 582 667 722 828 1034 1445 1601 1852 1908
SBM 1009 1009 97,3 121 190 287 369 426 500 609 697 755 866 1081 1511 1674 1936 1995
SBM 1040 1040 100 124 196 295 381 439 516 627 718 778 893 1114 1557 1726 1995 2056
SBM 1082 1082 104 129 204 307 396 457 536 653 747 810 929 1159 1620 1796 2076 2139
SBM 1107 1107 107 132 209 314 405 467 549 668 765 828 950 1186 1658 1837 2124 2189
SBM 1150 1150 111 138 217 327 421 485 570 694 794 861 987 1232 1722 1908 2207 2274
SBM 1181 1181 114 141 222 335 432 498 586 712 816 884 1014 1266 1768 1960 2266 2335
SBM 1220 1220 118 146 230 346 447 515 605 736 843 913 1047 1307 1827 2025 2341 2412
SBM 1274 1274 123 152 240 362 466 538 632 768 880 953 1094 1365 1908 2114 2444 2519
SBM 1324 1324 128 158 249 376 485 559 656 799 915 991 1137 1419 1983 2197 2540 2618
SBM 1390 1390 134 166 262 395 509 587 689 838 960 1040 1193 1489 2081 2307 2667 2748
SBM 1445 1445 139 173 272 410 529 610 716 872 998 1081 1241 1548 2164 2398 2773 2857

* Height including the IP2X terminal cover

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications 23
SBH Capacities and dimensions - International System of units
Approx. Electrolyte
Length per block (mm) Approx. electrolyte Cell
Connection

per cell Internal


Capacity Height* Width weight volume connection
Cell type resistance
(C5 Ah) (mm) (mm) per cell between bolt per
Solid Liquid (mOhm)
1 cell 2 cells 3 cells (kg) level marks pole
(cm3) (kg) (L)

SBH 8,3 8,3 260 123 - 53,0 77,0 1,10 80 0,12 0,36 3,61 M6
SBH 12 12 260 123 - 64,0 93,5 1,50 110 0,14 0,44 2,50 M6
SBH 16 16 260 123 - 74,0 109 1,80 120 0,16 0,48 1,88 M6
SBH 19 19 344 195 - 57,0 82,0 2,80 190 0,29 0,90 2,05 M6
NORMAL CONNECTION

SBH 29 29 344 195 - 69,0 100 3,70 230 0,36 1,10 1,34 M6
SBH 39 39 350 195 - 79,0 115 4,50 270 0,39 1,20 1,00 M8
SBH 49 49 350 195 - 94,0 138 5,40 340 0,49 1,50 0,80 M8
SBH 59 59 350 195 - 103 151 6,20 370 0,52 1,60 0,66 M 10
SBH 69 69 350 195 - 127 187 7,30 470 0,68 2,10 0,57 M 10
SBH 79 79 350 195 - 127 187 7,70 470 0,65 2,00 0,49 M 10
SBH 88 88 350 195 - 159 232 9,10 580 0,81 2,50 0,44 M 10
SBH 98 98 350 195 - 159 232 9,40 570 0,78 2,40 0,40 M 10
SBH 110 110 350 195 - 183 268 10,6 680 0,94 2,90 0,35 M 10
SBH 118 118 350 195 - 183 268 11,0 670 0,87 2,70 0,33 M 10
SBH 137 137 350 195 - 253 373 14,5 950 1,33 4,10 0,28 2 x M 10
SBH 157 157 350 195 - 253 373 15,3 940 1,26 3,90 0,25 2 x M 10
SBH 177 177 354 195 159 - - 17,6 1170 1,59 4,90 0,22 2 x M 10
SBH 196 196 354 195 159 - - 18,3 1150 1,52 4,70 0,20 2 x M 10
SBH 204 204 410 195 133 - - 18,0 940 1,49 4,60 0,21 2 x M 10
SBH 236 236 354 195 183 - - 21,4 1350 1,75 5,40 0,17 2 x M 10
SBH 256 256 410 195 159 - - 21,7 1150 1,78 5,50 0,17 2 x M 10
SBH 265 265 354 195 232 - - 26,1 1750 2,40 7,40 0,15 3 x M 10
SBH 270 270 410 195 171 - - 23,4 1260 1,98 6,10 0,16 2 x M 10
SBH 281 281 410 195 183 - - 24,8 1360 2,17 6,70 0,15 2 x M 10
SBH 294 294 354 195 232 - - 27,2 1730 2,27 7,00 0,13 3 x M 10
SBH 307 307 410 195 183 - - 25,6 1350 2,07 6,40 0,14 2 x M 10
SBH 323 323 410 195 206 - - 28,1 1530 2,43 7,50 0,13 3 x M 10
SBH 345 345 410 195 232 - - 30,9 1750 2,85 8,80 0,12 3 x M 10
SBH 353 353 354 195 268 - - 31,8 2020 2,62 8,10 0,11 3 x M 10
CROSSWISE CONNECTION

SBH 363 363 410 195 232 - - 31,3 1740 2,79 8,60 0,12 3 x M 10
SBH 383 383 410 195 232 - - 32,2 1730 2,69 8,30 0,11 3 x M 10
SBH 393 393 354 195 305 - - 36,1 2310 3,01 9,30 0,10 4 x M 10
SBH 400 400 410 195 244 - - 33,9 1830 2,88 8,90 0,11 3 x M 10
SBH 422 422 410 195 268 - - 37,0 2040 3,27 10,1 0,10 3 x M 10
SBH 440 440 410 195 268 - - 37,4 2040 3,21 9,90 0,10 3 x M 10
SBH 460 460 410 195 268 - - 38,3 2020 3,11 9,60 0,09 3 x M 10
SBH 471 471 354 195 353 - - 42,2 2700 3,50 10,8 0,08 4 x M 10
SBH 491 491 354 195 378 - - 45,1 2890 3,79 11,7 0,08 5 x M 10
SBH 510 510 410 195 305 - - 42,7 2310 3,56 11,0 0,08 4 x M 10
SBH 560 560 410 195 353 - - 49,2 2720 4,34 13,4 0,08 4 x M 10
SBH 590 590 354 195 438 - - 52,6 3370 4,37 13,5 0,07 5 x M 10
SBH 600 600 410 195 353 - - 50,6 2700 4,18 12,9 0,07 4 x M 10
SBH 615 615 410 195 353 - - 51,0 2700 4,15 12,8 0,07 4 x M 10
SBH 640 640 410 195 378 - - 53,2 2890 4,47 13,8 0,07 5 x M 10
SBH 655 655 410 195 390 - - 55,0 2990 4,67 14,4 0,07 5 x M 10
SBH 670 670 410 195 402 - - 56,7 3100 4,86 15,0 0,06 5 x M 10
SBH 705 705 410 195 438 - - 61,5 3410 5,41 16,7 0,06 5 x M 10
SBH 765 765 410 195 438 - - 63,7 3370 5,18 16,0 0,06 5 x M 10
SBH 800 800 410 195 463 - - 65,9 3560 5,51 17,0 0,05 6 x M 10
SBH 865 865 410 195 498 - - 72,6 3850 5,90 18,2 0,05 6 x M 10
SBH 920 920 410 195 523 - - 76,4 4050 6,19 19,1 0,05 6 x M 10
* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.

24 Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBH Capacities and dimensions - Imperial units
Approx. Electrolyte
Length per block (in) Approx. electrolyte Cell
Connection

per cell Internal


Capacity Height* Width weight volume connection
Cell type resistance
(C5 Ah) (in) (in) per cell between bolt per
Solid Liquid (mOhm)
1 cell 2 cells 3 cells (lbs) level marks pole
(in3) (lbs) (US Gal.)

SBH 8,3 8,3 10,2 4,84 - 2,09 3,03 2,43 4,88 0,26 0,10 3,61 M6
SBH 12 12 10,2 4,84 - 2,52 3,68 3,31 6,71 0,31 0,12 2,50 M6
SBH 16 16 10,2 4,84 - 2,91 4,27 3,97 7,32 0,35 0,13 1,88 M6
SBH 19 19 13,5 7,68 - 2,24 3,23 6,17 11,6 0,64 0,24 2,05 M6
NORMAL CONNECTION

SBH 29 29 13,5 7,68 - 2,72 3,94 8,16 14,0 0,79 0,29 1,34 M6
SBH 39 39 13,8 7,68 - 3,11 4,53 9,92 16,5 0,86 0,32 1,00 M8
SBH 49 49 13,8 7,68 - 3,70 5,41 11,9 20,7 1,07 0,40 0,80 M8
SBH 59 59 13,8 7,68 - 4,06 5,94 13,7 22,6 1,14 0,42 0,66 M 10
SBH 69 69 13,8 7,68 - 5,00 7,36 16,1 28,7 1,50 0,55 0,57 M 10
SBH 79 79 13,8 7,68 - 5,00 7,36 17,0 28,7 1,43 0,53 0,49 M 10
SBH 88 88 13,8 7,68 - 6,26 9,13 20,1 35,4 1,79 0,66 0,44 M 10
SBH 98 98 13,8 7,68 - 6,26 9,13 20,7 34,8 1,71 0,63 0,40 M 10
SBH 110 110 13,8 7,68 - 7,20 10,6 23,4 41,5 2,07 0,77 0,35 M 10
SBH 118 118 13,8 7,68 - 7,20 10,6 24,3 40,9 1,93 0,71 0,33 M 10
SBH 137 137 13,8 7,68 - 9,96 14,7 32,0 58,0 2,93 1,08 0,28 2 x M 10
SBH 157 157 13,8 7,68 - 9,96 14,7 33,7 57,4 2,79 1,03 0,25 2 x M 10
SBH 177 177 13,9 7,68 6,26 - - 38,8 71,4 3,50 1,29 0,22 2 x M 10
SBH 196 196 13,9 7,68 6,26 - - 40,3 70,2 3,36 1,24 0,20 2 x M 10
SBH 204 204 16,1 7,68 5,24 - - 39,7 57,4 3,29 1,22 0,21 2 x M 10
SBH 236 236 13,9 7,68 7,20 - - 47,2 82,4 3,86 1,43 0,17 2 x M 10
SBH 256 256 16,1 7,68 6,26 - - 47,8 70,2 3,93 1,45 0,17 2 x M 10
SBH 265 265 13,9 7,68 9,13 - - 57,5 107 5,29 1,95 0,15 3 x M 10
SBH 270 270 16,1 7,68 6,73 - - 51,6 76,9 4,36 1,61 0,16 2 x M 10
SBH 281 281 16,1 7,68 7,20 - - 54,7 83,0 4,79 1,77 0,15 2 x M 10
SBH 294 294 13,9 7,68 9,13 - - 60,0 106 5,00 1,85 0,13 3 x M 10
SBH 307 307 16,1 7,68 7,20 - - 56,4 82,4 4,57 1,69 0,14 2 x M 10
SBH 323 323 16,1 7,68 8,11 - - 61,9 93,4 5,36 1,98 0,13 3 x M 10
SBH 345 345 16,1 7,68 9,13 - - 68,1 107 6,29 2,32 0,12 3 x M 10
SBH 353 353 13,9 7,68 10,6 - - 70,1 123 5,79 2,14 0,11 3 x M 10
CROSSWISE CONNECTION

SBH 363 363 16,1 7,68 9,13 - - 69,0 106 6,14 2,27 0,12 3 x M 10
SBH 383 383 16,1 7,68 9,13 - - 71,0 106 5,93 2,19 0,11 3 x M 10
SBH 393 393 13,9 7,68 12,0 - - 79,6 141 6,64 2,46 0,10 4 x M 10
SBH 400 400 16,1 7,68 9,61 - - 74,7 112 6,36 2,35 0,11 3 x M 10
SBH 422 422 16,1 7,68 10,6 - - 81,6 124 7,21 2,67 0,10 3 x M 10
SBH 440 440 16,1 7,68 10,6 - - 82,5 124 7,07 2,62 0,10 3 x M 10
SBH 460 460 16,1 7,68 10,6 - - 84,4 123 6,86 2,54 0,09 3 x M 10
SBH 471 471 13,9 7,68 13,9 - - 93,0 165 7,71 2,85 0,08 4 x M 10
SBH 491 491 13,9 7,68 14,9 - - 99,4 176 8,36 3,09 0,08 5 x M 10
SBH 510 510 16,1 7,68 12,0 - - 94,1 141 7,86 2,91 0,08 4 x M 10
SBH 560 560 16,1 7,68 13,9 - - 108 166 9,57 3,54 0,08 4 x M 10
SBH 590 590 13,9 7,68 17,2 - - 116 206 9,64 3,57 0,07 5 x M 10
SBH 600 600 16,1 7,68 13,9 - - 112 165 9,21 3,41 0,07 4 x M 10
SBH 615 615 16,1 7,68 13,9 - - 112 165 9,14 3,38 0,07 4 x M 10
SBH 640 640 16,1 7,68 14,9 - - 117 176 9,86 3,65 0,07 5 x M 10
SBH 655 655 16,1 7,68 15,4 - - 121 182 10,3 3,80 0,07 5 x M 10
SBH 670 670 16,1 7,68 15,8 - - 125 189 10,7 3,96 0,06 5 x M 10
SBH 705 705 16,1 7,68 17,2 - - 136 208 11,9 4,41 0,06 5 x M 10
SBH 765 765 16,1 7,68 17,2 - - 140 206 11,4 4,23 0,06 5 x M 10
SBH 800 800 16,1 7,68 18,2 - - 145 217 12,1 4,49 0,05 6 x M 10
SBH 865 865 16,1 7,68 19,6 - - 160 235 13,0 4,81 0,05 6 x M 10
SBH 920 920 16,1 7,68 20,6 - - 168 247 13,6 5,05 0,05 6 x M 10
* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications 25
SBH Performance after prolonged float charge of fully charged cells
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F) Final voltage: 1.00 V/cell
Hours Minutes Seconds
Capacity
Cell type
(C5 Ah)
8 5 3 2 1,5 1 30 20 15 10 5 1 30 5 1

SBH 8,3 8,3 1,04 1,66 2,73 4,05 5,34 7,78 14,1 18,8 21,7 25,8 32,0 43,0 48,6 61,7 65,4
SBH 12 12 1,50 2,40 3,95 5,86 7,73 11,3 20,4 27,2 31,3 37,3 46,3 62,2 70,2 89,3 94,5
SBH 16 16 2,00 3,20 5,26 7,81 10,3 15,0 27,2 36,3 41,8 49,8 61,8 82,9 93,6 119 126
SBH 19 19 2,38 3,80 6,24 9,27 12,2 17,9 32,8 44,0 51,2 61,0 75,6 97,9 112 141 155
SBH 29 29 3,64 5,80 9,53 14,1 18,6 27,3 50,0 67,2 78,2 93,1 115 149 170 215 236
SBH 39 39 4,89 7,80 12,8 19,0 25,1 36,7 67,3 90,3 105 125 155 201 229 289 317
SBH 49 49 6,15 9,8 16,1 23,9 31,5 46,1 84,5 114 132 157 195 253 288 363 399
SBH 59 59 7,41 11,8 19,4 28,8 37,9 55,4 102 137 159 189 235 304 347 437 480
SBH 69 69 8,66 13,8 22,7 33,7 44,4 64,8 119 160 186 221 275 356 406 511 561
SBH 79 79 9,92 15,8 26,0 38,5 50,8 74,2 136 183 213 253 314 407 464 585 642
SBH 88 88 11,0 17,6 28,9 42,9 56,6 82,7 152 204 237 282 350 453 517 652 716
SBH 98 98 12,3 19,6 32,2 47,8 63,0 92,1 169 227 264 314 390 505 576 726 797
SBH 110 110 13,8 22,0 36,1 53,7 70,7 103 190 255 297 353 438 567 647 815 895
SBH 118 118 14,8 23,6 38,8 57,6 75,9 111 203 273 318 379 470 608 694 874 960
SBH 137 137 17,2 27,4 45,0 66,8 88,1 129 236 317 369 440 545 706 805 1015 1114
SBH 157 157 19,7 31,4 51,6 76,6 101 148 271 364 423 504 625 809 923 1163 1277
SBH 177 177 22,2 35,4 58,2 86,3 114 166 305 410 477 568 704 912 1040 1311 1439
SBH 196 196 24,6 39,2 64,4 95,6 126 184 338 454 529 629 780 1010 1152 1452 1594
SBH 204 204 25,6 40,8 67,3 100 131 192 349 469 537 635 770 967 1091 1327 1411
SBH 236 236 29,6 47,2 77,5 115 152 222 407 547 636 757 939 1216 1387 1748 1919
SBH 256 256 32,1 51,2 84,5 125 165 241 438 588 674 797 966 1213 1369 1665 1771
SBH 265 265 33,3 53,0 87,1 129 170 249 457 614 715 850 1055 1366 1558 1963 2155
SBH 270 270 33,8 54,0 89,1 132 174 254 462 621 711 840 1019 1279 1444 1756 1868
SBH 281 281 35,2 56,2 92,7 137 181 265 481 646 740 874 1061 1332 1503 1827 1944
SBH 294 294 36,9 58,8 96,6 143 189 276 507 681 793 943 1170 1515 1728 2178 2391
SBH 307 307 38,5 61,4 101 150 198 289 525 706 809 955 1159 1455 1642 1997 2124
SBH 323 323 40,5 64,6 107 158 208 304 552 742 851 1005 1219 1531 1728 2101 2234
SBH 345 345 43,2 69,0 114 169 222 325 590 793 909 1074 1302 1635 1845 2244 2386
SBH 353 353 44,3 70,6 116 172 227 332 609 818 952 1133 1405 1819 2075 2615 2871
SBH 363 363 45,5 72,6 120 178 234 342 621 834 956 1130 1370 1720 1942 2361 2511
SBH 383 383 48,0 76,6 126 187 247 361 655 880 1009 1192 1446 1815 2049 2491 2649
SBH 393 393 49,3 78,6 129 192 253 369 678 910 1060 1261 1564 2025 2310 2911 3196
SBH 400 400 50,1 80,0 132 196 258 377 684 919 1054 1245 1510 1895 2139 2601 2767
SBH 422 422 52,9 84,4 139 206 272 398 722 970 1112 1313 1593 2000 2257 2744 2919
SBH 440 440 55,1 88,0 145 215 283 415 753 1011 1159 1369 1661 2085 2353 2861 3044
SBH 460 460 57,6 92,0 152 225 296 433 787 1057 1212 1432 1736 2180 2460 2992 3182
SBH 471 471 59,1 94,2 155 230 303 443 812 1091 1270 1511 1875 2427 2768 3489 3830
SBH 491 491 61,6 98,2 161 239 316 461 847 1137 1324 1575 1954 2530 2886 3637 3993
SBH 510 510 63,9 102 168 249 328 481 872 1172 1343 1587 1925 2417 2728 3317 3528
SBH 560 560 70,2 112 185 274 361 528 958 1287 1475 1743 2114 2654 2995 3642 3874
SBH 590 590 74,1 118 194 288 379 554 1017 1367 1591 1893 2348 3040 3468 4371 4798
SBH 600 600 75,2 120 198 293 386 565 1026 1379 1581 1867 2265 2843 3209 3902 4150
SBH 615 615 77,0 123 203 301 396 579 1052 1414 1620 1914 2321 2914 3289 4000 4254
SBH 640 640 80,2 128 211 313 412 603 1095 1471 1686 1992 2416 3033 3423 4162 4427
SBH 655 655 82,1 131 216 320 422 617 1120 1506 1725 2038 2472 3104 3503 4260 4531
SBH 670 670 83,9 134 221 328 431 631 1146 1540 1765 2085 2529 3175 3584 4357 4635
SBH 705 705 88,3 141 233 345 454 664 1206 1620 1857 2194 2661 3341 3771 4585 4877
SBH 765 765 95,8 153 253 374 493 721 1308 1758 2015 2381 2888 3625 4092 4975 5292
SBH 800 800 100 160 264 391 515 754 1368 1839 2107 2490 3020 3791 4279 5203 5534
SBH 865 865 108 173 286 423 557 815 1479 1988 2279 2692 3265 4099 4627 5625 5983
SBH 920 920 115 184 304 450 592 867 1573 2115 2424 2863 3473 4359 4921 5983 6364
* Height including the IP2X terminal cover

26 Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBH Performance after prolonged float charge of fully charged cells
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F) Final voltage: 1.05 V/cell
Hours Minutes Seconds
Capacity
Cell type
(C5 Ah)
8 5 3 2 1,5 1 30 20 15 10 5 1 30 5 1

SBH 8,3 8,3 1,03 1,63 2,69 3,97 5,2 7,57 13,4 16,1 18,6 22,0 26,2 35,5 41,7 50,9 55,0
SBH 12 12 1,49 2,36 3,89 5,74 7,6 11,0 19,4 23,3 26,9 31,8 37,9 51,3 60,3 73,7 79,5
SBH 16 16 1,98 3,15 5,18 7,65 10,1 14,6 25,8 31,0 35,8 42,4 50,6 68,4 80,4 98,2 106
SBH 19 19 2,37 3,74 6,17 9,09 11,9 17,3 31,0 38,0 43,8 52,0 61,6 83,4 95,0 117 126
SBH 29 29 3,61 5,71 9,41 13,9 18,2 26,3 47,3 58,0 66,9 79,3 94,0 127 145 179 192
SBH 39 39 4,86 7,68 12,7 18,7 24,5 35,4 63,7 78,0 90,0 107 126 171 195 241 258
SBH 49 49 6,10 9,7 15,9 23,5 30,8 44,5 80,0 98,0 113 134 159 215 245 303 325
SBH 59 59 7,34 11,6 19,1 28,2 37,1 53,6 96,3 118 136 161 191 259 295 364 391
SBH 69 69 8,59 13,6 22,4 33,0 43 62,7 113 138 159 189 224 303 345 426 457
SBH 79 79 9,83 15,6 25,6 37,8 50 71,7 129 158 182 216 256 347 395 488 523
SBH 88 88 11,0 17,3 28,6 42,1 55 79,9 144 176 203 241 285 386 440 543 583
SBH 98 98 12,2 19,3 31,8 46,9 62 89,0 160 196 226 268 318 430 490 605 649
SBH 110 110 13,7 21,7 35,7 52,6 69 100 180 220 254 301 357 483 550 679 728
SBH 118 118 14,7 23,2 38,3 56,5 74 107 193 236 272 323 383 518 590 728 781
SBH 137 137 17,1 27,0 44,5 65,6 86 124 224 274 316 375 444 601 685 846 907
SBH 157 157 19,5 30,9 50,9 75,1 99 143 256 314 362 430 509 689 785 969 1040
SBH 177 177 22,0 34,9 57,4 84,7 111 161 289 354 408 484 574 777 885 1093 1172
SBH 196 196 24,4 38,6 63,6 93,8 123 178 320 392 452 536 636 860 980 1210 1298
SBH 204 204 25,3 40,2 66,2 98,0 128 186 331 402 457 538 626 811 916 1104 1151
SBH 236 236 29,4 46 77 113 148 214 385 472 544 646 765 1036 1180 1457 1563
SBH 256 256 31,8 50 83 123 161 233 416 505 574 675 785 1018 1149 1386 1445
SBH 265 265 33,0 52 86 127 167 241 433 530 611 725 859 1163 1325 1636 1755
SBH 270 270 33,5 53 88 130 170 246 438 532 605 712 828 1074 1212 1462 1524
SBH 281 281 34,9 55 91 135 177 256 456 554 630 741 862 1117 1261 1521 1586
SBH 294 294 36,6 58 95 141 185 267 480 588 678 804 953 1290 1470 1815 1947
SBH 307 307 38,1 61 100 147 193 280 498 605 688 809 942 1221 1378 1662 1732
SBH 323 323 40,1 64 105 155 203 295 524 637 724 851 991 1284 1450 1749 1823
SBH 345 345 42,8 68 112 166 217 315 560 680 773 909 1058 1372 1548 1868 1947
SBH 353 353 43,9 70 115 169 222 321 576 706 814 966 1145 1549 1765 2179 2338
SBH 363 363 45,1 72 118 174 229 331 589 716 814 957 1114 1443 1629 1965 2048
SBH 383 383 47,6 76 124 184 241 349 622 755 859 1010 1175 1523 1719 2074 2161
SBH 393 393 48,8 77 128 189 247 358 638 775 881 1036 1206 1563 1764 2128 2218
SBH 400 400 49,7 79 130 192 252 365 649 789 897 1054 1227 1590 1795 2166 2257
SBH 422 422 52,4 83 137 203 266 385 685 832 946 1112 1295 1678 1894 2285 2381
SBH 440 440 54,6 87 143 211 277 401 714 868 986 1160 1350 1749 1975 2382 2483
SBH 460 460 57,1 91 149 221 290 419 747 907 1031 1213 1411 1829 2064 2490 2596
SBH 471 471 58,5 93 153 226 297 429 764 929 1056 1242 1445 1873 2114 2550 2658
SBH 491 491 61,0 97 159 236 309 448 797 968 1101 1294 1506 1952 2204 2658 2771
SBH 510 510 63,3 101 166 245 321 465 828 1006 1143 1344 1564 2028 2289 2761 2878
SBH 560 560 69,5 110 182 269 353 511 909 1104 1255 1476 1718 2227 2513 3032 3160
SBH 590 590 73,4 116 191 282 371 536 963 1180 1361 1614 1913 2589 2950 3642 3907
SBH 600 600 74,5 118 195 288 378 547 974 1183 1345 1582 1841 2386 2693 3248 3386
SBH 615 615 76,4 121 200 295 387 561 998 1213 1379 1621 1887 2445 2760 3330 3470
SBH 640 640 79,5 126 208 307 403 584 1039 1262 1435 1687 1963 2545 2872 3465 3611
SBH 655 655 81,3 129 213 315 412 597 1063 1291 1468 1727 2009 2604 2940 3546 3696
SBH 670 670 83,2 132 217 322 422 611 1087 1321 1502 1766 2055 2664 3007 3627 3781
SBH 705 705 87,5 139 229 339 444 643 1144 1390 1580 1858 2163 2803 3164 3817 3978
SBH 765 765 95,0 151 248 368 482 698 1242 1508 1715 2017 2347 3042 3433 4142 4317
SBH 800 800 99,3 158 260 384 504 729 1298 1577 1793 2109 2454 3181 3590 4331 4514
SBH 865 865 107 171 281 416 545 789 1404 1706 1939 2280 2653 3439 3882 4683 4881
SBH 920 920 114 181 299 442 579 839 1493 1814 2062 2425 2822 3658 4129 4981 5191
* Height including the IP2X terminal cover

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications 27
SBH Performance after prolonged float charge of fully charged cells
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F) Final voltage: 1.10 V/cell

Hours Minutes Seconds


Capacity
Cell type
(C5 Ah)
8 5 3 2 1,5 1 30 20 15 10 5 1 30 5 1

SBH 8,3 8,3 1,01 1,59 2,61 3,84 5,02 7,09 10,8 12,9 14,5 16,5 20,5 28,2 32,8 41,5 43,7
SBH 12 12 1,46 2,30 3,78 5,56 7,26 10,2 15,6 18,6 21,0 23,9 29,6 40,8 47,4 60,0 63,2
SBH 16 16 1,94 3,07 5,04 7,41 9,68 13,7 20,8 24,8 28,0 31,9 39,5 54,4 63,2 80,0 84,2
SBH 19 19 2,31 3,64 5,99 8,80 11,5 16,4 25,3 30,4 34,3 38,8 47,8 65,7 76,0 93,1 104
SBH 29 29 3,52 5,56 9,14 13,4 17,6 25,0 38,7 46,4 52,3 59,2 72,9 100 116 142 159
SBH 39 39 4,74 7,48 12,3 18,1 23,6 33,6 52,0 62,4 70,3 79,7 98,1 135 156 191 214
SBH 49 49 5,95 9,4 15,5 22,7 29,7 42,2 65,3 78,4 88,4 100 123 170 196 240 269
SBH 59 59 7,16 11,3 18,6 27,3 35,8 50,8 78,7 94,4 106 121 148 204 236 289 324
SBH 69 69 8,38 13,2 21,8 32,0 41,8 59,5 92,0 110 124 141 174 239 276 338 379
SBH 79 79 9,59 15,2 24,9 36,6 47,9 68,1 105 126 142 161 199 273 316 387 434
SBH 88 88 10,7 16,9 27,7 40,8 53,3 75,8 117 141 159 180 221 304 352 431 483
SBH 98 98 11,9 18,8 30,9 45,4 59,4 84,4 131 157 177 200 247 339 392 480 538
SBH 110 110 13,4 21,1 34,7 51,0 66,7 94,8 147 176 198 225 277 381 440 539 604
SBH 118 118 14,3 22,6 37,2 54,7 71,5 102 157 189 213 241 297 408 472 578 648
SBH 137 137 16,6 26,3 43,2 63,5 83,0 118 183 219 247 280 345 474 548 671 752
SBH 157 157 19,1 30,1 49,5 72,7 95,2 135 209 251 283 321 395 543 628 769 862
SBH 177 177 21,5 34,0 55,8 82,0 107 153 236 283 319 362 445 612 708 867 972
SBH 196 196 23,8 37,6 61,8 90,8 119 169 261 314 353 400 493 678 784 960 1076
SBH 204 204 24,7 39,3 64,4 94,7 124 176 269 315 355 399 482 647 736 876 920
SBH 236 236 28,7 45,3 74,4 109 143 203 315 378 426 482 594 816 944 1156 1296
SBH 256 256 31,0 49,4 80,9 119 155 221 337 396 445 501 604 812 923 1099 1155
SBH 265 265 32,2 50,8 83,6 123 161 228 353 424 478 541 667 917 1060 1298 1455
SBH 270 270 32,6 52,1 85,3 125 164 233 356 417 469 529 637 856 974 1159 1218
SBH 281 281 34,0 54,2 88,8 130 170 242 370 434 489 550 663 891 1013 1206 1267
SBH 294 294 35,7 56,4 92,7 136 178 253 392 470 530 601 740 1017 1176 1440 1614
SBH 307 307 37,1 59,2 97,0 142 186 265 405 475 534 601 725 973 1107 1318 1385
SBH 323 323 39,1 62,3 102 150 196 279 426 499 562 632 762 1024 1165 1386 1457
SBH 345 345 41,7 66,5 109 160 209 298 455 533 600 676 814 1094 1244 1481 1556
SBH 353 353 42,9 67,7 111 164 214 304 471 565 637 721 888 1221 1412 1729 1938
SBH 363 363 43,9 70,0 115 168 220 313 478 561 631 711 857 1151 1309 1558 1637
SBH 383 383 46,3 73,8 121 178 232 330 505 592 666 750 904 1214 1381 1644 1727
SBH 393 393 47,7 75,4 124 182 238 339 524 629 709 803 989 1359 1572 1925 2157
SBH 400 400 48,4 77,1 126 186 243 345 527 618 695 783 944 1268 1442 1717 1804
SBH 422 422 51,0 81,4 133 196 256 364 556 652 734 826 996 1338 1522 1811 1903
SBH 440 440 53,2 84,8 139 204 267 380 580 680 765 862 1039 1395 1586 1888 1984
SBH 460 460 55,6 88,7 145 213 279 397 606 711 800 901 1086 1458 1659 1974 2075
SBH 471 471 57,2 90,4 149 218 285 406 628 753 849 962 1185 1629 1884 2307 2586
SBH 491 491 59,4 94,7 155 228 298 424 647 759 854 961 1159 1556 1770 2107 2214
SBH 510 510 61,7 98,3 161 237 309 440 672 788 887 999 1204 1617 1839 2189 2300
SBH 560 560 67,7 108 177 260 340 483 738 866 974 1097 1322 1775 2019 2403 2525
SBH 590 590 71,3 114 186 274 358 509 778 912 1026 1155 1393 1870 2127 2532 2661
SBH 600 600 72,5 116 190 278 364 518 791 927 1043 1175 1416 1902 2163 2575 2706
SBH 615 615 74,4 119 194 285 373 531 811 951 1069 1204 1452 1950 2217 2640 2774
SBH 640 640 77,4 123 202 297 388 552 844 989 1113 1253 1511 2029 2308 2747 2886
SBH 655 655 79,2 126 207 304 397 565 863 1012 1139 1283 1546 2076 2362 2811 2954
SBH 670 670 81,0 129 212 311 407 578 883 1036 1165 1312 1582 2124 2416 2876 3022
SBH 705 705 85,2 136 223 327 428 608 929 1090 1226 1381 1664 2235 2542 3026 3179
SBH 765 765 92,5 148 242 355 464 660 1008 1182 1330 1498 1806 2425 2758 3283 3450
SBH 800 800 96,7 154 253 371 485 690 1054 1237 1391 1567 1888 2536 2885 3434 3608
SBH 865 865 105 167 273 401 525 746 1140 1337 1504 1694 2042 2742 3119 3713 3901
SBH 920 920 111 177 291 427 558 794 1213 1422 1599 1802 2172 2916 3317 3949 4149
* Height including the IP2X terminal cover

28 Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBH Performance after prolonged float charge of fully charged cells
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F) Final voltage: 1.14 V/cell

Hours Minutes Seconds


Capacity
Cell type
(C5 Ah)
8 5 3 2 1,5 1 30 20 15 10 5 1 30 5 1

SBH 8,3 8,3 0,97 1,54 2,51 3,51 4,47 5,87 8,6 10,3 11,7 13,4 16,6 22,7 26,5 32,2 38,6
SBH 12 12 1,40 2,22 3,62 5,08 6,47 8,49 12,4 14,9 16,9 19,4 23,9 32,8 38,3 46,5 55,8
SBH 16 16 1,87 2,96 4,83 6,77 8,62 11,3 16,6 19,8 22,5 25,9 31,9 43,7 51,0 62,0 74,4
SBH 19 19 2,23 3,51 5,76 8,41 10,9 14,5 19,8 23,5 26,4 29,9 36,6 52,5 60,9 76,0 79,9
SBH 29 29 3,40 5,36 8,79 12,8 16,6 22,1 30,2 35,9 40,3 45,7 55,9 80,2 92,9 116 122
SBH 39 39 4,58 7,20 11,8 17,3 22,4 29,7 40,6 48,3 54,2 61,4 75,1 108 125 156 164
SBH 49 49 5,75 9,05 14,9 21,7 28,1 37,3 51,0 60,7 68,1 77,2 94,4 136 157 196 206
SBH 59 59 6,92 10,9 17,9 26,1 33,8 44,9 61,4 73,1 82,0 92,9 114 163 189 236 248
SBH 69 69 8,10 12,7 20,9 30,6 39,6 52,6 71,8 85,5 95,9 109 133 191 221 276 290
SBH 79 79 9,27 14,6 23,9 35,0 45,3 60,2 82,2 97,9 110 124 152 218 253 316 332
SBH 88 88 10,3 16,3 26,7 39,0 50,5 67,0 91,6 109 122 139 170 243 282 352 370
SBH 98 98 11,5 18,1 29,7 43,4 56,2 74,7 102 121 136 154 189 271 314 392 412
SBH 110 110 12,9 20,3 33,3 48,7 63,1 83,8 115 136 153 173 212 304 352 440 462
SBH 118 118 13,8 21,8 35,8 52,3 67,7 89,9 123 146 164 186 227 326 378 472 496
SBH 137 137 16,1 25,3 41,5 60,7 78,6 104 143 170 190 216 264 379 439 548 576
SBH 157 157 18,4 29,0 47,6 69,5 90,0 120 163 195 218 247 302 434 503 628 660
SBH 177 177 20,8 32,7 53,6 78,4 101,5 135 184 219 246 279 341 489 567 708 744
SBH 196 196 23,0 36,2 59,4 86,8 112 149 204 243 273 309 378 542 628 784 824
SBH 204 204 24,0 37,8 61,8 86,9 110 145 212 253 284 321 393 516 591 696 720
SBH 236 236 27,7 43,6 71,5 105 135 180 246 292 328 372 455 653 756 944 992
SBH 256 256 30,1 47,4 77,5 109 138 181 266 317 356 403 493 647 742 873 904
SBH 265 265 31,1 48,9 80,3 117 152 202 276 328 368 417 511 733 849 1060 1114
SBH 270 270 31,8 50,0 81,8 115 146 191 281 335 375 425 520 682 782 921 953
SBH 281 281 33,1 52,0 85,1 120 152 199 293 348 391 442 541 710 814 958 992
SBH 294 294 34,5 54,3 89,1 130 169 224 306 364 409 463 566 813 942 1176 1236
SBH 307 307 36,1 56,9 93,0 131 166 218 320 380 427 483 591 776 890 1047 1084
SBH 323 323 38,0 59,8 97,8 138 175 229 336 400 449 509 622 816 936 1101 1140
SBH 345 345 40,6 63,9 104 147 187 245 359 428 480 543 665 872 1000 1176 1218
SBH 353 353 41,4 65,2 107 156 202 269 367 437 491 556 680 976 1131 1412 1484
SBH 363 363 42,7 67,2 110 155 196 257 378 450 505 572 699 917 1052 1238 1281
SBH 383 383 45,1 70,9 116 163 207 272 399 475 533 603 738 968 1110 1306 1352
SBH 393 393 46,1 72,6 119 174 225 299 409 487 546 619 757 1087 1259 1572 1652
SBH 400 400 47,1 74,1 121 170 216 284 416 496 556 630 771 1011 1159 1364 1412
SBH 422 422 49,6 78,1 128 180 228 299 439 523 587 665 813 1066 1223 1439 1489
SBH 440 440 51,8 81,5 133 187 238 312 458 545 612 693 848 1112 1275 1500 1553
SBH 460 460 54,1 85,2 139 196 249 326 479 570 640 724 886 1163 1333 1568 1624
SBH 471 471 55,3 87,0 143 209 270 359 490 584 655 742 907 1302 1509 1884 1980
SBH 491 491 57,6 90,7 149 217 282 374 511 608 683 773 946 1358 1573 1964 2064
SBH 510 510 60,0 94,4 154 217 276 362 531 632 709 803 982 1289 1478 1739 1800
SBH 560 560 65,9 104 170 239 303 397 583 694 779 882 1079 1415 1623 1909 1976
SBH 590 590 69,2 109 179 261 338 449 614 731 820 929 1137 1632 1890 2360 2480
SBH 600 600 70,6 111 182 256 324 425 625 744 834 945 1156 1516 1739 2046 2118
SBH 615 615 72,4 114 186 262 333 436 640 762 855 968 1185 1554 1782 2097 2171
SBH 640 640 75,3 119 194 273 346 454 666 793 890 1008 1233 1617 1854 2182 2259
SBH 655 655 77,1 121 198 279 354 464 682 812 911 1031 1262 1655 1898 2233 2312
SBH 670 670 78,8 124 203 285 362 475 697 830 932 1055 1291 1693 1941 2284 2365
SBH 705 705 82,9 131 213 300 381 500 734 874 980 1110 1358 1782 2043 2404 2488
SBH 765 765 90,0 142 232 326 414 542 796 948 1064 1205 1474 1933 2217 2608 2700
SBH 800 800 94,1 148 242 341 433 567 833 991 1112 1260 1541 2022 2318 2728 2824
SBH 865 865 102 160 262 368 468 613 900 1072 1203 1362 1666 2186 2506 2949 3053
SBH 920 920 108 170 279 392 497 652 958 1140 1279 1449 1772 2325 2666 3137 3247
* Height including the IP2X terminal cover

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications 29
SBH - Engine starting applications
Performance for fully charged cells under a constant current charge according to IEC 60623 standard

Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F) Final voltage: 0.65 V/cell Final voltage: 0.85 V/cell
Minutes Seconds Minutes Seconds
Capacity
Cell type
(C5 Ah)
1,5 1 30 15 5 1 1,5 1 30 15 5 1

SBH 8,3 8,3 90,8 98,1 109 119 132 149 64,1 70,1 77,9 91,5 102 112
SBH 12 12 131 142 158 171 190 216 92,6 101 113 132 148 162
SBH 16 16 175 189 210 229 254 287 123 135 150 176 198 216
SBH 19 19 215 230 253 275 306 341 151 163 182 209 235 256
SBH 29 29 328 351 386 420 468 521 231 249 277 320 358 391
SBH 39 39 441 472 519 565 629 700 311 335 373 430 482 525
SBH 49 49 554 593 652 710 790 880 390 421 469 540 605 660
SBH 59 59 667 714 785 855 951 1060 470 507 564 650 728 795
SBH 69 69 780 835 918 1000 1112 1239 550 592 660 760 852 929
SBH 79 79 893 956 1051 1145 1274 1419 629 678 755 871 975 1064
SBH 88 88 942 993 1084 1158 1275 1382 654 696 768 848 936 1020
SBH 98 98 1108 1186 1304 1420 1580 1760 781 841 937 1080 1210 1320
SBH 110 110 1244 1331 1463 1594 1773 1976 876 944 1052 1212 1358 1482
SBH 118 118 1334 1428 1570 1710 1902 2119 940 1013 1128 1300 1457 1589
SBH 137 137 1549 1658 1822 1985 2209 2460 1091 1176 1310 1510 1692 1845
SBH 157 157 1775 1900 2088 2275 2531 2820 1250 1348 1501 1730 1938 2115
SBH 177 177 2001 2142 2355 2565 2854 3179 1410 1520 1693 1951 2185 2384
SBH 196 196 2216 2372 2607 2840 3160 3520 1561 1683 1874 2160 2420 2640
SBH 204 204 2183 2302 2513 2684 2955 3203 1516 1613 1780 1966 2170 2365
SBH 236 236 2668 2857 3139 3420 3805 4238 1880 2026 2257 2601 2914 3179
SBH 256 256 2739 2889 3154 3368 3709 4020 1903 2024 2234 2468 2724 2968
SBH 265 265 2996 3208 3525 3840 4272 4759 2111 2275 2534 2920 3272 3569
SBH 270 270 2889 3047 3326 3552 3912 4240 2007 2135 2357 2603 2873 3131
SBH 281 281 3007 3171 3462 3697 4071 4413 2088 2222 2453 2709 2990 3258
SBH 294 294 3324 3559 3911 4260 4740 5280 2342 2524 2811 3240 3630 3960
SBH 307 307 3285 3464 3782 4039 4448 4821 2282 2427 2679 2959 3266 3560
SBH 323 323 3478 3667 4004 4276 4708 5103 2415 2570 2837 3133 3458 3768
SBH 345 345 3900 4176 4589 4999 5562 6196 2748 2962 3299 3802 4260 4647
SBH 353 353 3991 4273 4696 5115 5691 6340 2811 3031 3376 3890 4358 4755
SBH 363 363 3906 4119 4497 4802 5288 5732 2713 2886 3186 3518 3883 4232
SBH 383 383 4098 4322 4718 5039 5549 6014 2846 3028 3343 3692 4075 4441
SBH 393 393 4443 4757 5228 5694 6336 7058 3130 3374 3758 4331 4852 5293
SBH 400 400 4280 4514 4928 5262 5795 6281 2973 3162 3491 3856 4256 4638
SBH 422 422 4515 4762 5199 5552 6114 6627 3136 3336 3683 4068 4490 4893
SBH 440 440 4708 4965 5420 5788 6374 6909 3270 3479 3840 4241 4681 5102
SBH 460 460 4922 5191 5667 6052 6664 7223 3419 3637 4015 4434 4894 5334
SBH 471 471 5325 5701 6265 6825 7594 8459 3751 4044 4504 5191 5815 6344
SBH 491 491 5551 5943 6532 7114 7916 8818 3911 4215 4695 5411 6062 6613
SBH 510 510 5457 5755 6283 6709 7389 8009 3790 4032 4451 4916 5426 5914
SBH 560 560 5992 6319 6899 7367 8113 8794 4162 4427 4888 5398 5958 6493
SBH 590 590 6670 7141 7848 8549 9512 10596 4699 5065 5642 6502 7285 7947
SBH 600 600 6420 6771 7392 7893 8692 9422 4459 4744 5237 5784 6384 6957
SBH 615 615 6581 6940 7576 8091 8910 9657 4571 4862 5368 5928 6543 7131
SBH 640 640 6848 7222 7884 8419 9272 10050 4756 5060 5586 6169 6809 7421
SBH 655 655 7009 7391 8069 8617 9489 10286 4868 5179 5717 6314 6969 7595
SBH 670 670 7169 7561 8254 8814 9707 10521 4979 5297 5848 6458 7128 7769
SBH 705 705 7544 7956 8685 9275 10214 11071 5239 5574 6153 6796 7501 8175
SBH 765 765 8186 8633 9424 10064 11083 12013 5685 6048 6677 7374 8139 8870
SBH 800 800 8560 9028 9855 10524 11590 12562 5945 6325 6982 7712 8511 9276
SBH 865 865 9256 9761 10656 11379 12532 13583 6428 6839 7550 8338 9203 10030
SBH 920 920 9844 10382 11334 12103 13328 14447 6837 7274 8030 8868 9788 10668

* Height including the IP2X terminal cover

30 Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
Note:

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications 31
Saft is committed to the highest standards
of environmental stewardship
As part of this environmental spent batteries. To facilitate the end-of-life with the laws governing trans-boundary
commitment, Saft prioritises the use of collection and recycling of industrial waste shipments. This collection network
recycled raw materials over virgin raw batteries, including our nickel & lithium- is currently undergoing minor adaptations
materials in all manufacturing processes. based technologies, Saft has developed to meet the requirements of the EU
We also strive, year on year, to reduce air well-established partnerships with batteries directive. A list of our battery
and water emissions from our plants, as collection companies in most EU collection points is available on our web
well as minimizing water usage, reducing countries, in North America and in many site. In other countries, Saft will assist
consumption of fossil energy consumption other countries worldwide. This collection anyone using our batteries in finding
and associated CO2 emissions, and network receives spent batteries from our environmentally sound recycling solutions.
ensuring that all our customers have customers and dispatches them to fully Please contact your sales representative
access to recycling solutions for their approved recycling facilities, in compliance for further information.

Document N° 21924-2-0515
Saft Edition: May 2015
12, rue Sadi Carnot Data in this document is subject to change without notice
93170 Bagnolet - France and becomes contractual only after written confirmation.
Tel. : +33 1 49 93 19 18 Photo credits: Saft, Fotolia – R411/2
Fax : +33 1 49 93 19 64 Printed on FSC paper by GMK, an Imprim’ Green member
© Saft – Société par Actions Simplifiée au capital de 31 944 000 €
www.saftbatteries.com RCS Bobigny B 383 703 873
BDT Manual

CHAPTER 4

TRANSPORTING, UNPACKING
&
INSTALLATION INSTRUCTIONS
BDT Manual

CHAPTER 4.1

TRANSPORTING, UNPACKING
& STORAGE
Transporting, Handling & Storage
Industrial & Modular Systems

Content

1 RECEIPT OF THE SYSTEM 2

2 STORAGE 2

3 HANDLING 2

4 TRANSPORTING 4
4.1 Transporting by fork-lift truck 4
4.2 Transporting by crane 5

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com


Rev. Description Date Issued Checked Approved Page / of
0 Emission 25.06.2013 A. Fischer D. Karrer M. Dreier 1/5

M6002E-0
 STATRON 2016
Transporting, Handling & Storage

1 RECEIPT OF THE SYSTEM


Even though each consignment is certified and inspected by the
manufacturer before delivering, missing parts or damages could be caused
by mishandling during transportation. When the unit is received, please
attend immediately to its unpacking and carryout an accurate visual check
to be sure that the equipment has not been damaged during transport.

IMPORTANT
Any damage or any specific problem found must be
reported immediately by the consignee to the carrier and
to the manufacturer for further insurance or legal actions.

2 STORAGE
If the unit is not installed immediately it must be stored carefully in vertical
position, as indicated on the packing and conserved in a dry and sheltered
room in its box so that it is protected from dust.

WARNING
Sealed lead acid batteries can only be stored for a
maximum time of 2 to 3 months. After that time the
batteries must be re-charged else they will be damaged
and must be replaced for correct operation of the unit.
The maximum storage time limit for flooded lead acid
batteries is 6 months and for NiCd batteries it is12 months.

3 HANDLING
Before positioning the unit, in order to avoid risks of turnover, it is
recommended to move the system on the wood pallet on which the unit is
delivered. Before positioning in the final location, remove the unit from the
pallet.
The unit can be lifted and handled using a pallet truck or a forklift. It can be
handled only after having taken-off (manually) the lower front panel, so that
a pallet truck or a forklift can be inserted (see Figure 1).

4.1 / 2 M6002E-0
Transporting, Handling & Storage

Figure 1 - Handling

4.1 / 3 M6002E-0
Transporting, Handling & Storage

4 TRANSPORTING
The unpacked cabinets can be transported by crane or fork-lift truck.

4.1 Transporting by fork-lift truck

Switchgear cubicles have to be


transported only in the vertical position.
Tilting and canting must be avoided.

Figure 2 - Transporting by fork-lift truck

Cubicles may easily tip over when transported with a hand-pulled truck.
Therefore the distance between the wooden cross beam or the pallet and
the underground should not be more than 3 mm

4.1 / 4 M6002E-0
Transporting, Handling & Storage

4.2 Transporting by crane

Figure 3 - Transporting by crane

4.1 / 5 M6002E-0
BDT Manual

CHAPTER 4.2

INSTALLATION OF INDUSTRIAL SYSTEMS BDT


Installation Instructions
Industrial DC Supply Systems

Content

1 POSITIONING ..................................................................................................... 2
1.1 Dimensions, Base Plan, Static Load and Weights ................................................ 2
1.2 Distances to be observed ...................................................................................... 3

2 ERECTION OF THE CUBICLES ............................................................................. 4


2.1 Additional information for switchgear positioning .............................................. 5
2.2 Fastening methods for foundation ........................................................................ 5
2.3 Drip protected roof (optional) ............................................................................... 8

3 ELECTRICAL CONNECTION ............................................................................... 9


3.1 Terminal board ...................................................................................................... 10
3.2 Fuses & Cable Cross-Section ............................................................................... 10
3.3 Cable Connection ................................................................................................ 11

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com


Rev. Description Date Issued Checked Approved Page / of
0 Emission 25.06.2013 A.Fischer D.Karrer M.Dreier 1 / 12
A Foundation details 12.05.2014 A.Fischer J.Hunger M.Dreier
B Joining kit details 13.01.2016 M.Eigenmann P.Keller M.Dreier M6202E-B
 STATRON 2016
Installation of Industrial DC Supply Systems

1 POSITIONING
The unit must be installed in a clean and dry room, preferably not dusty. The
user must ensure that there is enough air circulation in the room so that the
equipment can be adequately cooled; if this is not guaranteed, the room
must be adequately cooled.
If the battery is installed inside the equipment or in the same room the
amount of air circulation with the external ambient must be according to
EN 50272-2.

Special environmental conditions


It is necessary to implement specific protective measures in
case of unusual environmental conditions:
 harmful smoke, dust, abrasive dust;
 humidity, vapour, salt air, bad weather or dripping;
 explosive dust and gas mixture;
 extreme temperature variations;
 bad ventilation;
 conductive or radiant heat from other sources;
 fungus, insects, vermin.

1.1 Dimensions, Base Plan, Static Load and Weights


The location has to be prepared according to the dimensions and weight of
the system. The cables need to be routed according to the cable gland
plates of the unit.

Please refer to the project-specific drawings in chapter 8!


There you can find exact dimensions, the position of the
cable gland plates, base plan, weight and static load of
the system.

4.2 / 2 M6202E-B
Installation of Industrial DC Supply Systems

1.2 Distances to be observed


Unless otherwise specified in the project-specific drawings, we recommend
a minimum distance of 100mm from walls or other cabinets for closed rear
and side panels, or 200mm if ventilation openings are present, to ensure
adequate air exchange for cooling of the unit.
Between the top of the system and the ceiling of the room a minimum
distance of 500mm must be kept.
In front of the system there shall be adequate distance to walls or other
cabinets, to ensure that the doors of the system can be opened without
obstructions.

IMPORTANT
Safety regulations regarding escape way and accessibility
must be considered, to fulfil safety requirements also in
case of opened doors of the systems.

4.2 / 3 M6202E-B
Installation of Industrial DC Supply Systems

2 ERECTION OF THE CUBICLES


The erection of the cubicles should be carried out, as described below:
The shipping units which are to be erected in one row have to be aligned
accurately and checked that they are vertical. Doors and panels must not
be twisted or stressed. The erection can start at the left or at the right.
The frames of the shipping units have to be screwed together. The vertical
sections are already fitted on the front and rear with special nuts.

NOTES
For protection class IP5x and higher or IPx1 and higher the rubber
seal has to be attached between the frames.
The “8x Bolt” are for temporary adjustment only; the
Interconnection plate (Picture 3) is holding the system together.
After adjustment the bolt can be removed

1 2 3A 3B

4x

16x M8
4x

8x

1x

Figure 1 – Erection of the cubicles

4.2 / 4 M6202E-B
Installation of Industrial DC Supply Systems

Additionally to the vertical sections or if the access to the joints in the vertical
sections is obstructed, the bottom and top sections can be screwed
together using the frame connectors which are enclosed.
The earth bar in the lower front of the cabinets must be linked together with
the attached copper plates.
The protective conductor (PE or PEN) is to be connected to the PE/PEN bar.
Additional connections to the central earthing system can be made at any
point of the perforated PE/PEN bar. Local regulations must be complied.

2.1 Additional information for switchgear positioning


The area around the cubicles to be left clear should be at least 80 mm.
To be able to mount the last (right) cubicle, the distance between the end
cubicle and the (right) wall must be at least 150 mm.
In case of left-mounted doors, the minimal distance between the (left) wall
and the (left) end cubicle should be also 150 mm, such that the door can
be opened in an angle of more than 90°.
The distance from the upper edge of the (highest) cubicle to the ceiling
should be at least 500 mm for cubicles with ventilation grids on the top.

2.2 Fastening methods for foundation


The erection of switchgear having the cable entries at the bottom requires a
foundation with an opening, a cable duct or a special base frame.
The cubicles should preferably be erected on a base frame which is either
embedded in the concrete floor or rests as false floor on supports.

When erecting the base frame the following must be observed:

 The base frame should be aligned and checked under the supervision
of a supplier’s fitter.

 The horizontal tolerance of the frame must not exceed +1 mm over a


length of 1 m. This is to be ensured by using suitable levelling devices
(e.g. spirit level, 1 m long surveyor’s rod).

 The frame must not undulate.

 The levelling of base frames can be performed e.g. with PRESTOJACK


levelling spindles.

4.2 / 5 M6202E-B
Installation of Industrial DC Supply Systems

Figure 2 – Foundation details

4.2 / 6 M6202E-B
Installation of Industrial DC Supply Systems

During erection the switchgear is welded or screwed to the base frame.


The length of the weld seams at the front and rear of each cubicle should
not be less than 20mm. All welding must be protected against corrosion by a
coat of paint (e.g. zinc paint).The screwed connection is carried out through
the socket. The mounting holes required for metal straddling dowels M10
must be drilled during erection.
If false floors are used, ensure that:
 Tolerances are the same as for the base frame.
 The subsoil must be firm, so that the tolerances are not exceeded by
setting of the soil (especially if using insulation layers and adhesives).
 The false floor has to have a carrying capacity of p=20 kN/m2
(Compression load from top to bottom).
 During erection the switchgear is welded or screwed to the false floor.
 The length of the weld seams at the front and rear of each cubicle
should not be less than 20mm. Then a reliable earth connection is
provided. All welding must be protected against corrosion by a coat
of paint (e.g. zinc paint).
 If welding is not possible, the switchgear can be bolted to the false
floor. The necessary mounting holes should be drilled on site.
 Care should be taken to ensure that the base section of each cubicle
rests evenly on the supports. Taking into account the bending radius of
the cables and adequate accessibility, a minimum floor height of 500
mm is recommended.

4.2 / 7 M6202E-B
Installation of Industrial DC Supply Systems

2.3 Drip protected roof (optional)


A drip proof top is only recommended if tubes containing water or other
solvents are placed above the cubicles. The top shall be installed after the
cubicles are placed and screwed together only. Mount the spacers or bolts
as shown below; then install the tops or roofs.

Drip proof top

Spacer

Figure 3 – Drip protected roof

IMPORTANT
The roof must be lifted by spacers or bolts for operation!

Installation:
Take out the screws of the roof. Take out the roof; you may need to unscrew
side and back walls a little bit. We recommend unscrewing the top screws of
side and backing walls only. Drill in the bolt to the cabinet, place the roof on
top of it and fix it with the screw you took out before.
Air flow:
It is mandatory to install the roof like written above to guarantee a proper air
flow. Otherwise the system will overheat during operation.

4.2 / 8 M6202E-B
Installation of Industrial DC Supply Systems

3 ELECTRICAL CONNECTION

DANGER
A dangerously high battery voltage exists inside the unit
even when the mains voltage is switched off!

CAUTION
All connection and commissioning work must only be
carried out by a skilled electrician. Before starting work on
the system, this specialist must familiarise himself with the
particular features of this system by reading the manual
and the installation instructions. All requirements for the
environmental and operating conditions listed in the
technical data must be adhered to in order to guarantee
trouble-free operation of the system.

The electrical connection is part of the work which is normally provided by


the supplier who carries out the electrical installation and not by the
manufacturer of the power supply system. For this reason, the following
recommendations are only an indication, as the manufacturer of the power
supply system is not responsible for the electrical installation.
In any case we recommend carrying out the installation and the electrical
connections of the input and output in compliance with the local standards.
During the electrical installation take particular care to check the phase
sequence with a suitable instrument.

CAUTION
 Cabling to and from the system must only be laid by
qualified specialist personnel.

 Be sure to observe the safety instructions in chapter 2.

 You must be absolutely sure that the phase sequence


of the AC mains connections (clockwise rotating field)
and the polarity of the battery connections are
correct, as any incorrect connections will cause
damage to the system.

4.2 / 9 M6202E-B
Installation of Industrial DC Supply Systems

3.1 Terminal board


The terminal boards are normally positioned at the lower front side and they
can be accessed by opening the front door.

For terminal details refer to the project-specific drawings in


chapter 8!

3.2 Fuses & Cable Cross-Section


The input circuit of the system must be protected by means of fuses, suitable
for the rating. (Refer to Technical Data in chapter 3 for detailed information!)
The cross-section for input / output cables shall be determined taking into
account the respective current (heat generation), the cable length (voltage
drop) and the kind of routing (de-rating factors).
The maximum cross-section which can be connected to the terminals of the
unit can be found in the project-specific drawings in chapter 8.

4.2 / 10 M6202E-B
Installation of Industrial DC Supply Systems

3.3 Cable Connection

3.3.1 Connection of power cables

Connection of ground cable


The grounding of the SYSTEM via the relevant terminal is
mandatory. It is strongly recommended to connect the
ground terminal as first terminal

For the electric connection of the system, connect the following cables:

 AC supply from the rectifier supply mains;


 DC supply from the battery breaker;
 DC output to the loads.

DANGER
Very high voltages are present at the ends of the cables
coming from the battery:
 Isolate the battery via DC circuit breakers before
connecting it to the system;
 Connect the ground cable to the relevant bar before
carrying out any other connection inside the system.

Risk of damages to the device due to incorrect wiring


To connect the system, follow the electrical drawings
scrupulously and adhere to the polarity of cables.

4.2 / 11 M6202E-B
Installation of Industrial DC Supply Systems

3.3.2 Connection of auxiliary cables (optional)


The DC supply systems can be connected to external controls/components
specifically designed to improve the safety and reliability of the device.

 Potential free contacts for remote indication;


 Auxiliary contact from the battery breaker;
 External contact for “Emergency Mode”;
 Interconnection cables.

Refer to the project-specific drawings / terminal lists in


chapter 8 of this manual for details!

4.2 / 12 M6202E-B
BDT Manual

CHAPTER 5

COMMISSIONING INSTRUCTIONS
BDT Manual

CHAPTER 5.1

COMMISSIONING PROCEDURE
& INSTRUCTIONS BDT
Commissioning procedure & instructions
Industrial Chargers / Rectifiers
Type BDT

Content

1 CONNECTIONS 2

2 SWITCHING ON THE CHARGER FOR THE FIRST TIME 2

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com


Rev. Description Date Issued Checked Approved Page / of
0 Emission 25.06.2013 A. Fischer D. Karrer M. Dreier 1/4

M320827-6203E-
100-0
 STATRON 2017
BDT Commissioning

CONNECTIONS
Before the charger is switched on for the first time after installation, the
following checks of the power connections and control electronics must be
carried out carefully.

IMPORTANT
This check must be made before any AC or DC voltage is
applied to the charger!

Based on the terminal list (Refer to schematics in chapter 8), carefully check
that the connections on the mains side and on the load side are correct
and make sure that each connection, wire or cable is tightly connected.
The check for correct polarity of the connections is particularly important.
Check all elements for transportation damages and loose screws or cables.
Check correct insertion of the multi-pin plugs on the PCB’s and of all plug-in
relays and units.

SWITCHING ON THE CHARGER FOR THE FIRST TIME

CONDITION
The charger is considered to be completely voltage free
and MCB's, switches and fuses in the following position:

 External charger feeders in LV AC distribution are OFF.


 Input breaker RICB (-S1) is OFF
 Output breaker ROCB (-S2) is OFF.
 Battery breaker BCB (-S1) is OPEN.
 Load switches are OPEN.
 All control fuses are inserted.

WARNING
Do not close the battery breaker BCB before it’s required
by the front panel. Serious damages to internal parts may
occur if the breaker is closed before the rectifier is started-up.

5.1 / 2 M320827-6203E-100-0
BDT Commissioning

For the BDT start-up, proceed as follows:

(1) Close external feeder.


(2) Check the mains voltage on the input terminals to be within the
specified limits.
(3) Close input breaker RICB (-S1).
(4) Close the output breaker ROCB (-S2)
(5) Start the BDT control via ON-OFF menu.
(6) After software start-up this screen shows up:
RECTIFIER CHARGER

CLOSE BCB

(7) Check the polarity of the charger and battery voltage with a
voltmeter on the battery fuse switch. The battery voltage should
be min. 80% of the nominal voltage. If the voltage is below,
check the correctness of inter-cell and inter-row wiring (the
positive pole of one cell must be connected to the negative
pole of the next cell).

WARNING
If the battery has not yet been commissioned it is now time
to proceed for the commissioning charge. Refer to the
battery manual for the commissioning charge details.
If the battery is already in operation, proceed with the next
point.

(8) Close the battery breaker BCB (-S1).


(9) A decreasing current will flow into the battery depending on the
state of charge. After the charging current has dropped below
approx. 50% of the set value measure the float voltage on the
battery terminals with a precise digital multimeter (accuracy
<0.2%). If necessary readjust float voltage to the value specified
in the test report or to the value recommended by the battery
manufacturer.

5.1 / 3 M320827-6203E-100-0
BDT Commissioning

NOTE
If the ambient temperature deviates constantly from 20°C
to 25°C the battery manufacturer normally recommend to
adapt the float voltage to a level corresponding to the
yearly average temperature (consult battery operating
instructions).

(10) The following screen should now be present on the display:


RECTIFIER CHARGER
FLOATING CHARGE
VDC = xxx V
IDC = yyy A

(11) The charger and battery are now ready to feed the loads. The
connected loads may now be switched ON according to their
manuals.

NOTE:
Please refer to the operating instructions in chapters 6 for
further information!

5.1 / 4 M320827-6203E-100-0
BDT Manual

CHAPTER 6

OPERATION
BDT Manual

CHAPTER 6.1

OPERATION INSTRUCTIONS BDT


Operation Instructions
Industrial Chargers / Rectifiers
Type BDT

Content

1 GENERAL 2

2 START-UP PROCEDURE 3

3 SHUT-DOWN PROCEDURE 5

4 FLOAT CHARGE OPERATION 5

5 BOOST CHARGE OPERATION 6

6 MANUAL CHARGE OPERATION (OPTION) 7

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com


Rev. Description Date Issued Checked Approved Page / of
0 Emission 25.06.2013 A. Fischer D. Karrer M. Dreier 1/8

M6204E-0
 STATRON 2016
BDT Operation Instructions

1 GENERAL
Before carrying out the procedures described in this section, read carefully
the instructions, in order to avoid possible damages to persons or things due
to wrong maneuvers.
It is assumed that commissioning is done according to chapter 5 and no
changes have taken place, such as re-wiring, battery replacement and so
on.

CAUTION
We recommend carrying out the functions described
hereafter by trained personnel only. In order to protect the
system from wrong programming the most sensitive menus
are protected by password. The password will be
communicated to the user after the installation.

The name and the type of the breakers could be different depending on
the application. Following breaker designations are referred to in the
operation procedures hereafter:

 RICB BDT input circuit breaker


 ROCB BDT output circuit breaker
 BCB Battery circuit breaker

6.1 / 2 M6204E-0
BDT Operation Instructions

2 START-UP PROCEDURE
To start-up the BDT proceed as follows:

 Close RICB and wait until the display starts up.


The following screen is shown:
RECTIFIER CHARGER
[SW VER.: x.xx.xx]
----
WAIT PLEASE

 If the BDT control is set to ON it will start up automatically or if is set to


OFF, the following screen is shown:
RECTIFIER CHARGER
SWITCHED OFF
PRESS ON
TO START

 Follow the indications on the screen to switch ON the BDT. The charger
starts up and the voltage increase. The following screen is shown:
RECTIFIER CHARGER
SWITCHED ON
Wait Please
Startup in progress

 If the ROCB is open the following screen is shown:


RECTIFIER CHARGER

CLOSE ROCB

 After the output circuit breaker has been closed, the rectifier start-up
and the output voltage increase. The following screen is shown:
RECTIFIER CHARGER
SWITCHED ON
Wait Please
Startup in progress

 When the output voltage is at the set-point level, it is requested to


close the battery circuit breaker (only on systems with batteries):
RECTIFIER CHARGER

CLOSE BCB

6.1 / 3 M6204E-0
BDT Operation Instructions

 The last start-up sequence screen is the following one:


RECTIFIER CHARGER
SWITCHED ON
Startup completed
Wait Please

 After the BDT start-up is successfully finished the following screen will be
shown:
RECTIFIER CHARGER
FLOATING CHARGE
VDC = xxx V
IDC = yyy A

NOTE
The output voltage & current measurement depends on the
specification of the BDT. Please check the technical data!

6.1 / 4 M6204E-0
BDT Operation Instructions

3 SHUT-DOWN PROCEDURE

WARNING
Before shut-down of the BDT ensure that this operation
does not cause any damage to the supplied loads.

To shut-down the BDT proceed as follows:

 If the BDT is ON and no alarm is pending following screen is shown:


RECTIFIER CHARGER
FLOATING CHARGE
VDC = xxx V
IDC = yyy A

NOTE
The output voltage & current measurement depends on the
specification of the BDT. Please check the technical data!

 Press the key “ON/OFF” and follow the indications on the screen to
shut down the BDT. The charger shuts down and shows the following
screen:
RECTIFIER CHARGER
SWITCHED OFF
PRESS ON
TO START

 Open ROCB.

 Open BCB.

 Open RICB.

4 FLOAT CHARGE OPERATION


The BDT starts automatically in float charge operation. As long as no other
charging level (boost, manual or emergency level) is being selected, float
charge operation will be maintained.

6.1 / 5 M6204E-0
BDT Operation Instructions

5 BOOST CHARGE OPERATION


Normally boost charge is activated automatically after a mains failure of a
certain minimum time. To activate a boost charge cycle manually, proceed
as follow:
(Refer to General Description in chapter 1!)

 From the default screen press:

1
BOOST

 The following screen appears:


BOOST CHARGE MENU

1 -> AUTOMATIC BOOST


2 -> TIMED BOOST

 By pressing the key:

1
BOOST
The AUTOMATIC BOOST will be activated. The BDT raises the output voltage
to the programmed boost charge level.
The level maintains for 30 sec and returns to float charge level. If the
conditions of boost charge are fulfilled during the 30 sec, the full boost
charge cycle will start.

 By pressing the key:

2
NOR/MAN
The TIMED BOOST will be activated. The BDT raises the output voltage to the
programmed boost charge level.
This level is maintained for a programmable time from 1 minute to 36 hours.

NOTE
If the boost interlock function is active, boost charge can not be
started. Please open the respective breaker(s) to enable boost charge.

6.1 / 6 M6204E-0
BDT Operation Instructions

6 MANUAL CHARGE OPERATION (Option)

WARNING
Manual charge cannot be used with all types of batteries.
We recommend the use of the manual charge only by
specialized personnel.
For more information please consult the battery manual.

To activate a manual charge cycle, proceed as follow:


(Refer to General Description in chapter 1!)

(1) Switch OFF the BDT control as per section 3, but do not open the
breakers RICB and BCB.
(2) Enter menu PARAMETERS / MANUAL CHARGE and set in the
following order:

 The start voltage in volts


 The charging current limit in amps
 The safety time in minutes

NOTE:
Please refer to the front panel description in chapter 6 for
detailed info!

(3) The regulation potentiometer is positioned at approx. 10%.


(4) Enter the menu NORMAL-MANUAL and select the manual
mode. With this the position of the potentiometer is assigned to
the start voltage for the manual charge.
(5) Start-up the BDT control. The voltage goes to the start value. By
means of the potentiometer the voltage can be varied,
controlling the recharge current in conformity with the battery
specifications. The current however cannot go over the set limit.
The display shows following screen:

RECTIFIER CHARGER
MANUAL CHARGE
VDC = xxx V
IDC = yyy A

6.1 / 7 M6204E-0
BDT Operation Instructions

NOTE
If the BDT remains in this condition for a longer time than set
in the safety timer, the voltage returns automatically to the
start value.

(6) At the end of the procedure shut down the BDT control again as
per step 1 and after that in the menu NORMAL-MANUAL select
the normal mode. With this the float recharge operation is
enabled again.

(7) Re-start the BDT control.

This procedure can be repeated several times to fraction the manual


charge in several steps with different current limits and different times.

NOTE
If the boost/manual interlock function is active, manual
charge can not be started. Please open the respective
breaker(s) to enable manual charge.

6.1 / 8 M6204E-0
BDT Manual

CHAPTER 6.2

FRONT PANEL DISPLAY BDT


Front Panel Description
Industrial Chargers / Rectifiers
Type BDT

Content
1 GENERAL ............................................................................................................ 2

2 ALARM PANEL DESCRIPTION............................................................................. 3

3 MIMIC FLOW DESCRIPTION ............................................................................... 3

4 LC DISPLAY MANAGEMENT .............................................................................. 4


4.1 Default Screen and Key Menu .............................................................................. 4
4.2 Menu ON-OFF ......................................................................................................... 5
4.3 Menu Clock Settings .............................................................................................. 6
4.4 Menu Measures ...................................................................................................... 6
4.5 Menu Alarms – Status ............................................................................................. 8
4.6 Menu Boost ............................................................................................................ 10
4.7 Menu Normal – Manual ....................................................................................... 10
4.8 Menu Reset ............................................................................................................ 11
4.9 Menu Parameter ................................................................................................... 11
4.9.1 Boost charge parameters...............................................................................................12
4.9.2 Manual charge parameters ...........................................................................................16
4.9.3 Battery Data (Float Charge) ..........................................................................................17
4.9.4 Input Data parameters ...................................................................................................19
4.9.5 Output Data parameters................................................................................................20
4.9.6 Battery Info parameters ..................................................................................................22
4.9.7 Default parameter (factory settings) ............................................................................23
4.9.8 Language settings ...........................................................................................................24
4.10 Menu Battery Status .............................................................................................. 24
4.10.1 Battery Charge Test .....................................................................................................25
4.10.2 Battery Discharge Test .................................................................................................26
4.11 Menu History ......................................................................................................... 28

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com


Rev. Description Date Issued Checked Approved Page / of
0 Emission 25.06.2013 A. Fischer D. Karrer M. Dreier 1 / 29
A Update of alarms 19.03.2014 A. Fischer J. Hunger M. Dreier
M6205E-A
 STATRON 2016
BDT Front Panel

1 GENERAL
The front panel of the UPS allows the complete monitoring of the status of
the BDT system.
The 4-line alphanumeric LC display with clear text indications allows for
indications of measurement, status and alarm messages. With the 16
function keys the BDT can be operated from the front panel. Refer to
chapter 4 of this document for details.
The mimic flow helps to understand the operating status of the BDT. In
addition, the LED's and blocks that constitute the BDT are clearly identified.
The alarm panel allows for customized status and alarm indications. The
button “LED TEST” is used to check the function of all LED’s of the alarm
panel.
Optionally there are voltage, current and frequency meters installed. Please
refer to the schematic drawings for details.

Mimic Flow LC Display


V2
~
V1 V3 V5
= RECTIFIER CHARGER
FLOATING CHARGE
V4 VDC = xxx V
IDC = xxx A

Keyboard
S S S S
ON / OFF CLOCK MEASURES ALARMS

ESC
1 2 3
EXIT BOOST NOR/MAN

4 5 6 7
RESET + -

8 9 0
Alarm Panel PARAMETER STATUS HISTORY

Figure 1 - Front panel

NOTE:
For the project-specific configuration of the front panel
refer to the separate document in this chapter!

6.2 / 2 M6205E-A
BDT Front Panel

2 ALARM PANEL DESCRIPTION


The 10 LED’s of the alarm panel are used to indicate special alarms and
status according to request. The configuration and explanation of
associated alarms and status of the alarm panel is given in the schematic
drawings.

3 MIMIC FLOW DESCRIPTION


The LED’s of the mimic symbolize different status of the BDT.
See the following explanations for details:

Pos. Description Function


LED 1 Rectifier Mains Input Rectifier Mains Input OK Lit-up green
Rectifier Mains Input Failure Lit-up red
LED 2 Rectifier Rectifier operating correctly Lit-up green
Rectifier failure, blocked or OFF Lit-up red
LED 3 Rectifier Operation Float charge operation Lit-up green
Mode
Boost charge operation Lit-up orange
Manual charge operation Lit-up red
LED 4 Battery Battery OK and BCB closed Lit-up green
Battery in discharge or in test Lit-up orange
Batt. disconnected or test failed Lit-up red
LED 5 Rectifier Output Rectifier output OK Lit-up green
Rectifier output not OK Lit-up red

6.2 / 3 M6205E-A
BDT Front Panel

4 LC DISPLAY MANAGEMENT
4.1 Default Screen and Key Menu
RECTIFIER CHARGER
FLOATING CHARGE
VDC = xxx V
IDC = yyy A

The default screen is shown on the LCD panel when the BDT is operating
normally (no submenu selected). It shows the equipment name, the charge
status & measured values of the output voltage and current.
If there is any alarm active “*“ is shown on the second row.
By pressing an operating key the relevant menu is accessed directly and it is
possible to see the status, alarms and measurement, to send commands
and to carry out settings. The menu’s can be classified as follows:

Menu: CALL BOOST CHARGE


1 Type: COMMAND
Password: NO
BOOST It is accessed by pressing the key

Menu: NORMAL-MANUAL
2 Type: COMMAND
Password: NO
NOR/MAN It is accessed by pressing the key

Menu: RECTIFIER RESET


4 Type: COMMAND
Password: NO
RESET It is accessed by pressing the key

Menu: PARAMETERS
8 Type: SETTINGS
Password: YES
PARAMETER It is accessed by pressing the key

Menu: BATTERY STATUS


9 Type: VISUAL. & COMMAND
Password: NO
STATUS It is accessed by pressing the key

Menu: HISTORY
0 Type: SETTINGS
Password: YES
HISTORY It is accessed by pressing the key

Function: ENTER KEY


ENT Type: COMMAND
Password: NO
It is accessed by pressing the key

6.2 / 4 M6205E-A
BDT Front Panel

Enter Key
This key works as confirmation button whenever it is called for in the
respective menus, and it is used to store settings in different menus.

Menu: ON-OFF MENU


S Type: SETTING
Password: NO
ON/OFF It is accessed by pressing the key

Menu: CLOCK SETTINGS


S Type: SETTING
Password: NO
CLOCK It is accessed by pressing the key

Menu: MEASURES
S Type: VISUALISATION
Password: NO
MEASURES It is accessed by pressing the key

Menu: ALARMS-STATUS
S Type: VISUALISATION
Password: NO
ALARMS It is accessed by pressing the key

Function: ESCAPE AND SILENCE


ESC Type: COMMAND
Password: NO
EXIT It is carried out by pressing the key

Escape and Silence Key


This key works as silencer button whenever the buzzer is activated for an
alarm condition.
Also it can be used to escape any menu or sub-menu entered, in order to
step back to the default screen.

4.2 Menu ON-OFF


This menu works as two position ON-OFF switch which remains locked on the
last selected position. This means that if ON is selected, the BDT starts-up
automatically until OFF is selected.

 After selecting ON-OFF, following screen appears:


ON-OFF MENU
NOW SET AT: OFF
PRESS 0 TO MODIFY

 Then follow the indications on the screen to switch ON or OFF the BDT.

6.2 / 5 M6205E-A
BDT Front Panel

4.3 Menu Clock Settings


The correct settings for date and time are important, as they allow to co-
ordinate the events stored in the history with other events (like power
outages, etc.)

 After selecting CLOCK SETTINGS, the following screen appears:


CLOCK SETTINGS
da mo ye ho mi
00 00 00 00 00
12 12 11 15 52 30
The last line shows the present date, in the format “day month year”
and the present time in the format “hours minutes second”.

 Enter now the updated date and time by means of the alphanumeric
keyboard. Enter the numbers from right to left in the third line (start with
the day).

 At the end of data entering press the following key to store the
settings:

ENT

4.4 Menu Measures


This menu shows all relevant voltage, current, frequency, power and
temperature readings available in the BDT system to the user.

 After selecting MEASURES, the following screen appears:


MEASURES
Ph: L1 L2 L3
Vin: 230 229 231 V
Iin: 100 102 101 A
The second line shows which input phase the measurement refers to.
The third and fourth line shows, the corresponding input voltages
(phase-neutral) and the input currents of the BDT.

6.2 / 6 M6205E-A
BDT Front Panel

 Press the key:

 The following measurements are accessed:


MEASURES
FREQUENCY:50.01 HZ
IN. POWER:100.5 KVA
P. FACTOR: 80 %

The second line shows the frequency of the input mains in Hertz. The
third line represents the total input power in kVA. The fourth line shows
the BDT input power factor in % meaning that 80% indicate 0.8.

 Press the key:

 The following measurements are accessed:


MEASURES
Rect Batt
Volt: 240 238 V
Curr: 100 50 A

The second line shows which point the measurement refers to, either
the rectifier output or the battery terminals. The third line shows the
relevant voltages. The fourth line shows the relevant currents in
ampere.

 Press the key:

 The following measurements are accessed:


MEASURES
Battery Rech. Curr.
( Second Battery )
Curr: 56 A
This measurement refers to the charging current of the second battery.
In case only one battery is monitored this screen will be disabled and
the following screen will be available:

6.2 / 7 M6205E-A
BDT Front Panel

 The following measurements are accessed:


MEASURES
TEMPERATURE
Internal: 40 °C
Battery : 38 °C
The third line shows the internal temperature of the BDT, the fourth line
the battery temperature. These indications are options.

NOTE
The arrow up (key 3) is used for backward browsing. By
using the ESCAPE key you can exit from any point.

4.5 Menu Alarms – Status


This menu shows all pending alarms and the status of the BDT.

 After selecting ALARMS - STATUS, the following screen appears:


ALARMS-STATUSES
Use Arrows Up & Down
To Browse The Pages
Press ESC To Exit

 To scroll through the alarm and status list press:

7 3

The status and alarms are visualized in increasing order. Each new alarm
activates a buzzer for 30 seconds. The alarms remain visible as long as they
are present and they are registered automatically, together with the status,
in the events history with date and hour at each change.

Following is the list with all alarms and status of the BDT system. For
troubleshooting guidelines referring to the individual alarms refer to
chapter 6 of the technical manual.

6.2 / 8 M6205E-A
BDT Front Panel

List of alarms List of status


A1 Mains fault S1 Rectifier OK
A2 Blown fuses N(S1) Rectifier not OK
A3 High temperature
A4 Overload S2 Battery discharge
A5 Max. output voltage S2-1 Battery discharge level 1
A6 Min. output voltage S2-2 Battery discharge level 2
A7 Charging fault S2-3 Battery discharge level 3
A8 Fans failure
A9 Open circuit breaker S3 Battery on charge
A91 RICB (Input CB) open S3-1 Floating charge
A92 BCB (Battery CB) open S3-2 Boost charge
A93 ROCB (Output CB) open S3-3 Manual charge
A10 Earth fault

A11 Programmable – 1 S4 Battery OK


A12 Programmable – 2 N(S4) Battery not OK
A13 Programmable – 3 S5 Battery test
A14 Programmable – 4

A15 EEPROM Fault


A16 Emergency voltage
A17 Control loop error
A18 SW-R switched OFF
A32 Cumulative Alarm

The optional alarms A11 to A14 are programmable and


different for each project. Please refer to the configuration
list or to the customer-specific documentation in chapter 8
of the technical manual for details.

6.2 / 9 M6205E-A
BDT Front Panel

4.6 Menu Boost


This menu allows to manually changing the charging mode of the BDT from
float charge to boost charge.

 After selecting BOOST, the following screen appears:


BOOST CHARGE MENU

1 -> AUTOMATIC BOOST


2 -> TIMED BOOST

 To start the boost cycle press the key:


1 -> for Automatic Boost
2 -> for timed Boost

1
BOOST

2
NOR/MAN

4.7 Menu Normal – Manual


This menu works as two position NORMAL-MANUAL switch which remains set
in the last selected position. This means that if MANUAL is selected, the BDT
remains in MANUAL mode until NORMAL is selected.

 After selecting NORMAL-MANUAL, following appears:


NORMAL-MANUAL MENU
NOW SET AT:NORMAL
PRESS 0 TO MODIFY

 Then follow the indications on the display to switch the BDT from
MANUAL to NORMAL or vice versa.

 To confirm the selection press:

ENT

6.2 / 10 M6205E-A
BDT Front Panel

4.8 Menu Reset


This menu carries out a general reset of all memorized error conditions,
meaning those that do not reset themselves automatically when the
anomaly has terminated.

 After selecting RESET, the following screen appears:


RECTIFIER RESET MENU
PRESS ENTER
TO RESET
Press ESC To Exit

 To confirm the selection press the key:

ENT

4.9 Menu Parameter


In this menu all relevant parameters for the operation of the BDT are stored
and can be altered.

WARNING
As there are sensitive settings inside the menu, only
qualified personnel are allowed to change parameters.
The settings are specific for each system; please refer to
the project specific documents in chapter 8 of the
technical documentation for details.

 After selecting PARAMETERS, the following screen appears:


MENU PASSWORD PROT.
INSERT THE PASSWORD
****
AND PRESS ENTER

 Now enter the password and press:

NOTE
ENT
The password is different for each BDT.
For more information please consult
the manufacturer.

6.2 / 11 M6205E-A
BDT Front Panel

 Only if the correct password of 4 numbers is entered the next


submenus will be displayed. Once entered, the correct password
remains active for about 5 minutes.

 The following submenus will be displayed after entering the correct


password:

4.9.1 Boost charge parameters


In this submenu all parameters relevant to the boost charge can be varied.
At the end of this section there are two figures explaining the different
variables.
Depending on the boost mode selected only the relevant setting options
may be shown and the order may differ from the order in the manual.
PARAMETERS
BOOST CHARGE
ENTER FOR SETTING
ARROWS TO SELECT

4.9.1.1 Operation settings


Follow the indications on the display to set or change the respective
values:

 This screen allows to set the boost voltage, variable SETP_VDC_BOOST:


BOOST CHARGE VOLTAGE
NOW SET AT:259.0
PRESS 0 TO MODIFY
ARROWS TO SELECT

 This screen allows to set the present threshold for the start of the boost
charge cycle (U1), variable VOLT_FLOAT_BOOST:
FLOAT-BOOST VOLTAGE
NOW SET AT:200.0
PRESS 0 TO MODIFY
ARROWS TO NAVIGATE

6.2 / 12 M6205E-A
BDT Front Panel

 This screen allows to set the voltage threshold for the end of the boost
charge cycle (U2), variable VOLT_BOOST_FLOAT:
BOOST-FLOAT VOLTAGE
NOW SET AT:230.0
PRESS 0 TO MODIFY
ARROWS TO NAVIGATE

 This screen allows to set the current threshold for the start of the boost
charge cycle (I 1), variable CORR_FLOAT_BOOST:
FLOAT-BOOST CURRENT
NOW SET AT:045.0
PRESS 0 TO MODIFY
ARROWS TO NAVIGATE

 This screen allows to set the current threshold for the end of the boost
charge cycle (I 2), variable CORR_BOOST_FLOAT:
BOOST-FLOAT CURRENT
NOW SET AT:027.0
PRESS 0 TO MODIFY
ARROWS TO NAVIGATE

4.9.1.2 Protection settings


Follow the indications on the display to set or change the respective
values:

 This screen allows to select the time of intervention of the boost


charge safety timer, after which the BDT forces the output voltage
again to floating, variable SAFETY_TIME_B:
SAFETY TIMER (MIN)
NOW SET AT: 0600
PRESS 0 TO MODIFY
ARROWS TO NAVIGATE

 This screen allows to select the delay, after mains failure, with which
the BDT forces the output voltage to boost charge, variable
MAX_TIME_MAINS_FAULT:
MAINS F. DELAY(SEC)
NOW SET AT:0120
PRESS 0 TO MODIFY
ARROWS TO SELECT

6.2 / 13 M6205E-A
BDT Front Panel

4.9.1.3 Mode settings

NOTE
For a description of “Current Boost” and “Voltage Boost”
operation please refer to “General BDT Description” (Doc.
No. M6201E) in chapter 1 of the technical documentation.
Normally “CURRENT BOOST” boost should be selected.
Please refer to the battery manual for more details about
correct charging of the battery.

 This screen allows selecting the boost mode with which the BDT
performs the boost charge of the battery (Voltage or current
controlled).
BOOST CHARGE MODE
CURRENT BOOST
PRESS 0 TO MODIFY
ARROWS TO SELECT

 This screen allows to set the delay of return to float charge, after the
battery voltage reached the switch-off criteria , variable
MAXTEMPO_BOOST_FLOAT:
D. BOOST-FLOAT (MIN)
NOW SET AT:0200
PRESS 0 TO MODIFY
ARROWS TO SELECT

 The following window allows setting for how long voltage is kept to the
boost charge value, in case the Boost Timed function is used. This
function can be enabled via external contact ING0, ING1 or ING2, by
programming via the software tool. When the contact is closed, the
BDT reaches the boost voltage and remains there for the time set. In
addition this function can be started in the BOOST CHARGE MENU too.
TIMED BOOST T. (MIN)
NOW SET AT:0480
PRESS 0 TO MODIFY
ARROWS TO SELECT

On the next page an illustration of the boost parameters is shown.

6.2 / 14 M6205E-A
BDT Front Panel

Float voltage

MAXTEMPO_BOOST_FLOAT

Figure 2 – Boost charge parameters; current

Figure 3 – Boost charge parameters; voltage

6.2 / 15 M6205E-A
BDT Front Panel

4.9.2 Manual charge parameters


In this submenu all parameters relevant to the manual charge can be set.
The following parameter screens may not appear in the order as shown in
the manual.
PARAMETERS
MANUAL CHARGE
ENTER FOR SETTING
ARROWS TO SELECT

4.9.2.1 Operation settings


Follow the indications on the display to set or change the respective
values:

 This screen allows to set the start voltage for the manual charge,
variable SETP_VDC_EQUAL:
EQUAL. START.VOLTAGE
NOW SET AT:186.0
PRESS 0 TO MODIFY
ARROWS TO SELECT

 This screen allows to set the current limit for the manual charge cycle,
variable CORR_LIM_EQUAL:
EQUAL. MAX CURRENT
NOW SET AT:030.0
PRESS 0 TO MODIFY
ARROWS TO SELECT

4.9.2.2 Protection settings


Follow the indications on the display to set or change the respective
values:

 This screen allows to select the intervention time of the manual charge
safety timer, variable MAXTIME_EQUAL:
EQUAL. TIMER (MIN)
NOW SET AT:0300
PRESS 0 TO MODIFY
ARROWS TO SELECT

6.2 / 16 M6205E-A
BDT Front Panel

4.9.3 Battery Data (Float Charge)


In this submenu all the relevant parameters for the automatic float charge
operation can be set.
The following parameter screens may not appear in the order as shown in
the manual.

NOTE
The management of the described recharge modalities
and discharge levels depend on the type of battery and
application. For more information consult the battery
specification.

4.9.3.1 Operation settings


Follow the indications on the display to set or change the respective
values:
PARAMETERS
BATTERY DATA
ENTER FOR SETTING
ARROWS TO SELECT

 This screen allows to set the battery float charge voltage, variable
SETP_VDC_FLOAT:
FLOATING VOLTAGE
NOW SET AT:230.0
PRESS 0 TO MODIFY
ARROWS TO SELECT

4.9.3.2 Discharge level settings


Follow the indications on the display to set or change the respective
values:

 This screen allows to set the first discharge level, variable LEVEL1:
DISCHARGE LEVEL1
NOW SET AT:210.0
PRESS 0 TO MODIFY
ARROWS TO SELECT

6.2 / 17 M6205E-A
BDT Front Panel

 This screen allows to set the 2nd discharge level, variable LEVEL2:
DISCHARGE LEVEL2
NOW SET AT:200.0
PRESS 0 TO MODIFY
ARROWS TO SELECT

 This screen allows to set the 3rd discharge level, variable LEVEL3:
DISCHARGE LEVEL3
NOW SET AT:190.0
PRESS 0 TO MODIFY
ARROWS TO SELECT

NOTE
If the battery voltage goes below any of the three
discharge levels the related alarm is activated.

4.9.3.3 Protection settings


Follow the indications on the display to set or change the respective
values:

 This screen allows to set the maximum recharging current of the


battery during the automatic charge, variable CORR_LIM_AUTO:
BAT. CURRENT LIMIT.
NOW SET AT:103.0
PRESS 0 TO MODIFY
ARROWS TO SELECT

 This screen allows to set the maximum floating voltage, variable


MAX_VBAT:
HIGH FLOATING LEVEL
NOW SET AT:250.0
PRESS 0 TO MODIFY
ARROWS TO SELECT

NOTE
If the battery voltage exceeds this threshold an alarm is
generated and the BDT is shut down in permanent mode (it
has to be RESET).

6.2 / 18 M6205E-A
BDT Front Panel

 This screen allows to set the minimum floating voltage, variable


MIN_VBAT:
LOW FLOATING LEVEL
NOW SET AT:190.0
PRESS 0 TO MODIFY
ARROWS TO SELECT

NOTE
If the battery voltage goes below this threshold and an
alarm is generated.

 This screen allows to set the delay time for the intervention of the
maximum floating voltage, variable MAX_TEMPO_MAX_BAT:
HIGH FLOAT DELAY (S)
NOW SET AT:0005
PRESS 0 TO MODIFY
ARROWS TO SELECT

4.9.4 Input Data parameters


In this submenu all parameters relating to the BDT input can be visualized.
The following parameter screens may not appear in the order as shown in
the manual.
PARAMETERS
INPUT DATA
ENTER FOR SETTING
ARROWS TO SELECT

NOTE
These parameters can not be altered within the parameter
menu, since they do not need to be changed once the
unit is designed. These parameters can only be changed
via the serial interface and a dedicated software tool.

 This screen shows the frequency and the upper/lower limits:


INPUT FREQUENCY
MAX 53.19 HZ
NOM 50.00 HZ
MIN 47.17 HZ

6.2 / 19 M6205E-A
BDT Front Panel

 This screen shows the input voltage and the upper/lower limits:
INPUT VOLTAGE
MAX 440.0 Vac
NOM 400.0 Vac
MIN 360.0 Vac

NOTE
The upper/lower limits for input frequency and voltage
show the switch-off limits. The switch-on limits are always 5%
(of nominal value) lower or higher than the switch-off limits
to have an appropriate hysteresis.

4.9.5 Output Data parameters


In this submenu all parameters related to the BDT output can be visualized.
The following parameter screens may not appear in the order as shown in
the manual.
PARAMETERS
OUTPUT DATA
ENTER FOR SETTING
ARROWS TO SELECT

NOTE
Some of these parameters can not be altered within the
parameter menu, as they are fixed while designing the BDT.

 This screen shows the nominal output voltage:


OUTPUT DATA
NOMINAL VOLTAGE
VALUE: 220.0
ARROWS TO SELECT

 This screen shows nominal output current of the BDT:


OUTPUT DATA
NOMINAL CURRENT
VALUE: 500
ARROWS TO SELECT

6.2 / 20 M6205E-A
BDT Front Panel

 This screen shows maximum output current limit of the BDT:


OUTPUT DATA
MAX TOTAL CURRENT
VALUE: 505
ARROWS TO SELECT

 This screen allows to set the maximum output voltage limit of the BDT,
variable MAX_VRECT:
MAX OUTPUT VOLTAGE
NOW SET AT:280.0
PRESS 0 TO MODIFY
ARROWS TO SELECT

NOTE
If the output voltage exceeds this limit an alarm is
activated and the BDT is shut down in permanent mode (it
has to be reset).

 This screen allows to set the minimum output voltage limit, variable
MIN_VRECT:
MIN OUTPUT VOLTAGE
NOW SET AT:140.0
PRESS 0 TO MODIFY
ARROWS TO SELECT

NOTE
If the output voltage goes below this limit an alarm is
generated.

 This screen allows to set the emergency voltage level, variable


LEVEL4:
EMERGENCY LEVEL
NOW SET AT:195.0
PRESS 0 TO MODIFY
ARROWS TO SELECT

6.2 / 21 M6205E-A
BDT Front Panel

NOTE
If the external contact used to activate this function is
closed, the output voltage is forced to the set emergency
value and an alarm is generated.
The presence of the emergency output level depends on
the type of application. For more information please
consult the technical documentation.

 This screen enables to adjust the delay time for the activation of the
maximum output voltage limit, variable MAX_TEMPO_MAX_RAD:
MAX VOUT DELAY (S)
NOW SET AT:0005
PRESS 0 TO MODIFY
ARROWS TO SELECT

4.9.6 Battery Info parameters


In this submenu the battery parameters can be visualized and varied.
The following parameter screens may not appear in the order as shown in
the manual.
PARAMETERS
BATTERY INFO
ENTER FOR SETTING
ARROWS TO SELECT

 This screen allows to set the battery nominal capacity in Ampere-


hours:
BATTERY SIZE (Ah)
NOW SET AT:0300
PRESS 0 TO MODIFY
ARROWS TO SELECT

NOTE
The setting of the correct capacity is mandatory for a
correct calculation of the residual battery autonomy.
For more information please consult the battery
specification.

6.2 / 22 M6205E-A
BDT Front Panel

 This screen allows to set the battery installation date in format mm/yy
(month/year):
BATTERY INST. DATE
NOW SET AT:08/12
PRESS 0 TO MODIFY
ARROWS TO SELECT

4.9.7 Default parameter (factory settings)


This submenu enables to recall all the default operating parameters of the
BDT that were memorized in the factory.
PARAMETERS
DEFAULT PARAMETERS
ENTER FOR SETTING
ARROWS TO SELECT

 This screen allows to recall the factory settings:


[SW VERS.: x.xx.xx]
PRESS 0 TO RELOAD
DEFAULT PARAMETERS
THEN RESTART SYSTEM

 To change the setting press:

0
HISTORY

 The BDT must now be shut down and restarted in order to restore the
factory parameters.

WARNING
The restoration of the factory parameters cancels all
settings done since the BDT left the factory. The use of this
function is recommended only by authorized personnel.

6.2 / 23 M6205E-A
BDT Front Panel

4.9.8 Language settings


This submenu enables change of the display language. English is always
present as default next to one additional language (French, German, Italian
or Spain). Refer to the technical specification for the second language.
PARAMETERS
LANGUAGE
ENTER FOR SETTING
ARROWS TO SELECT

 This screen allows to select the language:


LANGUAGE
1 --> ENGLISH
2 --> DEUTSCH

4.10 Menu Battery Status


This menu shows information and status of the system battery. A battery test
can be performed through this menu also.
After selecting STATUS, if the BDT is in float charge operation, the following
screen appears if the battery bank is not charged or this menu shows
information and status of the system battery. A battery test can be
performed through this menu also.

 After selecting STATUS, if the BDT is in float charge operation, the


following screen appears if the battery bank is not charged or under
charge:

 under charge:
Battery Charged
At 12 %

 After selecting STATUS, if the BDT is in float charge operation, the


following screen appears if the battery bank is charged:
Battery Charged
At 100 %
1 --> QUICK TEST
2 --> DEEP TEST

The second line shows the % capacity of the recharged battery. Lines
3 and 4 show the buttons for selection of the battery tests.

6.2 / 24 M6205E-A
BDT Front Panel

Only if the following three conditions are ok the test can be started
(otherwise the display will not show the option to start the test):
(1) Battery test is enabled (see jumper settings)
(2) The last test was OK
(3) The recharged autonomy is > 90%

4.10.1 Battery Charge Test


By activating this test the boost voltage is applied for 5 seconds during the
BDT will measure the current drawn by the battery. In case the current is
zero the test will be declared not passed.

 The battery test starts and the following screen is shown:


BATTERY IN TEST
Vbat: 190 Ibat: 050

PRESS 0 TO STOP TEST


On the second row the battery voltage and current are shown.

 If the battery test is NOT passed the following screen is shown and the
LED 4 will become red:
BATTERY STATUS

Battery Test Not OK

 If the battery test is passed the following screen is shown:


BATTERY STATUS

Battery Test OK

NOTE
The test can be cancelled at any time, by pressing the
0 Key. The BDT is then set back to float charge and the
variable TEST_OK is not changed.

IMPORTANT
If the test fails, the variable TEST_OK = 0 is memorized until
the BDT is reset (see chapter 4.8).
The status S4 (Battery OK or Battery Not OK) depends on
the value of the variable TEST_OK.

6.2 / 25 M6205E-A
BDT Front Panel

4.10.2 Battery Discharge Test


If the Battery Discharge Test is activated it works as follows:

 The start voltage in volts


 The charging current limit in amps
 The safety time in minutes

Step 1: The output voltage of the BDT is set at the first discharge level
LEVELO1.
Step 2: The battery discharges at the current Idisc which depends on
the connected load.
Step 3: The discharging current Idisc is compared to the output nominal
current of the BDT Inom.
Step 4: The battery is discharged for Tdisc = Inom / Idisc (minutes), up to
the max time of Tdisc ≤ 3 (minutes).
Step 5: If LEVELO1 is reached, the test is stopped, the floating voltage is
restored and the test fails (TEST_OK = 0). If during Tdisc the
battery voltage doesn’t reach LEVELO1 the BDT is set back to
the floating and the test is successful (TEST_OK = 1).

 The battery test starts and the following screen is shown:


BATTERY IN TEST
Vbat: 190 Ibat: 050
Time: 5 End: 112
PRESS 0 TO STOP TEST
On the second row the battery voltage and current are
shown. The third row represents the remaining autonomy in
minutes.

 If the battery test is NOT passed the following screen is


shown and the LED 4 will become red:
BATTERY STATUS

Battery Test Not OK

 If the battery test is passed the following screen is shown:


BATTERY STATUS

Battery Test OK

6.2 / 26 M6205E-A
BDT Front Panel

NOTE
The test can be cancelled at any time, by pressing the
0 Key. The BDT is then set back to float charge and the
variable TEST_OK is not changed.

IMPORTANT
If the test fails, the variable TEST_OK = 0 is memorized until
the BDT is reset (see section 4.8).
The status S4 (Battery OK or Battery Not OK) depends on
the value of the variable TEST_OK.

 If the battery is discharging the following screen is shown by pressing


9/STATUS:
BATTERY STATUS

Vbat: 190 Ibat: 070


Aut: 0020 (min)
On the third row the battery voltage and current are shown. The fourth
row represents the remaining autonomy in minutes.

 If manual charge is selected the following screen is shown by pressing


9/STATUS:
BATTERY STATUS
Manual Charge
Vbat: 170 Ibat: 060
Time: 0050 (min)
On the third row the battery voltage and current are shown. The fourth
row represents the recharging time in minutes.

6.2 / 27 M6205E-A
BDT Front Panel

4.11 Menu History


The BDT memorizes up to 500 alarm events with date and time stamp. When
the alarm 501 is memorized, the oldest alarm in the memory is removed on a
First In First Out basis (FIFO).

 After selecting STATUS, the following screen appears:


MENU PASSWORD PROT.
INSERT THE PASSWORD
****
AND PRESS ENTER

 Now enter the password and press:

NOTE
ENT
The password is different for each BDT.
For more information please consult
the manufacturer.

 Only if the correct password of 4 numbers is entered the next


submenus can be used. Once entered, the correct password remains
active for about 5 minutes.

 If the password is correct, the following screen is shown:


1. ALARMS HISTORY
2. RESET HISTORY

Press ESC To Exit

 To enter the alarm history press:

1
BOOST

 The following structure shows up:


Date
Code Time
*A11 05 01 12 09:20
*A12 05 01 12 09:19
A11 05 01 12 09:15
A12 05 01 12 09:15

6.2 / 28 M6205E-A
BDT Front Panel

 Use the following keys to browse through the list of alarms:

7 3

NOTE
A star ”*” in front of the alarm code indicates when the
alarm has ended, if there is no star, the alarm conditions
are present.
For explanations about the alarm and status codes used in
the history, please refer to chapter 4.5

 To clear the history memory during the presence of the screen:


1. ALARMS HISTORY
2. RESET HISTORY

Press ESC To Exit

 Press the key:

2
NOR/MAN

 Now the following screen shows up:


RESET HISTORY
PRESS ENTER
TO CONTINUE
ESC To EXIT

 To clear the history press: IMPORTANT


Cancelling of the alarm history
ENT
causes irreversible loss of
important information necessary
for the service and maintenance
of the BDT. This operation is
therefore recommended to be
carried out only by competent
personnel during service.

6.2 / 29 M6205E-A
BDT Manual

CHAPTER 6.3

CONFIGURATION OF INDICATION
& ALARM LED’S
LED & Relay Configuration
Industrial Chargers / Rectifiers
Type BDT

Content

1 LIST OF INDICATION & ALARM LED’S 2

2 CONFIGURATION OF THE RELAY CARDS 3


2.1 Relay Card ARC1 3
2.2 Relay Card ARC2 4

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com


Rev. Description Date Issued Checked Approved Page / of
0 Emission 25.06.2013 A. Fischer D. Karrer M. Dreier 1/4

M320827-6206E-
100-0
 STATRON 2017
BDT LED & Relay Configuration

1 LIST OF INDICATION & ALARM LED’s


The function of the 10 LED’s was programmed according to the customer’s
requirements of the system. In addition each LED has an individual colour.

RED Danger or alarm Warning of potential dangers or


statuses which require immediate
action or close observation of
the status displayed.
YELLOW Caution Changes or imminent changes of
the normal operating conditions
GREEN Safety Indicates safe operating
conditions or further operational
procedure release

LED No. LED colour Description

1 Red AC mains failure


2 Red AC mains ON / healthy
3 Green Float charge
4 Yellow Boost charge
5 Red Charger failure
6 Red Charger high DC voltage
7 Red Charger overload
8 Red Rect./battery fuse failure
9 Red Charging fault
10 Red Battery test failure

Table 1 – LED Configuration

6.3 / 2 M320827-6206E-100-0
BDT LED & Relay Configuration

2 CONFIGURATION OF THE RELAY CARDS


The ARC card is used to communicate the BDT status and alarms to a
remote location, by means of SPDT (Single-Pole-Double-Throw) voltage free
contacts. The contacts are rated for 250V AC / 8A.

Figure 1 - ARC board layout

Following ARC cards are used in the BDT system:

2.1 Relay Card ARC1

Relay Description M1 Terminal / Status LED

16-17 Alarm D7
RL1 Rectifier OK
17-18 OK
13-14 Alarm D8
RL2 Mains fault
14-15 OK
10-11 Alarm D9
RL3 U/V level for change over
11-12 OK
7-8 Alarm D10
RL4 -
8-9 OK
4-5 Alarm D11
RL5 -
5-6 OK
1-2 Alarm D12
RL6 -
2-3 OK
Table 2 – ARC1 Relay mapping

6.3 / 3 M320827-6206E-100-0
BDT LED & Relay Configuration

2.2 Relay Card ARC2

Relay Description M1 Terminal / Status LED

16-17 Alarm D7
RL1 Mains fault
17-18 OK
13-14 Alarm D8
RL2 Discharge level 3
14-15 OK
10-11 Alarm D9
RL3 Common alarm
11-12 OK
7-8 Alarm D10
RL4 Battery faulty
8-9 OK
4-5 Alarm D11
RL5 Battery charger fail
5-6 OK
Battery room ventilation 1-2 Alarm D12
RL6
failure 2-3 OK
Table 3 – ARC2 Relay mapping

6.3 / 4 M320827-6206E-100-0
BDT Manual

CHAPTER 6.4

TROUBLESHOOTING BDT
Troubleshooting
Industrial Chargers / Rectifiers
Type BDT

Content
1 GENERAL ............................................................................................................ 2

2 TROUBLESHOOTING – ALARM DESCRIPTION ................................................... 3


2.1 Alarm A1 – Mains Fault ........................................................................................... 3
2.2 Alarm A2 – Blown Fuses ......................................................................................... 3
2.3 Alarm A3 – High Temperature ............................................................................... 3
2.4 Alarm A4 – Overload .............................................................................................. 4
2.5 Alarm A5 – Max Out Voltage ................................................................................ 4
2.6 Alarm A6 – Min Out Voltage .................................................................................. 4
2.7 Alarm A7 – Charging Fault ..................................................................................... 5
2.8 Alarm A8 – Fans Failure (Option) .......................................................................... 5
2.9 Alarm A9 – Open C. Breaker ................................................................................. 6
2.10 Alarm A10 – Earth Fault (Option) ........................................................................... 6
2.11 Alarm A11/A12/A13/A14 – Programmable alarms (Option) ............................. 6
2.12 Alarm A15 – EEProm Error ....................................................................................... 6
2.13 Alarm A16 – Emergency Volt ................................................................................ 7
2.14 Alarm A17 – Control loop error.............................................................................. 7
2.15 Alarm A18 – SW-R switched OFF (Option) ............................................................ 7
2.16 Alarm A32 – Cumulative Alarm ............................................................................. 7
2.17 Status S1 – Rectifier OK ........................................................................................... 8
2.18 Status S2 – Battery Discharge ................................................................................ 8
2.19 Status S3 – Battery Charge ..................................................................................... 8
2.20 Status S4 – Battery OK ............................................................................................. 9
2.21 Status S5 – Battery Test ........................................................................................... 9

3 SERVICE HOTLINE ............................................................................................. 10

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com


Rev. Description Date Issued Checked Approved Page / of
0 Emission 25.06.2013 A. Fischer D. Karrer M. Dreier 1 / 10
A Update of alarms 19.03.2014 A. Fischer J. Hunger M. Dreier
M6207E-A
 STATRON 2016
BDT Troubleshooting

1 GENERAL

WARNING
Never clear the event history of the charger in case of a
failure!

Operational disturbances often have quite simple causes; the following


selection of disturbances and remedies will be limited to such cases.
For correcting faults having less obvious causes, a thorough knowledge of
the specific charger electronics is required.
Therefore, if it is found impossible to correct the fault on the basis of the
recommendations given here, then the nearest service representative must
be consulted.
When any operational disturbance occurs, make sure that all the prevailing
conditions, such as blown fuses, LED alarms, etc., are noted before anything
is done to the charger.

NOTE
If any parts of the charger must be replaced, first switch
OFF the BDT and disconnect it from mains, from battery
and from the load. Furthermore it is advisable to have the
schematic and parts list at hand during trouble shooting.

The trouble shooting procedures mentioned hereunder result from fault


descriptions shown on the text display on the front panel. Starting from a
particular alarm, the technician is given possible problem causes to check
and correct.
If it is not possible to locate the failure the supplier of the BDT has to be
contacted immediately. (Service Hotline: Refer to section 3!)
For an efficient help it is very important to have the correct reference of the
equipment in trouble and an exact failure description:

 The serial and order number (shown on the rating plate)


 Status of the LED’s on the front panel
 Display reading of the current screen and the alarm menu

The alphanumeric display offers a complete diagnosis of the system, by


showing 15 alarms and 4 operating status descriptions.
Each alarm is associated with a code which memorizes it in the events
history and a description in order to facilitate the troubleshooting.

6.4 / 2 M6207E-A
BDT Troubleshooting

2 TROUBLESHOOTING – ALARM DESCRIPTION

2.1 Alarm A1 – Mains Fault


A1: Mains Fault  BDT mains input failure due to:
Wrong sequence  1. wrong sequence
Out Of Tolerance  2. out of tolerance

Depending on which cause is shown, check the


input phase sequences, or the input voltage and
frequency, comparing them with the operating
limits allowed in the technical specification.

2.2 Alarm A2 – Blown Fuses


A2: Blown Fuses  BDT input fuses blown on the:
Blown Fuses On
Bridge1  SCR bridge number 1
Bridge2  SCR bridge number 2
The SCR bridge number 1 is always present
(6 pulse configuration). The SCR bridge number 2
is present only in the double bridge configuration
(12 pulses configuration). When one of the fuses is
blown, the relevant bridge is shutdown.

2.3 Alarm A3 – High Temperature


A3: High Temperature  High temperature of the heat sink relevant to
High Temperature the SCR bridge number 1 and
SCR bridge number 2 if a 12 pulse rectifier
is installed .
The SCR bridge number 1 is always present
(6 pulse configuration). The SCR bridge number 2
is present only in the double bridge configuration
(12 pulses configuration). When one of the fuses is
blown, the relevant bridge is shutdown.

6.4 / 3 M6207E-A
BDT Troubleshooting

2.4 Alarm A4 – Overload


A4: Overload  Iout total current supplied by BDT exceeds In
Rectifier Current
> Than
Nominal Current  The overload is managed as follows:
- In < Iout < In*1.2 overload kept for 20 min.
- In*1.2 < Iout < In*1.5 overload kept for 2 min.
- Iout > In*1.5 overload kept for 20 sec.
At the end of the above mentioned time the BDT
shuts down for 20 minutes. In this case the
following screen is shown:
A4: Thermal Image
Rectifier Stopped
For 20 Minutes
After The Overload
After 20 minutes the BDT starts up again
automatically. If overload continues the
countdown starts again.
The cause for the overload must be traced
externally.

2.5 Alarm A5 – Max Out Voltage


A5: Max Out Voltage  Vout exceeds programmed max threshold.
Stop for Out Voltage  Threshold depends on var. MAX_VRECT as follows:
> Than
Output Max Voltage
If Vout > MAX_VRECT, the alarm is delayed for a
programmable time.
At the end of the delay time the BDT shuts down
automatically and does not restart until it is reset.

2.6 Alarm A6 – Min Out Voltage


A6: Min Out Voltage  Vout goes below programmed min threshold.
Output Voltage  Threshold depends on var. MIN_VRECT as follows:
< Than
Output Min Voltage
If Vout < MIN_VRECT, the alarm is delayed for a
programmable time.
At the end of the delay time the alarm becomes
active. The alarm resets automatically if the
condition Vout > MIN_VRECT returns.

6.4 / 4 M6207E-A
BDT Troubleshooting

2.7 Alarm A7 – Charging Fault


A7:Charging Fault  BDT charging system failure due to:
Wrong Floating High  1. high floating voltage
Wrong Floating Low  2. low floating voltage
Safety Timer Active  3. safety timer activation
Wrong Floating High: If, in float operation,
V_battery > MAX_VBAT the alarm is delayed for a
programmable time. At the end of the delay time
the BDT shuts down automatically and does not
restart until it is reset.
Wrong Floating Low: If, in float operation,
V_battery < MIN_VBAT the alarms is activated
after the programmable delay. The alarm is
disabled during the charging operations of the
battery when the battery current control
operates.
Safety Timer Active: If the safety timer operates
during the boost charge, the BDT will return to
floating charge. An alarm will occur and remain
stored until a RESET is made. The same happens
during manual charge operations. In this case,
once the safety timer has operated the BDT
returns to the starting voltage pre-set.

2.8 Alarm A8 – Fans Failure (Option)


A8: Fans Failure  The fan cooling monitoring has intervened.
Alarm From
Fans Monitor
Card
The presence of fans depends on the type of
cooling (forced or natural ventilation). For more
information consult the schematic drawings.
All fans must be checked for free rotation and
dirt; in case they are defective they must be
replaced.

6.4 / 5 M6207E-A
BDT Troubleshooting

2.9 Alarm A9 – Open C. Breaker


A9: Open C. Breaker  One of the breakers of the BDT is open:
RICB Open  1. mains input breaker
BCB Open  2. battery breaker
ROCB Open  3. output breaker
The presence and the type of the breakers
depend on the BDT configuration. For more
information consult the schematic drawings.
The respective switch(es) must be checked and
closed.

2.10 Alarm A10 – Earth Fault (Option)


A10: Earth Fault  The earth fault relay signal is activated due to
Alarm From a leakage towards earth from one of the
Earth Fault controlled poles.
Monitor Card
The presence and type of earth fault relay
depends on the BDT configuration. For more
information consult the schematic drawings.
The earth fault must be traced by switching off
loads (including battery & inverters / converters)
one after another. If the earth fault lies within the
charger please contact the supplier.

2.11 Alarm A11/A12/A13/A14 – Programmable alarms (Option)


The alarms A11, A12, A13 and A14 are freely programmable (Option).
For more information please refer to the customer-specific documentation in
chapter 8.

2.12 Alarm A15 – EEProm Error


A15: EEProm Error  An internal error has occurred.
Internal Error  It is necessary to contact the Supplier.
Contact the
Service

6.4 / 6 M6207E-A
BDT Troubleshooting

2.13 Alarm A16 – Emergency Volt


A16: Emergency Level  The output voltage Vout of the BDT is forced
Output Voltage to a programmed fixed level.
Forced At  Such level depends on the programming
The Emergency and is forced by means an external contact.
The charger has been forced to emergency
operation from external.
The reason for this alarm must be checked
externally. The BDT automatically switches back to
normal operation after the external activation has
been switched off.

2.14 Alarm A17 – Control loop error


A17: Control Loop  The feed-back voltage measured for the
Error control loop is not correctly read.

The BDT shuts down automatically and does not


restart until it is reset.
Check the feed-back protection.

2.15 Alarm A18 – SW-R switched OFF (Option)


A18: SW-R switched OFF  The optional operation switch is in OFF position.

The BDT is switched OFF by the optional


operation switch.
Check the connection to M18:19-20 of the
back panel.

2.16 Alarm A32 – Cumulative Alarm


A32: Cumulative  This common alarm is activated, if one of the
Alarm alarms A1 to A17 is active.

Remove the active alarms from A1 to A17.

6.4 / 7 M6207E-A
BDT Troubleshooting

2.17 Status S1 – Rectifier OK


S1: Rectifier OK  No alarms are active.
No Active
Alarms
Present

2.18 Status S2 – Battery Discharge


S2:Battery Discharge  The battery is in discharge (e.g. mains failure)
Level1  the discharge has reached the 1st Level
Level2  the discharge has reached the 2nd Level
Level3  the discharge has reached the 3rd Level
During the battery discharge the BDT monitors the
voltage and signals whenever the battery
reaches one or more programmable discharge
levels.

2.19 Status S3 – Battery Charge


S3: Rectifier ON  The BDT operates in the following mode:

Float Charge Mode  Floating Charge

S3: Rectifier ON  The BDT operates in the following mode:

Boost Charge Mode  Boost Charge

S3: Rectifier ON  The BDT operates in the following mode:

Timed Boost Charge  Timed Boost Charge

S3: Rectifier ON  The BDT operates in the following mode:

Manual Charge Mode  Manual Charge

The choices select out depend on the type of


battery installed. For more information consult the
battery specification.
The recharging procedures are described in the
“General BDT Description” in chapter 6.
The actual charging mode is displayed.

6.4 / 8 M6207E-A
BDT Troubleshooting

2.20 Status S4 – Battery OK


S4: Battery OK  The battery is healthy as:
Battery Connected  1. it is connected to the load
Battery Test OK  2. the last battery test was OK.

The state of the battery is being displayed. The


battery test can either be started manually or
automatically, depending on the settings, the
status of charge and the result of the previous
test.
In case one of the tested conditions is not ok, the
status changes as follows:
S4: Battery Not OK  The battery is not healthy as:
Batt. Not Connect.  1. it is not connected to the load
Battery Test Not OK  2. the last battery test was not OK.

The alarm Battery Test not OK does not reset


automatically. It is necessary to reset it, after
checking and repairing the battery.
The choices to carry out, depends on the type of
battery installed. For more information consult the
battery specification.

2.21 Status S5 – Battery Test


S5: Battery Test  The Battery test is in progress

6.4 / 9 M6207E-A
BDT Troubleshooting

3 SERVICE HOTLINE
Our representatives will be pleased to provide information on BDT or other
products within our product range, or contact

Statron AG
Industrie Nord
CH5506 Mägenwil
Switzerland

Phone: +41 62 887 4 887


Fax: +41 62 887 4 888
E-Mail: service@statron.ch

6.4 / 10 M6207E-A
BDT Manual

CHAPTER 7

MAINTENANCE
BDT Manual

CHAPTER 7.1

MAINTENANCE OF INDUSTRIAL
POWER SUPPLY SYSTEMS
Maintenance
Industrial Power Supply Systems

Content

1 GENERAL 2

2 PERIODIC CHECKS 3

3 TECHNICAL INSPECTION 4

4 COMPONENT REPLACEMENT SCHEDULE 4

5 SERVICE HOTLINE 5
5.1 MAINTENANCE & SERVICE CONTRACTS 5
5.2 CUSTOMISED TRAINING SESSIONS 5

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com


Rev. Description Date Issued Checked Approved Page / of
0 Emission 25.06.2013 A. Fischer D. Karrer M. Dreier 1/5
1 General update 23.03.2016 M.Eigenmann P.Keller M. Dreier
M6003E-1
 STATRON 2016
Maintenance of industrial systems

1 GENERAL
Industrial power supply systems are purely static systems (except fans);
therefore they only require a limited scope of maintenance activities.
The frequency of maintenance mainly depends on ambient conditions such
as dust, aggressive atmosphere, heat and humidity.

WARNING
The system may only be maintained and repaired by
trained and qualified personnel.

7/2 M6003E-1
Maintenance of industrial systems

2 PERIODIC CHECKS
As a preventive measure it is recommended to perform the periodic checks
annually for systems working under normal conditions and semiannually for
systems under harsh environmental conditions.

The periodic checks include the following:

 Visual check of the wiring, terminals and all other component /


subassemblies for unusual signs of degradation (burned areas,
leaking capacitors). Clean the cabinet air intakes and outlets if
dust is accumulated. In case cleaning inside the cabinet is
necessary this should be done only with the system switched off or
on manual bypass. It is recommended to ensure proper filtering of
the air which enters the room

CAUTION
Do not use compressed air under any circumstances,
as dust particles may get into the system and cause
faults.

 Measure and note all input, output & battery voltages/currents of


the unit with a calibrated multi-meter and also record the
respective voltages and the load current from the front panel.

 Persisting alarm indications or incorrect operation conditions must


be recorded and reset.

 Measure and note the room temperature.

 Make a simple functional check by simulating a mains failure.


(Refer to the operating instructions!)

 Perform battery maintenance according separate manufacturer


manual.

It is recommended to note all periodic measurements


and checks in a record book.

7/3 M6003E-1
Maintenance of industrial systems

3 TECHNICAL INSPECTION
A full scale technical inspection is recommended to be made every 3 to 5
years. For this inspection the system has to be switched OFF and isolated.
The technical inspection covers the following points:

 Scope as under “Periodic checks”


 Checking of the wiring and tightening of all bolted connections.
 Replace of components according the component replacement
schedule.
 Checking and adjustment (if deemed necessary) of the electronic
circuits (to be done by well trained personnel only).
 Full functional check according the corresponding procedures.

4 COMPONENT REPLACEMENT SCHEDULE


Statron specifies the following components / subassemblies to be replaced
during the service life due to wear and tear effects.

Designation Schematic Replacement Note


Reference Cycle
Fans Exxx 3 - 5 years Fan monitoring may apply
DC Filter Cxx 9 years Valid for max. 40°C ambient
Capacitor temperature and 70%
average load level. (*)
AC Filter Cxx 9 years Valid for max. 40°C ambient
Capacitor temperature and 70%
average load level. (*)
Controllers, Axx 10 years Valid for max. 40°C ambient
Power temperature. (*)
supplies
Power Axx 20 years Valid for max. 40°C ambient
stacks temperature and 70%
/drivers average load level. (*)
Dust Filters - Depending on If fitted
contamination
(*) Replacement should be sooner for higher operating temperature or
higher average loading.

7/4 M6003E-1
Maintenance of industrial systems

5 SERVICE HOTLINE
Consult the nearest Statron Customer Service Centre for an appropriate
service / spare parts package. For details of your nearest service centre
please go to www.statron.com or contact us at:

Statron AG
Industrie Nord
CH5506 Mägenwil
Switzerland

Phone: +41 62 887 4 887


Fax: +41 62 887 4 888
E-Mail: service@statron.ch

5.1 MAINTENANCE & SERVICE CONTRACTS


If you require a system check at regular intervals, please contact us. We will
be pleased to submit a detailed overview of the individual contracts with all
the benefits offered.
 Contract PLUS
 Contract PREMIUM
 Contract PREMIUM +

5.2 CUSTOMISED TRAINING SESSIONS


At one of our training centre several levels of UPS education are available.
With the installed base of training units in our training rooms, practical system
operation training is guaranteed for each individual lesson.
 Level 1 Operation training
 Level 2 Commissioning and Maintenance training
 Level 3 Service training
 Customized / UPS design training

Please contact one of our service centers for more details.

7/5 M6003E-1
BDT Manual

CHAPTER 8

PROJECT SPECIFIC DOCUMENTS


BDT Manual

CHAPTER 8.1

 SINGLE LINE & GA DRAWING

 SCHEMATIC AND WIRING DIAGRAM

 PART LIST
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

110V DC GENERAL ARRANGEMENT


71E / 2015 / MELCO / COMN / E45 / 14403 PART LIST FOR 110V DC SYSTEM C-1,2

DRAWING 71E / 2015 / MELCO / COMN / E45 / 14402

71E / 2015 / MELCO / COMN / E45 / 14406


110V DC SYSTEM SINGLE LINE DIAGRAM

110V DC SYSTEM SCHEMATIC & TERMINAL


DRAWING
C-2

C-2

B B

SYSTEM 110 BDT 500, 450A@ 50°C


C C
Tous droits réservés / All rights reserved

CUSTOMER MITSUBISHI ELECTRIC CORPORATION


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END USER FEWA


ELECTRICITY SECTOR, P.O.BOX:1672, DUBAI

PROJECT 132/33/11kV SUBSTATION WORKS IN NORTHERN EMIRATES


PLANT -
LOCATION UAE
D D

SERIAL-NO. 320827-01/02/03-CHG-01/02 CHARGER-01&02


FEWA CONTRACT NO: 71E/2015
320827-01/02/03-DVR-01/02 DVR+DCDB-01&02 132/33/11kV SUBSTATION WORKS
IN NORTH EMIRATES
320827-01/02/03-BPB-01/02 BATTERY PROTECTION BOX-01&02
132/33/11kV SUBSTATIONS AT
TAMN , JUMN & ECMN
E SWITZERLAND E
Refer to protection notice ISO 16016

71E/2015/MELCO/COMN/E45/14405
09.01.2017 GVK GVK
REVISION STATUS AS DELIVERED
09.01.2017 PKE PKE
110V DC GENERAL ARRANGEMENT
09.01.2017 YRV YRV DRAWING

04 001 002 014


F / 002 F
REV. 04 03.07.2017 BNB PKE YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT:
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SWITZERLAND
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1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

SHEET LIST
SHEET DESCRIPTION REVISIONS SHEET DESCRIPTION REVISIONS
00 01 02 03 04 00 01 02 03
001 TITLE SHEET X
002 INDEX X
003 SYMBOLS & LETTERS X
B B
004 SINGLE LINE DIAGRAM - CHARGER 1&2 X
005 SINGLE LINE DIAGRAM - DVR+DCDB 1&2 X
006 MECH. DRAWING SYSTEM - FRONT VIEW X
007 MECH. DRAWING SYSTEM - SIDE VIEW X
008 MECH. DRAWING SYSTEM - REAR VIEW X
009 MECH. DRAWING SYSTEM - BASE PLANT X
010 FRONT PANEL VIEW CHARGER X
C C
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011 FRONT PANEL VIEW DVR + DCDB 1 X


Alle Rechte vorbehalten.

012 FRONT PANEL VIEW DVR + DCDB 2 X


013 MECH. DRAWING BATTERY FUSE BOX 1&2 X
014 MIMIC DIAGRAM X

D D

E E
Refer to protection notice ISO 16016

Note :

F 001 003 F
REV. 04 03.07.2017 BNB PKE YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT:
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(ECMN,TAMN,JUMN) INDEX
REV. 00 09.01.2017 GVK PKE YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO: 71E/2015 A320827-01-CHG-01 002 014
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

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TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

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B B

C C
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D D

E E
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F 002 004 F
REV. 04 03.07.2017 BNB PKE YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT:
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F
E
B
A

D
C
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REV. 00
REV. 03
REV. 04
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REV. STATUS
1
1

003
=NF00+NE (-F17-16A)
(=NE00+NE) (=NE00+NE)
(71E / 2015 / MELCO / COMN / E14 / 11304)

DATE
(71E / 2015 / MELCO / COMN / E13 / 11205) (71E / 2015 / MELCO / COMN / E13 / 11205)
FROM DCDB-2 TO DCDB-1

09.01.2017
27.04.2017
03.07.2017
(=NL001+NL01) (=NK001+NK01)

SRK
BNB

GVK
DRAWN
PKE
PKE
PKE

APPR.
2
2

YRV
YRV
YRV

REL.
3
3

(ECMN,TAMN,JUMN)
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES

CONTRACT NO: 71E/2015


4
4

SWITZERLAND

5
5

110 BDT 500

6
6

SINGLE LINE DIAGRAM - CHARGER 1&2


DOC-N0.
CUST. REF.:

7
7

A320827-01-CHG-01
SHEET
004
FUNCTION UNIT:

8
8

005

014
TOT. PAGES
F
E
B
A

D
C
1 2 3 4 5 6 7 8

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A A

(=NL00+G11)
TO DCDB-2

B B
FROM CHARGER-1
(=NK00+G11)

C C
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D D
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E E
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F 004 006 F
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C320827-01-CHG-01 C320827-01-CHG-01 C320827-01-CHG-01 C320827-01-CHG-01
MECH. DWG No.1/ MECH. DWG No.2/ MECH. DWG No.3/ MECH. DWG No.1/
SHEET No. 6 SHEET No. 7 SHEET No. 8 SHEET No. 6

E E
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F 006 008 F
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FUNCTION UNIT:
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(ECMN,TAMN,JUMN) MECH. DRAWING SYSTEM - SIDE VIEW
REV. 00 09.01.2017 GVK PKE YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO: 71E/2015 A320827-01-CHG-01 007 014
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

B B

C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

D D

E E
Refer to protection notice ISO 16016

F 007 009 F
REV. 04 03.07.2017 BNB PKE YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT:
REV. 03 27.04.2017 SRK PKE YRV
(ECMN,TAMN,JUMN) MECH. DRAWING SYSTEM - REAR VIEW
REV. 00 09.01.2017 GVK PKE YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO: 71E/2015 A320827-01-CHG-01 008 014
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

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TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

B B

Ø12,5mm
C C
Tous droits réservés / All rights reserved

FIXING TO FLOOR MODULAR ALLUMINIUM MODULAR ALLUMINIUM MODULAR ALLUMINIUM MODULAR ALLUMINIUM
GLANDPLATE GLANDPLATE GLANDPLATE GLANDPLATE
3mm THICKNESS 3mm THICKNESS 3mm THICKNESS 3mm THICKNESS
Alle Rechte vorbehalten.

D D

E E
Refer to protection notice ISO 16016

F 008 010 F
REV. 04 03.07.2017 BNB PKE YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT:
REV. 03 27.04.2017 SRK PKE YRV
(ECMN,TAMN,JUMN) MECH. DRAWING SYSTEM - BASE PLANT
REV. 00 09.01.2017 GVK PKE YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO: 71E/2015 A320827-01-CHG-01 009 014
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

Analog instruments:
-P11 : AC INPUT VOLTAGE 0-500VAC ±1,5%
-SV : VOLTMETER SELECTOR
-P12 : AC INPUT CURRENT 0-250AAC ±1,5%
B -P11 -P12 -P1 -P2 -P3 -SA : AMMETER SELECTOR B
-P1 : DC OUTPUT VOLTAGE 0-200VDC ±1,5%
-P2 : DC OUTPUT CURRENT 0-800ADC ±1,5%
-P3 : BATTERY CURRENT 400-0-400ADC ±1,5%

-SV -SA

C C
Tous droits réservés / All rights reserved

ALARMS DESCRIPTION
A1 Mains Fault
A2 Blown Fuses
Alle Rechte vorbehalten.

A3 High Temperature
A4 Overload / Thermal Image
A5 Max. Output Voltage
A6 Min. Output Voltage
2
1 3 5 A7 Charging Fault
A8 Fans Failure
4 A9 Open Circuit Breaker
A10 Earth Fault
A11 Common Alarm
A12 Battery Faulty
D R AC MAINS FAILURE
A13 Battery Charger Fail D
G AC MAINS ON / HEALTHY A14 Charger Output Fail
G FLOAT CHARGE A15 EPROM Error
Y BOOST CHARGE S S S S A16 Emergency Level
ON / OFF CLOCK MEASURES ALARMS
R CHARGER FAILURE A17 Error Control Loop
R CHARGER HIGH DC VOLTAGE ESC
1 2 3 A18 SW-R Off
R CHARGER OVERLOAD
EXIT BOOST NOR/MAN A19 Battery Test Failure
R RECT./BATTERY FUSE FAILURE A32 Common Alarm
4 5 6 7
R CHARGING FAULT RESET + -
STATUS DESCRIPTION
R BATTERY TEST FAILURE

LED TEST
8 9 0 ENT
S1 Rectifier OK
PARAMETER STATUS HISTORY
S2 Battery Discharge Level 1-3
S3 Battery Charge Mode (Float/Boost/Manual)
E S4 Battery OK E
S5 Battery Under Test
Refer to protection notice ISO 16016

MEASURE DESCRIPTION
INPUT 3xVac/ Iac, Hz, kVA, PF
OUTPUT Output Vdc/ Idc, Battery Vdc/ Idc

Ing 0 Battery Room Ventilation Failure (Boost Inhibit)


Ing 1 DVR Failure (Emergency Level)
Ing 2 Battery Circuit Fault

F 009 011 F
REV. 04 03.07.2017 BNB PKE YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT:
REV. 03 27.04.2017 SRK PKE YRV
(ECMN,TAMN,JUMN) FRONT PANEL VIEW CHARGER
REV. 00 09.01.2017 GVK PKE YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO: 71E/2015 A320827-01-CHG-01 010 014
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

Analog instruments:
B -P4 : LOAD VOLTAGE 0-150VDC ±1,5% B

-P5 : LOAD CURRENT 0-250ADC ±1,5%

-P4 -P5
C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

-H11 -H12 -H13 -H14 -S11


D -S12 D
Lamps:
-H11 : DCDB 1 INCOMER TRIP - RED
-H12/-S12 : BATTERY 1 ELECTROLYTE LEVEL LOW/RESET - RED
-H15 -H16 -H17 -H18 -H19 -H13 : BATTERY 1 CIRCUIT FAULT - RED
-H14 : DVR 1 FAIL - RED
INSTALLED INSIDE THE CABINET -S11 : LAMP TEST/RESET DVR FAIL ALARM
-H15 : DCDB 1 LOW DC VOLTAGE - RED
E -H16 : DCDB 1 HIGH DC VOLTAGE - RED E
Refer to protection notice ISO 16016

-H17 : DCDB 1 FEEDER TRIP - RED


-S2 -S4 -H18 : DCDB 1 +VE EARTH FAULT - RED
-H19 : DCDB 1 -VE EARTH FAULT - RED
-S2 : AUTO/MANUAL KEY LOCKED 2 POSITION SWITCH
-S3 : MANUAL RESET PUSH BUTTON
-S3 -S4 : CHARGER-1 FEED/ CHARGER-2 FEED
KEY LOCKED 3 POSITION SWITCH
F 010 012 F
REV. 04 03.07.2017 BNB PKE YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT:
REV. 03 27.04.2017 SRK PKE YRV
(ECMN,TAMN,JUMN) FRONT PANEL VIEW DVR + DCDB 1
REV. 00 09.01.2017 GVK PKE YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO: 71E/2015 A320827-01-CHG-01 011 014
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

Analog instruments:
B -P4 : LOAD VOLTAGE 0-150VDC ±1,5% B

-P5 : LOAD CURRENT 0-250ADC ±1,5%

-P4 -P5
C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

-H21 -H22 -H23 -H24 -S21


D -S22 D
Lamps:
-H21 : DCDB 2 INCOMER TRIP - RED
-H22/-S22 : BATTERY 2 ELECTROLYTE LEVEL LOW/RESET - RED
-H25 -H26 -H27 -H28 -H29 -H23 : BATTERY 2 CIRCUIT FAULT - RED
-H24 : DVR 2 FAIL - RED
-S21 : LAMP TEST/RESET DVR FAIL ALARM
-H25 : DCDB 2 LOW DC VOLTAGE - RED
E -H26 : DCDB 2 HIGH DC VOLTAGE - RED E
Refer to protection notice ISO 16016

-H27 : DCDB 2 FEEDER TRIP - RED


-H28 : DCDB 2 +VE EARTH FAULT - RED
-H29 : DCDB 2 -VE EARTH FAULT - RED

F 011 013 F
REV. 04 03.07.2017 BNB PKE YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT:
REV. 03 27.04.2017 SRK PKE YRV
(ECMN,TAMN,JUMN) FRONT PANEL VIEW DVR + DCDB 2
REV. 00 09.01.2017 GVK PKE YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO: 71E/2015 A320827-01-CHG-01 012 014
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

B B

C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

D D

E E
Refer to protection notice ISO 16016

F 012 014 F
REV. 04 03.07.2017 BNB PKE YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT:
REV. 03 27.04.2017 SRK PKE YRV
(ECMN,TAMN,JUMN) MECH. DRAWING BATTERY FUSE BOX 1&2
REV. 00 09.01.2017 GVK PKE YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO: 71E/2015 A320827-01-CHG-01 013 014
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

B B

C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

D D

E E
Refer to protection notice ISO 16016

F 013 / F
REV. 04 03.07.2017 BNB PKE YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT:
REV. 03 27.04.2017 SRK PKE YRV
(ECMN,TAMN,JUMN) MIMIC DIAGRAM
REV. 00 09.01.2017 GVK PKE YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO: 71E/2015 A320827-01-CHG-01 014 014
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A
110V SCHEMATIC AND TERMINAL DRAWING A

CAUTION COLOR CODE:


POWER WIRE:
R (L1) - PHASE: BLACK MARKED WITH "RED" SHRINK TUBE AT BOTH END
S (L2) - PHASE: BLACK MARKED WITH "YELLOW" SHRINK TUBE AT BOTH END
T (L3) - PHASE: BLACK MARKED WITH "BLUE" SHRINK TUBE AT BOTH END
NEUTRAL: BLACK
EARTH: GREEN / YELLOW
DC POSITIVE: BLACK MARKED WITH "RED" SHRINK TUBE AT BOTH END
B DC NEGATIV: BLACK B
C2
CONTROL CIRCUIT (SIGNALS): 71E/2015/MELCO/COMN/E45/14405 110V DC GENERAL ARRANGEMENT DRAWING

R (L1) - PHASE: BLACK 71E/2015/MELCO/COMN/E45/14403 PART LIST FOR 110V DC SYSTEM C1


S (L2) - PHASE: BLACK
71E/2015/MELCO/COMN/E45/14402 110V DC SYSTEM SINGLE LINE DIAGRAM C2
T (L3) - PHASE: BLACK
NEUTRAL: BLACK
SIGNALS: BLACK
SYSTEM 110 BDT 500, 450A@ 50°C DC POSITIVE: BLACK
DC NEGATIV: BLACK
CUSTOMER MITSUBISHI ELECTRIC CORPORATION CABLE SIZE:
C
END USER FEWA ALL NOT MARKED WIRES ARE 0.75 mm2 C
Tous droits réservés / All rights reserved

PROJECT 132/33/11kV SUBSTATION WORKS IN NORTHERN EMIRATES


Alle Rechte vorbehalten.

PLANT -
LOCATION UAE ELECTRICITY SECTOR, P.O.BOX:1672, DUBAI

D
SERIAL-NO. 320827-01/02/03-CHG-01/02 CHARGER-01&02 D

320827-01/02/03-DVR-01/02 DVR+DCDB-01&02
320827-01/02/03-BPB-01/02 BATTERY PROTECTION BOX-01&02
FEWA CONTRACT NO: 71E/2015
132/33/11kV SUBSTATION WORKS
IN NORTH EMIRATES

132/33/11kV SUBSTATIONS AT
E TAMN , JUMN & ECMN E
Refer to protection notice ISO 16016

SWITZERLAND
REVISION STATUS AS DELIVERED
71E/2015/MELCO/COMN/E45/14406
18.01.2017 SRK SRK

18.01.2017 RKO RKO


110V DC SCHEMATIC AND TERMINAL
18.01.2017 YRV YRV DRAWING

04 001 002 085


F / 2 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) TITLE SHEET
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 1 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

SHEET LIST
SHEET DESCRIPTION REVISIONS SHEET DESCRIPTION REVISIONS
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
1 TITLE SHEET X 27 DVR01 : PLC CONTROL LOGIC X
2 INDEX X 28 DVR01 : INSTRUMENTS AND TRANSDUCERS X
3 INDEX X 29 DVR01 : LAMPS X
B B
4 SYMBOLS AND LEGENDS X 30 DVR01 : LAMPS X
5 SYMBOLS AND LEGENDS X 31 DVR01 : FEEDERS X
6 CHG01: BDT INPUT X 32 DVR01 : SIGNALIZATION X
7 CHG01: RECTIFIER BRIDGE X 33 DVR01 : SIGNAL TO DCS X
8 CHG01: OUTPUT BRIDGE X 34 DVR01 : SIGNAL TO DCS X
9 CHG01: BATTERY X 35 DVR01 : INTERCONNECTIONS X
10 CHG01: OUTPUT X 36 DVR01 : INTERCONNECTIONS X
C C
Tous droits réservés / All rights reserved

11 CHG01: CONTROLLER X 37 CHG02: BDT INPUT X


Alle Rechte vorbehalten.

12 CHG01: INTERFACE X 38 CHG02: RECTIFIER BRIDGE X


13 CHG01: INTERFACE X 39 CHG02: OUTPUT BRIDGE X
14 CHG01: INPUT X 40 CHG02: BATTERY X
15 CHG01: MEASURING X 41 CHG02: OUTPUT X
16 CHG01: HEATING, LIGHTING AND SOCKET X 42 CHG02: CONTROLLER X
D 17 CHG01: VENTILATION BRIDGE X 43 CHG02: INTERFACE X D

18 CHG01: SIGNALS TO DCS X 44 CHG02: INTERFACE X


19 CHG01: SIGNALS TO DCS X 45 CHG02: INPUT X
20 BPB01: BATTERY PROTECTION BOX X 46 CHG02: MEASURING X
21 DVR01 : VOLTAGE DROPPER DIODES X 47 CHG02: HEATING, LIGHTING AND SOCKET X
22 DVR01 : VOLTAGE DROPPER CONTROLLER X 48 CHG02: VENTILATION BRIDGE X
23 DVR01: HEATING AND LIGHTING X 49 CHG02: SIGNALS TO DCS X
E E
24 DVR01 : MEASURING AND ALARMS X 50 CHG02: SIGNALS TO DCS X
Refer to protection notice ISO 16016

25 DVR01 : MULTIALARM BOARD X 51 BPB02: BATTERY PROTECTION BOX X


26 DVR01 : INCOMER & BUSCOUPLER X 52 DVR02 : VOLTAGE DROPPER DIODES X
Note :

F 1 3 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) INDEX
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 2 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

SHEET LIST
SHEET DESCRIPTION REVISIONS SHEET DESCRIPTION REVISIONS
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
53 DVR02 : VOLTAGE DROPPER CONTROLLER X 79 DVR02: TERMINAL LIST X
54 DVR02: HEATING AND LIGHTING X 80 DVR02: TERMINAL LIST X
55 DVR02 : MEASURING AND ALARMS X 81 DVR02: TERMINAL LIST X
B B
56 DVR02 : MULTIALARM BOARD X 82 DVR02: TERMINAL LIST X
57 DVR02 : INCOMER X 83 DVR02: TERMINAL LIST X
58 DVR02 : INSTRUMENTS AND TRANSDUCERS X 84 DVR02: TERMINAL LIST X
59 DVR02 : LAMPS X 85 DVR02: TERMINAL LIST X
60 DVR02 : LAMPS X
61 DVR02 : FEEDERS X
62 DVR01&02 : INTER CONNECTIONS X
C C
Tous droits réservés / All rights reserved

63 DVR02 : SIGNALIZATION X
Alle Rechte vorbehalten.

64 DVR02 : SIGNAL TO DCS X


65 DVR02 : SIGNAL TO DCS X
66 DVR02 : INTER CONNECTIONS X
67 DVR02 : INTER CONNECTIONS X
68 CHG01: TERMINAL LIST X
D 69 BPB01: TERMINAL LIST X D

70 CHG02: TERMINAL LIST X


71 BPB02: TERMINAL LIST X
72 DVR01: TERMINAL LIST X
73 DVR01: TERMINAL LIST X
74 DVR01: TERMINAL LIST X
75 DVR01: TERMINAL LIST X
E E
76 DVR01: TERMINAL LIST X
Refer to protection notice ISO 16016

77 DVR01: TERMINAL LIST X


78 DVR01: TERMINAL LIST X
Note :

F 2 4 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) INDEX
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 3 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A
SymbolCHARGER 1 FEED
File Description Symbol File Description Symbol File Description
CHARGER 2 FEED

3P SEL-SW SELECTOR SWITCH A2014-00 RECTIFIER BACK PANEL F0031-00 CONTROL FUSE ISOLATOR

1-20

1-10

1-10

1-10

1-10

1-10

1-10
FP LED COM ARC1 ARC2 ARC3 UPS POTM. ING0 ING1 ING2 M-INP TEMP +24V 0V TO UPS

+
U-BATT.
-

+
U-OUT.
-
CI-S

EARTH F.
ON/OFF
I-DIFF.

PAR-SW

RESET
CI-R

ROCB
MAINS PS AC-SYNC. I-TOT. 12P I-BATT.

RICB

TB2

TB1

FMC
BCB

FB2

FB1
L1 L2 L3 L1 L2 L3

+
-

+
-

+
-

1-10

1-10
INPUT A0033-00 CONVERTER A2014-02 RECTIFIER CONTROLLER CARD F0031-20 CONTROL FUSE ISOLATOR
OUTPUT

B B
A0298-00 MULTI ALARM BOARD WITH EARTH FAULT A2014_01 RECTIFIER POWER SUPPLY CARD F0032-00 CONTROL FUSE ISOLATOR
BAT +
LOAD-

MID
PS -ve

GRD

EFD -

INP1

INP2

INP3

INP4

INP5

GRD
BAT -
LOAD+
PS +ve

EFD +

PROGRAMING

POWER SUPPLY INPUT 1 INPUT 2 INPUT 3 INPUT 4

J3
6 9
1 5

RS 232 INTERFACE

RELAY CARD 1 1-10


RELAY CARD 2
1-10

C
XC
A0299-00 DVR CARD A2097-00 MULTI ALARM RELAY CARD H0037-00 LIGHTING
LOAD+

LOAD-
BAT +

BAT -
+24V

+24V

-0V

-0V

UB

UB

POWER SUPPLY INPUT 1 INPUT 2

1-10
FP
PROGRAMING

J3
6 9

1 5

RS 232 INTERFACE RLY1 RLY2 RLY3 RLY4 RLY5 RLY6

RLY4 RLY3 RLY2 RLY1

NO1

NO2

NO1

NO2

NO1

NO2

NO1

NO2

NO1

NO2

NO1

NO2
NC1

NC2

NC1

NC2

NC1

NC2

NC1

NC2

NC1

NC2

NC1

NC2
C1

C2

C1

C2

C1

C2

C1

C2

C1

C2

C1

C2
RESET
NO2

NO1

NO2

NO1

NO2

NO1

NO2

NO1
NC2

NC1

NC2

NC1

NC2

NC1

NC2

NC1
C2

C1

C2

C1

C2

C1

C2

C1

HIGH
LOW

L AC N
REL 1.2 REL 1.1
A0342-00 FAN MONITOR CARD 1-10
A2110-00 INTERFACE CARD K33 Relay with integrated block diode
FAIL

FAIL
OK

OK

C C
N CH1 L N CH2 L N CH3 L N CH4 L N CH5 L N CH6 L 2NO 2C 2NC 1NO 1C 1NC
Tous droits réservés / All rights reserved

1
5

6
9
Alle Rechte vorbehalten.

A0354-00 INPUT FILTER PCB ϑ B0026-10 TEMPERATURE SENSOR Q103 Motorized MCCB

COM
M

OFF
ON
ING0 ING1 ING2
A1 A11 A2 U1 U2

I I I

A2005-00 FIRING CARD B0029-00 THERMOSTAT R7O Shunt


1-10

A M1 G A M2 G A M3 G A M4 G A M5 G A M6 G A M7 G

D D

A2006-00 SNUBBER CARD B3008-00 HYDROSTAT S2 Push-Button Command NO


ϑ
(FRONT PANEL)

1-20
A2008-00 RECTIFIER DISP. WITH KEY PAD E0025-00 SOCKET S102DX Two position selector NO (return from right)

E
1-10
A2009-00 RECTIFIER LED INTERFACE CARD E0097-00 HEATER S116 Fuse Load Isolator
E
Refer to protection notice ISO 16016

M
RL6
RELAY CARD

RL5 RL4
1-10

RL3 RL2 RL1


A2010-00 RECTIFIER RELAY CARD 1AC E1148-00 BRIDGE FAN SMALL S0014-00 DOOR SWITCH

F 3 5 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) SYMBOLS AND LEGENDS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 4 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A
Symbol File Description Symbol File Description Symbol File Description

1
4 6

5
S0015-00 V - SELECT SWITCH _F102-00 MCB THERMAL AND MAGNETIC _T003-50 TRANSFORMER
U

8 8 2

1
6

5
S0025-00 A - SELECT SWITCH _F202-00 CONTROL FUSE ISOLATOR _T901-01 CURRENT TRANSFORMER
I

B B
T0037-00 TRANSFORMER _K011-00 CONTACTOR WITH TRANSIL DIODE _T901-03 CURRENT TRANSFORMER

T0330-00 TRANSFORMER _L001-00 CHOKE _U901-00 HALL CURRENT TRANSFORMER

INPUT U1055-00 DC/DC CONVERTER I _P001-00 AMMETER _U901-10 HALL CURRENT TRANSFORMER
C C
Tous droits réservés / All rights reserved

OUTPUT
Alle Rechte vorbehalten.

Z0002-00 OUTPUT RFI FILTER U _P005-10 VOLTMETER _V001-00 DROPPING DIODES

Z0003-00 INPUT RFI FILTER _Q003-00 MCCB _V010-10 DROPPING DIODES


I> I> I>

D D

_C001-00 DC CAPACITOR _R001-10 RESISTOR _V101-00 THYRISTOR MODULES

_E001-00 HEAT SINK _R860-00 POTENTIOMETER _W004-00 BRIDGE BUS BAR

E
_F001-20 FUSE _R907-10 SHUNT RESISTANCE _W904-00 COPPER BAR E
Refer to protection notice ISO 16016

M
I
_F002-20 _S002-00 BLK127

I
FUSE LOAD SWITCH Motorized MCCB

A1
ON

A11 A2
OFF

COM

U1 U2
F 4 6 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT:
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) SYMBOLS AND LEGENDS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 5 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

-T13 -T11 -T001-P1


P1 P2
7.1D
250/5A, 6VA 80-130-180A/0.1A

S1

S2
1 2 3 4
-T14 -T12 -T001-P2
P1 P2
7.1D
250/5A, 6VA 80-130-180A/0.1A

S1

S2
1 2 3 4
-T15 -T001-P3
P1 P2
7.1D
250/5A, 6VA 1.5 mm2 [SC]

S1

S2
-X001-L1
50 mm2 15.6B
-X001-L2
15.6B
B -X001-L3 B
1.5 mm2 15.6B

5
-F10 1.5 mm2 [SC]

13
21
31
41
200A
-S014-21
15.4B

11.5E 14
11.5E 22
11.5E 32
11.5D 42
-S014-18

6
15.4B
-S014-16
15.4B
-S014-20
15.4B

5
-S1
OFF

ON

12
14
200A

14.6C 11
LOAD SWITCH

6
-F12
2

6
C 6A - Gg C
Tous droits réservés / All rights reserved

CONT. FUSE

5
Alle Rechte vorbehalten.

D D

2,5 mm2 [SC]


-Z1

P1

P2

P3
RFI FILTER

TRANSFORMER
TU TI
TO THE EARTH BUSBAR.

TO THE EARTH BUSBAR.


EARTING WIRE (GN/YE)

EARTING WIRE (GN/YE)


SU SI
-T10

N
2S2

1S3

2S3
2S1
1S2
1S1
RU RI
PE PB273
INPUT RFI FILTER
1,5 mm2
25 mm2
-X01

-X01

-X01

-X01

-X01

E CHARGER E
PE
L1

L2

L3

INPUT
Refer to protection notice ISO 16016

-A061-M20-1

-A061-M20-4

-A061-M20-7
-A061-M1-1

-A061-M1-4

-A061-M1-7

-A061-M8-1

-A061-M8-2

-A061-M8-3
3x415V AC +/- 10% ,50 Hz +/-5%
TN, Icc = 32 kA

11.1D

11.1D

11.1D
11.3E

11.3E

11.3E

11.3E

11.4E

11.4E
=NE00+NE

-3Q3 71E/2015/MELCO/COMN/E13/11205
250A R Y B

F 5 7 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) CHG01: BDT INPUT
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 6 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888 -A061-CN5
11.2E

A -U061 A

-A5

-X1
1-10
Navision-No. : Fuse Size
300A: U1140 : 315A
400A: U1141 : 400A
500A: U1142 : 550A
A M1 G A M2 G A M3 G A M4 G A M5 G A M6 G A M7 G
600A: U1143 : 650A

-X2:2

-X2:1

-X3:2

-X3:1

-X4:2

-X4:1

-X5:2

-X5:1

-X6:2

-X6:1

-X7:2

-X7:1

-X8:2

-X8:1
B RECTIFIER FIRING CARD B
Block Arrangement :
_U160-10
-B1 -B2 -B3
1 ϑ 2 1 ϑ 2 1 ϑ 2 -U061-A2:M8-1
7.8E
TEMP. TEMP. TEMP.
°C °C °C
-U061-W01 BRIDGE BUS BAR
1 6 -L400-A
8.1A

5
FUSE FUSE FUSE

2
2
4

2
4

2
4
-F1

-F2

-F3
C C
Tous droits réservés / All rights reserved

7.5F 1

7.6F 1

7.7F 1
-T1 550A 550A 550A

1
Alle Rechte vorbehalten.

1 ϑ 2

2 2 2

4
7.2D

-V1

-V2

-V3
5

5
120 mm2 [SC]
-T1

1
3
-T001-P1 P1 S1 1 4
6.8A -U061-W03
THYRISTOR BUS BAR
2

D D

3
-T001-P2 P2 S2 1 4
6.8A -U061-W04
THYRISTOR BUS BAR
2

3
-T001-P3 P3 S3 1 4
6.8B -U061-W05
TRANSFORMER
THYRISTOR BUS BAR
2
PE

415/114V, 74.1kVA, DY11

HEAT SINK

HEAT SINK

HEAT SINK
7

7
THYRISTOR

THYRISTOR

THYRISTOR
ϑ

6
7.2C 1 2
TEMPERATUR- 70 mm2 3 3 3
SENSOR
-A4 1.5 mm2 [SC]
L1

L2

L3
+

TRANSFORMER-
WINDING

E -U061-W02 E
2

5
1 7 -W012-1
Refer to protection notice ISO 16016

- 8.1C
BRIDGE BUS BAR

6
RECTIFIER THYRISTOR SNUBBER CARD
-U061-E01 -U061-E02 -U061-E03
-U061-A2:M8-1
7.8B

-B061-M18-13
11.7E
-F1 -F2 -F3
2 2 2 -B061-M18-14
11.7E
1 4 4 1 1 4

7.5C 7.6C 7.7C

F 6 8 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) CHG01: RECTIFIER BRIDGE
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015
WDR-1160-10-003 S320827-01-CHG-01 7 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A 150 mm2[SC] 150 mm2[SC] A


-L1 -U400 800A/60mV
-R2
-L400-A A B 2 1
7.8C
125V, 500A, 0.098mH HALL I-TRANS

3
CHOKE

+15
-15

M
1.5 mm2

-W401
1 2 3 4

1
A

2
-P2

-U400.

-U400.

-U400.
RAIL EARTHING: K

50 mm2[SC]
XXX mm2 -D1

+
-C1

RESISTOR
EARTING WIRE (GN/YE)

-R1
2.7kΩ
B
TO THE EARTH BUSBAR. 2x22000μF/220Vdc 0-800 A I B
CAPACITOR
AMMETER

-A061-M5-3
-A061-M5-2
-A061-M5-1
A

3
2 3
1 4
-W402

11.4E
11.4E
11.4E
-W012-1
7.8E
1.5 mm2 [SC]

4
C C
Tous droits réservés / All rights reserved

12
14
22
24
-F4

11.6E 11

11.6E 21
Alle Rechte vorbehalten.

3
630A

4
-F13 FUSE
6A - Gg 150 mm2[SC]
CONT. FUSE ISOLATOR

3
D D

4
-F16
-V1

A
-A061-M15-4

-A061-M15-1
2A

550A

3
BLOCKING DIODE

K
11.1C

11.1C

3
-S2

OFF

ON
-P1

21
13
23
33
630A
LOAD SWITCH

11.6D 14
14.4C 24
19.3D 34
3 2

19.3D 22
U

4
0-200 V
E VOLTMETER E
Refer to protection notice ISO 16016

-W404-1
-R404-A
-F16:4
9.8C

9.2F

9.2F
F 7 9 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) CHG01: OUTPUT BRIDGE
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 8 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

-Q411-2
10.1A

-A061-M7-3 -U443. 3 -15


11.5E

-U443
-A061-M7-2 -U443. 2 M
11.5E
-A061-M7-1 -U443. 1 +15
11.5E
HALL I-TRANS

1
B 3 B
-P3

-R3
SHUNT
400/60mV
4 3 2
400-0-400 A
I

2
AMMETER

1.5 mm2

-Q411-6
10.1C

C C
Tous droits réservés / All rights reserved

-F16:4
8.7E
Alle Rechte vorbehalten.

1.5mm2 [SC]

4
-F14
6A - Gg
U-BAT

3
120 mm2[SC]

RAIL EARTHING:
D XXX mm2 D
EARTING WIRE (GN/YE)
TO THE EARTH BUSBAR.

-Z2
RFI FILTER

PE

-
PB269
OUTPUT RFI FILTER
-X03

-X03

2.5 mm2 [SC]


E E
L+

TO
L-
Refer to protection notice ISO 16016

PROTECTION BOX-1
=NK00+NK11

-A061-M16-4

-A061-M16-1
-W404-1
-R404-A
8.7E

8.7E

11.1C

11.1C
-X03-L+

-X03-L-
20.2F

20.2F

F 8 10 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) CHG01: BATTERY
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 9 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

-Q411-2
9.8A

B B

-Q411-6
9.8C

C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

35 mm2[SC]

D D

-X411

-X411
E E

L+

L-
Refer to protection notice ISO 16016

-V081-A

-Q100-5
21.1A

21.1B
TO DVR 1

F 9 11 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) CHG01: OUTPUT
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 10 85
1 2 3 4 5 6 7 8
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

10
8.4D
8.4D
9.7F
9.6F

6.7E
6.7E
6.8E

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB
-A061-M8-1
-A061-M8-2
-A061-M8-3

DRAWN
-A061-M15-1
-A061-M15-4
-A061-M16-1
-A061-M16-4
-A1

PB134
RECTIFIER BACK PANEL

RKO
RKO
RKO
EN: Ribbon cable
EN: Ribbon cable

DE: Flachbandkabel
DE: Flachbandkabel

APPR.
M8-1
M8-2
M8-3
M8-4
M8-5

2
2

M15-1
M15-2
M15-3
M15-4
M16-1
M16-2
M16-3
M16-4
- + - +
1-10 CI-R CI-S U-OUT. U-BATT. 1-20
-A005-CN1

FP
CN4 CN3 12.1B

YRV
YRV
YRV

REL.
1-10 1-10
-A061-CN5 -A006-CN1
7.8A CN5 CN6 12.1B
LED

-A061-M1-1 1-10

L1
6.5E M1-1 -A061.1-CN1
CN11 12.1C
COM

M1-2

M1-3 1-10
-A061-M1-4 -A007-CN1

L2
6.5E M1-4 CN7 12.6C
ARC1

3
3

(ECMN,TAMN,JUMN)
MAINS PS
M1-5
1-10
M1-6 -A008-CN1
-A061-M1-7 CN8 13.3A
ARC2

L3
6.5E M1-7

1-10
-A061-M20-1
DR16-BP

L1
6.6E M20-1 CN9
ARC3

M20-2
1-10
M20-3
CN10
UPS

-A061-M20-4

L2
6.6E M20-4
1

AC-SYNC.

CONTRACT NO:71E/2015
M20-5
-R10

M20-6

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES


2
-A061-M20-7
L3

6.6E M20-7

4
4

POTENTIOMETER

-A061-M5-1
3

8.5B M5-1 +
-A061-M5-2
8.5B M5-2 M9-1
I-TOT.

-A061-M5-3
-

8.5B M5-3 M9-2


POTM.

M9-3
-X10
M6-1 + -A10
M6-2 M10-1 M10-1
12P
I-DIFF.

SWITZERLAND
-

M6-3 M10-2 M10-2


M10
ING0

ING0

2
M10-3 M10-3
BATTERY ROOM

-A061-M7-1 + -X10
9.3B M7-1
VENTILATION FAILURE

-A061-M7-2 -X100-4
9.3B M7-2 M11-1 M11-1 62.2B

5
5

PB133

I-BATT.

-A061-M7-3 -X100-5
-
DR16-PS

9.3A M7-3 M11-2 M11-2 62.2B


M11

ING1
ING1

14.6D
-K2
M11-3 M11-3
RECTIFIER POWER SUPPLY CARD

12 6.3B
6.3B

6.3B

-F10
6.3B
-F10

-F10

-F10

11 14 14 13 22 21 32 31 42 41 -X100-6

110 BDT 500


M18-1 M12-1 M12-1 62.2B
RICB -X100-7
M18-2 M12-2 M12-2 62.2C
M12

ING2
ING2

22
-K1

M12-3 M12-3
13.5E

CHG01: CONTROLLER
21 24 INPUT FILTER PCB
M18-3
BCB
M18-4 M13-1
22 12
-F4 -F4 -S2 M13-3
M-INP

24 21 11 14 14 13
M18-5 M13-3
8.7C 8.7C 8.7E ROCB

6
6

M18-6

M18-7 M14-1
TB2
M18-8 M14-2
TEMP

PB280
DR16-DR

M18-9 M14-3
FB2
M18-10
RECTIFIER CONTROLLER CARD

M18-11 M2-1
+24V

TB1
M18-12 M2-2
-B061-M18-13
M18-13 M2-3
0V

DOC-N0.

7.8E
FB1
-B061-M18-14
CUST. REF.:

7.8F M18-14
PB250

-N061-A01-M5-3
DR16-MC

17.5E M18-15 M19-1


FMC
-A061-M18-16
17.5E M18-16 M19-2
RECTIFIER MICRO-CONTROLLER CARD

7
7

S320827-01-CHG-01

M18-17 M19-3
PAR-SW
M18-18 M19-4

M18-19 M19-5
ON/OFF
M18-20 M19-6
TO UPS

M18-21 M19-7
EARTH F.
ING:-2 - BATTERY CIRCUIT FAULT

M18-22 M19-8

M18-23 M19-9
RESET
M18-24 M19-10
11
ING:-1 - DVR FAILURE (EMERGENCY LEVEL)

SHEET
FUNCTION UNIT:

8
8

CHG01
12

85
TOT. PAGES
F
E
B
A

D
C
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

EN: Special ribbon cable


DE: Spezielles Flachbandkabel

-A004 LED 1 (RT) AC MAINS FAILURE

RECTIFIER LED INTERFACE CARD


-A3 LED 2 (GR) ACMAINS ON / HEALTHY

LED-DR16
1-10 LED 3 (GR) FLOAT CHARGE
-A006-CN1
11.2B CN1
LED 4 (YE) BOOST CHARGE
LED 5 (RT) CHARGER FAILURE
PB177
LED 6 (RT) CHARGER HIGH DC VOLTAGE
B LED 7 (RT) CHARGER OVERLOAD B

RECTIFIER DISP. WITH KEY PAD


-A2 LED 8 (RT) RECT / BATTERY FUSE FAILURE

TAST & LCD

(FRONT PANEL)
1-20 LED 9 (RT) CHARGING FAULT
-A005-CN1
11.2B CN1
LED 10 (RT) BATTERY TEST FAILURE

11.3B
PB129

FRONTPANEL HMI

-A007-CN1
C C
Tous droits réservés / All rights reserved

-A061.1-CN1
11.3B
EN: Special ribbon cable
DE: Spezielles Flachbandkabel
Alle Rechte vorbehalten.

RL 1:- RECTIFIER OK

CN1
-A7
EN: Special ribbon cable RELAY CARD
DE: Spezielles Flachbandkabel RL 2:- MAINS FAULT
1-10 ARC
-A6 RL 3:- U/V LEVEL FOR CHANGE OVER
CN1

1-10
RL 4:-
D SER-CAN RL6 RL5 RL4 RL3 RL2 RL1
RL 5:- D
RL 6:-

M1-10

M1-11

M1-12

M1-13

M1-14

M1-15

M1-16

M1-17

M1-18
M1-1

M1-2

M1-3

M1-4

M1-5

M1-6

M1-7

M1-8

M1-9
1
5

PB245 PB031
6
9

INTERFACE CARD RECTIFIER RELAY CARD

-A7:M1-14

-A7:M1-17
-A7:M1-18
-RL3-11
E E
Refer to protection notice ISO 16016

62.2C

62.2C

13.2D
14.3C
DETAILED ALARM / TERMINAL DESCRIPTION
ACCORDING TERMINAL LIST

F 11 13 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) CHG01: INTERFACE
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 12 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

11.3B
A A

- COMMON ALARM - BATTERY CHARGER FAIL


grouped as: (X10: 10...18) grouped as: (X10: 28...36)

-A008-CN1
+ Mains failure (A1) + Blown fuses (A2)
+ Blown fuses (A2) + High temperature (A3)
+ High temperature (A3) + Max output voltage (A5)
+ Overload (A4) + Min output voltage (A6)
EN: Special ribbon cable
+ Max output voltage (A5) + Charging fault (A7)
DE: Spezielles Flachbandkabel + Min output voltage (A6) + Open circuit breakers (A9)
+ Charging fault (A7) + Input breaker open (A91)
+ Open circuit breakers (A9) + Output breaker open (A93)
B + Input breaker open (A91) + Not (Rectifier OK) (n(S1)) B
+ Output breaker open (A93)

CN1
-A8 + Not (Rectifier OK) (n(S1))
RELAY CARD
+ DVR failure/Fan failure (I1)
1-10 RELAY CARD 3 (ALARM) RL6 : Battery room ventilation failure
RL5 : Battery charger fail - BATTERY FAULTY
RL4 : Battery faulty grouped as: (X10: 19...27)
RL6 RL5 RL4 RL3 RL2 RL1
RL3 : Common alarm + Battery breaker open (A92)
RL2 : Discharge level 3 + Charging fault (A7)

M1-10

M1-11

M1-12

M1-13

M1-14

M1-15

M1-16

M1-17

M1-18
RL1 : Mains fault + Battery discharge level 3 (S23)
M1-1

M1-2

M1-3

M1-4

M1-5

M1-6

M1-7

M1-8

M1-9
PB031
RECTIFIER RELAY CARD + Battery electrolyte level low
+ Battery circuit fault (I2)

C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

-A8:M1-13
-A8:M1-14
-A8:M1-15
-A8:M1-1
-A8:M1-2
-A8:M1-3

+24-0
62.2B

+24-1
14.1B
36.3E
36.3D
36.3D

36.3D
36.3D

-A7:M1-17 36.3D -J01 +


12.7E

D D
-J01 -

-24-1
14.1E
A1

A1

A1

A1

A1
-K15 -K14 -K13 -K11 -K1 -24-0
62.2B
A2

A2

A2

A2

A2
12
14.5C 11 14
22

-X061

-X061
12 12 12 12 11.6E 21 24

-K1-14
32
E 19.3A 11 14 18.3D 11 14 18.3B 11 14 18.3A 11 14 31 34
E
22 22 22 22
Refer to protection notice ISO 16016

42

2
19.3B 21 24 18.3D 21 24 18.3C 21 24 18.3B 21 24 41 44
32 32 32 32
19.3B 31 34 18.3E 31 34 18.3C 31 34 18.3B 31 34 14.1B
42 42 42 42

-X04-1

-X04-2
19.3B 41 44 18.3E 41 44 41 44 41 44

20.7E

20.8E
FROM BATTERY
F 12 PROTECTION BOX 14 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) CHG01: INTERFACE
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 13 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

RECTIFIER HEALTHY - CHARGER 1

S3 CLOSED - BATTERY BOX 1


S1 CLOSED - CHARGER 1

S2 CLOSED - CHARGER 1
-K1-14
B 13.5E B

+24-1
13.7D

-A7:M1-17
14.3C
22

24

23

12

14

12

14
-A7:M1-17
C
-K2 14.1B -S2 -K1 -S1 C
Tous droits réservés / All rights reserved

14.6D 8.7E 13.5E 6.3C


-A7:M1-18
21

24

11

11
12.7E
Alle Rechte vorbehalten.

X1

X1

X1

X1

A1
-H31 GREEN
-H32 GREEN
-H33 GREEN
-H34 GREEN -K2

D LED LED LED LED


D

A2
X2

X2

X2

X2
2

2
-X100-3
62.2B

-24-1
13.7D

E E
Refer to protection notice ISO 16016

12
11.5F 11 14
22
14.2C 21 24
32
19.3C 31 34
42
19.3C 41 44

F 13 15 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) CHG01: INPUT
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 14 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

6.4C
6.4B

6.4B

6.4B

6.7B

6.7B

6.7B
B B

-S014-18

-S014-16

-S014-20

-S014-21

-X001-L1

-X001-L2

-X001-L3
-L1-2
17.2A

-L2-4
17.2A

6
-F15
2A
C C
Tous droits réservés / All rights reserved

5
Alle Rechte vorbehalten.

1.5 mm2
3 11 1 2 4 6

-SA -SV

L1-L2

L2-L3
L3-L1
D D
0
1

2
3

0
8 8 2 6 2 4 6

1 5 1 5

1.5 mm2
A - SELECT SWITCH 8 2 V - SELECT SWITCH 1 5
I U
2

2
-P12 -P11
E E
I U
Refer to protection notice ISO 16016

0-250 A 0-500 V
AMMETER VOLTMETER
3

3
F 14 16 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) CHG01: MEASURING
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 15 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

1.5 mm2

B B
-F090

N
6A

N
MCB

1
-F091

N
13A

N
MCB

1
C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

11
-B090

2
-S090
THERMOSTAT
DOOR SWITCH

12
1
D D

br

2
-H090 -E090

C
XC
1.5 mm2
8W 150 W
LIGHTING HEATER
bl

1
PE

N
L

-J090
1 -J091

2 -J091

T13 / 10A
SOCKET
-X090

-X090

-X090

E AUXILIARY SUPPLY E
PE
N
L
Refer to protection notice ISO 16016

230 Vac
-X090-N
-X090-L

=NF00+NF
-F17
23.2F

23.2F

16A
R N
71E/2015/MELCO/COMN/E14/11304 TO DCDB 1
(=NK00+NK01)
F 15 17 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) CHG01: HEATING, LIGHTING AND SOCKET
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 16 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A -L1-2 A
15.7B

-L2-4
15.7C

4
-N061-F01
6A - Gg
B CONT. FUSE ISOLATOR
B

3
RAIL EARTHING:
1U3

1V
400

380
ISOSAFE 1,5 mm2
EARTING WIRE (GN/YE)
-N061-T01

TRANSFORMER
TO THE EARTH BUSBAR.
PE
380/400/415Vac
230/24Vac
260 VA
2U1

2V
24

0
C C
Tous droits réservés / All rights reserved

RAIL EARTHING:
-N061-L01
Alle Rechte vorbehalten.

ISOSAFE 0,75 mm2


n=1 EARTING WIRE (GN/YE)
HF-FILTER TO THE EARTH BUSBAR.

-N061-A01
M6-3

M6-2

M6-1

L AC N FMC
REL 1.2 REL 1.1

FAIL

FAIL
OK

OK
FAN MONITOR CARD

D D
N CH1 L N CH2 L N CH3 L N CH4 L N CH5 L N CH6 L 2NO 2C 2NC 1NO 1C 1NC
M1-3

M1-2

M1-1

M2-3

M2-2

M2-1

M3-3

M3-2

M3-1

M4-3

M4-2

M4-1

M7-3

M7-2

M7-1

M8-3

M8-2

M8-1

M5-6

M5-5

M5-4

M5-3

M5-2

M5-1
N

L
-N061-E11

-N061-E21

-N061-E31

-N061-A01-M5-3
-N061-A01:M5-6
-N061-A01:M5-5
-N061-A01:M5-4

M M M -A061-M18-16
1AC 1AC 1AC
E E
Refer to protection notice ISO 16016

22VA

22VA

22VA

BRIDGE FAN BRIDGE FAN BRIDGE FAN


11.7E
11.7E
36.3D
36.3D
36.3D

-U061-E01 -U061-E02 -U061-E03

F 16 18 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) CHG01: VENTILATION BRIDGE
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 17 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

-K11 12 -X101:1
35.3A
11 14 -X101:2
35.3A
13.4E
-X101:3
35.3A
-K11 22 -X101:4
35.3A
21 24 -X101:5
35.3B
13.4E
-X101:6
35.3B
-K11 32 -X101:7
35.3B
31 34 -X101:8
B 13.4E
35.3B B
-X101:9
35.3B

-K13 12 -X102:1
35.3B
11 14 -X102:2
35.3B
13.3E
-X102:3
35.3C
-K13 22 -X102:4
35.3C
21 24 -X102:5
35.3C
13.3E
-X102:6
35.3C
-K13 32 -X102:7
35.3C
C C
Tous droits réservés / All rights reserved

31 34 -X102:8
35.3C
13.3E
-X102:9
35.3C
Alle Rechte vorbehalten.

-K14 12 -X103:1
35.3D
13.3E
11 14 -X103:2
35.3D
-X103:3
35.3D

-K14 22 -X103:4
35.3D
D 21 24
D
-X103:5
35.3D
13.3E
-X103:6
35.3D

-K14 32 -X103:7
35.3D
31 34 -X103:8
35.3D
13.3E
-X103:9
35.3D

-K14 42 -X103:10
35.3D
E 41 44 -X103:11
35.3E
E
13.3E
Refer to protection notice ISO 16016

-X103:12
35.3E

F 17 19 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) CHG01: SIGNALS TO DCS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 18 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

-K15 12 -X104:1
36.3A
11 14 -X104:2
36.3A
13.2E
-X104:3
36.3A
-K15 22 -X104:4
36.3A
21 24 -X104:5
36.3B
13.2E
-X104:6
36.3B
-K15 32 -X104:7
36.3B
31 34 -X104:8
B 13.2E
36.3B B
-X104:9
36.3B
-K15 42 -X104:10
36.3B
41 44 -X104:11
36.3B
13.2E
-X104:12
36.3B

32 -K2
34 31 -X105:1
36.3C
14.6D
-X105:2
36.3C
C C
Tous droits réservés / All rights reserved

42 -K2
44 41 -X105:3
Alle Rechte vorbehalten.

36.3C
14.6D
-X105:4
36.3C

-S2
33 34 -X105:5
36.3C
8.7E -X105:6
36.3C

-S2
21 22 -X105:7
8.7E
36.3C
D -X105:8 D
36.3C

E E
Refer to protection notice ISO 16016

F 18 20 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG01
(ECMN,TAMN,JUMN) CHG01: SIGNALS TO DCS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 19 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

24VDC POWER
TO BATTERY BANK 1 FROM DVR1 FROM +VE POLE FROM +VE&-VE
SUPPLY FROM DVR 1
OF 43rd CELL POLE OF 86th CELL
=NK00+G01
L+ L- 3 4 4 5 1 2

-X02

-X02

-X61

-X61

-X06

-X06

-X05

-X05
120 mm2[SC]

B B
2

-S1
OFF

2
ON

13

400A

2
C C
Tous droits réservés / All rights reserved

LOAD SWITCH 2A 2A 2A 2A
20.3D 14

2A 2A 2A

22

24
-F16 -F17 -F14 -F15 -K1
1

-F11 -F12 -F13


Alle Rechte vorbehalten.

1
20.3E

21
1

12
14
22
24
-F1

20.3D 11

20.3E 21
2

-X04

-X04
400A
13

FUSE

-S1
20.2C 1 2
120 mm2 [SC]mm2
D D

12

14
14

-K1
20.3E

11
-A1
12

14

-F1 1 2 3 4 5 6

X1
20.2C SW SW LSI+ LSI- 24V+ 24V- -H1

-X04-1

-X04-2
ELECTROLYTE
11
2

-F18
2A LEVEL

X2
INDICATION LED
SENSOR PCB
NO NO NC NC C C

13.5E

13.6E
1

22

24
-X03

-X03

E E
A1

-F1 -K1 7 8 9 10 11 12
Refer to protection notice ISO 16016

-P1 20.2C
FROM CHARGER 1 L+ L-
21

(=NK00+G11) U
A2

TO CHARGER-1
-X61

-X61

-X06

-X06

-X06
0-200 V
VOLTMETER
-X03-L+

-X03-L-

(=NK00+G11)
3

12 1 2 1 2 3
20.6D 11 14
22
TO DVR1 TO BATTERY SYMMETRY CARD
20.7C 21 24
9.4F

9.4F

32
31 34

F 19 21 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: BPB01
(ECMN,TAMN,JUMN) BPB01: BATTERY PROTECTION BOX
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 20 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888 35 mm2[SC] 35 mm2[SC]

-V11-V12-V13
A -V081-A A K A K A K -R100-2 A
10.7E 26.1A

160A

-K21 -K22 -K23


5 6 5 6 5 6

3 4 3 4 3 4

B 35 mm2[SC] 1 2 1 2 1 2 B

21.5E 21.6E 21.7E


-Q100-5 -QA-5
10.8E 26.2A

-F41-2
24.1A

-F41-4
24.1B
2

4
-F11 -F12 -F13 -F14 -F15
C 6A - GG 6A - GG 6A - GG 6A - GG 6A - GG C
Tous droits réservés / All rights reserved

CONT. FUSE ISOLATOR CONT. FUSE ISOLATOR CONT. FUSE ISOLATOR


1

3
Alle Rechte vorbehalten.

PE
L

-A13
INPUT

1
OUTPUT -K24 -K25 -K26
22.6E 22.5E 22.4E
CONVERTER
D D

2
+

A
-V14

3
-K24 -K25 -K26
K 22.6E 22.5E 22.4E
TO BPB01

X06

4
4
-V081-J01

X06
-V081-J01

5
+

-V081-A01-J7-1

-V081-A01-J7-2

-V081-A01-J6-1

-V081-A01-J6-2
A1

A1

A1
-K21 -K22 -K23

-A081-J3-1

-A081-J3-2
-V081-A01-J4-1

-V081-A01-J4-2

E E
-V081-A01-J8-1

A2

A2

A2
Refer to protection notice ISO 16016

+24V-1

-24V-2
-24V-1

22.4B

22.4B

22.5B

22.6B

25.3A

25.3A
21.3B 21.4B 21.6B
22.3E
52.1E

22.3B

22.2B

22.2B

52.2E

21.3B 21.4B 21.6B


21.3B 21.4B 21.6B
29.2C 29.2C 29.3C

F 20 22 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01 : VOLTAGE DROPPER DIODES
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 21 85
1 2 3 4 5 6 7 8
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

21

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
-A01

DVR CARD

RKO
RKO
RKO
-V081-A01-J4

APPR.
2
1
2

J1-24 NO2 J4-1 -V081-A01-J4-1


+24V 21.2E
J1-23 NC2

RLY4
J1-22 C2 J4-2
+24V

YRV
YRV
YRV

REL.
J4-3 3 -V081-A01-J4-2
-0V 21.2E

POWER SUPPLY
J1-21 NO1 J4-4
-0V

J1-20 NC1

J1-19 C1

3
3

(ECMN,TAMN,JUMN)
-V081-A01-J8
J1-18 NO2 UB J8-1 1 -V081-A01-J8-1
21.2E

21.2E
J1-17 NC2
RLY3
J1-16 C2 UB J8-2

-24V-2
-K26
J1-15 NO1

6
21.7D 4
21.7D 2
-V081-A01-J1.5

14

CONTRACT NO:71E/2015
A2 A1 2 J1-14 NC1

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES


J1-13 C1

13
5
3
1

4
4

-V081-A01-J7
J1-12 NO2 J7-1 1 -V081-A01-J7-1
BAT + 21.3E
J1-11 NC2
RLY2
INPUT 1

J1-10 C2 J7-2 2 -V081-A01-J7-2


BAT - 21.4E

SWITZERLAND
-K25

J1-9 NO1

6
21.6D 4
21.6D 2
-V081-A01-J1.3

14
A2 A1 2 J1-8 NC1

5
5

J1-7 C1

13
5
3
1

110 BDT 500


-V081-A01-J6
J1-6 NO2 J6-1 1 -V081-A01-J6-1
LOAD+ 21.7E
J1-5 NC2
RLY1
INPUT 2

J1-4 C2 J6-2 2 -V081-A01-J6-2


LOAD- 21.7E
-K24

NO1

6
6

J1-3
6
21.5D 4
21.5D 2

-V081-A01-J1.1
14

A2 A1 2 J1-2 NC1
DVR01 : VOLTAGE DROPPER CONTROLLER

J1-1 C1
13
5
3
1
1
6
J3

J5-2
DVR

LOW
9

RS 232 INTERFACE

DOC-N0.
RESET

J5-1
CUST. REF.:

HIGH
PROGRAMING
7
7

S320827-01-CHG-01
J2-6
J2-5
J2-4
J2-3
J2-2
J2-1

22
SHEET
FUNCTION UNIT:

8
8

DVR01
23

85
TOT. PAGES
F
E
B
A

D
C
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

1.5 mm2

-F091-N
-F091-2
B B
-F091 -F090

2
N

54.2E

54.2E
6A 6A

N
MCB MCB

1
TO DCDB 2
(=NL00+NL01)

C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

11
1
-B091 -B090
2

2
-S090 -S091 ϑ
HYDROSTAT THERMOSTAT
DOOR SWITCH DOOR SWITCH

12
1

1
D D

br br
1

2
-H090 -H091 -E090
C

C
XC

XC

1.5 mm2
8W 8W 150 W
LIGHTING LIGHTING HEATER
bl bl
2

1
E E
Refer to protection notice ISO 16016

-X090-N
-X090-L
16.3E

16.3E

F 22 FROM CHARGER 1 (=NK00+G11) 24 F


REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01: HEATING AND LIGHTING
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 23 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

26.3A

26.3A
A A

-F31-2

-F31-4
-F41-2
21.8B

-F41-4
21.8C

B B
2

4
-F41
6A - Gg
CONT. FUSE ISOLATOR
1

-K27 12 X10 -K28 12 X10 -K29 12 X10


60 69 78
11 14 X10 11 14 X10 11 14 X10
N

PE
L

25.2E 61 25.3E 70 25.4E 79


-A41 X10 X10 X10
62 71 80
-K27 22 X10 -K28 22 X10 -K29 22 X10
INPUT 63 72 81
C C
Tous droits réservés / All rights reserved

21 24 X10 BATTERY 21 24 X10 DVR 21 24 X10


CIRCUIT OVER
OUTPUT 25.2E 64 FAIL 25.3E 73 FAILURE 25.4E 82 VOLTAGE
X10 X10 X10
CONVERTER 65 74 83
Alle Rechte vorbehalten.

-K27 32 X10 -K28 32 X10 -K29 32 X10


+

66 75 84
31 34 X10 31 34 X10 31 34 X10
25.2E 67 25.3E 76 25.4E 85
-V41 A X10 X10 X10
68 77 86

K
-U700-J01

-U700-J01
+

D D

-K30 12 X10 -K31 12 X10 -K32 12 X10


87 96 105
11 14 X10 11 14 X10 11 14 X10
25.5E 88 25.6E 97 25.7E 106
X10 X10 X10
89 98 107
-K30 22 X10 -K31 22 X10 -K32 22 X10
90 99 108
21 24 X10 21 24 X10 +EARTH 21 24 X10 -EARTH
91 UNDER 100 FAULT 109 FAULT
25.5E VOLTAGE 25.6E 25.7E
X10 X10 X10
92 101 110
E -K30 32 X10 -K31 32 X10 -K32 32 X10 E
93 102 111
Refer to protection notice ISO 16016

+24VDC-9
+24VDC-8

+24VDC-7

+24VDC-5

+24VDC-4

+24VDC-3

+24VDC-2

+24VDC-1

31 34 31 34 31 34
-24VDC-1

-24VDC-2

-24VDC-3

-24VDC-4

-24VDC-5

-24VDC-7
-24VDC-9

X10 X10 X10


25.5E 94 25.6E 103 25.7E 112
X10 X10 X10
95 104 113
55.1E

62.6B

29.1B

25.1E

29.1E

62.6B
55.3E
28.1D

27.1D

25.1D

27.1C

28.1D
27.7A

25.2A

25.2A

F 23 25 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01 : MEASURING AND ALARMS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 24 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

24.2E

24.2E

21.8E

21.8E
A FROM BPB01 -S11 A
13 30.7C 14
1 2 3

+24VDC-1

-24VDC-1

-A081-J3-1

-A081-J3-2

-X06
-X06
-X06
B B
-A21
J12-1

J12-2

J3-1

J3-2

J4-1

J4-2

J4-3

J5-1

J5-2

J5-3

J6-1

J6-2

J6-3

J6-4

J6-5

J6-6
J9-6
RLY1: BATTERY CIRCUIT FAIL

INP1
EFD +
MID

INP4
BAT +

GRD

INP2

INP3

GRD
LOAD+
PS +ve

PS -ve

INP5
BAT -
LOAD-

EFD -
J9-5 RLY2: DVR FAILURE

PROGRAMING
POWER SUPPLY INPUT 1 INPUT 2 INPUT 3 INPUT 4
J9-4 RLY3: OVER VOLTAGE
J9-3 RLY4: UNDER VOLTAGE
J3 J9-2
RLY5: +VE EARTH FAULT
RLY6: -VE EARTH FAULT
LCD-DISPLAY 1
6

RS 232 INTERFACE
9

5
J9-1

RELAY CARD 1 MAB W EF 1-10


C C
Tous droits réservés / All rights reserved

RELAY CARD 2 J14

1-10
J13
MULTI ALARM BOARD WITH EARTH FAULT
Alle Rechte vorbehalten.

-A22

J1
1-10
MULTI ALARM RELAY CARD

FP
ARC

RLY1 RLY2 RLY3 RLY4 RLY5 RLY6

D D
NO1

NO2

NO1

NO2

NO1

NO2

NO1

NO2

NO1

NO2

NO1

NO2
NC1

NC2

NC1

NC2

NC1

NC2

NC1

NC2

NC1

NC2

NC1

NC2
C1

C2

C1

C2

C1

C2

C1

C2

C1

C2

C1

C2
11

12

13

14

15

16

21

22

23

24

25

26

31

32

33

34

35

36

41

42

43

44

45

46

51

52

53

54

55

56

61

62

63

64

65

66
+24VDC-2
24.2E
-A12:J2-1
-A12:J2-3

-1J3-1
-1J3-3

-1J6-1
-1J6-3

-1J7-1
-1J7-3
A1

A1

A1

A1

A1

A1
X10
X10

-K27 -K28 -K29 -K30 -K31 -K32

E E
62.6C

30.2C
30.2C

30.5C
30.5C

30.4C
30.4C
62.6B

114 115
A2

A2

A2

A2

A2

A2
Refer to protection notice ISO 16016

-24VDC-2 -K71-A2
24.2E 27.1E
12 12 12 12 12 12
24.4C 11 14 24.5C 11 14 24.6C 11 14 24.4E 11 14 24.5E 11 14 24.6E 11 14
22 22 22 22 22 22
24.4C 21 24 24.5C 21 24 24.6C 21 24 24.4E 21 24 24.5E 21 24 24.6E 21 24
32 32 32 32 32 32
24.4C 31 34 24.5C 31 34 24.6C 31 34 24.4E 31 34 24.5E 31 34 24.6E 31 34
42 42 42 42 42 42
29.7C 41 44 32.3B 41 44 41 44 29.8C 41 44 30.6C 41 44 30.7C 41 44

F 24 26 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01 : MULTIALARM BOARD
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 25 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

24.2A
24.2A
21.8A

27.1B

21.8B
© Statron AG, Industrie Nord, CH-5506 Maegenwil
TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

-R100-2

-F31-2
-F31-4
-QA-5
A A

-QA-3
-F31 6A
2 1
-QA 22 X10 -QC 22 X10
116 122
21 24 X10 -QA 21 24 X10 -QC
4 3 26.1A 117 OPEN 26.7C 123 OPEN
X10 X10
1 118 124

5
-QA

12
14
22
24
32
34
42
44
-QA -QC

OFF
M

C11 ON
12 X10 12 X10
119 125

26.5B 11

26.6A 21

29.3C 31

29.5C 41
160A 11 14 11 14

U1

U2
A1
X10 -QA X10 -QC
26.1A 120 CLOSE 26.7C 126 CLOSE
3 4 -JA X10 X10
1 2 121 127
B
I I I B
2

R1
-K71 1 -K71
27.2E 27.2E
-QC-4
R2
2

27.1B

-QC
R4
3

-K71 -K71 160A

27.2E 27.2E 35 mm2[SC] 35 mm2[SC]

M
R3

C C
Tous droits réservés / All rights reserved

2 1 -QC-1

I
57.8C
Alle Rechte vorbehalten.

4 3 -QC-3

I
29.4C

6 5 -QC-5

I
57.8D
-V43
-F32
2 1 1 2
35 mm2[SC]

-K73 -K73
4 3 4 3 3 27.4E 4 1 27.4E 2
C11 ON
D D

1
6A 3 -K74 4 1 -K74 2
A1 OFF

2
27.4E 27.4E
1

-U12-1 3 -R100
28.5A
250A/60mV U1

3
-U12-3 4
28.5A U2

4
-JC
2

12
26.7B 11 14
22
26.7A 21 24
32
E 29.4C 31 34 E
42
Refer to protection notice ISO 16016

41 44
-F42-2

-F42-4
17+

12-

-V621-2
57.5D
-V621-3
57.5D
31.1B

31.1B

28.3A

28.3A

F 25 27 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01 : INCOMER & BUSCOUPLER
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 26 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888 +24VDC-8
24.1E
A A
-S2 -S3 -S4

13

13

13

23
1

1
0
2

CH1 FEED

CH2 FEED
RESET

MANUAL
AUTO

14

14

14

24
-QC-4
26.6B
-QB-4
57.2C
-QA-3
26.2A
-X200-9
B 62.6E B
-A20-I4
59.7D
-X200-8
62.6E
-X100-9
62.6C
-A20-I2
29.8D
-X100-8
62.6C
-24VDC-3
24.3E
-A20:L+
27.7D

I1

I2

I3

I4
C C
Tous droits réservés / All rights reserved

M
I1

I2

I3

I4

I5

I6

I7

I8
L+

L+
Alle Rechte vorbehalten.

LOGO! -A20 DM8 -A20A

D D

Q4
Q1

Q3
Q2

1 2 1 2 1 2 1 2

+24VDC-3 -A20:L+
24.2E 27.1C
A1

A1

A1

A1

E -K71 -K72 -K73 -K74 E


Refer to protection notice ISO 16016

A2

A2

A2

A2

-K71-A2 -K81-A2
25.8E 29.1E

26.2B 57.2B 26.6D 26.6D


26.2C 57.2C 26.5D 26.5D
26.2B 57.2B
26.2C 57.2C

F 26 28 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01 : PLC CONTROL LOGIC
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 27 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

26.1D

26.1E
26.2F

26.3F
-F42-2

-F42-4

-U12-1

-U12-3
2

4
-F42
2A
B B

8
-P4

2
-P5

0-150V U
0-250A
A
C C
Tous droits réservés / All rights reserved

3
Alle Rechte vorbehalten.

+24VDC-4
24.1E

-24VDC-4
24.3E

D D
6

4
-U11 ~ ~ I1 U1 I2 U2 -U12 ~ ~ I1 U1 I2 U2

P 20 Z P 20 Z
+ - + -
0(4) - 20mA 0(4) - 20mA
8

9
TRANSDUCER TRANSDUCER

E E
Refer to protection notice ISO 16016

X10
128

X10
129

X10
130

X10
131

F 27 29 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01 : INSTRUMENTS AND TRANSDUCERS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 28 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

ELECTROLYTE LEVEL LOW 1


BUS COUPLER INCOMER ON

BATTERY CIRCUIT FAULT 1


DCDB INCOMER 1 TRIP
DCDB INCOMER 1 ON
DVR 1 BYPASSED

DVR 1 BYPASSED

DVR 1 BYPASSED

ALARM RESET
BYPASS STEP 1

BYPASS STEP 2

BYPASS STEP 3
B B
+24VDC-5 +24VDC-6
24.1E 30.1B

-K83-14
30.1C

FROM BATTERY FUSE BOX 1


13

13

13

32

34

32

34

42

44

12

14

42

44

42

44
X61
2
C
-K21 -K22 -K23 -QA -QC -QA -K81 -K27 -K30 C
Tous droits réservés / All rights reserved

-QC-3
21.5E 21.6E 21.7E 26.1A 26.7C 26.1A 29.5E 25.2E 25.5E

X61
14

14

14

31

31

41

11

41

41
FROM BATTERY FUSE BOX 1
1
Alle Rechte vorbehalten.

26.7C
X61
3
X61

-A20-I2
4

-H12

3
-H12

X5
X1

X1

X1

X1

X1

X1

X1

X1
1

1
-H35 GREEN
-H36 GREEN
-H37 GREEN
-H38 GREEN
-H39 GREEN
-H11 RED
-S12 RED
-S12 -H13 RED

27.1B
D D

4
LED LED LED LED LED LED LED LED
X2

X2

X2

X2

X2

X2

X2

X2
2

2
-S11-2
30.1D

A1

A1
-K81 -K82

A2

A2
-24VDC-5 -24VDC-6
24.3E 30.1E

E E
-K81-A2 -K83-A2
Refer to protection notice ISO 16016

27.7E 30.1E

12 12
29.6C 11 14 32.3D 11 14
22 22
32.3B 21 24 21 24
32 32
32.3C 31 34 31 34
42 42
32.3C 41 44 41 44

F 28 30 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01 : LAMPS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 29 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

LAMP TEST/DVR FAIL RESET


HIGH DC VOLTAGE

MCB FEEDER TRIP

+VE EARTH FAULT


LOW DC VOLTAGE

-VE EARTH FAULT


DISTRIBUTION 1

DISTRIBUTION 1

DISTRIBUTION 1

DISTRIBUTION 1

DISTRIBUTION 1

DISTRIBUTION 1
DVR FAILURE 1
B B

+24VDC-6
29.8B

-K83-14
29.8B

-1J3-3 -1J7-3 -1J6-3


25.3E 25.7E 25.6E

12

14

42

44

42

44
-K83 -K31 -K32

1
C -S11 C
Tous droits réservés / All rights reserved

13
30.3E 25.6E 25.7E
96

98

96

98
-1J3-1 -1J7-1 -1J6-1

11

41

41
25.3E -Q1A -Q55A 25.6E 25.5E

25.7A 14
Alle Rechte vorbehalten.

2
95

95

ALL TRIP CONTACTS


OF THE DISTRIBUTION 1
CIRCUIT BREAKER CONNECTED
X1

X1

X1

X1

X1

X1
1

1
-H14 -H15 -H16 -H17 -H18 -H19
RED
IN PARALLEL RED RED RED RED RED

D LED LED LED LED LED LED


D
X2

X2

X2

X2

X2

X2
2

2
-S11-2 -S11-3
29.8D 62.6B
A1

-K83
A2

-24VDC-6
29.8E
-K83 22 X10
E 132 E
-K83-A2 21 24 X10
Refer to protection notice ISO 16016

29.8E 133
30.3E X10
12 134
-K83 32 X10
30.6C 11 14
22 135
31 34 X10 OUTPUT FEEDER TRIP
30.3E 21 24
32 136 DISTRIBUTION 1
30.3E X10
30.3E 31 34
137
42 42
-K83 X10
30.3F 41 44 138
41 44 X10
139
30.3E X10
140

F 29 31 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01 : LAMPS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 30 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

17+
26.1F

B 12- B
26.2F

-Q1A-Q55A Size and quantity

4
C C
Tous droits réservés / All rights reserved

of feeders and terminals


Alle Rechte vorbehalten.

3
see pages 78

D D
X21

X21
...

...

E E
Refer to protection notice ISO 16016

F 30 32 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01 : FEEDERS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
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1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A
DVR & DCDB 1

-K28 42

41 44 -X100:4
62.6B
25.3E

-X100:5
62.6B
B -K81 22 -K81:22 B
35.6D
21 24 -K81:24
33.3D
29.5E

-X10:21
33.3D
-K81 32 -K81:32
35.6D
31 34 -K81:34
33.3D
29.5E

-X10:24
33.3D
-K81 42 -K81:42
35.6D
C C
Tous droits réservés / All rights reserved

41 44 -K81:44
33.3D
29.5E
Alle Rechte vorbehalten.

-X10:27
33.3E
-K82 12 -K82:12
35.6E
11 14 -K82:14
33.3E
29.6E

-X10:30
33.3E

D D

E E
Refer to protection notice ISO 16016

F 31 33 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01 : SIGNALIZATION
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
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1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A
CHARGER 1 ALARMS

-X10:1 X10
35.6A 1
-X10:2 X10
35.6A 2
-X10:3 X10
35.6A 3
-X10:4 X10
35.6A 4
-X10:5 X10 MAINS
35.6B 5 FAULT
-X10:6 X10
35.6B 6
B -X10:7 X10 B
35.6B 7
-X10:8 X10
35.6B 8
-X10:9 X10
35.6B 9

-X10:10 X10
35.6B 10
-X10:11 X10
35.6B 11
-X10:12 X10
35.6C 12
-X10:13 X10
35.6C 13
-X10:14 X10 COMMON
35.6C 14 ALARM
C -X10:15 X10 C
Tous droits réservés / All rights reserved

35.6C 15
-X10:16 X10
35.6C 16
-X10:17 X10
Alle Rechte vorbehalten.

35.6C 17
-X10:18 X10
35.6C 18

-K81:24
32.6B
-X10:19 X10
35.6D 19
-X10:20 X10
35.6D 20
-X10:21 X10
32.6B 21
D -K81:34 D
32.6C
-X10:22 X10
35.6D 22
-X10:23 X10 BATTERY
35.6D 23 FAULTY
-X10:24 X10
32.6C 24
-K81:44
32.6C
-X10:25 X10
35.6D 25
-X10:26 X10
35.6D 26
-X10:27 X10
32.6C 27
-K82:14
32.6D
E 35.6D
-X10:28 X10 E
28 110VDC
Refer to protection notice ISO 16016

-X10:29 X10 STATION


35.6E 29 BATTERY 1
-X10:30 X10 FAULT
32.6D 30

F 32 34 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01 : SIGNAL TO DCS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 33 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A
CHARGER 1 ALARMS

-X10:31 X10
36.6A 31 110VDC
-X10:32 X10 BATTERY
36.6A 32 CHARGER 1
-X10:33 X10 FAULT
36.6A 33

-X10:34 X10
36.6A 34
B -X10:35 X10 B
36.6B 35
-X10:36 X10
36.6B 36
-X10:37 X10
36.6B 37
-X10:38 X10 BATTERY
36.6B 38 CHARGER
-X10:39 X10 FAIL
36.6B 39
-X10:40 X10
36.6B 40
-X10:41 X10
36.6B 41
-X10:42 X10
36.6B 42

C C
Tous droits réservés / All rights reserved

-X10:43 X10
36.6C 43
-X10:44 S1 CLOSE
36.6C X10
44
Alle Rechte vorbehalten.

-X10:45 X10
36.6C 45
-X10:46 S1 OPEN
36.6C X10
46

-X10:47 X10
36.6C 47
-X10:48 S2 OPEN
36.6C X10
48

-X10:49 X10
36.6C
D 49 S2 CLOSE D
-X10:50 X10
36.6C 50

-X10:51 X10
36.6D 51 110V DC
-X10:52 X10 STATION BATTERY 1
36.6D 52 VOLTAGE
-X10:53 X10 LEVEL LOW
36.6D 53

-X10:54 X10
36.6D 54
-X10:55 X10 RECTIFIER
36.6D 55 FAN FAILURE
E 36.6D
-X10:56 X10 E
56
Refer to protection notice ISO 16016

-X10:57 X10
36.6D 57
-X10:58 X10 BATTERY ROOM
36.6D 58 VENTILATION FAILURE
-X10:59 X10
36.6E 59

F 33 35 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01 : SIGNAL TO DCS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 34 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


CHARGER - 1 DVR - 1
TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A
-X101
-X101:1 1 -X10:1
18.6A 33.3A
-X101:2 2 -X10:2
18.6A 33.3B
-X101:3 3 -X10:3
18.6A 33.3B
-X101:4 4 -X10:4
18.6B 33.3B
-X101:5 5 -X10:5
18.6B 33.3B
-X101:6 6 -X10:6
18.6B 33.3B
-X101:7 7 -X10:7
18.6B 33.3B
-X101:8 8 -X10:8
18.6B 33.3B
-X101:9 9 -X10:9
B 18.6B 33.3B B

-X102
-X102:1 1 -X10:10
18.6B 33.3C
-X102:2 2 -X10:11
18.6B 33.3C
-X102:3 3 -X10:12
18.6C 33.3C
-X102:4 4 -X10:13
18.6C 33.3C
-X102:5 5 -X10:14
18.6C 33.3C
-X102:6 6 -X10:15
18.6C 33.3C
-X102:7 7 -X10:16
18.6C 33.3C
C C
Tous droits réservés / All rights reserved

-X102:8 8 -X10:17
18.6C 33.3C
-X102:9 9 -X10:18
18.6C 33.3C
Alle Rechte vorbehalten.

-X103
-X103:1 1 -X10:19
18.6D 33.3D
-X103:2 2 -X10:20
18.6D 33.3D
-X103:3 3 -K81:22
18.6D 32.6B
-X103:4 4 -X10:22
18.6D 33.3D
-X103:5 5 -X10:23
18.6D 33.3D
D -X103:6 6 -K81:32 D
18.6D 32.6C
-X103:7 7 -X10:25
18.6D 33.3E
-X103:8 8 -X10:26
18.6E 33.3E
-X103:9 9 -K81:42
18.6E 32.6C
-X103:10 10 -X10:28
18.6E 33.3E
-X103:11 11 -X10:29
18.6E 33.3E
-X103:12 12 -K82:12
18.6E 32.6C

E E
Refer to protection notice ISO 16016

F 34 36 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01 : INTERCONNECTIONS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 35 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


CHARGER - 1 DVR - 1
TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A
-X104
-X104:1 1 -X10:31
19.6A 34.3A
-X104:2 2 -X10:32
19.6A 34.3B
-X104:3 3 -X10:33
19.6A 34.3B
-X104:4 4 -X10:34
19.6B 34.3B
-X104:5 5 -X10:35
19.6B 34.3B
-X104:6 6 -X10:36
19.6B 34.3B
-X104:7 7 -X10:37
19.6B 34.3B
-X104:8 8 -X10:38
19.6B 34.3B
-X104:9 9 -X10:39
B 19.6B 34.3B B
-X104:10 10 -X10:40
19.6B 34.3C
-X104:11 11 -X10:41
19.6B 34.3C
-X104:12 12 -X10:42
19.6B 34.3C

-X105
-X105:1 1 -X10:43
19.6C 34.3C
-X105:2 2 -X10:44
19.6C 34.3C
-X105:3 3 -X10:45
19.6C 34.3C
-X105:4 4 -X10:46
19.6C 34.3C
C C
Tous droits réservés / All rights reserved

-X105:5 5 -X10:47
19.6D 34.3D
-X105:6 6 -X10:48
19.6D 34.3D
Alle Rechte vorbehalten.

-X105:7 7 -X10:49
19.6D 34.3D
-X105:8 8 -X10:50
19.6D 34.3D

-X106
-A8:M1-13 1 -X10:51
13.3D 34.3D
-A8:M1-14 2 -X10:52
13.3D 34.3D
-A8:M1-15 3 -X10:53
13.4D 34.3E
D -N061-A01:M5-6 4 -X10:54 D
17.4E 34.3E
-N061-A01:M5-5 5 -X10:55
17.4E 34.3E
-N061-A01:M5-4 6 -X10:56
17.4E 34.3E
-A8:M1-1 7 -X10:57
13.2D 34.3E
-A8:M1-2 8 -X10:58
13.2D 34.3E
-A8:M1-3 9 -X10:59
13.2D 34.3E

E E
Refer to protection notice ISO 16016

F 35 37 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01 : INTERCONNECTIONS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 36 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

-T13 -T11 -T001-P1


P1 P2
38.1D
250/5A, 6VA 80-130-180A/0.1A

S1

S2
1 2 3 4
-T14 -T12 -T001-P2
P1 P2
38.1D
250/5A, 6VA 80-130-180A/0.1A

S1

S2
1 2 3 4
-T15 -T001-P3
P1 P2
38.1D
250/5A, 6VA 1.5 mm2 [SC]

S1

S2
-X001-L1
50 mm2 46.6B
-X001-L2
46.6B
B -X001-L3 B
1.5 mm2 46.6B

5
-F10 1.5 mm2 [SC]

13
21
31
41
200A
-S014-21
46.4B

42.5E 14
42.5E 22
42.5E 32
42.5D 42
-S014-18

6
46.4B
-S014-16
46.4B
-S014-20
46.4B

5
-S1
OFF

ON

12
14
200A

45.6C 11
LOAD SWITCH

6
-F12
2

6
C 6A - Gg C
Tous droits réservés / All rights reserved

CONT. FUSE

5
Alle Rechte vorbehalten.

D D

2,5 mm2 [SC]


-Z1

P1

P2

P3
RFI FILTER

TRANSFORMER
TU TI
TO THE EARTH BUSBAR.

TO THE EARTH BUSBAR.


EARTING WIRE (GN/YE)

EARTING WIRE (GN/YE)


SU SI
-T10

N
2S2

1S3

2S3
2S1
1S2
1S1
RU RI
PE PB273
INPUT RFI FILTER
1,5 mm2
25 mm2
-X01

-X01

-X01

-X01

-X01

E CHARGER E
PE
L1

L2

L3

INPUT
Refer to protection notice ISO 16016

-A061-M20-1

-A061-M20-4

-A061-M20-7
-A061-M1-1

-A061-M1-4

-A061-M1-7

-A061-M8-1

-A061-M8-2

-A061-M8-3
3x415V AC +/- 10% ,50 Hz +/-5%
TN, Icc = 32 kA

42.1D

42.1D

42.1D
42.3E

42.3E

42.3E

42.3E

42.4E

42.4E
=NE00+NE

-8Q6 71E/2015/MELCO/COMN/E13/11205
250A R Y B

F 36 38 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG02
(ECMN,TAMN,JUMN) CHG02: BDT INPUT
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 37 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888 -A061-CN5
42.2E

A -U061 A

-A5

-X1
1-10
Navision-No. : Fuse Size
300A: U1140 : 315A
400A: U1141 : 400A
500A: U1142 : 550A
A M1 G A M2 G A M3 G A M4 G A M5 G A M6 G A M7 G
600A: U1143 : 650A

-X2:2

-X2:1

-X3:2

-X3:1

-X4:2

-X4:1

-X5:2

-X5:1

-X6:2

-X6:1

-X7:2

-X7:1

-X8:2

-X8:1
B RECTIFIER FIRING CARD B
Block Arrangement :
_U160-10
-B1 -B2 -B3
1 ϑ 2 1 ϑ 2 1 ϑ 2 -U061-A2:M8-1
38.8E
TEMP. TEMP. TEMP.
°C °C °C
-U061-W01 BRIDGE BUS BAR
1 6 -L400-A
39.1A

5
FUSE FUSE FUSE

2
2
4

2
4

2
4
-F1

-F2

-F3
C C
Tous droits réservés / All rights reserved

38.5F 1

38.6F 1

38.7F 1
-T1 550A 550A 550A

1
Alle Rechte vorbehalten.

1 ϑ 2

2 2 2

4
38.2D

-V1

-V2

-V3
5

5
120 mm2 [SC]
-T1

1
3
-T001-P1 P1 S1 1 4
37.8A -U061-W03
THYRISTOR BUS BAR
2

D D

3
-T001-P2 P2 S2 1 4
37.8A -U061-W04
THYRISTOR BUS BAR
2

3
-T001-P3 P3 S3 1 4
37.8B -U061-W05
TRANSFORMER
THYRISTOR BUS BAR
2
PE

415/114V, 74.1kVA, DY11

HEAT SINK

HEAT SINK

HEAT SINK
7

7
THYRISTOR

THYRISTOR

THYRISTOR
ϑ

6
70 mm2
38.2C 1 2
TEMPERATUR- 3 3 3
SENSOR
-A4
L1

L2

L3
+

TRANSFORMER-
WINDING

E -U061-W02 E
2

5
1 7 -W012-1
Refer to protection notice ISO 16016

- 39.1C
BRIDGE BUS BAR

6
RECTIFIER THYRISTOR SNUBBER CARD
-U061-E01 -U061-E02 -U061-E03
-U061-A2:M8-1
38.8B

-B061-M18-13
42.7E
-F1 -F2 -F3
2 2 2 -B061-M18-14
42.7E
1 4 4 1 1 4

38.5C 38.6C 38.7C

F 37 39 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG02
(ECMN,TAMN,JUMN) CHG02: RECTIFIER BRIDGE
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015
WDR-1160-10-003 S320827-01-CHG-01 38 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A 150 mm2[SC] 150 mm2[SC] A


-L1 -U400 800A/60mV
-R2
-L400-A A B 2 1
38.8C
125V, 500A, 0.098mH HALL I-TRANS

3
CHOKE

+15
-15

M
1.5 mm2

-W401
1 2 3 4

1
A

2
-P2

-U400.

-U400.

-U400.
RAIL EARTHING: K

50 mm2[SC]
XXX mm2 -D1

+
-C1

RESISTOR
EARTING WIRE (GN/YE)

-R1
2.7kΩ
B
TO THE EARTH BUSBAR. 2x22000μF/220Vdc 0-800 A I B
CAPACITOR
AMMETER

-A061-M5-3
-A061-M5-2
-A061-M5-1
A

3
2 3
1 4
-W402

42.4E
42.4E
42.4E
-W012-1
38.8E
1.5 mm2 [SC]

4
C C
Tous droits réservés / All rights reserved

12
14
22
24
-F4

42.6E 11

42.6E 21
Alle Rechte vorbehalten.

3
630A

4
-F13 FUSE
6A - Gg 150 mm2[SC]
CONT. FUSE ISOLATOR

3
D D

4
-F16
-V1

A
-A061-M15-4

-A061-M15-1
2A

550A

3
BLOCKING DIODE

K
42.1C

42.1C

3
-S2

OFF

ON
-P1

21
13
23
33
630A
LOAD SWITCH

42.6D 14
45.4C 24
50.3D 34
3 2

50.3D 22
U

4
0-200 V
E VOLTMETER E
Refer to protection notice ISO 16016

-W404-1
-R404-A
-F16:4
40.8C

40.2F

40.2F
F 38 40 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG02
(ECMN,TAMN,JUMN) CHG02: OUTPUT BRIDGE
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015
BDT_C06_WDR_0.065 S320827-01-CHG-01 39 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

-Q411-2
41.1A

-A061-M7-3 -U443. 3 -15


42.5E

-U443
-A061-M7-2 -U443. 2 M
42.5E
-A061-M7-1 -U443. 1 +15
42.5E
HALL I-TRANS

1
B 3 B
-P3

-R3
SHUNT
400/60mV
4 3 2
400-0-400 A
I

2
AMMETER

1.5 mm2

-Q411-6
41.1C

C C
Tous droits réservés / All rights reserved

-F16:4
39.7E
Alle Rechte vorbehalten.

1.5mm2 [SC]

4
-F14
6A - Gg
U-BAT

3
120 mm2[SC]

RAIL EARTHING:
D XXX mm2 D
EARTING WIRE (GN/YE)
TO THE EARTH BUSBAR.

-Z2
RFI FILTER

PE

-
PB269
OUTPUT RFI FILTER
-X03

-X03

2.5 mm2 [SC]


E E
L+

TO
L-
Refer to protection notice ISO 16016

PROTECTION BOX-2
=NL00+NL11

-A061-M16-4

-A061-M16-1
-W404-1
-R404-A
39.7E

39.7E

42.1C

42.1C
-X03-L+

-X03-L-
51.2F

51.2F

F 39 41 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG02
(ECMN,TAMN,JUMN) CHG02: BATTERY
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015
BDT_C06_WDR_0.065 S320827-01-CHG-01 40 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

-Q411-2
40.8A

B B

-Q411-6
40.8C

C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

35 mm2[SC]

D D

-X411

-X411
E E

L+

L-
Refer to protection notice ISO 16016

-V081-A

-Q200-5
52.1A

52.1B
TO DVR 2

F 40 42 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG02
(ECMN,TAMN,JUMN) CHG02: OUTPUT
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015
BDT_C06_WDR_0.065 S320827-01-CHG-01 41 85
1 2 3 4 5 6 7 8
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

41
37.7E
37.7E
37.8E
39.4D
39.4D
40.7F
40.6F

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB
-A061-M8-1
-A061-M8-2
-A061-M8-3

DRAWN
-A061-M15-1
-A061-M15-4
-A061-M16-1
-A061-M16-4
-A1

PB134
RECTIFIER BACK PANEL

RKO
RKO
RKO
EN: Ribbon cable
EN: Ribbon cable

DE: Flachbandkabel
DE: Flachbandkabel

APPR.
M8-1
M8-2
M8-3
M8-4
M8-5

2
2

M15-1
M15-2
M15-3
M15-4
M16-1
M16-2
M16-3
M16-4
- + - +
1-10 CI-R CI-S U-OUT. U-BATT. 1-20
-A005-CN1

FP
CN4 CN3 43.1B

YRV
YRV
YRV

REL.
1-10 1-10
-A061-CN5 -A006-CN1
38.8A CN5 CN6 43.1B
LED

-A061-M1-1 1-10

L1
37.5E M1-1 -A061.1-CN1
CN11 43.1C
COM

M1-2

M1-3 1-10
-A061-M1-4 -A007-CN1

L2
37.5E M1-4 CN7 43.6C
ARC1

3
3

(ECMN,TAMN,JUMN)
MAINS PS
M1-5
1-10
M1-6 -A008-CN1
-A061-M1-7 CN8 44.3A
ARC2

L3
37.5E M1-7

1-10
-A061-M20-1
DR16-BP

L1
37.6E M20-1 CN9
ARC3

M20-2

CONTRACT
1-10
M20-3
CN10
UPS

-A061-M20-4

L2
37.6E M20-4

BDT_C06_WDR_0.065
1

AC-SYNC.

NO:71E/2015
M20-5
-R10

M20-6

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES


2
-A061-M20-7
L3

37.6E M20-7

4
4

POTENTIOMETER

-A061-M5-1
3

39.5B M5-1 +
-A061-M5-2
39.5B M5-2 M9-1
I-TOT.

-A061-M5-3
-

39.5B M5-3 M9-2


POTM.

M9-3

M6-1 + -A10
M6-2 M10-1 M10-1
-X10
12P
I-DIFF.

SWITZERLAND
-X10
-

M6-3 M10-2 M10-2


M10
ING0

ING0

2
M10-3 M10-3
BATTERY ROOM

-A061-M7-1 +
40.3B M7-1
VENTILATION FAILURE

-A061-M7-2 -X200-4
40.3B M7-2 M11-1 M11-1 62.2D

5
5

PB133

I-BATT.

-A061-M7-3 -X200-5
-
DR16-PS

40.3A M7-3 M11-2 M11-2 62.2D


M11

ING1
ING1

45.6D
-K2
M11-3 M11-3
RECTIFIER POWER SUPPLY CARD

12 37.3B
-F10
-F10
-F10
-F10

37.3B
37.3B
37.3B

11 14 14 13 22 21 32 31 42 41 -X200-6

110 BDT 500


M18-1 M12-1 M12-1 62.2D
RICB -X200-7
M18-2 M12-2 M12-2 62.2E
M12

ING2
ING2

22
-K1
44.5E

M12-3 M12-3

CHG02: CONTROLLER
21 24 INPUT FILTER PCB
M18-3
BCB
M18-4 M13-1
22 12
-F4 -F4 -S2 M13-3
M-INP

24 21 11 14 14 13
M18-5 M13-3
39.7C 39.7C 39.7E ROCB

6
6

M18-6

M18-7 M14-1
TB2
M18-8 M14-2
TEMP

PB280
DR16-DR

M18-9 M14-3
FB2
M18-10
RECTIFIER CONTROLLER CARD

M18-11 M2-1
+24V

TB1
M18-12 M2-2
-B061-M18-13
M18-13 M2-3
0V

DOC-N0.

38.8E
FB1
-B061-M18-14
CUST. REF.:

38.8F M18-14
PB250

-N061-A01-M5-3
DR16-MC

48.5E M18-15 M19-1


FMC
-A061-M18-16
48.5E M18-16 M19-2
RECTIFIER MICRO-CONTROLLER CARD

7
7

S320827-01-CHG-01

M18-17 M19-3
PAR-SW
M18-18 M19-4

M18-19 M19-5
ON/OFF
M18-20 M19-6
TO UPS

M18-21 M19-7
EARTH F.
ING:-2 - BATTERY CIRCUIT FAULT

M18-22 M19-8

M18-23 M19-9
RESET
M18-24 M19-10
42
ING:-1 - DVR FAILURE (EMERGENCY LEVEL)

SHEET
FUNCTION UNIT:

8
8

CHG02
43

85
TOT. PAGES
F
E
B
A

D
C
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

EN: Special ribbon cable


DE: Spezielles Flachbandkabel

-A004 LED 1 (RT) AC MAINS FAILURE

RECTIFIER LED INTERFACE CARD


-A3 LED 2 (GR) ACMAINS ON / HEALTHY

LED-DR16
1-10 LED 3 (GR) FLOAT CHARGE
-A006-CN1
42.2B CN1
LED 4 (YE) BOOST CHARGE
LED 5 (RT) CHARGER FAILURE
PB177
LED 6 (RT) CHARGER HIGH DC VOLTAGE
B LED 7 (RT) CHARGER OVERLOAD B

RECTIFIER DISP. WITH KEY PAD


-A2 LED 8 (RT) RECT / BATTERY FUSE FAILURE

TAST & LCD

(FRONT PANEL)
1-20 LED 9 (RT) CHARGING FAULT
-A005-CN1
42.2B CN1
LED 10 (RT) BATTERY TEST FAILURE

42.3B
PB129

FRONTPANEL HMI

-A007-CN1
C C
Tous droits réservés / All rights reserved

-A061.1-CN1
42.3B
EN: Special ribbon cable
DE: Spezielles Flachbandkabel
Alle Rechte vorbehalten.

RL 1:- RECTIFIER OK

CN1
-A7
EN: Special ribbon cable RELAY CARD
DE: Spezielles Flachbandkabel RL 2:- MAINS FAULT
1-10 ARC
-A6 RL 3:- U/V LEVEL FOR CHANGE OVER
CN1

1-10
RL 4:-
D SER-CAN RL6 RL5 RL4 RL3 RL2 RL1
RL 5:- D
RL 6:-

M1-10

M1-11

M1-12

M1-13

M1-14

M1-15

M1-16

M1-17

M1-18
M1-1

M1-2

M1-3

M1-4

M1-5

M1-6

M1-7

M1-8

M1-9
1
5

PB245 PB031
6
9

INTERFACE CARD RECTIFIER RELAY CARD

-A7:M1-14

-A7:M1-17
-A7:M1-18
-RL3-11
E E
Refer to protection notice ISO 16016

62.2E

62.2E

44.2D
45.3C
DETAILED ALARM / TERMINAL DESCRIPTION
ACCORDING TERMINAL LIST

F 42 44 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG02
(ECMN,TAMN,JUMN) CHG02: INTERFACE
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015
BDT_C06_WDR_0.065 S320827-01-CHG-01 43 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

42.3B
A A

- COMMON ALARM - BATTERY CHARGER FAIL


grouped as: (X10: 10...18) grouped as: (X10: 28...36)

-A008-CN1
+ Mains failure (A1) + Blown fuses (A2)
+ Blown fuses (A2) + High temperature (A3)
+ High temperature (A3) + Max output voltage (A5)
+ Overload (A4) + Min output voltage (A6)
EN: Special ribbon cable
+ Max output voltage (A5) + Charging fault (A7)
DE: Spezielles Flachbandkabel + Min output voltage (A6) + Open circuit breakers (A9)
+ Charging fault (A7) + Input breaker open (A91)
+ Open circuit breakers (A9) + Output breaker open (A93)
B + Input breaker open (A91) + Not (Rectifier OK) (n(S1)) B
+ Output breaker open (A93)

CN1
-A8 + Not (Rectifier OK) (n(S1))
RELAY CARD
+ DVR failure/Fan failure (I1)
1-10 RELAY CARD 3 (ALARM) RL6 : Battery room ventilation failure
RL5 : Battery charger fail - BATTERY FAULTY
RL4 : Battery faulty grouped as: (X10: 19...27)
RL6 RL5 RL4 RL3 RL2 RL1
RL3 : Common alarm + Battery breaker open (A92)
RL2 : Discharge level 3 + Charging fault (A7)

M1-10

M1-11

M1-12

M1-13

M1-14

M1-15

M1-16

M1-17

M1-18
RL1 : Mains fault + Battery discharge level 3 (S23)
M1-1

M1-2

M1-3

M1-4

M1-5

M1-6

M1-7

M1-8

M1-9
PB031
RECTIFIER RELAY CARD + Battery electrolyte level low
+ Battery circuit fault (I2)

C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

-A8:M1-13
-A8:M1-14
-A8:M1-15
-A8:M1-1
-A8:M1-2
-A8:M1-3

+24-0
62.2D

+24-1
45.1B
67.3E
67.3D
67.3D

67.3D
67.3D

-A7:M1-17 67.3D -J01 +


43.7E

D D
-J01 -

-24-1
45.1E
A1

A1

A1

A1

A1
-K15 -K14 -K13 -K11 -K1 -24-0
62.2D

12
A2

A2

A2

A2

A2
45.5C 11 14
22
42.6E 21 24

-X061

-X061
32
12 12 12 12

-K1-14
E 31 34 E
50.3A 11 14 49.3D 11 14 49.3B 11 14 49.3A 11 14 42
22 22 22 22
Refer to protection notice ISO 16016

41 44

2
50.3B 21 24 49.3D 21 24 49.3C 21 24 49.3B 21 24
32 32 32 32
50.3B 31 34 49.3E 31 34 49.3C 31 34 49.3B 31 34 45.1B
42 42 42 42

-X04-1

-X04-2
50.3B 41 44 49.3E 41 44 41 44 41 44

51.7E

51.8E
FROM BATTERY
F 43 PROTECTION BOX 45 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG02
(ECMN,TAMN,JUMN) CHG02: INTERFACE
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015
BDT_C06_WDR_0.065 S320827-01-CHG-01 44 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

RECTIFIER HEALTHY - CHARGER 2

S3 CLOSED - BATTERY BOX 2


S1 CLOSED - CHARGER 2

S2 CLOSED - CHARGER 2
-K1-14
B 44.5E B

+24-1
44.7D

-A7:M1-17
45.3C
22

24

23

12

14

12

14
-A7:M1-17
C
-K2 45.1B -S2 -K1 -S1 C
Tous droits réservés / All rights reserved

45.6D 39.7E 44.5E 37.3C


-A7:M1-18
21

24

11

11
43.7E
Alle Rechte vorbehalten.

X1

X1

X1

X1

A1
-H31 GREEN
-H32 GREEN
-H33 GREEN
-H34 GREEN -K2

D LED LED LED LED


D

A2
X2

X2

X2

X2
2

2
-X200-3
62.2D

-24-1
44.7D

E E
Refer to protection notice ISO 16016

12
42.5F 11 14
22
45.2C 21 24
32
50.3C 31 34
42
50.3C 41 44

F 44 46 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG02
(ECMN,TAMN,JUMN) CHG02: INPUT
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015
BDT_C06_WDR_0.065 S320827-01-CHG-01 45 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

37.4C
37.4B

37.4B

37.4B

37.7B

37.7B

37.7B
B B

-S014-18

-S014-16

-S014-20

-S014-21

-X001-L1

-X001-L2

-X001-L3
-L1-2
48.1A

-L2-4
48.1A

6
-F15
2A
C C
Tous droits réservés / All rights reserved

5
Alle Rechte vorbehalten.

1.5 mm2
3 11 1 2 4 6

-SA -SV

L1-L2

L2-L3
L3-L1
D D
0
1

2
3

0
8 8 2 6 2 4 6

1 5 1 5

1.5 mm2
A - SELECT SWITCH 8 2 V - SELECT SWITCH 1 5
I U
2

2
-P12 -P11
E E
I U
Refer to protection notice ISO 16016

0-250 A 0-500 V
AMMETER VOLTMETER
3

3
F 45 47 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG02
(ECMN,TAMN,JUMN) CHG02: MEASURING
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015
BDT_C06_WDR_0.065 S320827-01-CHG-01 46 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

1.5 mm2

B B
-F091 -F090

2
N

N
13A 6A

N
MCB MCB

1
C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

11
-B090

2
-S090
THERMOSTAT
DOOR SWITCH

12
1
D D

br

2
-H090 -E090

C
XC
1.5 mm2
8W 150 W
LIGHTING HEATER
bl

1
PE

N
L

-J090
T13 / 10A
SOCKET

E E
Refer to protection notice ISO 16016

-F091-N
-F091-2
54.7B

54.7B

FROM DCDB 2
(=NL00+NL01)
F 46 48 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG02
(ECMN,TAMN,JUMN) CHG02: HEATING, LIGHTING AND SOCKET
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015
BDT_C06_WDR_0.065 S320827-01-CHG-01 47 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

-L1-2
© Statron AG, Industrie Nord, CH-5506 Maegenwil 46.7B
TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
-L2-4
46.7C
A A

4
-N061-F01
6A - Gg
CONT. FUSE ISOLATOR

3
B B

RAIL EARTHING:
1U3

1V
400

380
ISOSAFE 1,5 mm2
-N061-T01

TRANSFORMER
EARTING WIRE (GN/YE)
TO THE EARTH BUSBAR.
PE
380/400/415Vac
230/24Vac
C 260 VA C
Tous droits réservés / All rights reserved

2U1

2V
24

0
RAIL EARTHING:
-N061-L01
Alle Rechte vorbehalten.

ISOSAFE 0,75 mm2


EARTING WIRE (GN/YE)
n=1 TO THE EARTH BUSBAR.
HF-FILTER

-N061-A01
M6-3

M6-2

M6-1

L AC N FMC
REL 1.2 REL 1.1

FAIL

FAIL
OK

OK
FAN MONITOR CARD

D D
N CH1 L N CH2 L N CH3 L N CH4 L N CH5 L N CH6 L 2NO 2C 2NC 1NO 1C 1NC
M1-3

M1-2

M1-1

M2-3

M2-2

M2-1

M3-3

M3-2

M3-1

M4-3

M4-2

M4-1

M7-3

M7-2

M7-1

M8-3

M8-2

M8-1

M5-6

M5-5

M5-4

M5-3

M5-2

M5-1
N

L
-N061-E11

-N061-E21

-N061-E31

-N061-A01-M5-3
-N061-A01:M5-6
-N061-A01:M5-5
-N061-A01:M5-4

M M M -A061-M18-16
1AC 1AC 1AC
E E
Refer to protection notice ISO 16016

22VA

22VA

22VA

BRIDGE FAN BRIDGE FAN BRIDGE FAN


42.7E
42.7E
67.3D
67.3D
67.3D

-U061-E01 -U061-E02 -U061-E03

F 47 49 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG02
(ECMN,TAMN,JUMN) CHG02: VENTILATION BRIDGE
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015
BDT_C06_WDR_0.065 S320827-01-CHG-01 48 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

-K11 12 -X101:1
66.3A
11 14 -X101:2
66.3A
44.4E
-X101:3
66.3A
-K11 22 -X101:4
66.3A
21 24 -X101:5
66.3B
44.4E
-X101:6
66.3B
-K11 32 -X101:7
66.3B
31 34 -X101:8
B 44.4E
66.3B B
-X101:9
66.3B

-K13 12 -X102:1
66.3B
11 14 -X102:2
66.3B
44.3E
-X102:3
66.3C
-K13 22 -X102:4
66.3C
21 24 -X102:5
66.3C
44.3E
-X102:6
66.3C
-K13 32 -X102:7
66.3C
C C
Tous droits réservés / All rights reserved

31 34 -X102:8
66.3C
44.3E
-X102:9
66.3C
Alle Rechte vorbehalten.

-K14 12 -X103:1
66.3D
44.2E
11 14 -X103:2
66.3D
-X103:3
66.3D

-K14 22 -X103:4
66.3D
D 21 24
D
-X103:5
66.3D
44.2E
-X103:6
66.3D

-K14 32 -X103:7
66.3D
31 34 -X103:8
66.3D
44.2E
-X103:9
66.3D

-K14 42 -X103:10
66.3D
E 41 44 -X103:11
66.3E
E
44.2E
Refer to protection notice ISO 16016

-X103:12
66.3E

F 48 50 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG02
(ECMN,TAMN,JUMN) CHG02: SIGNALS TO DCS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 49 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

-K15 12 -X104:1
67.3A
11 14 -X104:2
67.3A
44.2E
-X104:3
67.3A
-K15 22 -X104:4
67.3A
21 24 -X104:5
67.3B
44.2E
-X104:6
67.3B
-K15 32 -X104:7
67.3B
31 34 -X104:8
B 44.2E
67.3B B
-X104:9
67.3B
-K15 42 -X104:10
67.3B
41 44 -X104:11
67.3B
44.2E
-X104:12
67.3B

32 -K2
34 31 -X105:1
67.3C
45.6D
-X105:2
67.3C
C C
Tous droits réservés / All rights reserved

42 -K2
44 41 -X105:3
Alle Rechte vorbehalten.

67.3C
45.6D
-X105:4
67.3C

-S2
33 34 -X105:5
67.3C
39.7E -X105:6
67.3C

-S2
21 22 -X105:7
39.7E
67.3C
D -X105:8 D
67.3C

E E
Refer to protection notice ISO 16016

F 49 51 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: CHG02
(ECMN,TAMN,JUMN) CHG02: SIGNALS TO DCS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 50 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

24VDC POWER
TO BATTERY BANK 2 FROM DVR 2 FROM +VE POLE FROM +VE&-VE
SUPPLY FROM DVR 2
OF 43rd CELL POLE OF 86th CELL
=NL00+G01
L+ L- 3 4 4 5 1 2

-X02

-X02

-X71

-X71

-X06

-X06

-X05

-X05
120 mm2[SC]

B B
2

-S1
OFF

2
ON

13

400A

2
C C
Tous droits réservés / All rights reserved

LOAD SWITCH 2A 2A 2A 2A
51.3D 14

2A 2A 2A

22

24
-F16 -F17 -F14 -F15 -K1
1

-F11 -F12 -F13


Alle Rechte vorbehalten.

1
51.3E

21
1

12
14
22
24
-F1

51.3D 11

51.3E 21
2

-X04

-X04
400A
FUSE
13

-S1 1 2
120 mm2[SC] 51.2C
D D

12

14
14

-K1
51.3E

11
-A1
12

14

-F1 1 2 3 4 5 6

X1
51.2C SW SW LSI+ LSI- 24V+ 24V- -H1

-X04-1

-X04-2
ELECTROLYTE
11
2

-F18
2A LEVEL

X2
INDICATION LED
SENSOR PCB
NO NO NC NC C C

44.5E

44.6E
1

22

24
-X03

-X03

E E
A1

-F1 -K1 7 8 9 10 11 12
Refer to protection notice ISO 16016

-P1 51.2C
FROM CHARGER 2 L+ L- TO CHARGER 2
21

U
A2

-X71

-X71

-X06

-X06

-X06
0-200 V
=NL00+G11 VOLTMETER
-X03-L+

-X03-L-

12 1 2 1 2 3
51.6D 11 14
22
TO DVR2 TO BATTERY SYMMETRY CARD
51.7C 21 24
40.4F

40.4F

32
31 34

F 50 52 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: BPB02
(ECMN,TAMN,JUMN) BPB02: BATTERY PROTECTION BOX
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015
BDT_C06_WDR_0.065 S320827-01-CHG-01 51 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888 35 mm2[SC] 35 mm2[SC]

-V11-V12-V13
A -V081-A A K A K A K -R200-2 A
41.7E 57.1A

160A

-K21 -K22 -K23


5 6 5 6 5 6

3 4 3 4 3 4

B 35 mm2[SC] 1 2 1 2 1 2 B

21.5E 21.6E 21.7E


-Q200-5 -QB-5
41.8E 57.2A

-F41-2
55.1A

-F41-4
55.1B
2

4
-F11 -F12 -F13 -F14 -F15
C 6A - GG 6A - GG 6A - GG 6A - GG 6A - GG C
Tous droits réservés / All rights reserved

CONT. FUSE ISOLATOR CONT. FUSE ISOLATOR CONT. FUSE ISOLATOR


1

3
Alle Rechte vorbehalten.

PE
L

-A13
INPUT

1
OUTPUT -K24
-K25 -K26
53.6E
CONVERTER
53.5E 53.4E
D D

2
+

2
-

A
-V14

3
K
-K24 -K25 -K26
TO BPB02

X06 53.6E 53.5E 53.4E


4

4
X06
5
-V081-J01

-V081-J01

-V081-A01-J7-1

-V081-A01-J7-2

-V081-A01-J6-1

-V081-A01-J6-2
A1

A1

A1
-K21 -K22 -K23
+

-A081-J3-1

-A081-J3-2
E E
A2

A2

A2
Refer to protection notice ISO 16016

-V081-A01-J4-1

-V081-A01-J4-2
-V081-A01-J8-1

53.4B

53.4B

53.5B

53.6B

56.3A

56.3A
+24V-1

-24V-1
-24V-2

21.3B 21.4B 21.6B


21.3B 21.4B 21.6B
21.3B 21.4B 21.6B
21.1E

53.3B

53.2B

53.2B

53.3E

21.2E

59.2C 59.2C 59.3C

F 51 53 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: DVR02
(ECMN,TAMN,JUMN) DVR02 : VOLTAGE DROPPER DIODES
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 52 85
1 2 3 4 5 6 7 8
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

52

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
-A01

DVR CARD

RKO
RKO
RKO
-V081-A01-J4

APPR.
2
1
2

J1-24 NO2 J4-1 -V081-A01-J4-1


+24V 52.2E
J1-23 NC2

RLY4
J1-22 C2 J4-2
+24V

YRV
YRV
YRV

REL.
J4-3 3 -V081-A01-J4-2
-0V 52.2E

POWER SUPPLY
J1-21 NO1 J4-4
-0V

J1-20 NC1

J1-19 C1

3
3

(ECMN,TAMN,JUMN)
-V081-A01-J8
J1-18 NO2 UB J8-1 1 -V081-A01-J8-1
52.2E

52.2E
J1-17 NC2
RLY3
J1-16 C2 UB J8-2

-24V-2
-K26
J1-15 NO1

6
21.7D 4
21.7D 2
-V081-A01-J1.5

14

CONTRACT NO:71E/2015
A2 A1 2 J1-14 NC1

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES


J1-13 C1

13
5
3
1

4
4

-V081-A01-J7
J1-12 NO2 J7-1 1 -V081-A01-J7-1
BAT + 52.3E
J1-11 NC2
RLY2
INPUT 1

J1-10 C2 J7-2 2 -V081-A01-J7-2


BAT - 52.4E

SWITZERLAND
-K25

J1-9 NO1

6
21.6D 4
21.6D 2
-V081-A01-J1.3

14
A2 A1 2 J1-8 NC1

5
5

J1-7 C1

13
5
3
1

110 BDT 500


-V081-A01-J6
J1-6 NO2 J6-1 1 -V081-A01-J6-1
LOAD+ 52.7E
J1-5 NC2
RLY1
INPUT 2

J1-4 C2 J6-2 2 -V081-A01-J6-2


LOAD- 52.7E
-K24

NO1

6
6

J1-3
6
21.5D 4
21.5D 2

-V081-A01-J1.1
14

A2 A1 2 J1-2 NC1
DVR02 : VOLTAGE DROPPER CONTROLLER

J1-1 C1
13
5
3
1
1
6
J3

J5-2
DVR

LOW
9

RS 232 INTERFACE

DOC-N0.
RESET

J5-1
CUST. REF.:

HIGH
PROGRAMING
7
7

S320827-01-CHG-01
J2-6
J2-5
J2-4
J2-3
J2-2
J2-1

53
SHEET
FUNCTION UNIT:

8
8

DVR02
54

85
TOT. PAGES
F
E
B
A

D
C
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

1.5 mm2

-F091-N
-F091-2
B B
-F091 -F090

2
N

47.2E

47.2E
6A 6A

N
MCB MCB

1
TO CHARGER 2
(=NL00+G11)

C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

11
1
2 -B091 -B090

2
-S090 -S091 ϑ
HYDROSTAT THERMOSTAT
DOOR SWITCH DOOR SWITCH

12
1

1
D D

br br
1

2
-H090 -H091 -E090
C

C
XC

XC
1.5 mm2
8W 8W 150 W
LIGHTING LIGHTING HEATER
bl bl
2

1
E E
Refer to protection notice ISO 16016

-F091-N
-F091-2
23.7B

23.7B

FROM DCDB1
(=NK00+NK01)
F 53 55 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: DVR02
(ECMN,TAMN,JUMN) DVR02: HEATING AND LIGHTING
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 54 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

57.3A

57.3A
A A

-F31-2

-F31-4
-F41-2
52.8B

-F41-4
52.8C

B B
2

4
-F41
6A - Gg
CONT. FUSE ISOLATOR
1

-K27 12 X10 -K28 12 X10 -K29 12 X10


60 69 78
11 14 X10 11 14 X10 11 14 X10
N

PE
L

56.2E 61 56.3E 70 56.4E 79


-A41 X10 X10 X10
62 71 80
-K27 22 X10 -K28 22 X10 -K29 22 X10
INPUT 63 72 81
C C
Tous droits réservés / All rights reserved

21 24 X10 BATTERY 21 24 X10 DVR 21 24 X10


CIRCUIT OVER
OUTPUT 56.2E 64 FAIL 56.3E 73 FAILURE 56.4E 82 VOLTAGE
X10 X10 X10
CONVERTER 65 74 83
Alle Rechte vorbehalten.

-K27 32 X10 -K28 32 X10 -K29 32 X10


+

66 75 84
31 34 X10 31 34 X10 31 34 X10
56.2E 67 56.3E 76 56.4E 85
V41 A X10 X10 X10
68 77 86

K
-U700-J01

-U700-J01

D D
+

-K30 12 X10 -K31 12 X10 -K32 12 X10


87 96 105
11 14 X10 11 14 X10 11 14 X10
56.5E 88 56.6E 97 56.7E 106
X10 X10 X10
89 98 107
-K30 22 X10 -K31 22 X10 -K32 22 X10
90 99 108
21 24 X10 21 24 X10 +EARTH 21 24 X10 -EARTH
91 UNDER 100 FAULT 109 FAULT
56.5E VOLTAGE 56.6E 56.7E
X10 X10 X10
92 101 110
E -K30 32 X10 -K31 32 X10 -K32 32 X10 E
93 102 111
Refer to protection notice ISO 16016

+24VDC-9
+24VDC-7

+24VDC-6

+24VDC-4

+24VDC-3

+24VDC-2

+24VDC-1

31 34 31 34
-24VDC-1

-24VDC-2

-24VDC-3

-24VDC-4

-24VDC-6
-24VDC-9

31 34 X10 X10 X10


56.5E 94 56.6E 103 56.7E 112
X10 X10 X10
95 104 113
24.1E
57.2A

59.1B

56.2A

56.2A

56.1E

59.1E

24.3E
62.6D

58.1D

56.1D

58.1D

62.6D

F 54 56 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: DVR02
(ECMN,TAMN,JUMN) DVR02 : MEASURING AND ALARMS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 55 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

55.2E

55.2E

52.8E

52.8E
A FROM BPB02 -S21 A
13 60.7C 14
1 2 3

+24VDC-1

-24VDC-1

-A081-J3-1

-A081-J3-2

-X06
-X06
-X06
B B
-A21
J12-1

J12-2

J3-1

J3-2

J4-1

J4-2

J4-3

J5-1

J5-2

J5-3

J6-1

J6-2

J6-3

J6-4

J6-5

J6-6
J9-6
RLY1: BATTERY CIRCUIT FAIL

INP1

INP4
BAT +

GRD

INP2

INP3

GRD
LOAD+

EFD +
MID
PS +ve

PS -ve

INP5
BAT -
LOAD-

EFD -
J9-5 RLY2: DVR FAILURE

PROGRAMING
POWER SUPPLY INPUT 1 INPUT 2 INPUT 3 INPUT 4
J9-4 RLY3: OVER VOLTAGE
J9-3 RLY4: UNDER VOLTAGE
J3 J9-2
RLY5: +VE EARTH FAULT
RLY6: -VE EARTH FAULT
LCD-DISPLAY 1
6

RS 232 INTERFACE
9

5
J9-1

RELAY CARD 1 MAB W EF 1-10


C C
Tous droits réservés / All rights reserved

RELAY CARD 2 J14

1-10
J13
MULTI ALARM BOARD WITH EARTH FAULT
Alle Rechte vorbehalten.

-A22

J1
1-10
MULTI ALARM RELAY CARD

FP
ARC

RLY1 RLY2 RLY3 RLY4 RLY5 RLY6

D D
NO1

NO2

NO1

NO2

NO1

NO2

NO1

NO2

NO1

NO2

NO1

NO2
NC1

NC2

NC1

NC2

NC1

NC2

NC1

NC2

NC1

NC2

NC1

NC2
C1

C2

C1

C2

C1

C2

C1

C2

C1

C2

C1

C2
11

12

13

14

15

16

21

22

23

24

25

26

31

32

33

34

35

36

41

42

43

44

45

46

51

52

53

54

55

56

61

62

63

64

65

66
+24VDC-2
55.2E
-A12:J2-1
-A12:J2-3

-2J3-1
-2J3-3

-2J6-1
-2J6-3

-2J7-1
-2J7-3
A1

A1

A1

A1

A1

A1
X10
X10

-K27 -K28 -K29 -K30 -K31 -K32

E E
62.6E
62.6D

60.2C
60.2C

60.5C
60.5C

60.4C
60.4C
114 115
A2

A2

A2

A2

A2

A2
Refer to protection notice ISO 16016

-24VDC-2 -K81-A2
55.2E 59.1E
12 12 12 12 12 12
55.4C 11 14 55.5C 11 14 55.6C 11 14 55.4E 11 14 55.5E 11 14 55.6E 11 14
22 22 22 22 22 22
55.4C 21 24 55.5C 21 24 55.6C 21 24 55.4E 21 24 55.5E 21 24 55.6E 21 24
32 32 32 32 32 32
55.4C 31 34 55.5C 31 34 55.6C 31 34 55.4E 31 34 55.5E 31 34 55.6E 31 34
42 42 42 42 42 42
59.7C 41 44 63.3B 41 44 41 44 59.7C 41 44 60.6C 41 44 60.7C 41 44

F 55 57 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: DVR02
(ECMN,TAMN,JUMN) DVR02 : MULTIALARM BOARD
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 56 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

55.2A
55.2A
52.8A

55.1E

52.8B
© Statron AG, Industrie Nord, CH-5506 Maegenwil
TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

-R200-2

+24VDC-7

-QB-5

-F31-2
-F31-4
A A
-F31 6A
2 1
-QB 22 X10
116
21 24 X10 -QB
4 3 57.1B 117 OPEN
X10
1 118

5
-QB

12
14
22
24
32
34
42
44
OFF
M

C11 ON

57.5B 11

57.6A 21

59.4C 31

59.4C 41
160A

U1

U2
A1
-QB
12 X10
1 2 3 4 -JB
119
B
I I I 11 14 X10 -QB B
57.1B 120 CLOSE
X10
2

R1
1
121
-K72 -K72
27.3E
27.3E

R2
2
-QB-4

R4
3

-K72
-K72
27.3E
27.3E
R3
27.1B

C C
Tous droits réservés / All rights reserved

-QC-1
26.8C
Alle Rechte vorbehalten.

-QC-5
26.8D
-V44
-F32
2 1 1 2 -V621-2
35 mm2[SC] 26.7F

4 3 4 3 -V621-3
26.7F
D D
6A
1

-U22-1 3 -R200
58.5A
250A/60mV
-U22-3 4
58.5A
2

E E
Refer to protection notice ISO 16016

-F42-2

-F42-4
27+

22-
61.1B

61.1B

58.3A

58.3A

F 56 58 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: DVR02
(ECMN,TAMN,JUMN) DVR02 : INCOMER
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 57 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

57.1D

57.1E
57.2F

57.3F
-F42-2

-F42-4

-U22-1

-U22-3
2

4
-F42
2A
B B

8
-P4

2
-P5

0-150V U
0-250A
A
C C
Tous droits réservés / All rights reserved

3
Alle Rechte vorbehalten.

+24VDC-3
55.2E

-24VDC-3
55.3E

D D
6

4
-U21 ~ ~ I1 U1 I2 U2 -U22 ~ ~ I1 U1 I2 U2

P 20 Z P 20 Z
+ - + -
0(4) - 20mA 0(4) - 20mA
8

9
TRANSDUCER TRANSDUCER

E E
Refer to protection notice ISO 16016

X10
122

X10
123

X10
124

X10
125

F 57 59 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: DVR02
(ECMN,TAMN,JUMN) DVR02 : INSTRUMENTS AND TRANSDUCERS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 58 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

ELECTROLYTE LEVEL LOW 2

BATTERY CIRCUIT FAULT 2


DCDB INCOMER 2 TRIP
DCDB INCOMER 2 ON
DVR 2 BYPASSED

DVR 2 BYPASSED

DVR 2 BYPASSED

ALARM RESET
BYPASS STEP 1

BYPASS STEP 2

BYPASS STEP 3
B B
+24VDC-4 +24VDC-5
55.1E 60.1B

-K83-14
60.1C

FROM BATTERY FUSE BOX 2


13

13

13

32

34

42

44

12

14

42

44

42

44
2
X71
C
-K21 -K22 -K23 -QB -QB -K81 -K27 -K30 C
Tous droits réservés / All rights reserved

21.5E 21.6E 21.7E 57.1B 57.1B 59.5E 56.2E 56.5E

X71
14

14

14

31

41

11

41

41
FROM BATTERY FUSE BOX 2
1
Alle Rechte vorbehalten.

X71
3
X71

-A20-I4
4

-H22

3
-H22
X1

X1

X1

X1

X1

X1

X1
1

1
-H45 GREEN
-H46 GREEN
-H47 GREEN
-H48 GREEN
-H21 RED
-S22 RED
-S22 -H23 RED

27.1B
D D

4
LED LED LED LED LED LED LED
X2

X2

X2

X2

X2

X2

X2
2

2
-S21-2
60.1D

A1

A1
-K81 -K82

A2

A2
-24VDC-4 -24VDC-5
55.3E 60.1E

E E
-K81-A2 -K83-A2
Refer to protection notice ISO 16016

56.8E 60.1E

12 12
59.5C 11 14 63.3D 11 14
22 22
63.3B 21 24 21 24
32 32
63.3C 31 34 31 34
42 42
63.3C 41 44 41 44

F 58 60 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: DVR02
(ECMN,TAMN,JUMN) DVR02 : LAMPS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 59 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

LAMP TEST/DVR FAIL RESET


HIGH DC VOLTAGE

MCB FEEDER TRIP

+VE EARTH FAULT


LOW DC VOLTAGE

-VE EARTH FAULT


DISTRIBUTION 2

DISTRIBUTION 2

DISTRIBUTION 1

DISTRIBUTION 2

DISTRIBUTION 2

DISTRIBUTION 2
DVR FAILURE 1
B B

+24VDC-5
59.8B

-K83-14
59.8B

-2J3-3 -2J7-3 -2J6-3


56.3E 56.7E 56.6E

12

14

42

44

42

44
-K83 -K31 -K32

1
C -S21 C
Tous droits réservés / All rights reserved

13
60.3E 56.6E 56.7E
96

98

96

98
-2J3-1 -2J7-1 -2J6-1

11

41

41
56.3E -Q1B -Q55B 56.6E 56.5E

56.7A 14
Alle Rechte vorbehalten.

2
95

95

ALL TRIP CONTACTS


OF THE DISTRIBUTION 2
CIRCUIT BREAKER CONNECTED
X1

X1

X1

X1

X1

X1
1

1
-H24 -H25 -H26 -H27 -H28 -H29
RED
IN PARALLEL RED RED RED RED RED

D LED LED LED LED LED LED


D
X2

X2

X2

X2

X2

X2
2

2
-S21-2 -S21-3
59.8D 62.6D
A1

-K83
A2

-24VDC-5
59.8E
-K83 22 X10
E 126 E
-K83-A2 21 24 X10
Refer to protection notice ISO 16016

59.8E 127
60.3E X10
12 128
-K83 32 X10
60.6C 11 14
22 129
31 34 X10 OUTPUT FEEDER TRIP
60.3E 21 24
32 130 DISTRIBUTION 2
60.3E X10
60.3E 31 34
131
42 42
-K83 X10
60.3F 41 44 132
41 44 X10
133
60.3E X10
134

F 59 61 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: DVR02
(ECMN,TAMN,JUMN) DVR02 : LAMPS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 60 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

27+
57.1F

B 22- B
57.2F

C Size and quantity C


Tous droits réservés / All rights reserved

-Q1B-Q55B

4
of feeders and terminals
Alle Rechte vorbehalten.

1
see pages 85
3

D D
X22

X22
...

...

E E
Refer to protection notice ISO 16016

F 60 62 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: DVR02
(ECMN,TAMN,JUMN) DVR02 : FEEDERS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 61 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

CHARGER 1 DVR & DCDB 1-2

-X100
+24-0 1 +24VDC-7
13.7C 24.1E

-24-0 2 -24VDC-7
13.7E 24.3E

-X100-3 3 -S11-3
14.1D 30.8D
B -X100-4 4 -X100:4 B
11.5A 32.6B

-X100-5 5 -X100:5
11.5A 32.6B

-X100-6 6 -A12:J2-1
11.5A 25.2E

-X100-7 7 -A12:J2-3
11.5A 25.2E

-A7:M1-14 8 -X100-8
12.6E 27.1C

-RL3-11 9 -X100-9
12.6E 27.1B

C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

CHARGER 2 -X200
+24-0 1 +24VDC-6
44.7C 55.1E

-24-0 2 -24VDC-6
44.7E 55.3E

-X200-3 3 -S21-3
45.1D 60.8D
D D
-X200-4 4 -X200:4
42.5A 63.6B

-X200-5 5 -X200:5
42.5A 63.6B

-X200-6 6 -A12:J2-1
42.5A 56.2E

-X200-7 7 -A12:J2-3
42.5A 56.2E

-A7:M1-14 8 -X200-8
43.6E 27.1B

-RL3-11 9 -X200-9
43.6E 27.1B

E E
Refer to protection notice ISO 16016

F 61 63 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: DVR02
(ECMN,TAMN,JUMN) DVR01&02 : INTER CONNECTIONS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 62 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A
DVR & DCDB 2

-K28 42

41 44 -X200:4
62.6D
56.3E

-X200:5
62.6D

B -K81 22 -K81:22 B
66.6D
21 24 -K81:24
64.3D
59.5E

-X10:21
64.3D

-K81 32 -K81:32
66.6D
31 34 -K81:34
64.3D
59.5E

-X10:24
64.3D

-K81 42 -K81:42
66.6D
C C
Tous droits réservés / All rights reserved

41 44 -K81:44
64.3D
59.5E

-X10:27
Alle Rechte vorbehalten.

64.3E

-K82 12 -K82:12
66.6E
11 14 -K82:14
64.3E
59.6E

-X10:30
64.3E

D D

E E
Refer to protection notice ISO 16016

F 62 64 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: DVR02
(ECMN,TAMN,JUMN) DVR02 : SIGNALIZATION
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 63 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A
CHARGER 2 ALARMS

-X10:1 X10
66.6A 1
-X10:2 X10
66.6A 2
-X10:3 X10
66.6A 3
-X10:4 X10
66.6A 4
-X10:5 X10 MAINS
66.6B 5 FAULT
-X10:6 X10
66.6B 6
B -X10:7 X10 B
66.6B 7
-X10:8 X10
66.6B 8
-X10:9 X10
66.6B 9

-X10:10 X10
66.6B 10
-X10:11 X10
66.6B 11
-X10:12 X10
66.6C 12
-X10:13 X10
66.6C 13
-X10:14 X10 COMMON
66.6C 14 ALARM
C -X10:15 X10 C
Tous droits réservés / All rights reserved

66.6C 15
-X10:16 X10
66.6C 16
-X10:17 X10
Alle Rechte vorbehalten.

66.6C 17
-X10:18 X10
66.6C 18

-K81:24
63.6B
-X10:19 X10
66.6D 19
-X10:20 X10
66.6D 20
-X10:21 X10
63.6B 21
D -K81:34 D
63.6C
-X10:22 X10
66.6D 22
-X10:23 X10 BATTERY
66.6D 23 FAULTY
-X10:24 X10
63.6C 24
-K81:44
63.6C
-X10:25 X10
66.6D 25
-X10:26 X10
66.6D 26
-X10:27 X10
63.6C 27
-K82:14
63.6D
E 66.6D
-X10:28 X10 E
28 110VDC
Refer to protection notice ISO 16016

-X10:29 X10 STATION


66.6E 29 BATTERY 2
-X10:30 X10 FAULT
63.6D 30

F 63 65 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: DVR02
(ECMN,TAMN,JUMN) DVR02 : SIGNAL TO DCS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 64 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A
CHARGER 2 ALARMS

-X10:31 X10
67.6A 31 110VDC
-X10:32 X10 BATTERY
67.6A 32 CHARGER 2
-X10:33 X10 FAULT
67.6A 33

-X10:34 X10
67.6A 34
B -X10:35 X10 B
67.6B 35
-X10:36 X10
67.6B 36
-X10:37 X10
67.6B 37
-X10:38 X10 BATTERY
67.6B 38 CHARGER
-X10:39 X10 FAIL
67.6B 39
-X10:40 X10
67.6B 40
-X10:41 X10
67.6B 41
-X10:42 X10
67.6B 42

C C
Tous droits réservés / All rights reserved

-X10:43 X10
67.6C 43
-X10:44 S1 CLOSE
67.6C X10
44
Alle Rechte vorbehalten.

-X10:45 X10
67.6C 45
-X10:46 S1 OPEN
67.6C X10
46

-X10:47 X10
67.6C 47
-X10:48 S2 OPEN
67.6C X10
48

-X10:49 X10
67.6C
D 49 S2 CLOSE D
-X10:50 X10
67.6C 50

-X10:51 X10
67.6D 51 110V DC
-X10:52 X10 STATION BATTERY 2
67.6D 52 VOLTAGE
-X10:53 X10 LEVEL LOW
67.6D 53

-X10:54 X10
67.6D 54
-X10:55 X10 RECTIFIER
67.6D 55 FAN FAILURE
E 67.6D
-X10:56 X10 E
56
Refer to protection notice ISO 16016

-X10:57 X10
67.6D 57
-X10:58 X10 BATTERY ROOM
67.6D 58 VENTILATION FAILURE
-X10:59 X10
67.6E 59

F 64 66 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: DVR02
(ECMN,TAMN,JUMN) DVR02 : SIGNAL TO DCS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 65 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


CHARGER - 2 DVR - 2
TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A
-X101
-X101:1 1 -X10:1
49.6A 64.3A
-X101:2 2 -X10:2
49.6A 64.3B
-X101:3 3 -X10:3
49.6A 64.3B
-X101:4 4 -X10:4
49.6B 64.3B
-X101:5 5 -X10:5
49.6B 64.3B
-X101:6 6 -X10:6
49.6B 64.3B
-X101:7 7 -X10:7
49.6B 64.3B
-X101:8 8 -X10:8
49.6B 64.3B
-X101:9 9 -X10:9
B 49.6B 64.3B B

-X102
-X102:1 1 -X10:10
49.6B 64.3C
-X102:2 2 -X10:11
49.6B 64.3C
-X102:3 3 -X10:12
49.6C 64.3C
-X102:4 4 -X10:13
49.6C 64.3C
-X102:5 5 -X10:14
49.6C 64.3C
-X102:6 6 -X10:15
49.6C 64.3C
-X102:7 7 -X10:16
49.6C 64.3C
C C
Tous droits réservés / All rights reserved

-X102:8 8 -X10:17
49.6C 64.3C
-X102:9 9 -X10:18
49.6C 64.3C
Alle Rechte vorbehalten.

-X103
-X103:1 1 -X10:19
49.6D 64.3D
-X103:2 2 -X10:20
49.6D 64.3D
-X103:3 3 -K81:22
49.6D 63.6B
-X103:4 4 -X10:22
49.6D 64.3D
-X103:5 5 -X10:23
49.6D 64.3D
D -X103:6 6 -K81:32 D
49.6D 63.6C
-X103:7 7 -X10:25
49.6D 64.3E
-X103:8 8 -X10:26
49.6E 64.3E
-X103:9 9 -K81:42
49.6E 63.6C
-X103:10 10 -X10:28
49.6E 64.3E
-X103:11 11 -X10:29
49.6E 64.3E
-X103:12 12 -K82:12
49.6E 63.6C

E E
Refer to protection notice ISO 16016

F 65 67 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: DVR02
(ECMN,TAMN,JUMN) DVR02 : INTER CONNECTIONS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 66 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


CHARGER - 2 DVR - 2
TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A
-X104
-X104:1 1 -X10:31
50.6A 65.3A
-X104:2 2 -X10:32
50.6A 65.3B
-X104:3 3 -X10:33
50.6A 65.3B
-X104:4 4 -X10:34
50.6B 65.3B
-X104:5 5 -X10:35
50.6B 65.3B
-X104:6 6 -X10:36
50.6B 65.3B
-X104:7 7 -X10:37
50.6B 65.3B
-X104:8 8 -X10:38
50.6B 65.3B
-X104:9 9 -X10:39
B 50.6B 65.3B B
-X104:10 10 -X10:40
50.6B 65.3C
-X104:11 11 -X10:41
50.6B 65.3C
-X104:12 12 -X10:42
50.6B 65.3C

-X105
-X105:1 1 -X10:43
50.6C 65.3C
-X105:2 2 -X10:44
50.6C 65.3C
-X105:3 3 -X10:45
50.6C 65.3C
-X105:4 4 -X10:46
50.6C 65.3C
C C
Tous droits réservés / All rights reserved

-X105:5 5 -X10:47
50.6D 65.3D
-X105:6 6 -X10:48
50.6D 65.3D
Alle Rechte vorbehalten.

-X105:7 7 -X10:49
50.6D 65.3D
-X105:8 8 -X10:50
50.6D 65.3D

-X106
-A8:M1-13 1 -X10:51
44.3D 65.3D
-A8:M1-14 2 -X10:52
44.4D 65.3D
-A8:M1-15 3 -X10:53
44.4D 65.3E
D -N061-A01:M5-6 4 -X10:54 D
48.4E 65.3E
-N061-A01:M5-5 5 -X10:55
48.4E 65.3E
-N061-A01:M5-4 6 -X10:56
48.4E 65.3E
-A8:M1-1 7 -X10:57
44.2D 65.3E
-A8:M1-2 8 -X10:58
44.2D 65.3E
-A8:M1-3 9 -X10:59
44.2D 65.3E

E E
Refer to protection notice ISO 16016

F 66 68 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
REV.03 09.05.2017 NST RKO YRV
FUNCTION UNIT: DVR02
(ECMN,TAMN,JUMN) DVR02 : INTER CONNECTIONS
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 67 85
1 2 3 4 5 6 7 8
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

67
CHG01 - -X01
CHG01

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
L1 -X01 6.3E INPUT 400Vac

120

RKO
RKO
RKO
L2 -X01 6.3E INPUT 400Vac

120

APPR.
2
2

L3 -X01 6.3E INPUT 400Vac

120

YRV
YRV
YRV

REL.
N -X01 6.3E INPUT 400Vac

120
CHG01 - -X03

PE -X01 6.4E INPUT 400Vac

120
L+ -X03 9.4E TO PROTECTION BOX-1

300
CHG01 - -X411

3
3

(ECMN,TAMN,JUMN)
L- 300 -X03 9.4E TO PROTECTION BOX-1

L+ -X411 10.7E TO DVR 1


120

CHG01 - -X061

L- -X411 10.8E TO DVR 1


120

CONTRACT NO:71E/2015
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES

4
4

1 -X061 13.5E FROM BATTERY PROTECTON BOX-1


CHG01 - -X090
4

2 -X061 13.6E FROM BATTERY PROTECTON BOX-1


4

L -X090 16.2E AUXILARY SUPPLY 230Vac

SWITZERLAND
4

N -X090 16.2E AUXILARY SUPPLY 230Vac


CHG01 - X10
4

PE -X090 16.2E AUXILARY SUPPLY 230Vac

5
5

110 BDT 500


4

1 -X10 11.5A BATTERY ROOM VENTILATION FAILURE


4

2 -X10 11.5A BATTERY ROOM VENTILATION FAILURE

CHG01: TERMINAL LIST

6
6

DOC-N0.
CUST. REF.:

7
7

S320827-01-CHG-01
CABLE NO.

DESTINATION
DESCRIPTION

SHEET / PATH

CABLE SECTION
TERMINAL NO INT

TERMINAL NO EXT

68
SHEET
TERMINAL SIZE (mm2)
TERMINAL GROUP INT

FUNCTION UNIT:
TERMINAL GROUP EXT

8
8

CHG01
69

85

EXTERNAL INTERNAL
TOT. PAGES
F
E
B
A

D
C
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

68
BPB01 - -X02
BPB01

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
L+ -X02 20.2B TO BATTERY BANK 1

300
BPB01 - -X03

RKO
RKO
RKO
L- -X02 20.2B TO BATTERY BANK 1

300

APPR.
2
2

YRV
YRV
YRV

REL.
L+ -X03 20.2E FROM CHARGER 1

300
BPB01 - -X04

L- -X03 20.2E FROM CHARGER 1

300
4
1 -X04 20.7D TO CHARGER 1
BPB01 - -X05

3
3

(ECMN,TAMN,JUMN)
2 4
4 -X04 20.8D TO CHARGER 1

1 -X05 20.6B FROM +VE POLE OF 43rd CELL


BPB01 - -X06
4

2 -X05 20.7B FROM +VE&-VE POLE OF 86th CELL

CONTRACT NO:71E/2015
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES

4
4

1 -X06 20.6E TO BATTERY SYMMETRY CARD


4

2 -X06 20.6E TO BATTERY SYMMETRY CARD


4

3 -X06 20.7E TO BATTERY SYMMETRY CARD


4

4 -X06 20.5B 24VDC POWER SUPPLY FROM DVR 1

SWITZERLAND
BPB01 - -X61
4

5 -X06 20.5B 24VDC POWER SUPPLY FROM DVR 1

5
5

1 -X61 20.4E TO DVR 1

110 BDT 500


4

2 -X61 20.5E TO DVR 1


4

3 -X61 20.4B FROM DVR 1

BPB01: TERMINAL LIST


4

4 -X61 20.4B FROM DVR 1

6
6

DOC-N0.
CUST. REF.:

7
7

S320827-01-CHG-01
CABLE NO.

DESTINATION
DESCRIPTION

SHEET / PATH

CABLE SECTION
TERMINAL NO INT

TERMINAL NO EXT

69
SHEET
TERMINAL SIZE (mm2)
TERMINAL GROUP INT

FUNCTION UNIT:
TERMINAL GROUP EXT

8
8

BPB01
70

85

EXTERNAL INTERNAL
TOT. PAGES
F
E
B
A

D
C
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

69
CHG02 - -X01
CHG02

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
L1 -X01 37.3E INPUT 400Vac

120

RKO
RKO
RKO
L2 -X01 37.3E INPUT 400Vac

120

APPR.
2
2

L3 -X01 37.3E INPUT 400Vac

120

YRV
YRV
YRV

REL.
N -X01 37.3E INPUT 400Vac

120
CHG02 - -X03

PE -X01 37.4E INPUT 400Vac

120
L+ -X03 40.4E TO PROTECTION BOX-2

300
CHG02 - -X411

3
3

(ECMN,TAMN,JUMN)
L- 300 -X03 40.4E TO PROTECTION BOX-2

L+ -X411 41.7E TO DVR 2


120

CHG02 - -X061

L- -X411 41.8E TO DVR 2


120

CONTRACT NO:71E/2015
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES

4
4

1 -X061 44.5E FROM BATTERY PROTECTION BOX 2


CHG02 - X10
4

2 -X061 44.6E FROM BATTERY PROTECTION BOX 2


4

1 -X10 36.5A BATTERY ROOM VENTILATION FAILURE

SWITZERLAND
4

2 -X10 36.5A BATTERY ROOM VENTILATION FAILURE

5
5

110 BDT 500


CHG02: TERMINAL LIST

6
6

DOC-N0.
CUST. REF.:

7
7

S320827-01-CHG-01
CABLE NO.

DESTINATION
DESCRIPTION

SHEET / PATH

CABLE SECTION
TERMINAL NO INT

TERMINAL NO EXT

70
SHEET
TERMINAL SIZE (mm2)
TERMINAL GROUP INT

FUNCTION UNIT:
TERMINAL GROUP EXT

8
8

CHG02
71

85

EXTERNAL INTERNAL
TOT. PAGES
F
E
B
A

D
C
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

70
BPB02 - -X02
BPB02

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
L+ -X02 51.2B TO BATTERY BANK 2

300
BPB02 - -X03

RKO
RKO
RKO
L- -X02 51.2B TO BATTERY BANK 2

300

APPR.
2
2

YRV
YRV
YRV

REL.
L+ -X03 51.2E FROM CHARGER 2

300
BPB02 - -X04

L- -X03 51.2E FROM CHARGER 2

300
4
1 -X04 51.7D TO CHARGER 2
BPB02 - -X05

3
3

(ECMN,TAMN,JUMN)
2 4
4 -X04 51.8D TO CHARGER 2

1 -X05 51.6B FROM +VE POLE OF 43rd CELL


BPB02 - -X06
4

2 -X05 51.7B FROM +VE&-VE POLE OF 86th CELL

CONTRACT NO:71E/2015
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES

4
4

1 -X06 51.6E TO BATTERY SYMMWTRY CARD


4

2 -X06 51.6E TO BATTERY SYMMWTRY CARD


4

3 -X06 51.7E TO BATTERY SYMMWTRY CARD


4

4 -X06 51.5B 24VDC POWER SUPPLY FROM DVR 2

SWITZERLAND
BPB02 - -X61
4

5 -X06 51.5B 24VDC POWER SUPPLY FROM DVR 2

5
5

1 -X71 51.4E TO DVR 2

110 BDT 500


4

2 -X71 51.5E TO DVR 2


4

3 -X71 51.4B FROM DVR 2

BPB02: TERMINAL LIST


4

4 -X71 51.4B FROM DVR 2

6
6

DOC-N0.
CUST. REF.:

7
7

S320827-01-CHG-01
CABLE NO.

DESTINATION
DESCRIPTION

SHEET / PATH

CABLE SECTION
TERMINAL NO INT

TERMINAL NO EXT

71
SHEET
TERMINAL SIZE (mm2)
TERMINAL GROUP INT

FUNCTION UNIT:
TERMINAL GROUP EXT

8
8

BPB02
72

85

EXTERNAL INTERNAL
TOT. PAGES
F
E
B
A

D
C
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

DVR01 - X06

DVR01 - X61

ELECTROLYTE LEVEL LOW RESET

ELECTROLYTE LEVEL LOW RESET


ELECTROLYTE LEVEL LOW

ELECTROLYTE LEVEL LOW


DESCRIPTION

TO BPB01

TO BPB01
B B
21.3D

29.5C

29.5C

29.6C

29.6D
21.3E

SHEET / PATH

INTERNAL
X06

X06

X61

X61

X61

X61
TERMINAL GROUP INT

C C
Tous droits réservés / All rights reserved

DVR01
Alle Rechte vorbehalten.

4 4 4 4 4 4 TERMINAL SIZE (mm2)

TERMINAL NO INT
4

D CABLE NO. D

CABLE SECTION

EXTERNAL
TERMINAL GROUP EXT

E E
TERMINAL NO EXT
Refer to protection notice ISO 16016

DESTINATION

F 71 73 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01: TERMINAL LIST
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 72 85
1 2 3 4 5 6 7 8
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

72
DVR01 - X10
DVR01

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
4
1 X10 33.6A MAINS FAULT

RKO
RKO
RKO
2 X10 33.6B MAINS FAULT

APPR.
2
2

4
3 X10 33.6B MAINS FAULT

YRV
YRV
YRV

REL.
4
4 X10 33.6B MAINS FAULT

4
5 X10 33.6B MAINS FAULT

4
6 X10 33.6B MAINS FAULT

4
7 X10 33.6B MAINS FAULT

3
3

(ECMN,TAMN,JUMN)
8 4
4 X10 33.6B MAINS FAULT

9 X10 33.6B MAINS FAULT


4

10 X10 33.6C COMMON ALARM


4

11 X10 33.6C COMMON ALARM

CONTRACT NO:71E/2015
4

12 X10 33.6C COMMON ALARM

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES

4
4

13 X10 33.6C COMMON ALARM


4

14 X10 33.6C COMMON ALARM


4

15 X10 33.6C COMMON ALARM


4

16 X10 33.6C COMMON ALARM

SWITZERLAND
4

17 X10 33.6C COMMON ALARM


4

18 X10 33.6C COMMON ALARM

5
5

19 X10 33.6D BATTERY FAULTY

110 BDT 500


4

20 X10 33.6D BATTERY FAULTY


4

21 X10 33.6D BATTERY FAULTY

DVR01: TERMINAL LIST


4

22 X10 33.6D BATTERY FAULTY


4

23 X10 33.6D BATTERY FAULTY

6
6

24 X10 33.6D BATTERY FAULTY


4

25 X10 33.6E BATTERY FAULTY


4

26 X10 33.6E BATTERY FAULTY


4

DOC-N0.

27 X10 33.6E BATTERY FAULTY


CUST. REF.:
4

28 X10 33.6E 110VDC STATION BATTERY 1 FAULT


7
7

S320827-01-CHG-01
CABLE NO.

DESTINATION
DESCRIPTION

SHEET / PATH

CABLE SECTION
TERMINAL NO INT

TERMINAL NO EXT

73
SHEET
TERMINAL SIZE (mm2)
TERMINAL GROUP INT

FUNCTION UNIT:
TERMINAL GROUP EXT

8
8

DVR01
74

85

EXTERNAL INTERNAL
TOT. PAGES
F
E
B
A

D
C
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

73
DVR01

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
4
29 X10 33.6E 110VDC STATION BATTERY 1 FAULT

RKO
RKO
RKO
30 X10 33.6E 110VDC STATION BATTERY 1 FAULT

APPR.
2
2

4
31 X10 34.6A 110VDC BATTERY CHARGER 1 FAULT

YRV
YRV
YRV

REL.
4
32 X10 34.6B 110VDC BATTERY CHARGER 1 FAULT

4
33 X10 34.6B 110VDC BATTERY CHARGER 1 FAULT

4
34 X10 34.6B BATTERY CHARGER FAIL

4
35 X10 34.6B BATTERY CHARGER FAIL

3
3

(ECMN,TAMN,JUMN)
36 4
4 X10 34.6B BATTERY CHARGER FAIL

37 X10 34.6B BATTERY CHARGER FAIL


4

38 X10 34.6B BATTERY CHARGER FAIL


4

39 X10 34.6B BATTERY CHARGER FAIL

CONTRACT NO:71E/2015
4

40 X10 34.6C BATTERY CHARGER FAIL

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES

4
4

41 X10 34.6C BATTERY CHARGER FAIL


4

42 X10 34.6C BATTERY CHARGER FAIL


4

43 X10 34.6C S1 CLOSE


4

44 X10 34.6C S1 CLOSE

SWITZERLAND
4

45 X10 34.6C S1 OPEN


4

46 X10 34.6C S1 OPEN

5
5

47 X10 34.6D S2 OPEN

110 BDT 500


4

48 X10 34.6D S2 OPEN


4

49 X10 34.6D S2 CLOSE

DVR01: TERMINAL LIST


4

50 X10 34.6D S2 CLOSE


4

51 X10 34.6D 110V DC STATION BATTERY 1 VOLTAGE LEVEL LOW

6
6

52 X10 34.6D 110V DC STATION BATTERY 1 VOLTAGE LEVEL LOW


4

53 X10 34.6E 110V DC STATION BATTERY 1 VOLTAGE LEVEL LOW


4

54 X10 34.6E RECTIFIER FAN FAILURE


4

DOC-N0.

55 X10 34.6E RECTIFIER FAN FAILURE


CUST. REF.:
4

56 X10 34.6E RECTIFIER FAN FAILURE


7
7

S320827-01-CHG-01
CABLE NO.

DESTINATION
DESCRIPTION

SHEET / PATH

CABLE SECTION
TERMINAL NO INT

TERMINAL NO EXT

74
SHEET
TERMINAL SIZE (mm2)
TERMINAL GROUP INT

FUNCTION UNIT:
TERMINAL GROUP EXT

8
8

DVR01
75

85

EXTERNAL INTERNAL
TOT. PAGES
F
E
B
A

D
C
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

74
DVR01

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
4
57 X10 34.6E BATTERY ROOM VENTILATION FAILURE

RKO
RKO
RKO
58 X10 34.6E BATTERY ROOM VENTILATION FAILURE

APPR.
2
2

4
59 X10 34.6E BATTERY ROOM VENTILATION FAILURE

YRV
YRV
YRV

REL.
4
60 X10 24.4C BATTERY CIRCUIT FAIL

4
61 X10 24.4C BATTERY CIRCUIT FAIL

4
62 X10 24.4C BATTERY CIRCUIT FAIL

4
63 X10 24.4C BATTERY CIRCUIT FAIL

3
3

(ECMN,TAMN,JUMN)
64 4
4 X10 24.4C BATTERY CIRCUIT FAIL

65 X10 24.4C BATTERY CIRCUIT FAIL


4

66 X10 24.4C BATTERY CIRCUIT FAIL


4

67 X10 24.4C BATTERY CIRCUIT FAIL

CONTRACT NO:71E/2015
4

68 X10 24.4C BATTERY CIRCUIT FAIL

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES

4
4

69 X10 24.5C DVR FAILURE


4

70 X10 24.5C DVR FAILURE


4

71 X10 24.5C DVR FAILURE


4

72 X10 24.5C DVR FAILURE

SWITZERLAND
4

73 X10 24.5C DVR FAILURE


4

74 X10 24.5C DVR FAILURE

5
5

75 X10 24.5C DVR FAILURE

110 BDT 500


4

76 X10 24.5C DVR FAILURE


4

77 X10 24.5C DVR FAILURE

DVR01: TERMINAL LIST


4

78 X10 24.7C OVER VOLTAGE


4

79 X10 24.7C OVER VOLTAGE

6
6

80 X10 24.7C OVER VOLTAGE


4

81 X10 24.7C OVER VOLTAGE


4

82 X10 24.7C OVER VOLTAGE


4

DOC-N0.

83 X10 24.7C OVER VOLTAGE


CUST. REF.:
4

84 X10 24.7C OVER VOLTAGE


7
7

S320827-01-CHG-01
CABLE NO.

DESTINATION
DESCRIPTION

SHEET / PATH

CABLE SECTION
TERMINAL NO INT

TERMINAL NO EXT

75
SHEET
TERMINAL SIZE (mm2)
TERMINAL GROUP INT

FUNCTION UNIT:
TERMINAL GROUP EXT

8
8

DVR01
76

85

EXTERNAL INTERNAL
TOT. PAGES
F
E
B
A

D
C
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

75
DVR01

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
4
85 X10 24.7C OVER VOLTAGE

RKO
RKO
RKO
86 X10 24.7C OVER VOLTAGE

APPR.
2
2

4
87 X10 24.4D UNDER VOLTAGE

YRV
YRV
YRV

REL.
4
88 X10 24.4E UNDER VOLTAGE

4
89 X10 24.4E UNDER VOLTAGE

4
90 X10 24.4E UNDER VOLTAGE

4
91 X10 24.4E UNDER VOLTAGE

3
3

(ECMN,TAMN,JUMN)
92 4
4 X10 24.4E UNDER VOLTAGE

93 X10 24.4E UNDER VOLTAGE


4

94 X10 24.4E UNDER VOLTAGE


4

95 X10 24.4E UNDER VOLTAGE

CONTRACT NO:71E/2015
4

96 X10 24.5D +EARTH FAULT

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES

4
4

97 X10 24.5E +EARTH FAULT


4

98 X10 24.5E +EARTH FAULT


4

99 X10 24.5E +EARTH FAULT


4

100 X10 24.5E +EARTH FAULT

SWITZERLAND
4

101 X10 24.5E +EARTH FAULT


4

102 X10 24.5E +EARTH FAULT

5
5

103 X10 24.5E +EARTH FAULT

110 BDT 500


4

104 X10 24.5E +EARTH FAULT


4

105 X10 24.7D -EARTH FAULT

DVR01: TERMINAL LIST


4

106 X10 24.7E -EARTH FAULT


4

107 X10 24.7E -EARTH FAULT

6
6

108 X10 24.7E -EARTH FAULT


4

109 X10 24.7E -EARTH FAULT


4

110 X10 24.7E -EARTH FAULT


4

DOC-N0.

111 X10 24.7E -EARTH FAULT


CUST. REF.:
4

112 X10 24.7E -EARTH FAULT


7
7

S320827-01-CHG-01
CABLE NO.

DESTINATION
DESCRIPTION

SHEET / PATH

CABLE SECTION
TERMINAL NO INT

TERMINAL NO EXT

76
SHEET
TERMINAL SIZE (mm2)
TERMINAL GROUP INT

FUNCTION UNIT:
TERMINAL GROUP EXT

8
8

DVR01
77

85

EXTERNAL INTERNAL
TOT. PAGES
F
E
B
A

D
C
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

76
DVR01

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
4
113 X10 24.7E -EARTH FAULT

RKO
RKO
RKO
114 X10 25.4E +VE EARTH FAULT

APPR.
2
2

4
115 X10 25.4E +VE EARTH FAULT

YRV
YRV
YRV

REL.
4
116 X10 26.6A -QA OPEN

4
117 X10 26.6A -QA OPEN

4
118 X10 26.6A -QA OPEN

4
119 X10 26.6B -QA CLOSE

3
3

(ECMN,TAMN,JUMN)
120 4
4 X10 26.6B -QA CLOSE

121 X10 26.6B -QA CLOSE


4

122 X10 26.8A -QC OPEN


4

123 X10 26.8A -QC OPEN

CONTRACT NO:71E/2015
4

124 X10 26.8A -QC OPEN

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES

4
4

125 X10 26.8B -QC CLOSE


4

126 X10 26.8B -QC CLOSE


4

127 X10 26.8B -QC CLOSE


4

128 X10 28.3E VOLTAGE SIGNALIZATION

SWITZERLAND
4

129 X10 28.3E VOLTAGE SIGNALIZATION


4

130 X10 28.5E CURRENT SIGNALIZTION

5
5

131 X10 28.5E CURRENT SIGNALIZTION

110 BDT 500


4

132 X10 30.4E MCB FEEDER TRIP DISTRIBUTION 1


4

133 X10 30.4E MCB FEEDER TRIP DISTRIBUTION 1

DVR01: TERMINAL LIST


4

134 X10 30.4E MCB FEEDER TRIP DISTRIBUTION 1


4

135 X10 30.4E MCB FEEDER TRIP DISTRIBUTION 1

6
6

136 X10 30.4E MCB FEEDER TRIP DISTRIBUTION 1


4

137 X10 30.4E MCB FEEDER TRIP DISTRIBUTION 1


4

138 X10 30.4F MCB FEEDER TRIP DISTRIBUTION 1


4

DOC-N0.

139 X10 30.4F MCB FEEDER TRIP DISTRIBUTION 1


CUST. REF.:
4

140 X10 30.4F MCB FEEDER TRIP DISTRIBUTION 1


7
7

S320827-01-CHG-01
CABLE NO.

DESTINATION
DESCRIPTION

SHEET / PATH

CABLE SECTION
TERMINAL NO INT

TERMINAL NO EXT

77
SHEET
TERMINAL SIZE (mm2)
TERMINAL GROUP INT

FUNCTION UNIT:
TERMINAL GROUP EXT

8
8

DVR01
78

85

EXTERNAL INTERNAL
TOT. PAGES
F
E
B
A

D
C
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

B B

C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

D D

E E
Refer to protection notice ISO 16016

F 77 79 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR01
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR01: TERMINAL LIST
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 78 85
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

DVR02 - X06

DVR02 - X71

ELECTROLYTE LEVEL LOW RESET

ELECTROLYTE LEVEL LOW RESET


ELECTROLYTE LEVEL LOW

ELECTROLYTE LEVEL LOW


DESCRIPTION

TO BPB02

TO BPB02
B B
52.3D

59.5C

59.5C

59.6C

59.6D
52.3E

SHEET / PATH

INTERNAL
X06

X06

X71

X71

X71

X71
TERMINAL GROUP INT

C C
Tous droits réservés / All rights reserved

DVR02
Alle Rechte vorbehalten.

4 4 4 4 4 4 TERMINAL SIZE (mm2)

TERMINAL NO INT
4

D CABLE NO. D

CABLE SECTION

EXTERNAL
TERMINAL GROUP EXT

E E
TERMINAL NO EXT
Refer to protection notice ISO 16016

DESTINATION

F 78 80 F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR02
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR02: TERMINAL LIST
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 79 85
1 2 3 4 5 6 7 8
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

79
DVR02 - X10
DVR02

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
4
1 X10 64.6A MAINS FAULT

RKO
RKO
RKO
19 X10 64.6D BATTERY FAULTY

APPR.
2
2

4
2 X10 64.6B MAINS FAULT

YRV
YRV
YRV

REL.
4
3 X10 64.6B MAINS FAULT

4
4 X10 64.6B MAINS FAULT

4
5 X10 64.6B MAINS FAULT

4
6 X10 64.6B MAINS FAULT

3
3

(ECMN,TAMN,JUMN)
7 4
4 X10 64.6B MAINS FAULT

8 X10 64.6B MAINS FAULT


4

9 X10 64.6B MAINS FAULT


4

10 X10 64.6C COMMON ALARM

CONTRACT NO:71E/2015
4

11 X10 64.6C COMMON ALARM

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES

4
4

12 X10 64.6C COMMON ALARM


4

13 X10 64.6C COMMON ALARM


4

14 X10 64.6C COMMON ALARM


4

15 X10 64.6C COMMON ALARM

SWITZERLAND
4

16 X10 64.6C COMMON ALARM


4

17 X10 64.6C COMMON ALARM

5
5

18 X10 64.6C COMMON ALARM

110 BDT 500


4

20 X10 64.6D BATTERY FAULTY


4

21 X10 64.6D BATTERY FAULTY

DVR02: TERMINAL LIST


4

22 X10 64.6D BATTERY FAULTY


4

23 X10 64.6D BATTERY FAULTY

6
6

24 X10 64.6D BATTERY FAULTY


4

25 X10 64.6E BATTERY FAULTY


4

26 X10 64.6E BATTERY FAULTY


4

DOC-N0.

27 X10 64.6E BATTERY FAULTY


CUST. REF.:
4

28 X10 64.6E 110VDC STATION BATTERY 2 FAULT


7
7

S320827-01-CHG-01
CABLE NO.

DESTINATION
DESCRIPTION

SHEET / PATH

CABLE SECTION
TERMINAL NO INT

TERMINAL NO EXT

80
SHEET
TERMINAL SIZE (mm2)
TERMINAL GROUP INT

FUNCTION UNIT:
TERMINAL GROUP EXT

8
8

DVR02
81

85

EXTERNAL INTERNAL
TOT. PAGES
F
E
B
A

D
C
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

80
DVR02

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
4
29 X10 64.6E 110VDC STATION BATTERY 2 FAULT

RKO
RKO
RKO
30 X10 64.6E 110VDC STATION BATTERY 2 FAULT

APPR.
2
2

4
31 X10 65.6A 110VDC BATTERY CHARGER 2 FAULT

YRV
YRV
YRV

REL.
4
32 X10 65.6B 110VDC BATTERY CHARGER 2 FAULT

4
33 X10 65.6B 110VDC BATTERY CHARGER 2 FAULT

4
34 X10 65.6B BATTERY CHARGER FAIL

4
35 X10 65.6B BATTERY CHARGER FAIL

3
3

(ECMN,TAMN,JUMN)
36 4
4 X10 65.6B BATTERY CHARGER FAIL

37 X10 65.6B BATTERY CHARGER FAIL


4

38 X10 65.6B BATTERY CHARGER FAIL


4

39 X10 65.6B BATTERY CHARGER FAIL

CONTRACT NO:71E/2015
4

40 X10 65.6C BATTERY CHARGER FAIL

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES

4
4

41 X10 65.6C BATTERY CHARGER FAIL


4

42 X10 65.6C BATTERY CHARGER FAIL


4

43 X10 65.6C S1 CLOSE


4

44 X10 65.6C S1 CLOSE

SWITZERLAND
4

45 X10 65.6C S1 OPEN


4

46 X10 65.6C S1 OPEN

5
5

47 X10 65.6D S2 OPEN

110 BDT 500


4

48 X10 65.6D S2 OPEN


4

49 X10 65.6D S2 CLOSE

DVR02: TERMINAL LIST


4

50 X10 65.6D S2 CLOSE


4

51 X10 65.6D 110V DC STATION BATTERY 2 VOLTAGE LEVEL LOW

6
6

52 X10 65.6D 110V DC STATION BATTERY 2 VOLTAGE LEVEL LOW


4

53 X10 65.6E 110V DC STATION BATTERY 2 VOLTAGE LEVEL LOW


4

54 X10 65.6E RECTIFIER FAN FAILURE


4

DOC-N0.

55 X10 65.6E RECTIFIER FAN FAILURE


CUST. REF.:
4

56 X10 65.6E RECTIFIER FAN FAILURE


7
7

S320827-01-CHG-01
CABLE NO.

DESTINATION
DESCRIPTION

SHEET / PATH

CABLE SECTION
TERMINAL NO INT

TERMINAL NO EXT

81
SHEET
TERMINAL SIZE (mm2)
TERMINAL GROUP INT

FUNCTION UNIT:
TERMINAL GROUP EXT

8
8

DVR02
82

85

EXTERNAL INTERNAL
TOT. PAGES
F
E
B
A

D
C
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

81
DVR02

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
4
57 X10 65.6E BATTERY ROOM VENTILATION FAILURE

RKO
RKO
RKO
58 X10 65.6E BATTERY ROOM VENTILATION FAILURE

APPR.
2
2

4
59 X10 65.6E BATTERY ROOM VENTILATION FAILURE

YRV
YRV
YRV

REL.
4
60 X10 55.4C BATTERY CIRCUIT FAIL

4
61 X10 55.4C BATTERY CIRCUIT FAIL

4
62 X10 55.4C BATTERY CIRCUIT FAIL

4
63 X10 55.4C BATTERY CIRCUIT FAIL

3
3

(ECMN,TAMN,JUMN)
64 4
4 X10 55.4C BATTERY CIRCUIT FAIL

65 X10 55.4C BATTERY CIRCUIT FAIL


4

66 X10 55.4C BATTERY CIRCUIT FAIL


4

67 X10 55.4C BATTERY CIRCUIT FAIL

CONTRACT NO:71E/2015
4

68 X10 55.4C BATTERY CIRCUIT FAIL

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES

4
4

69 X10 55.5C DVR FAILURE


4

70 X10 55.5C DVR FAILURE


4

71 X10 55.5C DVR FAILURE


4

72 X10 55.5C DVR FAILURE

SWITZERLAND
4

73 X10 55.5C DVR FAILURE


4

74 X10 55.5C DVR FAILURE

5
5

75 X10 55.5C DVR FAILURE

110 BDT 500


4

76 X10 55.5C DVR FAILURE


4

77 X10 55.5C DVR FAILURE

DVR02: TERMINAL LIST


4

78 X10 55.7C OVER VOLTAGE


4

79 X10 55.7C OVER VOLTAGE

6
6

80 X10 55.7C OVER VOLTAGE


4

81 X10 55.7C OVER VOLTAGE


4

82 X10 55.7C OVER VOLTAGE


4

DOC-N0.

83 X10 55.7C OVER VOLTAGE


CUST. REF.:
4

84 X10 55.7C OVER VOLTAGE


7
7

S320827-01-CHG-01
CABLE NO.

DESTINATION
DESCRIPTION

SHEET / PATH

CABLE SECTION
TERMINAL NO INT

TERMINAL NO EXT

82
SHEET
TERMINAL SIZE (mm2)
TERMINAL GROUP INT

FUNCTION UNIT:
TERMINAL GROUP EXT

8
8

DVR02
83

85

EXTERNAL INTERNAL
TOT. PAGES
F
E
B
A

D
C
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

82
DVR02

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
4
85 X10 55.7C OVER VOLTAGE

RKO
RKO
RKO
86 X10 55.7C OVER VOLTAGE

APPR.
2
2

4
87 X10 55.4D UNDER VOLTAGE

YRV
YRV
YRV

REL.
4
88 X10 55.4E UNDER VOLTAGE

4
89 X10 55.4E UNDER VOLTAGE

4
90 X10 55.4E UNDER VOLTAGE

4
91 X10 55.4E UNDER VOLTAGE

3
3

(ECMN,TAMN,JUMN)
92 4
4 X10 55.4E UNDER VOLTAGE

93 X10 55.4E UNDER VOLTAGE


4

94 X10 55.4E UNDER VOLTAGE


4

95 X10 55.4E UNDER VOLTAGE

CONTRACT NO:71E/2015
4

96 X10 55.5D +EARTH FAULT

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES

4
4

97 X10 55.5E +EARTH FAULT


4

98 X10 55.5E +EARTH FAULT


4

99 X10 55.5E +EARTH FAULT


4

100 X10 55.5E +EARTH FAULT

SWITZERLAND
4

101 X10 55.5E +EARTH FAULT


4

102 X10 55.5E +EARTH FAULT

5
5

103 X10 55.5E +EARTH FAULT

110 BDT 500


4

104 X10 55.5E +EARTH FAULT


4

105 X10 55.7D -EARTH FAULT

DVR02: TERMINAL LIST


4

106 X10 55.7E -EARTH FAULT


4

107 X10 55.7E -EARTH FAULT

6
6

108 X10 55.7E -EARTH FAULT


4

109 X10 55.7E -EARTH FAULT


4

110 X10 55.7E -EARTH FAULT


4

DOC-N0.

111 X10 55.7E -EARTH FAULT


CUST. REF.:
4

112 X10 55.7E -EARTH FAULT


7
7

S320827-01-CHG-01
CABLE NO.

DESTINATION
DESCRIPTION

SHEET / PATH

CABLE SECTION
TERMINAL NO INT

TERMINAL NO EXT

83
SHEET
TERMINAL SIZE (mm2)
TERMINAL GROUP INT

FUNCTION UNIT:
TERMINAL GROUP EXT

8
8

DVR02
84

85

EXTERNAL INTERNAL
TOT. PAGES
F
E
B
A

D
C
F
E
B
A

D
C
Tous droits réservés / All rights reserved © Statron AG, Industrie Nord, CH-5506 Maegenwil

REV.00
REV.03
REV.04
Refer to protection notice ISO 16016
Alle Rechte vorbehalten. TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

REV. STATUS
1
1

83
DVR02

DATE
18.01.2017
09.05.2017
03.07.2017
NST
SRK
BNB

DRAWN
4
113 X10 55.7E -EARTH FAULT

RKO
RKO
RKO
114 X10 56.4E +VE EARTH FAULT

APPR.
2
2

4
115 X10 56.4E +VE EARTH FAULT

YRV
YRV
YRV

REL.
4
116 X10 57.6A -QB OPEN

4
117 X10 57.6A -QB OPEN

4
118 X10 57.6A -QB OPEN

4
119 X10 57.6B -QB CLOSE

3
3

(ECMN,TAMN,JUMN)
120 4
4 X10 57.6B -QB CLOSE

121 X10 57.6B -QB CLOSE


4

122 X10 58.3E VOLTAGE SIGNALIZATION


4

123 X10 58.3E VOLTAGE SIGNALIZATION

CONTRACT NO:71E/2015
4

124 X10 58.5E CURRENT SIGNALIZATION

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES

4
4

125 X10 58.5E CURRENT SIGNALIZATION


4

126 X10 60.4E MCB FEEDER TRIP DISTRIBUTION 2


4

127 X10 60.4E MCB FEEDER TRIP DISTRIBUTION 2


4

128 X10 60.4E MCB FEEDER TRIP DISTRIBUTION 2

SWITZERLAND
4

129 X10 60.4E MCB FEEDER TRIP DISTRIBUTION 2


4

130 X10 60.4E MCB FEEDER TRIP DISTRIBUTION 2

5
5

131 X10 60.4E MCB FEEDER TRIP DISTRIBUTION 2

110 BDT 500


4

132 X10 60.4F MCB FEEDER TRIP DISTRIBUTION 2


4

133 X10 60.4F MCB FEEDER TRIP DISTRIBUTION 2

DVR02: TERMINAL LIST


4

134 X10 60.4F MCB FEEDER TRIP DISTRIBUTION 2

6
6

DOC-N0.
CUST. REF.:

7
7

S320827-01-CHG-01
CABLE NO.

DESTINATION
DESCRIPTION

SHEET / PATH

CABLE SECTION
TERMINAL NO INT

TERMINAL NO EXT

84
SHEET
TERMINAL SIZE (mm2)
TERMINAL GROUP INT

FUNCTION UNIT:
TERMINAL GROUP EXT

8
8

DVR02
85

85

EXTERNAL INTERNAL
TOT. PAGES
F
E
B
A

D
C
1 2 3 4 5 6 7 8

© Statron AG, Industrie Nord, CH-5506 Maegenwil


TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A A

B B

C C
Tous droits réservés / All rights reserved
Alle Rechte vorbehalten.

D D

E E
Refer to protection notice ISO 16016

F 84 / F
REV.04 03.07.2017 BNB RKO YRV 71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES 110 BDT 500 CUST. REF.:
FUNCTION UNIT: DVR02
REV.03 09.05.2017 NST RKO YRV
(ECMN,TAMN,JUMN) DVR02: TERMINAL LIST
REV.00 18.01.2017 SRK RKO YRV DOC-N0. SHEET TOT. PAGES
SWITZERLAND
REV. STATUS DATE DRAWN APPR. REL. CONTRACT NO:71E/2015 S320827-01-CHG-01 85 85
1 2 3 4 5 6 7 8
Part List Name Date Revision

System Type: 110BDT500 YRV 24.01.2017 Rev.0


PA No: / Prod. Start Date: PA04059 - JSA 08-03-17 Rev.A
System Number: 320827-01/02/03 - TAMN,JAMN,ECMN Substations MZU 17-07-17 Rev.B
Part List Factor: 2
Sub-System: CHARGER 01 & 02
Reference Sheet Part No Quantity Description Manufacturer Part No Manufacturer Part No Kit Remark
A1 A2014 1.0 RECTIFIER BACK PANEL BP-DR16 PB134 PB134 AEE
A1.1 A1033 1.0 BDT PS/DR-16 POWER SUPPLY CARD PB133 PB133 AEE
A1.2 A0069 1.0 BDT RECTIFIER CONTROL CARD DR16-COMP PB280 AEE
A10 A0354 1.0 BDT DIGITAL INPUT FILTER PCB FOR ING0-2 A0354 STATRON
A2 A2008 1.0 TAST LCD BDT SCP PB129 PB129 AEE
A2 N0001 1.0 BDT CONTROL RACK ASSEMBLY PTRACK001 AEE
A2 N1677 1.0 FRONT PANEL ALUMINIUM SUPPORT BDT RACK KALMDG07001 AEE
A2 N1678 1.0 FRONT PANEL FILM BDT RACK APMDG07131 AEE
A2 N1723 1.0 SUPPORT PLATE FRONTPANEL LARGE BDT/IDS D990008-382 MERKI + HITZ AG
A2 N1724 1.0 COVER FRONTPANEL BDT LARGE D990008-383 MERKI + HITZ AG
A3 A2009 1.0 LED INTERFACE CARD LED DR-16 PB177 PB177 AEE
A4 A0243 1.0 THYRISTOR SNUBBER CARD 800A 547367 STATRON/BTB
A5 A2005 1.0 THYRISTOR FIRING BOARD 6-PULSE SP056683 IF TEST
A6 A2110 1.0 INTERFACE CARD RS 232 PB245 AEE
A7 A2010 1.0 RELAY CARD ARC PB031 PB031 AEE
A8 A2010 1.0 RELAY CARD ARC PB031 PB031 AEE
B090 B0029 1.0 THERMOSTAT 0-60°C 1NC 10A/250VAC 7T.81.0.000.2403 FINDER
B1 B0023 1.0 THERMOSWITCH OPEN:90°C CLOSE:°C R2803EP15103490+/-4 MICROTHERM
B2 B0023 1.0 THERMOSWITCH OPEN:90°C CLOSE:°C R2803EP15103490+/-4 MICROTHERM
B3 B0023 1.0 THERMOSWITCH OPEN:90°C CLOSE:°C R2803EP15103490+/-4 MICROTHERM
C1 C0037 2.0 DC CAPACITOR 22000µF 200VDC K02200223_M0JS KENDEIL
D1 V0510 1.0 SINGLE DIODE 6A 800V P600K-E3/54 VISHAY
E090 E0097 1.0 HEATER 150W 230V WITH THERMOSTAT 65°C 112026 HORN
F090 F0138 1.0 MCB S201 C NA 6A 1P+N ABB 2CDS251103R0064 ABB
F091 F0145 1.0 MCB S201 C NA 13A 1P+N ABB 2CDS251103R0134 ABB
F1 F1548 1.0 SEMICONDUCTOR FUSE 550A 690V M8 170M4465 170M4465 BUSSMANN
F1 F1552 1.0 MIKROSWITCH NH1..3 170H0069 170H0069 BUSSMANN
F10 F2071 1.0 SWITCH POS INDICATOR DIN1-3 1/3POL CASE KETO T8092010 JEAN MULLER
F10 F2062 1.0 FUSE LOAD ISOLATOR DIN1 3P 250A KETO T100113000 JEAN MULLER
F10 F2073 1.0 MECH FUSE TRIP INDICATOR DIN1-3 1/3POLE KETO T8092170 JEAN MULLER
F10 F0357 1.0 TERMINALCOVER 3P DIN1 1PCS TOP T8190184 JEAN MULLER
F10 F0358 1.0 TERMINALCOVER 3P DIN1 1PCS BOTTOM T8190185 JEAN MULLER
F10 F1298 3.0 FUSE 200A DIN1 M1GG200/69/K 690V STRIKER N1085224 JEAN MULLER
F12 F0032 1.0 FUSEHOLDER 3P FOR 10x38 WSI25/3 690V 32A 1966080000 WEIDMULLER
F12 F1623 3.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF

Page 1 of 4
Reference Sheet Part No Quantity Description Manufacturer Part No Manufacturer Part No Kit Remark
F13 F0031 1.0 FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A 1966090000 WEIDMULLER
F13 F1623 2.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF
F14 F0031 1.0 FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A 1966090000 WEIDMULLER
F14 F1623 2.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF
F15 F0032 1.0 FUSEHOLDER 3P FOR 10x38 WSI25/3 690V 32A 1966080000 WEIDMULLER
F15 F1623 3.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF
F16 F0031 1.0 FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A 1966090000 WEIDMULLER
F16 F1623 2.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF
F2 F1548 1.0 SEMICONDUCTOR FUSE 550A 690V M8 170M4465 170M4465 BUSSMANN
F2 F1552 1.0 MIKROSWITCH NH1..3 170H0069 170H0069 BUSSMANN
F3 F1548 1.0 SEMICONDUCTOR FUSE 550A 690V M8 170M4465 170M4465 BUSSMANN
F3 F1552 1.0 MIKROSWITCH NH1..3 170H0069 170H0069 BUSSMANN
F4 F0185 2.0 FUSE 630A DIN3 M3GL630K 500V STRIKER N3016924 JEAN MULLER
F4 F2088 2.0 FUSE HOLDER DIN3 1P 690V 630A STRIKER U3311302 JEAN MULLER
H090 H0106 1.0 FLUORESCENT LAMP T5 8W/230V/50HZ LAMP3605 ALFA ELECTRIC
H31-H34 H0057 4.0 MOUNTING ADAPTER LOVATO 8 LM2T AU120 LOVATO
H31-H34 H0058 4.0 INDICATOR LAMP GREEN ROUND LOVATO 8 LM2T IL103 LOVATO
H31-H34 H0064 4.0 TEST DIODE FOR LAMPHOLDERS LOVATO 8 LM2T T100 LOVATO
H31-H34 H0065 4.0 LABELING HOLDER LOVATO 8LM2TAU105 8 LM2T AU105 LOVATO
H31-H34 H0086 4.0 LED 18-30VAC/DC WHITE LOVATO 8LM2TLB8 8 LM2T LB8 LOVATO
J090 E0177 1.0 POWER OUTLET UK M1363 FOR DIN RAIL 2CSM259343R0721 ABB
K1 K0108 1.0 RELAY SOCKET 94.04SPA FOR SERIE 55.34 94.04SPA FINDER
K1 K0264 1.0 POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC 55.34.9.024.0094 FINDER
K2 K0108 1.0 RELAY SOCKET 94.04SPA FOR SERIE 55.34 94.04SPA FINDER
K2 K0264 1.0 POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC 55.34.9.024.0094 FINDER
K11 K0108 1.0 RELAY SOCKET 94.04SPA FOR SERIE 55.34 94.04SPA FINDER
K11 K0264 1.0 POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC 55.34.9.024.0094 FINDER
K13 K0108 1.0 RELAY SOCKET 94.04SPA FOR SERIE 55.34 94.04SPA FINDER
K13 K0264 1.0 POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC 55.34.9.024.0094 FINDER
K14 K0108 1.0 RELAY SOCKET 94.04SPA FOR SERIE 55.34 94.04SPA FINDER
K14 K0264 1.0 POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC 55.34.9.024.0094 FINDER
K15 K0108 1.0 RELAY SOCKET 94.04SPA FOR SERIE 55.34 94.04SPA FINDER
K15 K0264 1.0 POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC 55.34.9.024.0094 FINDER
L1 L0306 1.0 DC CHOKE 125V 500A 0.098mH LD70-0.098-B500000000-0H-02N0-N VALLE TRAFOR
N001 N0598 4.0 IS2-UPRIGHT WITH HINGES H=2000MM 850534/15M ABB SACE
N001 N0644 1.0 SET OF SCREWS ASSEMBLY HINGES AM18-22IS2-2 ABB SACE
N001 KI-N0001 1.0 DISTANCE BOLTS 4PCS SET FOR ROOF KI-N0001 STATRON
N001 N0607 1.0 LIFTING EYE BOLTS M12 4PCS SET AA9610 ABB SACE
N001 N1325 1.0 LIFTING REINFORCEMENTS M12 2PCS SET EV1007 ABB SACE
N001 N0777 1.0 CABINET JOINING KIT EV0003 ABB SACE
N001 N1419 1.0 U-BRACKET IS2 CABINET JOINING 54X60X10 10112414.0 STATRON/BTB
N001 N2021 1.0 BASE-TOP KIT W1000 D800 ABB BOTTOM RAL7032 EK1080SPEC ABB SACE
N001 N1618 1.0 2 PCS ALU CABLE ENTRY FLANGES W1000 D800 ABB EF1080SPEC ABB SACE

Page 2 of 4
Reference Sheet Part No Quantity Description Manufacturer Part No Manufacturer Part No Kit Remark
N001 SO-N0415 1.0 DOOR 2.5MM WITH CUTOUT H2000X1000 RAL7032 EC2012SPEC ABB SACE
N001 N0097 1.0 SPECIAL METAL DOCUMENT POCKET DOOR 1000MM CH024 ABB SACE
N001 SO-N0409 1.0 BACKPANEL 2MM NO CUTOUT H2000XW1000 RAL7032 EP2010SPEC ABB SACE
N001 SO-N0410 0.5 2 SIDECOVER 2MM NO CUTOUT H2000XW800 RAL7032 EL2080SPEC ABB SACE
N001 N0872 1.0 SIDE SEGREGATION PLATE H2000 X W800MM CH102 ABB SACE
N001 N1080 0.5 CABINET PLINTH FLANGES 100X800MM HXW 2PCS ZN8000 ABB SACE
N001 N1082 1.0 CABINET PLINTH FLANGES 100X1000MM HXW 2PCS ZN1000 ABB SACE
N001 N1378 1.0 CABINET DOOR CLOSING KIT EV1000 ABB SACE
N061 U1145 1.0 VENTILATION KIT 3 FANS 10033074 STATRON/BTB
N061-A01 A0342 1.0 FAN MONITOR 6X 25-150VA AUX:100-240VAC A0342 STATRON
N061-A01 N1543 1.0 MOUNTING PLATE FAN MONITOR CARD D990008-342 MERKI+HITZ
N061-E11 E0148 1.0 FAN SMALL FOR 3 VENTILATION KIT DP200A2123XBLGN SUNON
N061-E21 E0148 1.0 FAN SMALL FOR 3 VENTILATION KIT DP200A2123XBLGN SUNON
N061-E31 E0148 1.0 FAN SMALL FOR 3 VENTILATION KIT DP200A2123XBLGN SUNON
N061-F01 F0031 1.0 FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A 1966090000 WEIDMULLER
N061-F01 F1623 2.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF
N061-L01 Z0110 1.0 RFI-FILTER EMC FERRITE N30 2.77 µH B64290-L45-X830 EPCOS
N061-T01 T0350 1.0 TRAFO 260VA IN:1X380/400/415 OUT:1X230/24V T100-00.26-B400023003-5H-8MN0-N VALLE TRAFOR
P1 P0018 1.0 V-METER 0-200VDC 72x72MM 90° 1.5% APM-C72-N ONESTO / COMPLEE
P11 P0006 1.0 V-METER 0-500VAC 72x72MM 90° 1.5% APM-T72-N ONESTO / COMPLEE
P12 P0131 1.0 A-METER 0-250/5AAC 72X72MM 90° 1.5% APM-T72-N ONESTO / COMPLEE
P2 P0263 1.0 A-METER 0-800ADC/60mV 72X72MM 90° 1.5% APM-C72-N ONESTO / COMPLEE
P3 P0264 1.0 A-METER +-400ADC/60mV 72x72 90° 1.5% APM-C72-N ONESTO / COMPLEE
R1 R0003 1.0 RESISTOR 2.7KOHM 13W TYPE 10SR/2K7/13W 10SR/2K7/13W ATE
R10 R0061 1.0 POTENTIOMETER 3590S 5KOHM WITH 10 TURN 3590S-2-502L BOURNS
R10 R0153 1.0 POTENTIOMETERGEAR 2696 10 TURN 6.3MM 2696 VISHAY
R2 R0172 1.0
R3 R0038 1.0 SHUNT 400A/60mV B2 60MV LUMEL
S090 S0014 1.0 DOOR SWITCH 1NC 1117.0206 1117.0206 MARQUARDT
S1 N1286 1.0 MOUNTINGPLATE SMALL INS100-250 145X250 D990008-221 MERKI+HITZ AG
S1 Q0129 4.0 MCCB+LOADSWITCH AUX/TRIP CONTACT 1CO 29450 SCHNEIDER ELECTRIC
S1 Q0327 1.5 REAR CONNECT SHORT 2PCS NS100-250/INV250 LV429235 SCHNEIDER ELECTRIC
S1 Q0328 1.5 REAR CONNECT LONG 2PCS NS100-250/INV250 LV429236 SCHNEIDER ELECTRIC
S1 Q0329 2.0 TERMINAL COVER 1PCS INS250-100.250 SHORT LV429516 SCHNEIDER ELECTRIC
S1 Q0508 1.0 LOAD SWITCH 3P 200A 690VAC/63VDC INS250-200 31102 SCHNEIDER ELECTRIC
SV S0015 1.0 V-SELECT SWITCH 0-L1L2-L2L3-L3L1 20A 60° P220-61485-003M1 SAELZER
SA S0025 1.0 A-SELECT SWITCH 0-L1-L2-L3 20A 90° M220-61325-003M1 SAELZER
S2 N1564 4.0 COPPER BAR 40X10 TINNED FOR OT630-800 D990008-355 METECH AG
S2 Q0082 1.0 AUX. CONTACT 1NC OT200-2500/OS16-2500 1SCA022456R7410 ABB
S2 Q1233 3.0 AUX. CONTACT 1NO FOR OT/OS 16-2500 1SCA022353R4970 ABB
S2 Q1390 1.0 LOAD SWITCH 2P OT630E02K ABB 1SCA105586R1001 ABB
S2 Q1392 1.0 TERMINAL SHROUDS LONG 4PCS FOR OT630-800 1SCA022776R7970 ABB
T1 SO-T0462 1.0 INPUT TRAFO 6P DY11 415/114V 74.1KVA SO-T0462

Page 3 of 4
Reference Sheet Part No Quantity Description Manufacturer Part No Manufacturer Part No Kit Remark
T10 T0346 1.0 TRAFO 150VA IN:3X415 OUT:3X230/3X110 DYN T3G0-00.15-B415022001-5H-8EN0-N VALLE TRAFOR
T11 T0010 1.0 CURRENT TRANSFORMER 80-130-180A/0.1A ACM7002 SPECIAL IND S.P.A.
T12 T0010 1.0 CURRENT TRANSFORMER 80-130-180A/0.1A ACM7002 SPECIAL IND S.P.A.
T13 T0221 1.0 CURRENT TRANSFORMER 250/5A, 6VA, cl.1 TAC040250X05 FRER
T14 T0221 1.0 CURRENT TRANSFORMER 250/5A, 6VA, cl.1 TAC040250X05 FRER
T15 T0221 1.0 CURRENT TRANSFORMER 250/5A, 6VA, cl.1 TAC040250X05 FRER
U061 U1142 1.0 RECTIFIER BRIDGE KIT FORCED COOLING 564A 10032726 STATRON/BTB
U1 U1044 1.0 CT 500A HALL CLOSE LOOP 4000:1 REO WKO/AT/500: BV No. 62B11009 REO
U2 U1044 1.0 CT 500A HALL CLOSE LOOP 4000:1 REO WKO/AT/500: BV No. 62B11009 REO
V1 V0516 1.0 THYRISTOR MODULE 250A 1600V MCC255-16IO1 IXYS
V1 V0319 1.0 BLOCKING DIODE 550A 400V BD550A_NC BLOCC550A INTI
V2 V0516 1.0 THYRISTOR MODULE 250A 1600V MCC255-16IO1 IXYS
V3 V0516 1.0 THYRISTOR MODULE 250A 1600V MCC255-16IO1 IXYS
Z1 Z0003 1.0 RFI FILTER EMIF-H PB273 AEE
Z2 Z0002 1.0 FILTER RFI 2P EMIF-B_DER PB269 AEE
N100 SO-N0448 0.5 320827-100 110V MIMIC DIAGRAMM ON DOOR

Page 4 of 4
Part List Name Date Revision

System Type: 110BDT500 YRV 24.01.2017 Rev.0


PA No: / Prod. Start Date: PA04069 - JSA 08-03-17 Rev.A
System Number: 320827-01/02/03 - TAMN,JAMN,ECMN Substations MZU 17-07-17 Rev.B
Part List Factor: 2
Sub-System: BATTERY PROTECTION BOX 01 & 02
Reference Sheet Part No Quantity Description Manufacturer Part No Manufacturer Part No Kit Remark
A1 A0035 1.0 SINGLE CELL LIQUID LEVEL SENSOR BOARD A0035 STATRON
F1 F1227 2.0 FUSE 400A DIN2 M2GL400K 500V STRIKER N2016224 JEAN MULLER
F1 F0448 2.0 FUSE HOLDER DIN2 1P 690V 400A STRIKER U2311302 JEAN MULLER
F11-F17 F1530 7.0 FUSEHOLDER 1P FOR 10x38 500V 32A 5106305.1 SIBA
F11-F17 F0016 7.0 FUSE C10G2 10x38 GL 500V 2A 120KA C10G2 BUSSMANN
F18 F0031 1.0 FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A 1966090000 WEIDMULLER
F18 F1623 2.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF
H1 H0058 1.0 INDICATOR LAMP GREEN ROUND LOVATO 8 LM2T IL103 LOVATO
H1 H0057 1.0 MOUNTING ADAPTER LOVATO 8 LM2T AU120 LOVATO
H1 H0086 1.0 LED 18-30VAC/DC WHITE LOVATO 8LM2TLB8 8 LM2T LB8 LOVATO
H1 H0065 1.0 LABELING HOLDER LOVATO 8LM2TAU105 8 LM2T AU105 LOVATO
K1 K0264 1.0 POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC 55.34.9.024.0094 FINDER
K1 K0108 1.0 RELAY SOCKET 94.04SPA FOR SERIE 55.34 94.04SPA FINDER
N001 N0483 1.0 BOX WITH PLATE 800x600x300 IP65 RAL7032 SRN8630SPEC ABB
N001 N0025 1.0 WALL MOUNTING KIT FOR SR 4 FIXATION EARS AA1206 ABB
P1 P0018 1.0 V-METER 0-200VDC 72x72MM 90° 1.5% APM-C72-N ONESTO / COMPLEE
S1 Q0062 1.0 LOAD SWITCH 2P OT400E02K ABB 1SCA022783R1730 ABB
S1 Q1399 1.0 TERMINALSHROUDS SHORT 4PCS FOR OT315-400 1SCA022736R9650 ABB
S1 Q1233 1.0 AUX. CONTACT 1NO FOR OT/OS 16-2500 1SCA022353R4970 ABB
S1 N1357 4.0 COPPER BAR 25X5 TINNED FOR OT315-400 D990008-254 METECH AG
S1 Q0445 1.0 SHAFT 12MM L=250MM FOR HANDLE 1SCA022325R6980 ABB
S1 Q0208 1.0 Handle for OT315..400../12mm

Page 1 of 1
Part List Name Date Revision

System Type: 110BDT500 YRV 24.01.2017 Rev.0


PA No: / Prod. Start Date: PA04068 - JSA 08-03-17 Rev.A
System Number: 320827-01/02/03 - TAMN,JAMN,ECMN Substations MZU 17-07-17 Rev.B
Part List Factor: 2
Sub-System: DVR 1/DCDB & DVR 2/DCDB
Reference Sheet Part No Quantity Description Manufacturer Part No Manufacturer Part No Kit Remark
A01 A0299 1.0 DVR P uP CONTROLLER V2.00 24-220V S24V A0299 STATRON
A01 A0238 1.0 CARD HOLDER FOR MAB+DVR CONTROLLER A0238 STATRON
A13 A0317 1.0 CONVERTER 85-264AC/85-375DC 24VDC 2.5A 1SVR427032R0000 ABB
A20 A0341 0.5 PLC MODULE SIPLUS LOGO! 12/24RC COATED 6AG1052-1MD00-2BA6 SIEMENS
A20A A0345 0.5 PLC EXTENSION MODULE LOGO DM8 12/24R COATED 6AG1055-1MB00-2BY1 SIEMENS
A21 A0349 1.0 MAB P V2.00 24-110V S24V 5DI3AISEFBS 12O A0349 STATRON
A21 A0238 1.0 CARD HOLDER FOR MAB+DVR CONTROLLER A0238 STATRON
A22 A2097 1.0 RELAY CARD MAB 6 CO STA-RC STATRON
A41 A0317 1.0 CONVERTER 85-264AC/85-375DC 24VDC 2.5A 1SVR427032R0000 ABB
B090 B0029 1.0 THERMOSTAT 0-60°C 1NC 10A/250VAC 7T.81.0.000.2403 FINDER
B091 B0035 1.0 HYGROSTAT IGR35F 10-90% 1CO TS35 IGR35F FANDIS
E090 E0097 1.0 HEATER 150W 230V WITH THERMOSTAT 65°C 112026 HORN
F090,F091 F0138 2.0 MCB S201 C NA 6A 1P+N ABB 2CDS251103R0064 ABB
F11 F0031 1.0 FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A 1966090000 WEIDMULLER
F11 F1623 2.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF
F12 F0031 1.0 FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A 1966090000 WEIDMULLER
F12 F1623 2.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF
F13 F0031 1.0 FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A 1966090000 WEIDMULLER
F13 F1623 2.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF
F14 F0031 1.0 FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A 1966090000 WEIDMULLER
F14 F1623 2.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF
F15 F0031 1.0 FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A 1966090000 WEIDMULLER
F15 F1623 2.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF
F31 F0031 1.0 FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A 1966090000 WEIDMULLER
F31 F1623 2.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF
F32 F0031 1.0 FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A 1966090000 WEIDMULLER
F32 F1623 2.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF
F41 F0031 1.0 FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A 1966090000 WEIDMULLER
F41 F1623 2.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF
F42 F0031 1.0 FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A 1966090000 WEIDMULLER
F42 F1623 2.0 FUSE GG 6A ROUND 10X38 120KA 420006 DF
H.. H0058 4.5 INDICATOR LAMP GREEN ROUND LOVATO 8 LM2T IL103 LOVATO
H.. H0057 4.5 MOUNTING ADAPTER LOVATO 8 LM2T AU120 LOVATO
H.. H0086 4.5 LED 18-30VAC/DC WHITE LOVATO 8LM2TLB8 8 LM2T LB8 LOVATO
H.. H0064 4.5 TEST DIODE FOR LAMPHOLDERS LOVATO 8 LM2T T100 LOVATO

Page 1 of 4
Reference Sheet Part No Quantity Description Manufacturer Part No Manufacturer Part No Kit Remark
H.. H0065 4.5 LABELING HOLDER LOVATO 8LM2TAU105 8 LM2T AU105 LOVATO
H.. H0062 8.0 INDICATOR LAMP RED ROUND LOVATO 8 LM2T IL104 LOVATO
H.. H0057 8.0 MOUNTING ADAPTER LOVATO 8 LM2T AU120 LOVATO
H.. H0086 8.0 LED 18-30VAC/DC WHITE LOVATO 8LM2TLB8 8 LM2T LB8 LOVATO
H.. H0064 8.0 TEST DIODE FOR LAMPHOLDERS LOVATO 8 LM2T T100 LOVATO
H.. H0065 8.0 LABELING HOLDER LOVATO 8LM2TAU105 8 LM2T AU105 LOVATO
H090,H091 H0106 2.0 FLUORESCENT LAMP T5 8W/230V/50HZ LAMP3605 ALFA ELECTRIC
H12,H22 H0086 1.0 LED 18-30VAC/DC WHITE LOVATO 8LM2TLB8 8 LM2T LB8 LOVATO
H12,H22 H0064 1.0 TEST DIODE FOR LAMPHOLDERS LOVATO 8 LM2T T100 LOVATO
H12,H22 H0065 1.0 LABELING HOLDER LOVATO 8LM2TAU105 8 LM2T AU105 LOVATO
K21-K23 K0525 3.0 CONTACTOR 3P AF50-30-11 COIL:85-275VAC/DC 1SBL357001R7011 ABB
K21-K23 N0785 6.0 PARALLEL CONNECTION 3P 250A 2XM10 AF45-75 D990008-154 MECHTRONIK
K24-K26 K0255 3.0 CONTACTOR 3P AL9-30-10 24VDC-15/+10% 1SBL143001R8110 ABB
K24-K26 K0109 3.0 SURGE SUPPRESSOR TRANSIL DIODE 12-32VDC 1SBN050020R1000 ABB
K27-K32 K0264 6.0 POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC 55.34.9.024.0094 FINDER
K27-K32 K0108 6.0 RELAY SOCKET 94.04SPA FOR SERIE 55.34 94.04SPA FINDER
K71-K74 K0544 2.0 CONTACTOR 4P AL9-22-00 COIL:24VDC-15/+10% 1SBL143501R8100 ABB
K71-K74 K0109 2.0 SURGE SUPPRESSOR TRANSIL DIODE 12-32VDC 1SBN050020R1000 ABB
K81 K0264 1.0 POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC 55.34.9.024.0094 FINDER
K81 K0108 1.0 RELAY SOCKET 94.04SPA FOR SERIE 55.34 94.04SPA FINDER
K82 K0264 1.0 POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC 55.34.9.024.0094 FINDER
K82 K0108 1.0 RELAY SOCKET 94.04SPA FOR SERIE 55.34 94.04SPA FINDER
K83 K0264 1.0 POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC 55.34.9.024.0094 FINDER
K83 K0108 1.0 RELAY SOCKET 94.04SPA FOR SERIE 55.34 94.04SPA FINDER
N001 N0598 4.0 IS2-UPRIGHT WITH HINGES H=2000MM 850534/15M ABB SACE
N001 N0644 1.0 SET OF SCREWS ASSEMBLY HINGES AM18-22IS2-2 ABB SACE
N001 KI-N0001 1.0 DISTANCE BOLTS 4PCS SET FOR ROOF KI-N0001 STATRON
N001 N0777 0.5 CABINET JOINING KIT EV0003 ABB SACE
N001 N1419 0.5 U-BRACKET IS2 CABINET JOINING 54X60X10 10112414 STATRON/BTB
N001 N2021 1.0 BASE-TOP KIT W1000 D800 ABB BOTTOM RAL7032 EK1080SPEC ABB SACE
N001 N1618 1.0 2 PCS ALU CABLE ENTRY FLANGES W1000 D800 ABB EF1080SPEC ABB SACE
N001 SO-N0415 0.5 DOOR 2.5MM WITH CUTOUT H2000X1000 RAL7032 EC2012SPEC ABB SACE
N001 SO-N0415 0.5 DOOR 2.5MM WITH CUTOUT H2000X1000 RAL7032 EC2012SPEC ABB SACE
N001 N1082 1.0 CABINET PLINTH FLANGES 100X1000MM HXW 2PCS ZN1000 ABB SACE
N001 SO-N0417 1.0 DOOR IS2 WITH OVERLAPPING RAL7032 H2000 X W500MM LEFT ED2010SSPEC ABB SACE
N001 SO-N0418 1.0 DOOR IS2 WITH OVERLAPPING RAL7032 H2000 X W500MM RIGHT EC2080FC5SPEC ABB SACE
N001 N1378 1.0 CABINET DOOR CLOSING KIT EV1000 ABB SACE
P4 P0100 1.0 V-METER 0-150VDC 72x72MM 90° 1.5% APM-C72-N ONESTO / COMPLEE
P5 P0031 1.0 A-METER 0-250ADC/60mV 72X72MM 90° 1.5% APM-C72-N ONESTO / COMPLEE
Q.. Q0627 3.0 MCCB 3P 63A XT2N160 TMG63-200 FFC ABB 1SDA067722R1 ABB
Q.. Q0727 3.0 BACK SIDE CONNECTION KIT 2 POLE FOR XT2 1SDA066942R1 ABB
Q.. Q0777 3.0 TERMINAL COVER LOW FOR XT2 3P 2PCS 1SDA066657R1 ABB
Q.. Q0781 3.0 1X AUX/SIGNAL CONTACT XT1-4 250VAC/DC 1SDA066422R1 ABB

Page 2 of 4
Reference Sheet Part No Quantity Description Manufacturer Part No Manufacturer Part No Kit Remark
Q.. N1341 3.0 MCCB MOUNTINGPLATE SMALL XT2 3P 145X250 D990008-239 MERKI+HITZ AG
Q.. F0968 52.0 MCB S202 M C 32A 2P ABB 2CDS272001R0324 ABB
Q.. F0041 52.0 SIGNAL-/AUX CONTACT RIGHT 1CO S200 ABB 2CDS200922R0001 ABB
QA Q0631 0.5 MCCB 3P 160A XT2N160 TMG160-480 FFC ABB 1SDA067726R1 ABB
QA Q0727 1.0 BACK SIDE CONNECTION KIT 2 POLE FOR XT2 1SDA066942R1 ABB
QA Q0777 0.5 TERMINAL COVER LOW FOR XT2 3P 2PCS 1SDA066657R1 ABB
QA Q0781 2.0 1X AUX/SIGNAL CONTACT XT1-4 250VAC/DC 1SDA066422R1 ABB
QA N1341 0.5 MCCB MOUNTINGPLATE SMALL XT2 3P 145X250 D990008-239 MERKI+HITZ AG
QA Q1488 0.5 MOTOR OPERATOR MOE 110-125VAC/DC XT2/XT4 1SDA066465R1 ABB
QA Q0770 0.5 PAD LOCK LEVER LOCK ON&OFF XT2/XT4 1SDA066592R1 ABB
QB Q0631 0.5 MCCB 3P 160A XT2N160 TMG160-480 FFC ABB 1SDA067726R1 ABB
QB Q0727 1.0 BACK SIDE CONNECTION KIT 2 POLE FOR XT2 1SDA066942R1 ABB
QB Q0777 0.5 TERMINAL COVER LOW FOR XT2 3P 2PCS 1SDA066657R1 ABB
QB Q0781 2.0 1X AUX/SIGNAL CONTACT XT1-4 250VAC/DC 1SDA066422R1 ABB
QB N1341 0.5 MCCB MOUNTINGPLATE SMALL XT2 3P 145X250 D990008-239 MERKI+HITZ AG
QB Q1488 0.5 MOTOR OPERATOR MOE 110-125VAC/DC XT2/XT4 1SDA066465R1 ABB
QB Q0770 0.5 PAD LOCK LEVER LOCK ON&OFF XT2/XT4 1SDA066592R1 ABB
QC Q0631 0.5 MCCB 3P 160A XT2N160 TMG160-480 FFC ABB 1SDA067726R1 ABB
QC Q0727 1.0 BACK SIDE CONNECTION KIT 2 POLE FOR XT2 1SDA066942R1 ABB
QC Q0777 0.5 TERMINAL COVER LOW FOR XT2 3P 2PCS 1SDA066657R1 ABB
QC Q0781 2.0 1X AUX/SIGNAL CONTACT XT1-4 250VAC/DC 1SDA066422R1 ABB
QC N1341 0.5 MCCB MOUNTINGPLATE SMALL XT2 3P 145X250 D990008-239 MERKI+HITZ AG
QC Q1488 0.5 MOTOR OPERATOR MOE 110-125VAC/DC XT2/XT4 1SDA066465R1 ABB
QC Q0770 0.5 PAD LOCK LEVER LOCK ON&OFF XT2/XT4 1SDA066592R1 ABB
R100,R200 R0029 1.0 SHUNT 250A/60mV B2 60MV LUMEL
S090,S091 S0014 2.0 DOOR SWITCH 1NC 1117.0206 1117.0206 MARQUARDT
S11,S21 S0105 2.0 CONTACTOR ELEMENT 1NO LOVATO 8 LM2T C10 LOVATO
S11,S21 S0190 1.0 PUSH BUTTON BLACK LENS 8 LM2T B102 LOVATO
S11,S21 H0057 1.0 MOUNTING ADAPTER LOVATO 8 LM2T AU120 LOVATO
S11,S21 H0065 1.0 LABELING HOLDER LOVATO 8LM2TAU105 8 LM2T AU105 LOVATO
S12,S22 S0105 1.0 CONTACTOR ELEMENT 1NO LOVATO 8 LM2T C10 LOVATO
S12,S22 S0197 1.0 PUSH BUTTON RED ILLUMINATED 8 LM2T BL104 LOVATO
S12,S22 H0057 1.0 MOUNTING ADAPTER LOVATO 8 LM2T AU120 LOVATO
S2 S0105 0.5 CONTACTOR ELEMENT 1NO LOVATO 8 LM2T C10 LOVATO
S2 S0198 0.5 KEY SWITCH 1POLE 2POS 8 LM2T S321 LOVATO
S2 H0057 0.5 MOUNTING ADAPTER LOVATO 8 LM2T AU120 LOVATO
S2 H0065 0.5 LABELING HOLDER LOVATO 8LM2TAU105 8 LM2T AU105 LOVATO
S3 S0105 0.5 CONTACTOR ELEMENT 1NO LOVATO 8 LM2T C10 LOVATO
S3 S0191 0.5 PUSH BUTTON GREEN LENS 8 LM2T B103 LOVATO
S3 H0057 0.5 MOUNTING ADAPTER LOVATO 8 LM2T AU120 LOVATO
S3 H0065 0.5 LABELING HOLDER LOVATO 8LM2TAU105 8 LM2T AU105 LOVATO
S4 S0105 1.0 CONTACTOR ELEMENT 1NO LOVATO 8 LM2T C10 LOVATO
S4 S0220 0.5 KEY SWITCH ACTUATOR 3POS SPRING RETURN 8 LM2T S370 LOVATO

Page 3 of 4
Reference Sheet Part No Quantity Description Manufacturer Part No Manufacturer Part No Kit Remark
S4 H0057 0.5 MOUNTING ADAPTER LOVATO 8 LM2T AU120 LOVATO
S4 H0065 0.5 LABELING HOLDER LOVATO 8LM2TAU105 8 LM2T AU105 LOVATO
U11,U21 U1163 1.0 TRANSDUCER 0-150VDC/4-20mA U=20-40VUC P20H-7DG-2-2 LUMEL
U12,U22 U1154 1.0 TRANSDUCER 0-60mVDC/4-20mA U=20-40VUC P20-2-2-59-00-8 LUMEL
V14 V0510 1.0 SINGLE DIODE 6A 800V P600K-E3/54 VISHAY
V41 V0510 1.0 SINGLE DIODE 6A 800V P600K-E3/54 VISHAY
V43,V44 V0273 1.0 DIODE MODULE 2 DIODE DSI 2X55-12A DSI 2x55-12A IXYS
V11-V12-V13 V0587 1.0 DROPPING DIODE 160A 16.8V ACC SSGZ0075 SSGZ 168/42-16,8/160-42/7 REO

Page 4 of 4
BDT Manual

CHAPTER 8.2

FACTORY ROUTINE TEST REPORT


STATRON Monogement Syslem
Title: Rouline Test Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dqte: l2/08/2O16 Lost Vers.: 2/28/2016
orderNo.: 320827 System Tog: Document No: 320822-0 1 -CHG-01
system: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.O4.2O17
Test Eng¡neer Dote: Check:

74. 2 2.1 5. tZ
Rouline Test Report

.l0BDT500
r

132/33/l lkV TAMN


Mitsubishi Electric Corporotion

Description SeriolNo TAG No


Chorger I 320827-01-CHG-01
Chorger 2 320827-01-CHG-02
DVR I / Disiribution 320827-01-DVR-0r
DVR 2/ DisTribution 320827-01-DVR-02
Fuse Box I 320827-01-BPB-0r
Fuse Box 2 320827-01-BPB-02

MAIN DATA
lnpul voltoge 3x 415 Vo. +10% / -10%
lnput frequency S0 Hz +S% / -S%
Nominoloutpuf volloge I l0 vd.
Floot voltoge \22.1 V dc
Boost voltoge 137.ó V6"
Monuolchorge l4l .9 Vdc
Nominoloutput current 450 Adc
Bottery chorging current 320.0 46"

Bottery type Ni-Cd


No. of cells 8ó cells

Poge

1/33
STATRON Monogemenl System
Title: Routine Tesl Reporl Ref. No. Q_07-00_14-E
Prep.: PKE Appr.: GEI Dote:12/08/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 System Tog: Documenl No: 320827-01 -CHG-01
sysrem: I l0BDT500 Prep.: VGR Appr-: YRV Revis¡on: 0 26.04.2017

I Visuol lnspeclion & PhysicolVerificolion

on Item Specified Check Remorks

l.l Component check Moin componenis


refer lo single line
diogrom (SLD) t
dimensions
1.2 Cobinet configurotion door hinges see drowings ú
lcut outs
outside RAL 7032
.3 Cobinet colors inside RAL 7032 ú
bose frome RAt70t 2
tP4t
1.4 Proiection Degree
lP20 open doors ú
Coble Entry boltom
Glond plotes stondord (yes) d
occording to
1.6 Worning lobels
Q_08_00_2ó
ú

1.7 Lobeling spot check d


1.8 Wire color code
Phose Ll
Phqse L2
Red
Yellow
I
Phose L3 Blue
Neutrql block
Protective eorth green/yellow
DC+ Red
DC- block

r.9 Wire morkings Terminol Morking spot check t


t.l 0 lnterconnection coble
power
contro¡
see drowings I
I I Screw tighiening check
lightening check
wilh color morkings
spot check t

Notes

2 33
ST TRON Monogemenl System
Title: Rouline Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dole: l2/08/2016 Lqst Vers.: 2/28/2016
crder No.: 320827 System log: Documenf No: 320827-0 I -CHG-0 I
system: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

2 Meosurement orrongement

2.1 Block diogrom

U¡ot

2.2 Legend
Symbol Description Symbol Descriplion
U¡n AC inpul volloge vl U¿" DC voltoge tvl

lin AC input current tAl lo. DC current tAl

e. /Þ.tn
vtn/, AC input power [kVA/kW] Pa" DC power lkwl

Pfin AC inpul power foctor tl Urip DC voltoge ripple tvI

fin AC input frequency [Hz] Uoot DC bottery voltoge tvl

loot DC botfery currenl tAl

Notes:

Poge

3 /33
STATRON Monogemenl Syslem
Title: Routine Test Reporl Ref. No. Q_07-00_14*E
Prep.: PKE Aoor.: GEI Dole: 12/O8/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 System log: Document No: 320827 -0 1 -C HG-O I
sysrem: I l0BDT500 Prep.: VGR Appr-: YRV Revis¡on: 0 26.04.2017

3 High Voltoge & lnsulolion Tesl

3.1 Test descriplion


rDescriplion Item Specified Test Remorks
2.8 kV DC / I min
3.r.1 High voltoge (HV) IECóO14ó octive / eorth Test I
Q_08_00_2s_E

lnsulotion test ofter HV 500vDc > 500ko


3.1.2
,lECóO14ó
octive / eorth Test 2
Q_08_00_25_E

check of eorth
3.r.3 Eorth continuity test visuol check Test 3
connections

3.t.4 Eqrih scheme DC circuit none - flooting Test 4

3.2 Syslem comporlmenls


Comportment

I t
Test I Test 2 Test 3 Test 4 Remorks
Chorger I
320827-0 r-CHG-0 r t
Chorger 2
320827-01-CHG-O2 t ú ø d
DVR I / Distribution
320827-0 r-DVR-01 ú d t d
DVR 2/ Distribution
320827-O1-DVR-02 ú d øtø

{ d d t
Fuse Box 2
320827-01-BPB-02 t ú ú d

Notes

Poge

4 33
STATRON Monogemenl Syslem
ne p Ref. No. Q-07_00-'14-E
P PKE .: GEI Dote: 12.08.2016 Lost Vers.: 28.O2.2O16
No.:320827 Syslem Tog: Document No: 320827-0 l

r 1 0BDT500 Prep.: VGR Appr.: YRV Revìsion: 0 26.04.2017

4 Settings Chorger I

DescripTîon lÌem Specified Check Remorks

4.1 DIP Switches ond Jumper Hordwore setiings See jumper list ø
4.2 Firmwore DRI ó toolkil 5. r 0.0

ObjecT file 4.19.O

Soflwore Version
.t.tii.åc2
4.3
PoromeTers of
Boosl Dqlo Disploy Menu enobled
g
Boosl voltoge I38.3 vd" lrr 3 qt filter l0%looO
Floot to boost voltoge voltoge controlled 999.0 vdc
BoosT to floot voltoge voltoge controlled 0.0 vd.
Flool to boost current current controlled 256 Ad.
Boost to floot current current controlled 9ó Ad.
Boost sofety timer 720 min
Moins foult deloy ofter moins foult l0 min
current or voltoge
Aulo boost control CU RRE NT
conlrolled
Deloy BoostFloot time controlled 5 min
Timed Boost Time time controlled 480 min

4.4
Disploy Menu enobled ø
Mox. Equ Voltoge 142.0 vd. for info
Equolize stort voltoge I03.9 vd. ,r9*L, Vo" ot filter /0%lood
Mox. boltery current 320.0 Adc zu Ao.
Equolize sofety timer 720 min

4.5
Poromelers of
Botlery Dolo Disploy Menu d
\¿LÌ
Floot volloge 122.9 vd" . Vo" ot filter lj%lood
Dischorge level I I I7.8 vdc
Dischorge level2 I 10.0 vd.
Dischorge level3 94.6 Yd"
Mox. botiery currenl 320.0 Ad" 3.21fl... no"
,l25.0
High floot voltoge vdc
Low floot voltoge I 15.0 vd.
High floof deloy lime controlled 0 sec

Noies

l-i /33
SÎATRON Monogemeni Syslem
Title: Rouline Test Report Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dote: 12.08.2016 LosI Vers.: 28.02.2016
order No.: 320827 Syslem Tog: Documenl No: 320822-0 I -CHG-0,ì
system: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017

Porometers of
4.6
ln Dolo Disploy Menu ø
Frequency high (OFF volue) 53.0 Hz hysteresis 1%
nominol 50.0 Hz
low (OFF volue) 47.0 Hz hysteresis l%
oltoge high (OFF volue) 477.2 VÕ" hysteresis 5%
nominol 415.0 v".
low (OFF volue) 352.7 V"" hysteresîs 5%

4.7 c
Nominol volloge 10.0 vdc
lNominol currenï 100% 450 Ad"
Mox current limitotion 102% 459 Ad. þ..9,8.. no"
Mox. output voltoge shutdown 140.0 vd"
Min. oulput voltoge olorm 94.0 vdc
Emergency voltoge low (OFF volue) I21.0 vdc
Mox output deloy shutdown 5 sec

4.8 Disploy longuoge Disploy Menu English V


Poromelers of
4.9 Disploy Menu
Porollel
Rectifier posiiion 0l

Noles:

6 33
STATRON Monogemenl Syslem
TiTle: Rouline Test Report Ref. No. Q-07-00-'14-E
Prep.: PKE Appr.: GEI Dote: 12.08.2016 Lost Vers.: 28.02.2016

order No.: 320827 System log: Documenl No: 320827-0 -CHG-0 1

system: I l0BDT500 Prep.: VGR Appr.: YRV Revis¡on: 0 26.04.2017

5 Options Chorger I

5.1 Moin Breokers:


Moniforing
Description Type Roting Seiting Check Remorks
HMI Door Term
Fuse+switc il,n: NA Terminols in
Chorger input F I Ò+S l
h
200
l.: NA
Mimic
xl0:43,44-NO
Xl0r¿5.4ó-ñC ø DCDB
Fuse+switc Ir¡'l NA Terminols in
DC breoker F4+S2
h
ó30
lrl NA
Mimic
Xì0:4/,4-NO
Xì0:49,5GNc ø DCDB

5.2 Optlons
MoniÌori
Description Type Setting Check Remorks

t
HMI Door Term
Botlery Room
Blocking of boosi chorge
Fon Foilure

Cobinef interior light with door switch Supply: 24OY AC V1


Supply 240Y AC
Cobinet spoce heoter thermostol controlled
25"C W
c
I

Power plug british stondord Supply:240V AC

5.3 Anolog or Digilollnslrumenls


on R / confi llem Check Remorks

Dimension 72x72 /90' /!1.5% g


AC lnput Voltoge 0-500 Voc -Pll d
AC lnput Current i0-250 Aoc -P12 ú
Phose Seleclor Switch V/A-Selector .SV/SA ø
DC Voltoge 0-200 Vdc -Pì Ø
DC Cunent 0-800 Adc DÔ
'tz d
Bottery Current 400-0-400 -P3 d

Notes:

l'.ï /33
STATRON Monogement System
Title: Routine Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2016
crderNo.: 320827 SysÌem Tog: Documenr No: 320827-01 -CHG-01
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017

5.4 Cooling
Check lRemorks
t
Specified
check funct
Cooling method cooling
of fqns

5.5 Botlery Breoker Box I

5.5.1 Mecqnicol / visuol check


Descri on llem Specified Check Remorks

Dimensions ó00x800x300 ø
Breoker box color RAL 7032 ú
outside tP54
Protection degree
with doors 'lP2O
ú
Coble entry bottom
component slickers
Lobel ng
numbers
spot check ú

5.5.2 Electricol check


Monitorinq
Description Type Roiing Setting Check Remorks
HMI Door Term.
Fuse+switc NA
Bottery breoker Fl+Sl
h
400 A
lr¡ri

l.l NA ú Aux/Sig

5.5.3 Anolog or Digitol lnshumenls


Descri n !q!gq 199¡1!s trem Check Remorks

Dimension 72x72 / 90" / tl.5% ú


l

Bottery Voltoge 0-200 Vdc P


W

5.ó Lomp indicotions

BANERY ISOLATOR ON/FUSE OK LAMP GREEN HI


ú

Notes

l'î /33
STATRON Monogement System
Title: Rouline Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dqte: l2/08/2016 Lost Vers.: 2/28/201ó
orderNo.: 320827 Syslem log: Document No: 320827-01 -CHG-0 I
sysrem: I l0BDT500 Prep-: VGR Appr.: YRV Revision: 0 26.04.2017

ó Humon Mochine Inlerfoce (HMl) Chorger I

ó.1 Mimic diogrom

v2
V1

v4

Funclion Check Remork


VI

v2
Rectifier Moins lnpul

Reclifier
Rectifier moins input OK
Rectifier moins input foilure
Rectifier operoiing correctly
Lit-up
Lit-up
Lit-up
green
red
green
t
Rectifier foilure, blocked or OFF Lit-up red ú
V3 Rectifier Operotion Floot chorge operotion Lit-up green
Mode Boost chorge operotion Lit-up oronge Option
Mqnuol o erotion Lil-u red ú o
v4 Bottery Botlery OK ond BCB closed Lil-up green
Botlery in dischorge or in tesl Lit-up oronge
Bott.disconnected or lest foiled Lit-u red ú
V5 lRectifier Output Rectifier outpul OK
Rectifier ul not OK
Lit-up green
red d

Notes:

Poge

9 /33
ST ÎRON Monogemenl System
Title: Rouline Tesl Reporl Ref. No. Q_07_00-14_E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 System Tog: Document No: 320822-01 -CHG-01
syslem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

ó.2 Alqrms
Descri Item ed Che Remork
Moins Foult AI
iFuse Blown M
High Temperoture A3
Overlood A4
High Output Voltoge A5
Low Outpui Voltoge
Chorging Foult

A7
d
Fon Foilure A8 Forced cooling w
Open Breoker A9
lnput Br. Open A9l;LCD Row 1
ú
Botiery Br. Open 492;LCD Row 2
Output Br. Open 493;LCD Row 3 #
Common Alorm All sec ú
Bottery Foulty A12 5ec A92+A7+523+lng0+ln92 ú
Bottery Chorger Foil Ar3 sec +A93+n{St )+At 7
út
Bottery room ventilotion foilure Al4 sec lng0 d
Control Error Loop Á.17 sec ú
Common Alorm /.32 sec ú
Rectifier OK
Bottery Dischorge
sr J
S2
Dischorge Level I S2l;LCD Row I
Dischorge Level 2 S22;LCD Row 2 w,
Dischorge Level 3 S23;LCD Row 3 ø
Boftery Chorge s3
Floot Chorge
Boosl Chorge
53l;LCD ú
532;LCD trL
Monuol Chorge S33;LCD ú
Bottery OK s4
Bottery under Test s5 w
INGO Botlery room venlilqlion foilure
INGI DVR f oilure (emergency level)
ING2

Notes

Poge

l0 / 33
STATRON Monogement System
Title: Routine Tesl Reporl Ref. No. Q_07_00-14_E
Prep.: PKE Appr.: GEI Dole: 8/12/2016 Lost Vers.: 2/28/2O16
order No.: 320827 SysÌem Tog: DocumenÌ No: 320822-01 -CHG-0 l
syslem: ì l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2O17

ó.3 tED ond Disploy


on Item ified Remork
LED funclion test
LED Test Tesl-button on HMI
LEDI-LEDIO ted
Disploy meosurments lnpul / Outpul function t
ó.4 LED ponel / Alorm confígurolion
LED Color Description Detoils Deloy Check Remork
configurotion
LED 1 red AC moins foilure
AI
0 ø
LED2 green AC Moins ON / Heolthy
configurotion
n(Al)
tt
t
LED3 green Floot Chorge
configurotion
s3r
configurotion:
0 t
LED4 yellow Boost Chorge
s32
0 ø
configurotion:
LED5 red Chorger Foilure A2{43+A5+Aó+A7+Æ+A9t +A93+ñ{Sl)+Aì 7
l

|
30 ø
configurotion:
LEDó red Chorger High DC Voltoge
A5
30 ú
configurolion:
LEDT red Chorger Overloqd
A4
30 ø
configurotion:
LEDS red Rect. / Bottery Fuse Foilure M+A9
ô ú
configurotion:
LED9 red Chorging Foult
A7
0 ø
LEDIO red Botiery Tesl Foilure
configurotion:
Ar9
0 d Hord coded
obÌ.file

Notes:

il /33
ST TRON Monogemenl Syslem
Title: Rouline Tesl Reporl Ref. No. Q-07_00-14_E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2016
order No.: 320827 System Tq9: Documenl No: 320822-01 -CHG-01
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

ó.5 Alorm Reloy cord


Descripiion Reloy Deloils Deloy Check Remork
ó.5.1 Alorm reloy cord I (ARCI) instolled Isec]
configurotion
Reclifier ok RLI 0
sr
configurolion
Moins Foult RL2: U
AI
configurotion ô
U/V Level for chonge over RL3:
s22
configurotion
RL4:

configurotion:
RL5:

RLó:
configurotion:
d
6.5.2 Alorm reloy cqrd 2 (ARC2) instolled lsecl
configurolion:
Moins foult 0
AI
configurotion:
Dischorge level 3 RL2 U
s23
configurotion:
Common Alorm RL3 0
Ail
l configurotion:
Botiery fouliy RL4: 0
A12
configurotion:
Boltery chorger foilure RL5 0

Bottery room ventilotion


foilure
RLó
At3
configurotion
¡.14
0 I

Notes

l'ï; /33
STATRON Monogemenf Syslem
Title: Rouline Test Reporl Ref. No. Q-07-00-14-E
Preo.: PKE Appr.: GEI Dqle: l2/08/201ó Lost Vers.: 2/28/2016
order No.: 320827 Syslem Tog: Document No: 320822-01 -CHG-01
syslem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017
Dolo
Uin no. 3x 415 Vo. 7 50 Hz Ud. no.n I l0 vdc tt
ubÕt floÕt
_
122.1 Vd"
U,^ r., +10% / -10% 1.,.^.- 450 A.{. tt
Uh^l h^^ct _
- 137 .6 V
".
Toleronces
Uo. = !1 % loi full lood 2 80.0 %
U.,.,'^^'. < 2 7 îmsl - 3.1 % acc.tEC 60146-1-1/7.4

7 Stotic Meosuremenls Chorger I

7.1 Stolic Meosuremenl: @ AC ínpul volloge nom. qnd DC floot voltoge

lo',t = 0% Lood 0.0 A"i" lConditions: Ui^


^.- = 3x4l5V." / U¡,.r¡..r 122.1 Y¿,"
R
ul" [v."1 In [&.] sin ror [kvA] Pin ror [kw] i PFin

J z\v.( 8.6
N
J zlt"s 6.L -i \
(r)
J 233.o s-s
Reclifier output Check

í22.s
Ur,.t [V.¡"] l.r" [A"r"l P.,. lkwl

Õ
U¿"¡..a

"oZ
[Vl
B"Ocl
l%1

t
1.,,t 50%Lood: 225.0 N. lCondilions: U¡n..-= 3x415 V." / Un.trr..r 122.1 V.,"
Rectifier inpul System I

ul" [v."1 t," [A-"1 sin ror [kvA] Pìn ror [kw] PF¡n
_,_nw__;
J z3S,g et"o i

N
J
233.3 s(., 42.l Z33 0 6J4 33(
(f)
J ZsV.L s6,4
Rectifier output Check

lzl"Ê
Un.t [Vn"]

726.
In" [A."]

O 2]
P,j" lkwl

.r f - | o.J t

Notes

Pode

13 / 33
SÎATRON Monogement System
Title: Rouline Test Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.; GEI Dote: 8/12/2016 Lost Vers.: 2/28/2016
order No.: 320827 SysÌem fog: Documenr No: 320827-01 -CHG-01
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017
Dolo
Uìn nor = 3x 415 Vo. 7 50 Hz Ud. no..n l0 vdc
I tt_
ubol flool 122.1 Vd"
U¡. ,.1 = +10% / -10% In.
^.- 450 A¡. tt_
vhôt h^ô(t - 137.6 V d.
Toleronces
tt
vdc - t] % lot full lood 2 80.0 %
U.l" ,¡..1o < 2% kmsl - 3.1 % occ.tEC 60146-1-1/7.4

1.,,t 100% Lood : 450.0 A"r. lCondilions: U¡.


^^- = 3x 41 5 V.. / U¡,.r r..r 122.1 Vt,"
Rectifier
uin [Vo"] lin [&.] s¡. f"r [kvA] Pin tkwl PFin

J zæ.3 lo (.3
7S. _sì.6 ?er J6 .t
N
J 2.37 L {os4 1

J ?3s.1 (os.6
Reclifier o t Check

4Ss
P

ss.l tl Z.L ú
lZs,9 d:9

Notes

Poge

14/33
STATRON Monogement System
Title: Rouline Tesl Report Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 System To9: Document No: 320827-01 -CHG-0,l
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revis¡on: 0 26.O4.2017
Dqlq
Uin no. 3x 415 V". / 50 Hz Ud" no.n - ll0 vdc Uoqt floot = 122.1 Vd"
U¡. r.1 +10% / -10% = 450 A"- ¡t
Vh^+ h^^c+ -- 137 .6 V
"-
Toleronces
Ua" = !1 % lol full lood 2 80.0 %
U.l" ri^^lo < 2% kmsl Íìr^r..^^-. - 3.1 % occ.t1c 6o14ó-1-t/7.4

7.2 Check of exheme condilions:


OP Mode Lood t%l u¡qlG.l l¿. [A.J u¿" ¡oor. [v] U¿.¡oo¡" [%] Check
floot
Uin min
lOi %
2t6 r6.$ I 22
r00 lLl.¿l 4sl o.ç 0,6s d
U¡n nom 240
z4t.O
monuol
141.9 V
r00 140 .s Aso 0 7 ós d
+
Utn mox
r0 /o
264 I floot
122.1V
t00 tzl"6 U¿s L 4.ct t

Notes:

is / 33
STATRON Monogemenl Syslem
Title: Rouline ïest Report Ref. No. Q-07-00-14-E
Prep.: PKE Aopr.: GEI DoIe: 12.O8.2016 Lost Vers.: 28.02.2016
order No.: 320827 Syslem Tog: Documenr No: 320827-Ol -CHG-o,l
system: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡s¡on: 0 26.04.2017

8 Setlings Chorger 2

Description Item lSpecified Check Remorks

8.1 DIP Switches ond Jumper Hordwore seltings See jumper lisT

DRIó toolkit 5.10.0

Objecl file 4. r 9.0

Sofiwore Version: krs "¿q


8.3
Porometers of
Boosl Doto
Boost voltoge
Disploy Menu enobled
138.3 dc
c
13.ü'2... vo" ot filter I Q%lood
Floot to boost voltoge volloge conlrolled ggg.0 vdc
Boosl lo floot volloge voltoge controlled 0.0 vd"
Floot to boost current current controlled 256 Ad.
Boost to flool current current controlled 9ó Ad.
Boost sofety timer 72O min
Moins foult deloy ofter moins foult l0 min
currenl or voltoge
Auto boost conirol CURRENT
conlrolled
Deloy Boost-Floot time conirolled 5 min
Timed Boosï Time time controlled 480 min

8.4
Porometers of
Monuol Dolo Disploy Menu enobled d
| 42.0 Y d. for info
103.9 Vd. \o.3.s Vo. ot filter I O%lood
320.0 Ad. å¿i,ç Ao"
720 min

85]
Poromelers of
Dolo t
Floot voltoge 122.8 vd" lT.. V¿. ot filter I O%lood
iDischorge level I I I7.9 vdc l

Dischorge level2 I 10.0 vd. l

Dischorge level3 94.6 Vd.


I

Mox. botlery current 320.0 Ad" I

i'
tP.: A¿"
High floot voltoge 125.0 vdc i
I

Low floot volloge I 15.0 vd" I

I
I

High floot deloy time controlled 0 sec


L

Notes:

16 / 33
STATRON Monogement Syslem
Title: Routine Test Report Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dote: 12.08.2016 Lost Vers.: 28.O2.2O16
,|
order No.: 320827 System Tog: Documenr No: 320827-0 -CHG-0 1

syslem: I l0BDT500 Prep.: VGR Appr.: YRV Revis¡on: 0 26.04.2017

8.ó
Porometers of
ln Dolo Disploy Menu l
d
Frequency high [OFF volue) 53.0 Hz hysteresis l%
nominol 50.0 Hz
low (OFF volue) 47.O Hz hysteresis 1%
Volfoge high (OFF volue) 477.2 v ac hysteresis 5%
nominol 415.0 v".
low (OFF volue) 352.7 V". hysteresis 5%

8.7

Nominolvoltoge I I0.0 vd.


t
Nominol current 100% 450 Adc
Mox current limitqtion 102% 459 Ad. .1t.6.Çi.8. n..
Mox. oulput voltoge shuldown t40.0 vd.
Min. outpul voltoge olorm 94.0 vd.
Emergency volloge low (OFF volue) 121.0 vdc
Mox oulput deloy shutdown 5 sec

8.8 Disploy longuoge Disploy Menu English ø


PoromeTers of
8.9 Disploy Menu
Porollel
Rectifier posilion 02

Notes:

Poge

17/33
STATRON Monogemenl Syslem
Title: Routine Test Report Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dole: 12.08.2016 Losi Vers.: 28.O2.2O16
order No.: 320827 System Tog: Documenl No: 320822-0 I -CHG-0 I
system: I ì08DT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017

9 Options Chorger 2

9.1 Moin Breokers:


Monilorinq
Description Type Roting Setling Check Remorks
HMI Door Term.
se+swiIc NA Terminols in
Chorger inpuT Fl0+sl 2OO AiI*.
lm: NA
Mimic
Xl0:€.44-NO
Xì0:6,4ó-NC ø DCDB

DC breoker F4+S2
i

i
Fuse+switc
h
ó30 A
Irnl

l.i
NA
NA
Mimic
Xì0:47,4ñO
Xl0:49,SNC t Terminols in
DCDB

9.2 Oplions

Descriplion Type Selting Check Remorks


HMI Door Term.
Boitery Room
Blocking of boosl chorge
Fon Foilure ø
CobineÌ interior light with door switch isupply: 240v AC ø
Supply: 240V AC
Cobinei spoce heoter thermostot controlled
Setting: 25"C
I Ø
Power plug british stondord Supply:24OV AC 1

d
9.3 Anolog or Digitollnslrumenls
Description Ronge/ config Item Check Remorks

Dimension 72x72/90"/!15% d
AC lnput Voltoge 0-500 Voc -Plt M.
AC lnpul Current 0-250 Aoc -P12 ø
Phose Selector Switch V/A-Selector -SV/SA

DC Voltoge 0-200 Vdc -Pl Ø


DC Current 0-800 Adc -P2 ú
Boliery Current 400-0-400 -P3 t

Notes:

l8 / 33
STATRON Monogement System
Title: Routine Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Lost Vers.: 2128/2016
orderNo.: 320827 System log: Document No: 320827-01 -CHG-01
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

?.4 Cooling
Descri on liem Specified Check Remorks
Cooling method Forced cooling
check funct
of fons d
9.5 Bottery Breoker Box 2

9.5.1 Meconicql / visuol check


Description Item Specified Check Remorks
Dimensions ó00x800x300 d
Breoker box color RAL 7032 ú
Proiection degree
outside
with open doors
tP54
tP20 t
Coble entry botlom d
component stickers
Lobeling
posilion numbers spot check E/

9.5.2 Electricol check


Monitoring
Description Type Roling Selting Check Remorks
HMI Door ïerm.
Bottery breoker Fl +S I
Fuse+switc
h
400 A
l1¡: NA
lm: NA
d Aux/Sig

?.5.3 Anolog or Digitol lnshumenls


Descripiion lRonoe / confiq Item Check Remorks
Dimension 72x72/90"/!15% ú
Bottery Voltoge 0-200 Vdc i-P r
d
9.ó Lomp indicolions

BANERY ISOLATOR ON/FUSE OK LAMP GREEN HI d

Notes:

l';ï /33
STATRON Monogement System
Tille: Rouline Test Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dole: l2/08/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 System Tog Document No: 320827 -01-CHG-0 l
sysrem: I I0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

l0 Humon Mochine lnlerfoce (HMl) Chorger 2

l0.l Mimic diogrom

v2
V1 V3

v4

Function Check
V1 rRectifier Moins lnput Rectifier moins input OK Lit-up green

t
Rectifier moins i foilure red
v2 Rectifier Rectif ier operoting correclly Lit-up green
Rectifier foilure, blocked or OFF LiT-up red
V3 Rectifier Operotion Floot chorge operolion Lit-up green

v4
Mode

Bottery
Boost chorge operofion
Mon uql operotion
Bottery o K o nd BCB closed
Litup
Lii-u
Lit-up
t Oplion
on

Bottery in dischorge or in test Lit-up oronge


Bott.disconnecied or lesl fqiled Lit-u red M
V5 Rectifier Output Rectifier outpul OK
Rectifier output nol OK
Lit-up green
Lit-up red d

Noles

Poge

20 /33
ST TRON Monogemenl System
Title: Rouline Tesl Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2016
crder No.: 320827 Syslem Tog: Document No: 320827-01 -CHG-0 l
iysrem: I 108DT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

10.2 Alqrms

Descri on Item Specified ChecktRemqrk


Moins Foult AI
Fuse Blown M
High Temperoture A3
Overlood A4
High Output Volloge A5
Low Output Voltoge Aó
Chorging Foull A7
Fon Foilure A8 Forced cooling
Open Breoker A9
lnput Br. Open A9l;LCD Row I ú
Bottery Br. Open A92;LCD Row 2 ú
Output Br. Open 493;LCD Row 3 ú
Common Alorm Al I sec ø
Bottery Foulty Al2 sec A92+ A7 +523+ I ng0+l n92
Al3 v,
Bottery Chorger Foil
Bottery room venfilotion foilure Al4
sec
sec lng0
Aó+A7+A8+A9l +A93+n{S I )+Al 7
"t
Control Error Loop r'.17 - sec ,d
Common Alorm A32 - sec

Rectifier OK S ú
Bottery Dischorge S2
Dischorge Level I 52l;LCD Row 1 n
Dischorge Level 2 S22;LCD Row 2 n
Dischorge Level 3 S23;LCD Row 3 û
Bottery Chorge
Floot Chorge
Boost Chorge
s3
53l;LCD
S32;LCD

Monuol Chorge S33;LCD
Bottery OK s4 w
Bottery under Tesl s5 Ø
INGO Bottery room venlilotion foilure
INGI DVR foilure(emergency level)
ING2

Notes:

lï; /33
STATRON Monogemenl System
Title: Rouline Tesl Report Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Losf Vers.: 2/28/2O16
orderNo.: 320827 Syslem Tog: Documenl No: 320827-01 -CHG-01
sysrem: 1 10BDï500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.20l|7

10.3 tED ond Disploy


Descri n Item Specified ChecklRemork
LED Test Test-button on HMI
LED
LED
function test
I -LEDI 0 (octivoted) d
Disploy meosurments lnput / Output function Ø

10.4 LED ponel / Alorm configurqlion


LED i Color Description Detoils Deloy Check Remork
configurotion
LED I red AC moins foilure
AI
0 ú
configurotion
LED2 green AC Moins ON / Heolthy n r)
rl
ø
configuroiion
LED3 green Floot Chorge
s3r
0 ú
configuroiion
LED4 yellow Boost Chorge 0
s32
configurotion
LED5 red Chorger Foilure A2+A3aA5+Aó+47+48+A9l +A93+n(Sl l+Al 7
30 ø
configurotion
LEDó red Chorger High DC Voltoge
A5
30 ø
configurotion
LEDT red Chorger Overlood 30 Ø
t
A4
configurotion:
LEDS red Rect. / Bottery Fuse Foilure M+A9
0

configurotion:
LED9 red Chorging Foult
A7
0 ø
configurotion: Hord coded
LEDIO red Bottery Tesl Foilure
Ar9
tl ø obj.file

Notes:

l'"î, /33
STATRON Monogemenl System
Title: Rouline Test Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 System Tog Document No: 320827-0.l -CHG-0 I
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revis¡on: 0 26.04.2017

10.5 Alorm Reloy cord

Descriplion Reloy Detoils Deloy Check Remork


r0.5.r Alorm reloy cord I (ARCI) instolled lsecl
configurotion
Rectifier ok RLl U
sr
configurotion:
Moins Foult RL2: U
AI
configurotion:
U/V Level for chonge over RL3: 0
s22
configurolion:
RL4:

configurolion:
RL5:

RL6:
configurotion:
d
10.5.2 Alorm reloy cord2 (ARC2) instolled lsecl
configurotion:
lMoins fouli RLI U
AI
configurotion:
Dischorge level 3 RL2: 0
s23
configurotion:
Common Alorm RL3: 0
All
configurotion:
tBotlery foulfy RL4: 0
At2
configurofion:
Bottery chorger foilure RL5: 0
Al3
Bottery room ventilolion
foilure
RLó:
configurotion
A.14
0 d

Notes:

23l3s
STATRON Monogement System
Title: Rouline Tesl Report Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dole: l2/08/2016 Lost Vers.: 2/28/2016
order No.: 320827 System Tog: Documenl No: 320827-01 -CHG-0 I
sysrem: 1 l0BDï500 Prep.: VGR Appr.: YRV Revision: 0 26-04.2017
Dqto
U¡n no.n 3x415 Vo" 7 50 Hz Ud. no- I l0 vdc Ubot ftoot 122.1 V d"
Ui. r.t +lo% / -lo% In. 450 An. tlUhôt
h^ô<t -- 137 .6 V
^.- ".
Tolerqnces
Uo" = !1 % ' lol full lood à 80.0 %
U¡lc rinnle < 2% kmsl j l'ìr^r.,^^.. - 3.1 % occ.tEC óO146-1-t/7.4

I I Stotic Meosurements Chorger 2

I l.l Stqtic Meosurement: @ AC inpul volloge nom. ond DC floqt volloge

lout 0% Lood 0.0 A,i" lCondÌtions: Ui...- = 3x 4l 5 V." / U¡,.r rr..r 122.1 v,t"
Rectifier input
u¡" [v."1 l¡n [&"] | sin toi [kvA] Pin ror [kw] PFin

J
?ss-1 9.(
N
J Lql ,6 6',3 5.1
cr)
J 240.o s.4 kwl

I
Rectifier output
Un"t [Vn"l l¿" [A¿"] P.|" lkwì Un" n..'" [Vl l%1
i

ILL.I ô.02 0.o I

lour = 50% Lood : 225.0 N" lCondiiíons: U¡...-= 3x415 V"" / Ur,.r¡..r 122.1 V¿,"
Reclifier inpul System
Dtr
U'^ [V."] l¡" [A-"1 S. [kVAl P¡ lkWl I iiñ nl%l
'^* '^'
J 2 3s.( e o"¡
4t-.s zeI Ò,c83 \93.e
c.i
J 238"8 5?.?
t)
J L92 58s Pto,, [kw]
Rectifier ut Check
U¡.r [V¿"1
3
tzt.4 zz5.o 24.3 OJ o.7 ú

Notes:

24/33
STATR,ON Monogemenl Syslem
Title: Rouline Test Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dqte: 8/12/2016 Lost Vers.: 2/28/2016
order No.: 320827 System Tog: Document No: 320822-01 -CHG-01
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2O17
Doto
il.
vrn nom 3x415 Vo. / 50 Hz Ud. no* I l0
Vo. tt
vbol floot _
122.1 Vd"
ltUin ral
_ +10% I -10% l"- ^^- 450 A^- ltUh^+ h^^.+
-- 137.6 V
^-
Tolerqnces
tt
vdc - !1 % lorru, rood > 80.0 %
U^..,^^,^ < 2% kmsl nr^r^,^^^- - 3.1 % acc.t]C 6ot46-1-t/7.4

lour = 100%Lood: 450.0fu" lConditions: U¡nn.-= 3x415V." / Ur,.rr..r 122.1 V¿,"


Rectifier input
U

J Z st.3 IOJ.Z
N
J z3& e { o6.3 7.ç"r ss"L ô'?c?- 0s(
í)
J 23S. 1 {06, I Pro,. [kw]
Reclifier o t Check

Iz r"¿
lv
só '.54.S O "-1 a"7 5,7 {

Notes:

25/33
STATRON Monogement System
Title: Rouline Tesl Reporl Ref. No. Q-07-00_14_E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 System Tog: Document No: 320827-0I -CHG-0l
system: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017
Doto
U¡n no- = 3x415 Vo. 7 50 Hz Ud" not I l0 vdc Ubot ftoot = 122.1 Vd"
U,^ r., = +10% / -10% lr. ^^- 450 A^^ tt
Uh^t h^^cr _
- 137 .6 V
"-
Tolerqnces
tt-
udc !1 80.0 %
% lot full lood à
Un.,'^^'^ < 2 7 îmsl - 3.1 % acc.tEC 60146-t-t/7.4

I 1.2 Check of exlreme condilions


U¡" lnput Voltqge lV""l OP Moder Lood t%l Uoot [V¿"] la. [Au.] Uo" ¡oot. [V] U¿. ¡pp¡e [%]; Check
U¡n

l0
-¡n
o7
/o
2t6 ¿f6.1
I
flool
22.
r00 vl.o 4.4s o¡ 0"6 ú
monuol
Uin not 240
izss + 141,9 v r00 ua.0 ¿tsL Õ -)^ 0"5 ú
Uin
-o* floot
+ t0 %
264 6q.l 122.1V {zt .l 44s l.L d.\9 ú

Noies:

Poge

26 /33
STATRON Monogement System
Title: Rouline Tesl Report Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dote: l2/0812016 Lost Vers.: 2/28/2016
orderNo.: 320827 Syslem Tog Document No: 320827 -0 1 -C HG-O I
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.O4.2017

l2 Diode Voltoge Regulotors (DVR) I

l2.l Diode Volloge Regulotor (DVR) Moin Dolo


Syslem Rotings Conditions/Limits Remork
Chorger Ud. no. I l0 vdc Udc tloot 122.1 Vdc
Udc boost 137.ó Vd.
Ub,or.no-. 103.2 vd.
Uboi di
"h
87 ]2 V d"
Loo d Ulooo : Il0V6. Ulood m¡n. 93.5 Vdc -15%
ltooo : ló0_/,¿. U,".n -." 121 .0 v,r" +1O%
DVR lovn : ló0 &. ltood min : ló A¡.
Steps : 3 Steps (= min lood through DVR to prove V-drop)

l2.l.l Sketch

Uo. Ulooo

Þ'--r \ \,a- >\ [""¿


i../l i---tt ' .--

12.1.2 Test
Mode minimum condition moximum condition chk Remqrk
ló I
Mode
Floot 122.1 7- 2L.5
l¡oo¿ [Au.] u¿. [V¿"]
122.1
Uroo¿

tr5.í
[V¿.] lloo¿ [At:.]

16o -o
t
ló ró0
Mode Uo.

Boost 137.6
lLo \ ZZ $ 137.6 u6,ô f
ss.s
ló r60
Mode u¿. [v¿.] Uroo¿ [V¿.] lroo¿ [Au"i v v
Bottery
mode
r03.2 tô2.5 l5 6 103.2 (ot .z t6o,6

Notes

Poge

27/33
STATRON Monogement System
Tesl Reporl Ref. No. Q-07 00-14-E
.
PKE .. vLt
^cl Dote I 16 Losl Vers. ró
orderNo.: 320827 System Tog Documenr No: 320822-0,| -CHG-01
system: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2O17

12.2 Diode Voltoge Regulolor (DVR) Mqin Dqlq


m Rotin Condilions/Limits Remork
Chorger Ud. no. I l0 vdc Uoc floot 122.1 Yd"
Uoc ooost 137.6 Vd"
Ubor.no-. 103.2 Vd.
Uoot.¿¡r.n. 87.72 V d.
Lood Ulooo I l0 vd" Ulood min. 93.5 Vdc -1s%
ló0 U t2t.0 +10%
DVR lovn ló0 fu. ltoodmjn : ló,\.
Ste 3 Steps [= min lood Through DVR to prove V-drop)

12.2.3 Sketch

Ucrc Uloocr
+
1
o
l
\\ :
llooa
o
i.'-'
-___->
l-''

12.2.4Îest
Mode min¡mum condition moximum condilion chk Remork
ltît!1 6 Aoc* = ló0
d roo¿ [Au"] u¿. [v¿.] Uroo¿ [Vo.] lloo¿ [Ar:.]

Ir¡ e .s
Floot 22 \6 ? g 122.1 lsJ
6 AÐc ló0
Mode U

Boost 137.6 [20.) l( t 137.6 lls. ¿ ls3 .4 d


tó = ló0
Mode lroo¿ [&.] u¿. [v¿.] Uroo¿ [V¿.] lroo¿ [A¿.]
Bottery
mode
103.2
loz,5 I 1"s- 103.2 loo, ß IS ß,ø

Notes

Pqge

28 /33
ST TRON Monogement Syslem
Title: Rouline Tesl Report Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dote: l2/08/2016 Lost Vers.: 2/28/2016
orderNo.:320827 System fog: Document No: 320827-01 -CHG-01
sysrem: 1 l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.O4.2017

l3 Distributions I

l3.l Dislribulion I l0V DC

DescripTion Specified Roting/qty Check Remorks


Moin input breoker
Type
Auxili
Motorized MCCB
Aus./Sig. cont.
ló0 A t
Bus Coupler
Type lMotorized MCCB ró0 A
cont
Feeder type I
Type 63Al3
Auxi
Feeder type 2
Type
Auxiliory
MCB
Siq. Conlqct
32Als2 d
l3.l.l Opfions
Descriplion Specified Check Remorks

DC Eorth Foult lT moins 30 mA lndividuol

DC Voltoge Reloy lower/upper limit ú


over voltoge limil ì23.0 V
over voltoge return t2l .0 v .l?.t,.0
under voltoge limit 93.5 V
under relurn 98.5 V JÍ,I
'3,5.:.i.

Cobinet interior light with door swilch Supply: 240Y AC


Supply: 240V AC
Cobinet spoce heoter lhermo + hygro controlle
Settinq: 25"C/80% ú
Power plug brifish stondord 240V AC ú

13.1.2 Meters ond moniloring

Description Ronqe / Confiq iltem Check jRemorks


Dimension 72x72190o/!1.5% t
Distribution voltoge 0-1 50 v -P4

Dislribution current 0-2s0 A -P5 ø


Notes

29/33
STATRON Monogemenl System
Title: Routine Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Apor.: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2016
order No.: 320827 Syslem log: Document No: 320827 -0 1 -CHG-} 1

system: 1 l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2O17

I 3.1.3 Lomp indicqlions


Descri Lo / color Item Check Remorks
DCDB I INCOMER TRIP Lomp RED iHt I ú
BATTERY 1 ELECTROLYTE LEVEL
LOW/RESET
Lomp RED Ht2/512 ú
BANERY I CIRCUIT FAULT Lomp RED Hl3

DVR I FAIL Lomp RED Hl4 úi


DCDB I LOW DC VOLTAGE Lomp RED Ht5 ú
DCDB I HIGH DC VOLTAGE Lomp RED Hló t
DCDB I FEEDER TRIP Lomp RED Ht7 ú
DCDB I +VE EARTH FAULT Lomp RED Ht8 ú
DCDB I -VE EARTH FAULT Lomp RED HI I ú
LAMP TEST/RESET DVR FAIL ALARM BLACK sI ú

13.1.4 lronsducers
Descri Ron Check Remorks
lnput Output
Tronsducer ull
OV 4mA
-ull 150 v 20 mA
Distribution
rvoltoge
I
Meosurement 2 'q.ol
O.O V
flß.3 v
ooints

6.ø mA
mA t
lnput Output
Tronsducer t/l
OA 4mA
-u12 250 A 20 mA
Distribution
current /1
/s
An

o
(0.4 A
r 2 poinls
4.0 mA
mA
t
^to

Notes:

30 /33
ST TRON Monogemenl Syslem
Tiïle: Routine Tesl Reporl Ref. No. Q*07_00-14-E
Prep.: PKE Appr.: GEI Dole: 8/12/2016 Lqst Vers.: 2/28/2016
order No.: 320827 System Tog: Documenr No: 320822-01 -CHG-01
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017

13.2 Dislribulion I l0V DC

!S ecified RoIing/qly. Check Remorks


Moin input breoker
Type Motorized MCCB ró0 A ú
Auxili Aus./Si cont
Feeder type I
Type MCCB ó3A/3 ú
Auxilio Contocl
Feeder lype 2
Type MC B 32A/52 ú
Auxilio Contoct

13.2.5 Options

t
Description Specified Check Remorks
DC Eorth Foult lT moins 30 mA lndividuol

DC Voltoge Reloy lower/upper limil


over voltoge limit 123.0 V
t
over voltoge return r2r.0 v
under voltoge limit 93.5 V
under return 98.5 V
Cobinet interior lighl with door switch Supply: 240V AC d
Supply: 240V AC
Cobinet spoce heoter thermo + hygro controll
Setting: 25"C180%"C ú
Power plug british slondord 240V AC d
13.2.ó Meters ond moniloring
Description Ronge / Config ltem Check Remorks
Dimension 72x72190o/tl.5% ú
Distribution volloge 0-r 50 v -P4 ú
Distribution currenl 0-250 A -P5 d

Notes

Poge

3r /33
STATRON Monogemenl System
Title: Rouline Tesl Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dote: 8/121201ó Lost Vers.: 2/28/2016
crderNo.: 320827 Syslem Tog: Document No: 320822-01 -CHG-01
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

I 3.2.7 lomp indicqlions


Descri n / color Item Check iRemorks
DCDB 2 INCOMER TRIP Lomp RED H21 wi
BANERY 2 ELECTROLYTE LEVEL
Lomp RED H22lS22 Ø
LOW/RESET

BAÏTERY 2 CIRCUIT FAULT Lomp RED H23 w


DVR 2 FAIL Lomp RED H24 ú
DCDB 2 LOW DC VOLTAGE Lomp RED H25 ú
DCDB 2 HIGH DC VOLTAGE Lomp RED H26 ú
DCDB 2 FEEDER TRIP Lomp RED H27 ú
2 + VE EARTH F AUL T Lomp RED H28 t
DCDB I2-VE EARTH FAULT Lomp RED H29 ú
LAMP TEST/RESET DVR FAIL ALARM BLACK s2t ú

13.2.8 Trqnsducers

Description Ro Check Remorks


lnput Output
Trqnsducer u/l
OV 4mA
-u2l 150 v 20 mA
Distribution t 2 points
voltoge {"0 mA w
I l6 "6&
lnput Output^o
Tronsducer I ll OA 4mA
-u22 250 A 20 mA
Distribuiion
current /1
/s
An
Aø 65.0 ¡
A
t 2 'ûr'
ooìnts
o
l4'f
mA
ma
t

Notes:

32/33
STATRON Monogement System
Title: Routine Tesl Report Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Doie: l2/08/2016 Lost Vers.: 2/28/2016
order No.: 320827 Syslem Tqg: Documenr No: 320822-0,I -CHG-0'|
system: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04_2017

l4 lnslrument lisl

lnstrument Nome Seriol No Col. Exoire Dote


Clomp Meter / Fluke 345
Z tT 1(.2o ¡6
Clomp Meter / Chouvin Arnoux Fl5

Clomp Meter / Chouvin NnouxF2T

Multimeter / Fluke 87

Muliimeter tluke 177


l3z s zôtg
Mullimeler / Fluke 23

Multimeter / Fluke 175

Multimeter / Fluke 8ZV

Multimeter / Fluke 187

Multimeter Fluke 177

Multimeter / Fluke 87

rScopemeter / Fluke 125 001

Agilent 31472A

Oscilloscope / Le Croy

Oscilloscope / Yokogowo DL ló40


ßøs 2 2qß
Powermeter / Yokogowo WI130

Metrel Ml2O94

ETL ATS 4OO

Notes

Poge

33 /33
Annexure-1

Fronl PonelMlMlC Flow

I
.r-Hi -Ht';: r'-H.r ' rr -H.l
:-H.1,.'
-H -ai, I; t.'-H';':a -H -a -
'.
r
-H
.ti,,
r
-H i.l

',
-H.., i -H 1:r:.ì ,.1
-H r:., r'-H i ì

r,: -H'
-H l- ,
-H.., .; !

Descriolion Lomp color llem Che¡k Remorks


SI CLOSED-CHARGER I Green H3l g
RECTIFIERHEALTHY-CHARGER ] Green H32
ø
52 CLOSED-CHARGER 'I
Green H33 ø
53 CLOSED.BPB I Green H34 Ø
BYPASS STEP Ì DVR I BYPASSED Green H35 ú
BYPASS STEP 2 DVR I BYPASSED Green H3ó ø
BYPASS STEP 3 DVR I BYPASSED Green H37 W
DCDB lncomer I on Green H38 ú
BUS COUPLER INCOMER ON Green H39 ø
SI CLOSFD-CHARGER 2 Green H3t tv1
RECTIFIERHEALTHY.CHARGER 2 Green H32 g
52 CLOSED.CHARGER 2 Green H33 V
53 CLOSED-BPB 2 Green H34 l7t
BYPASS SÏEP I DVR 2 BYPASSED Green H35 tø
BYPASS STEP 2 DVR 2 BYPASSËD Green H3ó lg
BYPASS STEP 3 DVR 2 BYPASSED Green N37 V]
DCDB lncomer 2 on Green H38 ø
ANNEXURE.2

INTERTOCK CHECK

Seleclion
SlNo Condition of operolion QA QB QC Check Remorks
of 52

Normol operotion Auto ON ON OFF t


2 Under voltoge ot chorger l+ Botteryl
Chorgerl + Botteryl bus voltoge reoches
bus Aulo OFF ON ON t
? nominol floof voltoge ofter under volioge Aulo ON ON OFF ú Monuol reset
siluotion

4 Under voltoge ot DCDB busl Auto OFF ON ON ú


DCDBI bus volfoge reoches nominol voltoge
Ã
ofler under volloge siluotion
Auto ON ON OFF ú Monuol reset

ó Moins foilure (Bofh Chorgers)


Auto
ON ON OFF t
7 Under voltoge ot chorger 2+ Boitery 2 bus Auto ON OFF ON Ø
Chorger 2 + Bottery 2 bus voltoge reoches
o nominol flooT volToge ofter under voltoge Auto ON ON otF ú Monuol reset
siluoTion

9 Under voltoge ot DCDB bus 2 Auto ON OFF ON ú


DCDB 2 bus voltoge reoches nominol volÌoge
t0
ofier under voltoge siTuotion
Auto ON ON OFF ø Monuol resel

1t When chorger I is selected with 54 to feed Lood Monuol ON OFF ON ú


12 When chorger 2 is selected with 54 To feed Lood Monuol EE
ON ON ú
STATRON Monogemenl System
Tiile: Routine Test Report Ref o. 14E
.: PKE Appr.: GEI Dote:12/08/2016 Losl Vers.: 2/28/2016
No.: System Tog: Documenr No: 320827 -02-C H G-0 I
Prep.: VGR Appr.: YRV Revision: 0 26.04.2017
Dote:

lã¡- lA . €.?-ørj
l?Dtt
Rouline Test Report

I 108DT500

132/33/r rkV JUMN


Mitsubishi Electric Corporotion

Descdplion SeriolNo TAG No.


Chorger I 320827-02-CHG-01
Chorger 2 320827-02-CHG-02
DVR I / Distribution 320827-02-DVR-0r
DVR 2/ Dislribuiion 320827-02-DVR-02
Fuse Box I 320827-)2-BPB-Ot
Fuse Box 2 320827-02-BPB-02

MAIN DATA
lnpul voltoge 3x 415 Vo. +10% / -107o
lnpui frequency 50 Hz +5% / -5%
Nominolouiput voltoge U0 Vo.
Flool voltoge 122.1 Vo"
Boost voltoge 137.6 Vo.
Monuolchorge 141 .9 vdc
Nominoloutput current 450 Ad"
Bottery chorging current 320.0 Ad.

Bollery type Ni-Cd


No. of cells Bó cells

1/3s
STATRON Monogement System
Title: Rouline Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI DoIe: 12/08/2016 Losl Vers.: 2/28/2016
orderNo.: 320827 System Tog: Document No: 320827 -02-C H G-0 I
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

I Visuql lnspeclion & PhysicolVerificolion

Item Specified Check Remorks

refer to single line


1.1 Componenl check Moin componenls
diogrom (SLD) ø
dimensions
1.2 Cobinet configurotion door hìnges
cul ouls
see drowings d
outside RAL ZO32
t.3 Cobinet colors inside RAL ZO32 ø
bose frome RALZOI 2

tP4l
1.4 Proteclion Degree
lP20 open doors Ø
Coble Entry bottom
1.5
Glond ploles stondord (yes) ø

1.6 Worning lobels


occording to
Q_08_00_2ó
t
component slickers
1.7 Lobeling
posilion numbers
spot check w
Phose Ll Red
ì.8 Wire color code Phose L2 Yellow
Ø
Phose L3 Blue
Neulrol block
Protective eorth green/yellow
DC+ Red
DC- block

ì.9 Wire morkings Ierminol Morking spol check d


power
t.l0 lnterconnection coble see drowings ú
control

tighlening check
1.1 I Screw tighlening check
with color morkings
spot check ú

Notes:

2 33
STATRON Monogement System
Title: Rouline Tesl Reporl Ref. No. Q-07-00_14_E
Prep.: PKE Appr.: GEI Dole:12/08/2016 Lost Vers.: 2/2812016
crder No.: 320827 Sysiem log Documenr Not 320827 -02-C HG-O 1

iysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

2 Meosuremenl ollongement

2.1 Block diogrom

2.2 legend
-
Symbol Descriplion Symbol Description
il. AC input voltoge Uo" DC volloge
"tn tvl tvl

lin AC inpul cunent IA] lo. DC currenl tAl

sin/Pin AC input power [kVA/kW]


D
ldc DC power lkwl

Pf¡n AC input power foclor t I Urip DC voltoge ripple tvl

fin AC inpui frequency [Hz] Uoor DC bottery volloge IVI

loor DC bottery cunent tAl

Noles

3 33
STATR'N Monogement System
Title: Rouline Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Doie: ì2/08/2016 2/28/2016
Lost Vers.:
crder No.: 320827 Syslem Tag Document No: 320827 -02-C HG-Q I
iysrem: I 108DI500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

3 High Voltoge & lnsulolion Tesl

3.1 lest descriplion


Descriplion Item Specified Test Remorks

3.r.1 High voltoge (HV) IECóO14ó octive / eorlh


2.8 kV DC / ìmin
Test I
Q_08_00_25_E

Insulotion Test ofïer HV 500vDc > 500ko


3.1.2 oclive / eqrth Test 2
tECóO14ó Q080025E
check of eorth
3.i.3 Eorlh conlinuity Test visuol check Test 3
connections

3.1.4 Eorth scheme DC circuit none - flooling Test 4

3.2 System comporlmenls


Comportment Test I Test 2 Test 3 Tesl 4 Remorks
Chorger 1

320827-02-CHG-01 ø ø lv g
Chorger 2
320827-02-CHG-02 ú ú ø V
DVR I / Distribution
320827-02-DVR-01 t g t d
DVR 2/ Disiribuiion
320827-02-DVR-02 t d ú t
Fuse Box I
320827-02-BPB-01 ú ú ú ú
Fuse Box 2
320827-02-BPB-02
Ç c ú M

Noles:

Poge

4 33
STATRON Monogemenl Syslem
Title: Routine ïest Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Doie: ì2.08.2016 Lost Vers.: 28.02.2016
order No.: 320827 Syslem log: Document No: 320827 -02-CHG -0 1

sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

4 Setlings Chorger I

D tion Item Check Remorks

4.1 DIP Switches ond Jumper Hordwore settings See iumper list

4.2 Firmwore DRI ó toolkit 5. r0.0

Objecï file 4. r 9.0

Soflwore version: ..|tL3., /e


4.3
Porometers of
Boosl Doto enobled g
Boost voltoge 139.3 vd"
43ö.t v_ ot filler lj%lood
FlooT to boost volloge voltoge controlled ggg.0 vd.
Boosl io floot volloge voltoge conlrolled 0.0 vd.
Floot to boost current currenl controlled 256 Ad.
Boosf to flool current current controlled 9ó Ad.
Boost sofeTy timer 720 min
Moins foult deloy ofter moins foulf ì0 min
current or volfoge
Auto boost control CURRENT
controlled
Deloy Boost-FlooÌ lime controlled 5 min
Timed Boost Time time controlled 480 min

Porometers of
4.4
Monuol Dolo Disploy Menu enobled ø
Mox. Equolize Voltoge 142.0 dc for info
,l03.9 .4cr3.X
Equolize stort volloge Vd" Vo. oi filTer I O%lood
Mox. botTery currenl 320.0 Ad" .ii.t,p Ao.
Equolîze sofety timer 720 min

4.5 ø
Floot voltoge 122.8 dc &. dc ot filter I O%lood
Dischorge level I I I7.8 vdc
Dischorge level2 I 10.0 vd"
Dischorge level3 94.6 Vd.
Mox. bottery currenl 320.0 A¿" w4. 6 Ao"
High floot volioge 125.0 vdc
,l5.0
Low floot voltoge I vd.
High floot deloy time controlled 0 sec

Noles

5 /33
STATRON Monogemenl Syslem
Title: Routine Tesl Report Ref. No. Q_07-00-14_E
Preo.: PKE Appr.: GEI Dote: 12.08.2016 Lost Vers.: 28.02.2016
order No.: 320827 Syslem ïog: Documenr No: 320827 -02-C H G-0 1

syslem: I I0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

4.6
PoromeÌers of
Input Doto Disploy Menu d
Frequency high Fv e) 53.0 Hz hysteresis l%
nominol 50.0 Hz
low (OFF volue) 47.0 Hz hysteresis l%
Voltoge high (OFF volue) 477 .2 Y hysteresis 5%
nominol
""
vo.
4,l5.0
low (OFF volue) 352.7 vac hysteresis 5%

Porometers of
4.7
Oulpul Dolo Disploy Menu ø
Nominol volloge I 10.0 vdc
Nominol current 100% 450 Ad"
Mox currenl limitotion 102% 459 Ad. lL.{.K.. no"
Mox. output voltoge shutdown I40.0 vd.
Min. oulput voltoge olorm 94.0 vdc
Emergency volloge low (OFF volue) l2l .0 vdc
Mox output deloy shutdown 5 sec

4.8 Disploy longuoge Disploy Menu English ø


PoromeÌers of
4.9
Porollel
Disploy Menu ø
Rectifier position 0l

Notes:

6 33
STATRON Monogemenf Syslem
ô ne Ref. No. Q-07_00-14-E
P .: PKE A GEI Doie: 12.08.2016 Lost Vers.: 28.02.2016
No.t 320827 Syslem Tog Documenf No: -02-cHG-01
r r0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2O17

5 Options Chorger 1

5.1 Moin Breokers:


Mo
,DescripTìon Type Roting Seiting Check Remorks
Term.

Chorger inpuÌ F1 0+S I


Fuse+switc
h
200 A
Irh: NA
l-: NA
Mimi c
Xì0:4,44-NO
Xl0:45.4ó-NC
l

c Terminols in
DCDB
Fuse+switc lrn NA Terminols in
DC breoker F4+52
h
ó30 A
l-l NA
Mimic
XìO:4/,@NO
Xl0:49 50-Nc ø DCDB

5.2 Oplions

Description ïype Setti ng Check Remorks


Boflery Room
Blocking of boost chorge
Fon Foílure ø
Cobinet interior light with door swifch Supply: 240V AC d
Supply: 24OY AC
iCooinet spoce heoter lhermostol controlled
25"C ø
Power plug british stondord Supply:240v AC ø

5.3 Anolog or Digilol lnsfrumenls


Description Ronge / Item Check Remorks
Dimension 72x72l9Oo /!1.57o w
AC lnpui Volloge 0-500 Voc -Pll ø
AC lnpuf Current 0-250 Aoc l-Pi2 ø
Phose Selector Switch V/A-Selector -5V /SA ø
DC Volloge 0-200 Vdc -Pl ø
DC Cunent 0-800 Adc P2 ø
Bottery CurrenÌ 400-0-400 P3 d

Notes

l-ï /33
STATRON Monogement System
Title: Rouline Tesl Reporl Ref. No. Q-07-00_14_E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 2/28/2016
Lost Vers.:
lrderNo.: 320827 System log: Document No: 320827 -02-C H G-0 l
jystem: I l0BDT500 Prep.: VGR Appr: YRV Revision: 0 26.04.2017

5.4 Cooling
DescripTion Item Specified Check Remorks
check funct
Cooling method Forced cooling
of fons {

5.5 Botlery Breoker Box I

5.5.1 Meconicol / visuol check

t
Descriplion llem Check Remorks

Dimensions ó00x800x300

Breoker box color RAL 7032 t


Protection degree
outside
with open doors
tP54
tP20 I
Coble enlry bottom ú
component stickers
Lobeling
posifion numbers
spol check W

5.5.2 Electdcol check


Monilorinq
Description Type Roling Setting Check Remorks
HMI Door Term.
Fuse+switc NA
Boitery breoker Fl +Sl
h
400 A
Irn

Iri NA
i
ú Aux/Sig

5.5.3 Anolog or Digitol lnslrumenls


Description Ronge / config Item Check Remorks
Dimension 72x72/90o/!1.5% ú
Bottery Voltoge 0-200 Vdc -Pt d
5.ó Lomp indicqlions

BAITERY ISOLATOR ON/FUSE OK LAMP GREEN Hì d

Noies:

l-; 133
STATRON Monogemenl System
TiTle: Roufine Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI DoIe:12/08/2016 Losl Vers.: 2/28/2016
orderNo.: 320827 Syslem Tog: Documeni Not 320827 -02-C HG-O I
system: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

6 Humqn Mochine lnlerfoce (HMl) Chorger I

ó.1 Mimic diogrom

v2
V1 V3

v4

-
Pos. Description Funclion Check Remork
Vì Rectifier Moins lnput Rectifier moins inpul OK
Rectifier moins inpuf foilure
Lit-up
Lil-up
green
red d
v2 Rectifier Rectifier operoling correctly
Rectifier foilure, blocked or OFF
Lil-up
Lit-up
green
red d
V3 Rectifier Operolion Floot chorge operotion Lil-up green
Mode Boosl chorge operolion
Monuol chorge operotion
Lit-up
Lit-up
oronge
red d Oplion
Option
v4 Boltery Bottery OK ond BCB closed Lil-up green
Bollery in dischorge or in test Lit-up oronge
Bott.disconnecled or test foiled Lit-up red {
V5 Rectifier Output Rectifier output OK
Rectifier oulpuT not OK
Lit-up
Lil-up
green
red d

Noles:

Poge

9 33
STATRON Monogement Syslem
Title: Rouline Tesl Reporl Ref. No. Q-07_00_14_E
Prep.: PKE Appr.: GEI Dote:8/12/2016 Losi Vers.: 2/28/2016
order No.: 320827 System lqg: Document No: 320827 -02-C HG-0 ì
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revis¡on: 0 26.04.2017

6.2 Alorms
Item Specified Check Remork
Moins Foull AI w
Fuse Blown
High Temperoture
A2
A3
d
v
Overlood A4 -d
High Oufput Volfoge A5 ø
Low Ouipui Voltoge Aó w
d
Chorging Foult A7
Fon Foilure
Open Breoker
A8
A9
Forced cooling Y
lnput Br. Open A?l;LCD Row I
Bottery Br. Open 492;LCD Row 2 w
Oulput Br. Open 493;LCD Row 3 ø
Common Alorm Aìl sec Aì +Æ+Æ+44+45+Aó+Â/+48+49+A9l +493+n(Sl )+lñgì g
Bottery Foulty A12 sec ¡.92+47+523+lng0+ln92 Ø
Bottery Chorger Foil Aì3 sec A2+43+45+Aó+AhA8+A9l +493+n(Sl )+A I 7 d
g
Bottery room venfilotion foilure Al4 sec lng0
Control Enor Loop 4,17 - sec g
Common Alorm 432 - sec ø
Rectifier OK S] d
Bollery Dischorge S2
Dischorge Level I 52l;LCD Row I ø
Dischorge Level 2 S22;LCD Row 2 w
Dischorge Level 3
Boltery Chorge S3
S23;LCD Row 3 d
Floot Chorge
Boost Chorge
53l;LCD
S32;LCD 'r
'4
Monuol Chorge S33;LCD ø
Botlery OK S4 ø
Botfery under lest s5 g
INGO Bottery room ventilotion foilure E
INGl DVR foilure(emergency level) Z
ING2 bottery symmetry V

Notes:

r0 / 33
STATRON Monogemenl System
Title: Rouline Tesl Report Ref. No. Q-07_00-14_E
Prep.: PKE Appr.: GEI DoIe:8/12/201ó Losl Vers.: 2/28/2016
crderNo.: 320827 Syslem Tog: Documenr Not 320827 -02-C H G-0 l
iyslem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2Q17

ó.3 tED ond Disploy


Description Item Specified Check Remork
LED function test
LED Test Tesl-bulfon on HMI
LED I -LED I 0 (octivoted)
ø
Disploy meosurmenls lnpul / Outpul function ú

6.4 LED ponel / Alorm configurolion


LED Color Descriplion Deloils Deloy Check Remork
LEDI red AC moins foilure
configuroiion
AI
0 d
configurolion
LED2 green AC Moins ON / Heollhy n(Aì)
0 ø
configurotion
LED3 9reen FlooT Chorge
s3l
0 ø
configurotion
LED4 yellow Boost Chorge
JJZ
0 ú
LED5 red Chorger Foilure
configurotion
A2+43+As+Aó+A/+Aa+A9l +493+nf S ì )
+Al 7
30 4
configurolion
LEDó red Chorger High DC Volloge
A5
30 Ø
LEDT red Chorger Overlood
configurotion
A4
30 d
configurotion
LEDS red Recl. / Bottery Fuse Foilure
A2+A9
0 ø
configurotion
LED9 red Chorging Foult
A7
0 {,
LEDIO red Bottery Tesi Foilure
configurotion
Al9
0 t Hord coded
obj.file

Noles

Poge

ll I 33
SÎATRON Monogemenl Syslem
Title: Rouline Tesl Report Ref. No. Q-07_00_14_E
Prep.: PKE Appr.: GEI Dole: 8/12/201ó Lost Vers.: 2/28/2016
order No.: 320827 Syslem Tog: Documenr No: 320827 -02-CHG-0 I
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

ó.5 Alorm Reloy cord


Description Reloy Detoils Deloy Check Remork
ó.5.r Alorm reloy cord I (ARCI) instolled Isec]
configurolion
Rectifier ok U
sl
configurotion:
Moíns Foult RL2: 0

configurotion:
U/V Level for chonge over RL3: 0
s22
configurolion:
RL4:

configurotion:
RL5:

configurolion
RLó: ø

6.5.2 Alorm reloy cqrd 2 (ARC2) instolled lsecl


configurotion
Moins foull RLI 0
AI
configurotion
Dischorge level 3 RL2 0
s23
configurotion
Common Alorm RL3: r.J
Alt
configurolion
Bottery foully RL4: 0
A12
configurolion
Botlery chorger foilure RL5: U
At3
Bottery room ventilolion
foilure
RLó:
configurotion:
Aì4
0 d

Notes:

12l33
STATRON Monogemenl Syslem
Title: Routine Test Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dote: 12/0812016 Losl Vers.: 2/28/2016
crderNo.: 320827 System Tog: Documenr Not 320827 -02-CHG-0 1

iystem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017


Dolo
il.
v tn nom
tt _
3x415 Vo. / 50 Hz Ud" no- - ll0 vdc tt_
vbot floot 122.1 Vd"
Uin lnl +10% / -10% = 450 A"- tt_
Vh^l h^^.1 - 137 .6 V
"-
Toleronces
lt_
vdc !1 7o lot full lood ) 80.0 %
Udc rippte < 2% (rmsl lio¡"r.n"" - 3 ,1 % occ. tEc 6oi 4Gi -1 /7 .4

7 Stotic Meosuremenls Chorger I

7.1 Stotic Meosurement @ AC input volloge nom. ond DC floot volloge

lout = 0% Lood 0.0 A,i" lConditions: U¡.


^^- = 3x415 V.. / Un.rr^^r 122.1 V".
er System
u¡n [Vo"l l¡n [Ao.] sin r"i [kvA] Pin ror [kw] PF¡n nl%1
J 233¡z- taz
N
J zqz,.s at4 /tis o,a o,l35
zqo,4 6,L
(f)
J

Reclifier output Check


Uuot

A?Ls
l.r" [A.l"l Pd. [kw] ua.,ioor.

O'OU\
[v]
o rtL
I%l
o? J
lout 50% Lood : 225.0 A¿. lConditions: Uin n.- = 3x415 V." / Un.rr..r 122.1 Vd.
R I System
U¡. [V""1 l¡n [Ao.] sin ior lkvAl P¡n 1o1 [kW] PFin nl%l
J 236,6 6'TrS
c{
J
23ß.3 6s,6 q63 33,4 0r-1C¡k 3h. L
J ?3,b,o 6ft,3 Pb.. lkw
Rectifier output Check
l.l" A-^ [v]
P,r" lkwl
d
Uoor [V¿"] u¿. ¡oor" l%l
/1r ?re'
/fZ4,a ?s6,3 4,43'4 /,ocs Or3

Noles:

13/33
STATRON Monogemenl System
Tille: Rouline Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dote: 8/ì2/2016 Lost Vers.: 2/28/2016
OrderNo.: 320827 Syslem Tog: Document No: 32Q827 -02-C H G-0 I
sysrem: I 108DT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017
Dolo
il_
uin nom 3x415V".7 50Hz Ud" not = ll0 Vo" Ubot ftoot = 122.1 Y ¿.
il-
uin tôl +10% / -10% In" ..- = 450 A¿. U n^+ n.^"+ = 137.ó Y
".
Toleronces
tt_
udc !1 )
% lol full lood 80.0 %
U.1",i..1. < 2 % (rms) - 3,1 % occ. tEC 601 46-t -t 17 .4

lo,,r = I 00% Lood : 450.0 A¡" lCondilions: U¡. .^- = 3x415V.. / Un.tn.^' 122.1 V^.
Rectifier input System
u¡n [Vo"] lin [Ao.l sin ror lkvAl Pin r.r [kW] PF¡n nt%l
J
23q,O loß,L
c.l
J
æqs ¿0.S\ L fEz 5?.? o,Tu tß,ß
) 23I,3 A06t\ Pr^." lkwl
Reclifier outpul Check
Un"t [Vn.l la. [Ao.] Pdc [kw] U¿.,ioor" [V] l%l

/t'24,L tt\6 S9sss A,OAG OtKK 3,6\s ú

Notes

14133
STATRON Monogemenl System
: Rouline Tesl Reporl Ref. No 148
.: PKE .: GEI Dote I t6 Losf Vers. 2/28/2016
No.:32Q827 Syslem Tog: Documenr Not 320827 -02-C HG-O l
I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 2ó.04.2017
Dolo
U¡n no..n 3x415Vo. / 50Hz Ud. no- I l0 vdc Uoot ftoot 122.1 Vd"
U +l -l 450 137.6 V
Toleronces
Uo. !1 % lorrulr rood > B0.O %
U 2 - 3.1 occ-lEC 60146-1-117.4

7.2 Check of exlreme condilions:


Volloge OP Mode Lood [%l Uoor [Vo.] l¿. [A¿.] Uo",ioot" [V] U¿" ,iool" [%] Check
floot
r0 /o
2tó
122.1Y
r00 M14 ¿rqS 0,ØL ac? ø
monuol qY6
U¡n no. 240 t
141.9 V
100 A\o,x Or?\ 0,s2 ø
Uin floot (tqs
+ l0 /o
264
122.1V
r00 /T4,4 At.1j:6, ,A.o ø

Nofes

ls / 33
ST TRON Monogemenl Syslem
Title: Rouline Tesl Report Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dote: 12.08.201 ó Lost Vers.: 28.02.2016
order No.: 320827 System Tog: Document no: J)Q$)/ -Q)-CHG-Q I
system: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

I Seftings Chorger 2

Description Item ed Check Remorks

8.1 DIP Switches ond Jumper Hordwore settings d


8.2 Firmwore DRIó toolkit 5.1 0.0

Object file 4.t9.0

Softwore Version: I..ii\,Lq.


Poromeiers of
8.3
rBoosl Dolo jDisploy Menu enobled Ø
voltoge l
138.3 Vd. :f.3.Ë-.1 Va. qt filter / O%lood
Floot lo boost voltoge voltoge conTrolled ggg.0 vd"
Boost to flooi voltoge voltoge controlled 0.0 vd.
Floot to boost current current controlled 256 Ad"
BoosT lo floot current current controlled 9ó Ad.
Boost sofety limer 720 min
Moins foull deloy ofter moins foult l0 min
curreni or voltoge
Auto boost conlrol CURRENT
conlrolled
Deloy Boost-Floot iime controlled 5 min
Timed Boost Time time controlled 480 min

Porometers of
8.4
Monuol Dolo Disploy Menu enobled ø
Mox. Equolize Volioge 142.0 dc for info
,l03.9
ì Equolize stort voltoge Vd. 1.e3,3. Va. o1 filter / O%lood
rMox. botlery current 320.0 Ad. ?4.,L.. A¿"
iEquolize sofety limer 720 min

8.5
Porometers of
Bqtlery Dolo Disploy Menu
g
Floof voltoge 122.8 dc Á7L-A Vo" ol filter I O%lood
Dischorge level ì lt7.8v dc
Dischorge level2 r 10.0 vdc
Dischorge level3 94.6 Ydc
Mox. botlery current 320.0 Ad.
,l25.0
High floot voltoge vd.
Low floot voltoge I 15.0 vd.
High floot deloy lime controlled 0 sec

Notes

l';î /33
STATRON Monogemenl Syslem
Title: Routine Test Report Ref. No. Q-07-00-14_E
Prep.: PKE Appr.: GEI Dote: 12.08.2016 Losi Vers.: 28.02.2016
No.:320827 System Tog: DocumenÌ No: 320827-02-CHG-0 I
system: I l0BDT500 Prep.: VGR Appr.: YRV Revis¡on: 0 26.04.2017

Poromelers of
8.ó
ul Dolo
I

iDisploy Menu ú
Frequency high (OFF volue) 53.0 Hz hysteresis ì%
nominol 50.0 Hz
low (OFF volue) 47.0 Hz hysteresis l%
olto ge high (OFF volue) 477 .2 Y ac hysteresis 5%
nominol 415.0 vo.
low (OFF volue) 352.7 v"" hysleresis 5%

o rlPoromelers of
"" Oulpul Dolo Disploy Menu d
Nom'nol \ dloge I 10.0 vd"
Nominol current too% 450 Adc
Mox current limiiotion ),toz%
459 Ad" +s6- '\dc
....'....'.'
^
Mox. ouipul voltoge ishuldown
I
140.0 vd"
iMin. outpul voltoge iolorm 94.0 Va"
Emergency voltoge ilow (OFF volue) 121.0 vdc
Mox output deloy ishuTdown 5 sec

8.8 Disploy longuoge Disploy Menu English c


8.9
Porometers of
Porollel
Rectifíer posilion
Disploy Menu
02
t

Noies

17 33
STATRON Monogemenl Syslem
Title: Rouline Test Report Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dote: 12.08.2016 Lost Vers.: 28.O2.2O16
order No.: 320827 Syslem Tog: Document No: 320827 -02-C H G-0 I
syslem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04-2017

9 Options Chorger 2

9.1 Moin Breokers:

Monilorin
Description Type Roting Setlin s Check Remorks

lFuse+swilc llrh: NA Terminols in


Chorger input Flo+sl 200 A
it.: N,q
Mimic
Xl0:43,44 NO
Xì0:45,¿ó-Nc ø DCDB
Fuse+switc lt'l NA Terminols in
DC breoker t4+52
h
ó30 A
l.i NA
Mimic
XìO:¿7,4-NO
Xl0:49,5GNC d DCDB

9.2 Options

Monitori
Description Tvp ê Setting Check Remorks
HMI Door Term
BoItery Room
Blocking of boost chorge
Fon Foilure
Cobinet interior light with door swilch Supply: 240V AC ø
Supply: 24OY AC
Cobinet spoce heoter thermostol controlled
Settinq: 25'C ø
Power plug british stondord Supply:240V AC d
9.3 Anolog or Digitollnslrumenls
Descripiion Ronqe / config Item Check Remorks
Dimension 72x72 /90" /!1.5% ø
AC lnput Voltoge 0-500 Voc -Pl I ø
AC lnput Curreni 0-250 Aoc -P12 ú
Phose Selecfor Switch V/A-Seleclor -SV/SA V
DC Voltoge 0-200 Vdc i-P I ø
DC Curreni 0-800 Adc -P2 Ø
BoTtery Curreni 400-0-400 -P3 d

Noles:

Poge

ì8 / 33
STATRON Monogement Syslem
Title: Rouline Tesl Reporl Ref. No. Q-07-00_14-E
Prep.: PKE Appr.: GEI DoIe:8/12/2016 Losl Vers.: 2/28/2016
orderNo.: 320827 System Tqg: Documenr No: 320827 -02-C HG-O I
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

9.4 Cooling
Item Specified Check Remorks
check funct
Cooling method Forced cooling
of fons Ø

9.5 Botlery Breoker Box 2

9.5.1 Meconicol / visuol check


Description Item Check
t
Remorks

Dimensions ó00x800x300

Breoker box color RAL ZO32 ú


Prolection degree
outside
with open doors
tP54
tP20 I
Coble enlry bottom ø
component slickers
Lobeling
posilion numbers
spoi check ø

9.5.2 Electricol check


Monitoring
Descriplion Type Roting Selting Check Remorks
HMI Door Term
Bollery breoker F1+Sì
Fuse+swítc
h
400 A
Irni

l.l
NA
NA I Aux/Sig

9.5.3 Anolog or Digilol lnslrumenls


Description Ronqe / confi lTem Check Remorks

Dimension 72x72/90o /!1.5% ú


Bollery Voltoge 0-200 Vdc -Pl t
9.ó [omp indicqlions

BATTERY ISOLATOR ON/FUSE OK LAMP GREEN HI d

Noles

Poge

19/33
STATRON Monogemenl Syslem
Title: Rouline Tesl Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI ùole: l2/08/2016 Losl Vers.: 2/28/2016
orderNo.:
320827 Syslem Ïog: Documenr No: 320827 -02-C HG-O 1

system: I l0BDI500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

l0 Humon Mqchine lnterfqce (HMl) Chorger 2

l0.l Mimic diogrom

v2
V1 V3 V5

v4

Pos. Descriplion Funclion Check Remork


Vì Rectifier Moins lnput Rectifier moins input OK Lif-up green
Rectifier moins input foilure Lit-up red ø
v2 Rectifier Rectifier operoiing correctly Lit-up green
Reclifier foilure, blocked or OFF Lit-up red V
V3 Rectifier Operotion Floot chorge operotion Lit-up green
Mode Boost chorge operoTion Litup oronge Option
Monuol chorge operolion Lil-up red ø OpTion
Y4 Bollery Bottery OK ond BCB closed Lil-up green

V5 Rectifier Outpul
Bottery in dischorge or in tesl
Bott.disconnecled or lest foiled
Rectifier oulpul OK
Lit-up
Lit-up
Lit-up
oronge
red
green
d
Reclifier oulput not OK Lil-up red .1

Notes:

20133
STATRON Monogemenl Syslem
Title: Routine Test Reporl Ref. No. Q-07_00_14_E
Prep.: PKE Appr.: GEI Dote: 8/ 2/2016
1 Losi Vers.: 2/28/2016
crderNo.: 320827 SysÌem lag Document Not 320827 -02-C HG-O I
sysrem: 1 l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017

10.2 Alorms
Description Item Specified Check Remork
Moins Foult
Fuse Blown
A1
A2
"t
ø
High Temperoture A3 Ø
Overlood A4 ø
High Output Volloge A5 d
Low Oulpul Voltoge
Chorging Foull

A7
d
l¿(
Fon Foilure A8 Forced cooling -d
Open Breoker A9
lnput Br. Open A9l;LCD Row I d
"r/
Boilery Br. Open
Output Br. Open
492;LCD Row 2
493;LCD Row 3 "r
Common Alorm All sec Al +Æ+Æ+A4+A5+Aó+A/+A8+A9+A9t +A93+n(Sì )+tngl d
Bottery Foulty
Bottery Chorger Foil
A12
Al3
sec
sec
492+A7+523+ lng0+lng2
A2+43+A5+Aó+A7+AB+49 I +493+n(S I )+A IZ
d
d
Boitery room ventilqfion foilure /.14 lng0
"d
Conlrol Error Loop
Common Alorm
¡.17
A32
sec
- sec
- sec
vw
Rectifier OK sl g
Boilery Dischorge S2
Dischorge Level I, 521;LCD Row l g
Dischorge Level 2 S22;LCD Row 2 g
Dischorge Level 3 S23;LCD Row 3 ø
Boltery Chorge s3
Flool Chorge 53l ;LCD g
Boosl Chorge S32;LCD g
Monuol Chorge S33;LCD a

BoTtery OK S4
Bollery under Test S5 ø
INGO Bottery room ventiloiîon fqilure w
INGI DVR foilure(emergency Ievel) t*
ING2 bottery symmelry 7

Noles:

21 33
STATRON Monogement Syslem
Title: Rouline Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dole:8/12/2016 Losl Vers.: 2/28/2016
crderNo.: 320827 Syslem Tog Documenr No: 320827 _02-CHG-0 I
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revis¡on: 0 26.04.2017

10.3 LED ond Disploy


Description llem Specified Check Remork
LED Tesl Test-buïton on HMI
LED function tesl
LEDì -LED I 0 (octivofed) V
Disploy meosurmenls lnput / Outpul function {

10.4 LED ponel / Alorm configurolion


LED Color Description Detoils Deloy Check Remork
LED] red AC moins foilure
configuroiion
AI
tt
t
LED2 green AC Moins ON / Heollhy
configurotion
n(Al)
0 d
configurotion
LED3 9reen Floot Chorge
s3r
0 ú
LED4 yellow Boosf Chorge
configurotion:
s32
0 t
LED5 red Chorger Foilure
configurolion:
A2+43+45+Aó+A7+A8+A9ì +A93+n(Sì )+Aì /
30 d
configurotion:
LEDó red Chorger High DC Voltoge 30 w
LED/ red Chorger Overlood
^q
configurolion
A4
configurotion
30 t
LEDB red Rect. / Botlery Fuse Foilure
A2+A9
(.,
ø
LED9 red Chorging Foull
configurolion
A7
n
v
LEDìO red Botfery Tesl Foilure
configurotion
At9
0 d Hord coded
obj.file

Notes:

22133
ST TRON Monogement Syslem
Title: Rouline Test Reporl Ref, No. Q_07_00_14_E
Prep.: PKE Appr.: GEI DoIe:8/12/2016 Lost Vers.: 2128/2016
OrderNo.: 320827 System log: Documenr No: 320827 -02-C H G-0 I
syslem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

10.5 Alorm Reloy cord


Description Reloy Deïoils Deloy Check Remork
10.5.1 Alorm reloy cord I (ARCI) inslolled [sec]
configurolion
Recfifier ok 0
SI
configurotion
Moins Foult RL2 U
AI
configurotion
U/V Level for chonge over RL3: U
s22
configurolion
RL4:

configurotion
RL5:

RLó:
configurotion:
d
10.5.2 Alorm reloy cotd2 (ARC2) instolled [sec]
configurotion:
Moins foull RLì 0
A1
configurolion:
Dischorge level 3 RL2 0
s23
configuroiion:
Common Alorm RL3 tt
All
configurotion
Bottery foulty RL4 0
A12
configurotion
Bottery chorger foilure RL5 0
At3
Bottery room venlilolion
foilure
RLó:
configurolion
Aì4
0 d

Notes

23/33
STATRON Monogemenl Syslem
Title: Rouline Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI DoIe:12/08/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 Syslem Tog: Documenr No: 320827 -02-CHG -0 I
sysrem: I ì08DT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017
Dolo
Uin no.n = 3x 415 Vo. / 50 Hz Ud" not = ll0 Vo" il_
ubof floÕt 122.1 V d"
U,. r., = +10% / -10% l^.
^.- = 450 A¡^ il_ h^^.t
vh^t - 137 .6 V
".
Toleronces
tt_ !1
udc % lol full lood 2 80.0 7
Ud".i..t^ < 2% tmsl - 3.1 % occ.tEC 60146-t-t /7.4

I I Stqtic Meqsuremenls Chorger 2

I l.l Stotic Meosurement @ AC inpul volloge nom. ond DC flool volloge

lour 0% Lood 0.0 A.i" lCondilions: Uin n.- = 3x4l5 V.. / Un.rn.^r 122.1 Yd"
er Syslem
U'n [V..1 l¡n [Ao.] sin r"r lkvAl Pin ror [kw] PF¡n nÍ%1
J L\O,O do,1
o.6 O,,ß6
N
J {r+ä3 6,9 s,6
J L\q,s G,L
Rectifier oulpul Check
Uuor [Va"] l.l" A-^ P,j" lkwl uo" ¡oor" [V] o,(
o.o^8 Orèl
Í%l
d
^2L3
lour = 50% Lood : 225.0 Ad. lConditions: U¡nn.- = 3x 4l 5 V." / U¡,.t¡.-r 122.1 V,b
Re System
U¡. [V""1 l'^ [4.",l sin ror [kvA] Pin ror lkwl PF¡n nl%l
J
?ßß.c2 6^1,L
N
6,o kß,2 ßq,o awL q/o
J
Lqt,4
J
233,4 G6,3 o KVV

Reclifier oulput Check


U¡or [V¿.] A-^ P,j" lkwl Ua" ¡..ro [Vl l%]

/YLt,G Lç:+'O 3d¿Pl /ftLL ",1,î)


ú
";]ß

Noles:

Poge

24/33
STATRON Monogemenl Syslem
Tille: Rouline Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2016
order No.: 320827 Syslem log: Documenr No: 320827 -02-C HG-O I
syslem: ì ì08DT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017
Dolo
U¡n nom = 3x 415 Vo. / 50 Hz Ud. no. = I l0 vd. Ubot ftool 122.1 Vd.
Uin iol. = rl0% / -10% t_
lde nom 450 A,j. U h'.t h...t 137 .6 V,t.
Toleronces
tt_
vdc !1 % lol full lood ) 80.0 %
Udc rioote < 2 % (rmsl F|1.1...."" - 3.1 % occ.tEc 60146-1-t/7.4

lort 100% Lood : 450.0 A¿" lCondilions: Uin n.- = 3x 4,l 5 V"" / U¡'.r r..r 122.1 Vd"
Reclifier inpul System
Ui. [V""1 l¡n [Ao.] sin,or lkvAl Pin ror [kw] PF¡n nl%l
J 23As 405,L
'-+6,3 O,?X r3.g
N
J L\,O,1 406,L *S.o
)
c.)
L38,,ç) aa;,+ Pr".. [kw
Rectifier output Check
Uoor [Vn" l.l" P.j" lkwl [V] l%l
d
lA.¡"1 U¿. ¡oor.

4u& qq3 scr,ct¡( ArL43 A,o 3,.S8¿

Noles

25133
STATRON Monogemenl Syslem
Title: Rouline Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI DoIe:8/12/2016 Losl Vers.: 2128/2016
order No.: 320827 System Tog: Document No: 320827 -02-CHG-0 1

system: I l0BDI500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017


Dolo
il.
v tn nom
il-
3x415Vo. / 50Hz Ud. no.n I l0 vd. Ubor froor = 122.1 Y ¿.
v¡n tôl +10% / -10% In" ..- 450 An" Un^r n^^.* = 137.6 Y ¿"
Toleronces
tt_ !1
udc % lol full lood 2 80.0 %
U.l" ri..l" < 2% îmsl - 3,1 % occ.t1c 6O)46-1-t /7.4

I1.2 Check of exlreme condilions:


OP Mode Lood [%l Un.t [Vn"l In. [An.ì Un.,'..'. [V] Un"¡"a" [%l Check
Uin min
2t6
flool
ì00 4?A,z t+\ß q3gz C,& | d
10 /o 122.1V
s monuol
s qq3
Uin no. 240
141.9 V
100 /qor o.ßL\ 0,tå Ø
+
il.
vtn
l0
mox
ø
/o
2ó4 'L
floot
122.1V
r00 /tZ4,L qqa /rL o, f5 I

Noles:

26133
STATRON Monogement Syslem
Title: Rouline Tesl Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dole: I 2/08/2016 Lost Vers.: 2/28/2016
order No.: 320827 System log: Documenr No: 320827 -02-C H G-0 I
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

l2 Diode Volloge Regulotors (DVR) I

l2.l Diode Volloge Regulotor (DVR) Moin Dolo


System Rotings Conditions/Limiïs Remork
Chorger Ud. no. I l0 vd" Uoc floot 122.1 Vdc
Ud. boorl ì32.ó Vd.
Ubot.no.. 103.2 Vdc
Ubot.dir.h. 87.72 V d.
Lood Utoo¿ I l0 vdc Uloqd min. 93.5 Vd" -15%
lloo¿ I ó0 Ad. Utood mox. l2l .0 vd. +10%
DVR lovB I ó0 Adc ltoqdmin : lóAdc
Steps 3 Steps {= min lood throuoh DVR to prove V-drop)

l2.l.l Sketch

Ua" Ur""¿

î lloo¿
o

12.1.2 ïest

Mode m¡nimum condition moximum condition chk Remork


lr¡.¡-¡.= lóAnc Iroqd mox = I ó0 Aoc
Mode Ur..a [V¡" ll...l An"l Un" [Vn"l Ur..a [V¡"1 lr...r IA.r.l

Flool 122.1 trd o u-L 122.1 It3^î ts(,] d


16 = ló0
Mode u¿. [V¿.] Urooa [Vo.] lrooc [A¿.] u¿. [V¿.] Uroo¿ [V¿.1 lroo¿ [A¿.]
Boosi 137.6 \70'L L?-.8 137.6 ils. l ßt "6
ú

ltoodmin= lóA¡6 llood mo" = I ó0 A¡6


Mode Un" [Vn"l Ur..¡ [Va"] lr...r [A¡.1 U.r. [V¡.1 U,..n [Vn.l l'..n [An.l
Bottery
mode
103.2 I 02 "-5 is,6 103.2 lo l- I 16'0 ,6
d

Nofes:

Poge

27133
STATRON Monogement System
Title: Rouline Test Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI DaIe:8/12/2016 Lost Vers.: 2/28/2016
3rderNo.: 320827 Syslem Tog: Documenr r'to: f,)Q$)/ -Q2-C H G-0 I
ìystem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

12.2 Diode Volloge Regulolor (DVR) Moin Dolq


System Rotinqs Conditions/LimiTs Remork
Chorger Uo" no- I l0 vd. Udc ftoot 122.1 Vd"
Ud. boort I32.ó vdc
Ubol.no.. 103.2 vd.
U¡ot.¿iscn. 87.72 Vd.
Lood Ulooo I l0 vdc Ulood min. 93.5 Vd. -15%
Itooo I ó0 Ad. Ul..¿ -., ì 2l .0 v,j" +10%
DVR lovp I ó0 Ad" ltocd min : 1ó A¿"
Steps 3 SleÞs {= min lood through DVR to prove V-drop)

12.2.3 Sketch

Ua" Ur""¿

loo¿

12.2.4 lesl
Mode minimum condilion moximum condilion chk Remork
Inocrmin= ló Anc lr...j -." = I ó0 Aoc
Mode un" [Va"] Uroo¿ [V¿.] lrooa [A¿.] u¿. [V¿.] Urooo [Va.] lrooo [Ao.]
ú
Flooi 122.1 t16 ^2- zo" 122.1
{tf i ßt.9
ltood min = Ió A¡6 lrood mox = I ó0 Aoc
Mode ua. [Vo.] U,..n [Vn.l 1,..n [An"l Un" [Vn"l Ur..¡ [V.¡.1 ll...l
Boost 137.6 I Zð -C) Lo. g 137.6 Ir.s"6 I (;o .4 d
Iroocrmin= ló Anc 1r..., -." = ló0 Aoc
Mode ua" [Va"] Ur..¿ [V¿"] lr..a [A¿"] u¿. [V¿.] Uroo¿ [Vo.] lrooa IA¿.]
Bollery
mode
103.2 ioz" r f?'f ì03.2 \oo" E lcr-¡ d

Notes:

"oge

28 133
ST TRON Monogemenl Syslem
Tille: Routine Tesl Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dote: l2/08/2016 Lost Vers.: 2/28/2016
orderNÕ.: 320827 System Tag: Docu menr No: 320827 -02-CHG -0 1

syslem: 1 l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017

13 Distribulions I

l3.l Dislribulion ll0V DC

Desc Specified Roting/qty Check Remorks


Moin input breoker
Type Motorized MCCB 1ó0 A ú
Auxiliory Aus./Sig. cont.
Bus Coupler
Type Motorized MCCB 1ó0 A ø
Auxiliory Aus./Sig. cont.
Feeder type I
Type MCB 63A/3 ú
Auxiliory Siq. Contoct
Feeder lype 2
Type MCB 32A/52 w
Auxiliory Sig. Contoct

l3.l.l Options
Description Specified Cheç Remorks

DC Eorlh FoulI lT moins 30 mA lndividuol ú


DC Volloge Reloy lower/upper limit ú
over voltoge limit 123.0 V
over volloge return ì21 .0 v
under volfoge limil 93.5 V
under voltoqe reiurn 98.5 V
Cobinel inlerior lighl wilh door swilch Supply: 240Y AC ú
Supply:, 240V AC
Cobinef spoce heoter thermo + hygro conlrolle
Settins: 25'C/80% ú
Power plug british stondord 24OV AC
V
13.1.2 Meters ond moniloring

Description Ronqe / Config llem Checl Remorks

Dimension 72x72/90 1tl5% ú


Distribulion voltoge 0-ì 50 v -P4 t
Dislribution currenl 0-250 A -P5 ú
Noles:

Poge

29 133
STATRON Monogemenl Syslem
Title: Rouline Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI DoIe:8/12/2016 Lost Vers.: 2/28/2016
order No.: 320827 System Tog: Documenr No: 320827 -02-CHG -0 1

sysrem: I ì08DT500 Prep.; VGR Appr.: YRV Revision: 0 26.04.2017

13.1.3 lomp indicolions


D Lomp / color Item Check Remorks
DCDB ì INCOMER TRIP Lomp RED Hll ú
BAIIERY ] ELECTROLYTE LEVEL
LOW/RESET
Lomp RED H12/512 ú
BATTERY I CIRCUII FAULT Lomp RED Hl3 t
DVR ] FAIL Lomp RED Hì4 t
DCDB ] LOW DC VOLTAGE Lomp RED Hts t
DCDB ] HIGH DC VOLTAGE Lomp RED H1ó ú
DCDB 1 FEEDER TRIP Lomp RED Ht7 ú
DCDB I +VE EARTH FAULT Lomp RED HIB t
DCDB I .VE EARTH FAULT Lomp RED Hl9 ú
LAMP TEST/RESET DVR FAIL ALARM BLACK s]ì d
13.1.4 Tronsducers

Ron / Confi Check Remorks


lnput Output
Tronsducer ull
OV 4mA
-uil 150 v 20 mA
Distribution
voltoge o
It4- d v
nt 2 points

le
4.c mA
mA
t
lnput OuÍpuÍ
Tronsducer t/l
OA 4mA
-u|2 250 A 20 mA
Distribution t 2 points
currenf /14 0 4"o mA
ls A I I i4 mA

NoTes

30/33
STATRON Monogement System
Tille: Rouline Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dole: 8/12/2016 Lost Vers.: 2/28/2016
order No.: 320827 Syslem Tog Documenr Not 320827 -02-C HG-O I
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2011

13.2 Distribution I l0V DC


Descripiion Specified Roting/qly Check Remorks
Moin input breoker
Type Molorized MCCB ló0A ú

t
Auxiliory Aus./Siq. conl.
Feeder lype 1

Type MCCB ó3A/3

t
Auxiliory Sig. Conloct
Feeder lype 2
Type MCB 32A/52
Auxiliory Siq. Contocl

13.2.5 Options
Description Check Remorks
DC Eorlh Foult lT moins 30 mA lndividuol t
DC Volloge Reloy lower/upper limil ú
over volloge limiT r 23.0 v
over volloge return l2r .0 v .21...!l
under volloge limit 93.5 V SJ .::s.
under voltoqe return 98.5 V "Sr
Cobinet interior lighl with door swilch Supply: 240V AC Ø
Supply: 240v AC
Cobinel spoce heoter thermo + hygro controlle
Settinq: 25"C/80%"C ú
Power plug british slondord 24OV AC ú

13.2.ó Meters ond moniloring

Ronqe / Confiq Item Check Remorks

Dimension 72x72 /90'/!1.5% ú


Distribuiion voltoge 0-l 50 v P4 ø
Distribution currenl 0-250 A -P5 ú

Notes:

Poge

3l /33
STATRON Monogemenl Syslem
Title: Routine Test Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Aopr.: GEI Dote: 8/12/2016 Losl Vers.: 2/28/2016
orderNo.: 320827 Syslem Tog: Document No: 320827 -02-C H G-0 I
system: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04,2017

13.2.7 [omp indicqlions

Description Lomp / color Item Check Remorks


DCDB 2 INCOMER TRIP Lomp RED H21 ú
BAÏTERY 2 ELECTROLYTE LEVEL
LOW/RESET
Lomp RED H22/522 ú
BATTERY 2 CIRCUIT FAULT Lomp RED H23 ø
DVR 2 FAIL Lomp RED H24 ø
DCDB 2 LOW DC VOLIAGE Lomp RED H25 ú
DCDB 2 HIGH DC VOLTAGE Lomp RED H26
ø
DCDB 2 FEEDER TRIP Lomp RED H27 d
DCDB 2 +VE EARTH FAULT Lomp RED H28 V
DCDB ]2-VE EARTH FAULT Lomp RED H29 t
LAMP TEST/RESET DVR FAIL ALARM BLACK s2r t
13.2.8 Trqnsducers
Description Ronge / Config Check Remorks
lnput Output
Tronsducer ull
OV 4mA
-u2l 150 v 20 mA
Distribution Meosurement 2 ooinfs
volloge o
I g 3
I
Ct 4-ôLme
i(.|fme
w
lnput Output
Tronsducer t/l
OA 4mA
-u22 250 A 20 mA
Dislribufion CI Meosure ment 2 poìnts
current /1
/5
A!
Aø IfiJ
o'zA I
i¡ L4.0S
4.6 mA

d

Notes:

Poge

32 /33
STATRON Monogemenl Syslem
Title: Routine Tesl Report Ref. No. Q-07-00-14_E
Prep.: PKE Appr.: GEI Dole: l2/08/201ó Lost Vers.: 2/2812016
crderNo.: 320827 Syslem Tog: Documenr No: 320827 -02-C HG-Q ì
jysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

l4 lnslrumenl lisl

lnstrument Nome Seriol No Col. Expire Dote


Clomp Meler / Fluke 345
Z\V Z .t..ot(
Clomp Meter / Chouvin Arnoux Fl5

Clomp Meier / Chouvin Arnouxt2T

Multîmeter / tluke 87

Multimeler Fluke 177


13L {.7ot6'
Mullimeter / Fluke 23

Multimeler/Fluke lZ5

Mullimeter / Fluke 87V

Mulfimeter /Flvke 187

Mullimeter Flvke 177

Multimeter / tluke 87

Scopemeter / Fluke I25 00ì

Agilent 31472A

Oscilloscope / Le Croy

Oscilloscope / Yokogowo DL ló40

Powermeter / Yokogowo WTl30 3ôg z za6


Metrel M12094

ETL ATS 4OO

Notes:

Poge

33/33
Annexure'1

Fronl PonelMlMlC Flow

'lr -H': -H:"i. rt ij


-H"i,j -H.-i

-H '., -H 1¡:. - @,,-H,:,': -H ''.r i.,


-H.ii. . -H i,i

': ,:
-H.: 1'
-H ti:'. r; -H ';i; -H.', I

-H,.;
\1 l i ,
-lJ
:-l
-H.:

Descriplion [omp color llem Check Remorks


SI CLOSED-CHARGER 1 Green H3l E
RECTIFIERHEA LTHY-CHA RGER I Green H32
ú
52 CLOSED.CHARGER ] Green H33 fTt
53 CLOSED-BPB 1 Green H34 n
BYPASS STEP I DVR I BYPASSED Green H35 ø
BYPASS STEP 2 DVR I BYPASSED Green H3ó v1
BYPASS STEP 3 DVR I BYPASSED Green H37 n
DCDB lncomer I on
BUS COUPLER INCOMER ON
Green
Green
H38
H39
t
17,
SI CLOSED-CHARGER 2 Green H3l lvl
RECÏIFIERHEALTHY-CHARGER 2 Green H32 ø
52 CLOSED-CHARGER 2 Green H33 ø
53 CLOSED.BPB 2 Green H34 vt
BYPASS STEP I DVR 2 BYPASSED Green H35 lz
BYPASS STEP 2 DVR 2 BYPASSED Green H3ó ø
BYPASS STEP 3 DVR 2 BYPASSED Green H37 ú
DCDB Incomer 2 on Green H38 ø
ANNEXURE.2

INTERLOCK CHECK

Seleclion
SlNo Condilion of operolion QA QB QC Check Remorks
of 52

ì Normol operotion Auto ON ON OFF t


2 Under voltoge ot chorger l+ Botteryl bus Auto OFF ON ON ú
Chorgerl+ BoTtery'l bus volloge reoches
nominol floot volfoge ofter under voltoge Auto ON ON OFF ú Monuol reset
siluotion

4 Under voltoge ot DCDB bus l Auto OFF ON ON ú


5
DCDBI bus voltoge reoches nominol volloge
ofter under voltoge situolion
Auto ON ON OFF tt Monuol reset

6 Moins foilure (Both Chorgers)


Auto
ON ON OFF tø
7 Under voltoge ot chorger 2+ Boltery 2 bus Auto ON OFF ON fi
B
Chorger 2 + Bottery 2 bus voltoge reoches
nominol flool volioge ofter under voltoge
situotion
Auto ON ON OFF tt Monuol reset

9 Under voltoge ot DCDB bus 2 Auto ON OFF ON úl


DCDB 2 bus voltoge reoches nominol volioge
t0
ofter under volloge situotion
Aulo ON ON OFF ø Monuol reset

ll When chorger I is selected wÌlh 54 to feed Lood Monuol ON OFF ON

l2 When chorger 2 is selecTed with 54 Io feed Lood Monuol OFF ON ON rt


ST TRON Monogement Syslem
Title: Rouline Tesl Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dote: l2/08/2016 Lost Vers.: 2/28/2016
order No.: 320827 System Tog: Documenl No: 320822-03-CHG-0 I
syslem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017
Dote:

/ s. s. l?- þ"í.t
Routine Tesl Report

r l0BDT500

132/33/I I KV ECMN SS
Mitsubishi Electric Corporotion

Description SeriolNo TAG No


Chorger I 320827-03-CHG-0r
Chorger 2 320827-03-CHG-02
DVR I / Distribution 320827-03-DVR-0r
DVR 2/ Distribution 320827-03-DVR-02
Fuse Box I 320827-03-BPB-0 l
Fuse Box 2 320827-03-BPB-02

MAIN DATA
lnput voltoge 3x 415 Vo" +10% / -10%
lnput frequency 50 Hz +S% / _S%

Nominol output voltoge I l0 vd.


Floot voltoge 122.1 Vdc
Boost voltoge 137.ó Vd.
Monuolchorge l4l .9 vd.
Nominoloutput current 450 Ad.
Botlery chorging current 320.0 Ad"

Bottery type Ni-Cd


No. of cells Bó cells

Poge

1/3s
ST TRON Monogemenl Syslem
Title: Rouline Tesl Report Ref. No. Q-07-00-14-E
Prep.: PKE Aopr.: GEI Dqte: l2/08/2016 Lost Vers.: 2/28/2016
order No.: 320827 System Tog: Documenl No: 320822-03-CHG-o I
syslem: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017

I Visuol lnspeclion & PhysicolVerificolion

Description Item Specified Check Remorks

LI Component check Moin components


refer to single line
diogrom (SLD) d
dìmensions
1.2 Cobinel configurotion door hinges see drowings ú
cut outs

t.3 Cobinet colors


outside
inside
bose frome
RAL ZO32
RAL ZO32
RALTOI 2
t
1.4 Prolection Degree
tP41
lP20 open doors c
1.5
Coble Entry
Glond plotes
bottom
stondord (yes)
I
1.6 Worning lobels
occording to
Q_08_00_2ó
d
1.7 Lobeling
component slickers
posilion numbers
spot check I
1.8 Wire color code
Phose Ll
Phose L2
Red
Yellow
ú
Phose L3 Blue
Neutrol block
Protective eorth green/yellow
DC+ Red
DC_ block

1.9 Wire morkings Terminol Morking spol check {


power
l.l0 lnterconnection coble
control
see drowings {

l.l 1 Screw lightening check


tightening check
with color morkings
spot check t

Notes

2 /33
STATRON Monogemenl System
Title: Rouline Tesl Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Apor.: GEI Dqle: l2/08/2016 Lost Vers.: 2128/2016
orderNo.: 320827 System Tog: Documenl No: 320827-03-CHG-0 l
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

2 Meosurement orrongement

2.1 Block diogrqm

2.2 legend
Symbol Description Symbol Descriplion
U¡n AC input voltoge tvl Uo. DC volloge tvl

lin AC input current lAl la. DC current tAl

S¡¡/P¡¡ AC input power [kVA/kW]


D
rdc DC power lkwl

Pfin AC inpul power foctor tI Urip DC voltoge ripple tvl

fin AC input frequency [Hz] Uoot DC bottery voltoge tvl

loot DC botlery current tAl

Notes:

Poge

3 33
STATRON Monogement System
Title: Rouline Test Report Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dqle: l2/08/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 Syslem Tog: Ðocument No: 320827-03-CHG-0 I
system: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

3 High Volloge & lnsulotion Tesl

3.1 lest descriplion


Description Item Specified Test Remorks

2.8 kV DC / I min
3.1.1 High voltoge (HV) IECóO14ó octive / eorth Test I
Q_08_00_25_E

lnsulolion test ofter HV 500vDc > 500ko


3.1.2 octive / eorth Test 2
tECó0t 4ó Q_08_00_25_E

check of eorth
3.1.3 Eorth continuity test visuol check ïest 3
connections

3. .4 Eorth scheme DC circuit none - flooting Tesl 4

3.2 Syslem comporlments


Comportmenl Test I Tesl 2 Test 3 Test 4 Remorks
Chorger 1

320822-03-CHG-0 r t ø ø ø
Chorger 2
320827-03-CHG-02 ú ú t d
DVR I / Distribution
320822-03-DVR-0 r ø d d ¿
DVR 2/ Distribution
320827-03-DVR-02 ú d ø ú
Fuse Box I
320822-03-BPB-0 r d ø d
Fuse Box 2
320827-O3-BPB-02 ø Ø d

Notes

4 /33
STATRON Monogemenl Syslem
ne Ref. No. Q-07_00-14-E
PKE GEI Dote: 12.08.2016 Losl Vers.: 28.02.2016
order No.: 320827 Syslem Tog: No: 320827-03-C HG-O I
r I 0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

4 Seftings Chorger I

Description Item Specified Check Remorks

4.1 DIP Swilches ond Jumper Hordwore settings See jumper list ø
4.2 Firmwore DRIó toolkii 5.10.0

Objecl file 4.19.0

Soflwore Version:

Porometers of
4.3 enobled
Boosl Dqlo Disploy Menu
Boost voltoge 138.3 Vd" V¿. of filfer /O%loqd
Floot lo boosi voltoge voltoge controlled 999.0 vd"
BoosI to floot voltoge volioge controlled 0.0 vd"
Floof to boost current current conlrolled 256 Adc
Boost to floot current currenf conlrolled 9ó Ad"
Boost sofety limer 720 min
Moins foull deloy ofter moins foull l0 min
current or voltoge
Auto boosl control CURRENT
controlled
Deloy BoostFloot time conlrolled 5 min
Timed Boost Time time conlrolled 480 min

Poromelers of
4.4
Monuol Dolo Disploy Menu enobled ú
Mox. Equolize Voltoge 42.0 dc for info
Equolize stort voltoge I
03. Va. lcì 6 V¿. ol filter lj%lood
Mox. boltery current 320.0 Aa" Ee::¿: Ao"
Equolize sofety timer 720 m tn

Porometers of
4.5
Dolo Disploy Menu ú
Floot voltoge 122.8 Vd" !¿.È. dc ot filter I O%lood
Dischorge level l I 17.8 Vd"
Dischorge level2 I I0.0 vd"
Dischorge level3 94.6vdc
Mox. bottery current 320.0 Ad"
'lw ¿_ Ao"
High flool voltoge 125.0 vd"
Low floot voltoge I I5.0 vd"
High flool deloy time controlled 0 sec

Notes:

l'"ï /33
STATR,ON Monogemenl Syslem
Tiile: Rouline Test Report Ref. No. Q-07_00-'14-E
Prep.: PKE Appr.: GEI Dote: 12.08.2016 Lost Vers.: 28.02.2016
order No.: 320827 System Tog: Document No: 320827-03-CHG-0 I
syslem: I 10BDÏ500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

Pqromelers of
4.6
Dqlo Disploy Menu
Frequency high (OFF volue 53.0 Hz hysteresis l%
nominol 50.0 Hz
low (OFF volue) 47.O Hz hysleresis ì%
VoItoge high (OFF volue) 477.2 V hysteresis 5%
""
nominol 415.0 voc
low (OFF volue) 352.7 V"" hysteresis 5%

4.7 d
Nominolvoltoge I 10.0 vd.
Nominol currenf 100% 450 Ad.
Mox current limitofion l02% 459 Adc *5.'J.*. no"
Mox. oulput voltoge shutdown I40.0 vdc
Min. output volloge olorm 94.0 vd.
Emergency voltoge low (OFF volue) 121.0 vd.
Mox output deloy shuldown 5 sec

4.8 Disploy longuoge Disploy Menu English w


iPorometers of
4.9
Pqrollel
Disploy Menu Ø
Rectifîer position

Notes

Poge

6 /33
STATRON Monogemenl Syslem
Title: Routine Tesl Report Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dote: 12.08.2016 Lost Vers.: 28.02.2016
order No.: 320827 Sys'lem Tog: Documenf No: 320827-03-CHG-0 I
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

5 Oplions Chorger I

5.1 Moin Breokers:


Monitorin
,Description Type Roting Setling Check Remorks
HMI Door Term.
Fuse+switc Iti NA Terminols in
Chorger inpul F I 0+S I
h
200 A
l.i NA
Mimi
xt0:43,44-NO
Xì0r45,4ó-Nc ø DCDB
Fuse+swilc Ir¡' i NA Terminols in
DC breoker F4+52
h
ó30
l.l NA
Mimic Xl0:47,4-ño
Xìo:49.sNc ú DCDB

5.2 Options
Mo
Descríplion ïype Setting Check Remorks
HMI Door Term.
Bottery Room
Blocking of boost chorge
Fon Foilure Ø
Cobinet inlerior light with door switch Supply: 240V AC
Supply: 240V AC
t
Cobinet spoce heoter lhermoslot controlled
Setting: 25"C
Power plug bríÌish sfondord Supply:240V AC ø

5.3 Anolog or Digitollnslrumenls


Descripfion iRonge / config Item Check Remorks
Dimension 72x72 /90" / tl.5% ú
I AC lnput Volloge 0-500 Voc -Pl r Ø
AC lnput Current 0-250 Aoc -P12 Ø
Phose Selector Switch V/A-Selector -SV/SA ø'
DC Voltoge 0-200 Vdc -Pt w
DC Current 0-800 Adc -P2 4
Bottery Current 400-0-400 -P3

Notes:

7 33
STATRON Monogement System
e Reporl Ref. No. Q-07-00-14-E
PKE .: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2016
No.:320827 System Tog: Þocument No:

r r 0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

5.4 Cooling

t
Description Item Specified Check Remorks
check funct
Cooling method Forced cooling
of fons

5.5 Bottery Breqker Box I

5.5.1 Meconicol / visuol check


Descriplion Item Specified Check Remorks
Dimensions ó00x800x300 ú
Breoker box color RAL 7032 ú
outside tP54
Protection degree
with open doors tP20 ú
Coble entry bollom t
Lobeling
component stickers
position numbers
spot check t
5.5.2 Eleclricql check
Moniloring
Description Type Roling Seiting Check Remorks
HMI Door Term.
Fuse+switc Ir¡l NA
Bottery breoker Fl+Sl
h
400 A
l.j NA
ú Aux/Sig.

5.5.3 Anolog or Digitol lnslrumenls


Description Ronge / config Item Check Remorks
Dimension 72x72/90"/!15% ú
Bottery Voltoge 0-200 Vdc -Pl ø

5.ô lomp indicolions

BATTERY ISOLATOR ON/FUSE OK LAMP GREEN HI d

Notes:

l'"ï /33
STATRON Monogemenl System
Title: Routine Tesl Report Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI DoÌe:12/08/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 System fog: Documenl No: 320827-03-CHG-0ì
system: I l0BDT500 Prep-: VGR Appr.: YRV Revision: 0 26.O4.2017

ó Humon Mochine lnlerfoce (HMl) Chorger I

ó.1 Mimic diogrom

v2
V1 V3 V5

v4

Pos. Description Function Check Remork


Vi Rectifier Moins lnput Rectifier moins input OK Lit-up green
Rectifier moins input foilure LiT-up red ø
v2

V3
Rectifier

Rectifier Operotion
Rectifier operoting correctly
Rectifier foilure, blocked or OFF
Floot chorge operotion
Lit-up
Lit-up
Lit-up
green
red
green
t
Mode Boost chorge operolion Lit-up oronge Option
Monuol chorqe ooerolion Lii-up red ø Option
v4 Bottery Bottery OK ond BCB closed Lit-up green
Bottery in dischorge or in test Lit-up oronge
BoTl.disconnected or test foiled Lit-up red ú
V5 Rectifier Output Reciifier oulput OK
Rectifier output not OK
Lit-up
Lit-up
green
red d

Notes

Poge

I /33
ST TRON Monogement System
Title: Routine Tesl Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI DaIe:8/12/20\6 Lost Vers.: 2/28/2016
orderNo.:320827 System Tog: Documenl No: 320827-03-CHG-0 l
syslem: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017

ó.2 Alorms
iDescriplion Item Specified Check Remork
Moins Foult AI ø
Fuse Blown A2 Ø
High Temperoture A3 tñ
d
Overlood
High Outpui Volloge
Low Output Volloge
Chorging Foult
Fon Foilure
A4
A5

A7
A8 Forced cooling
t
ã(
"c
Open Breoker A9
Input Br. Open A9l;LCD Row I ø
Bottery Br. Open 492;LCD Row 2
Output Br. Open 493;LCD Row 3 w
!
Common Alorm Al I sec Al +Æ+43+44+45+Aó+47+48+49+49 ì +493+n(S I l+lng I ú
BotTery Foulty Al2 sec A92+A7+523+lng0+lng2 .{
Bottery Chorger Foil Al3 sec A2+43+45+Aó+47+A8+49 I +493+n (S I )+A I 7

Botiery room ventilolion foilure Al4 sec lng0


Control Error Loop A17 - sec
Common Alorm A32 - sec w
Rectifier OK sr ø
Bottery Dischorge s2
Dischorge Level I S2l;LCD Row I
Dischorge Level 2 S22;LCD Row 2 {
Dischorge Level 3 S23;LCD Row 3 ú
Bottery Chorge S3
Floot Chorge 53l;LCD W
Boost Chorge S32;LCD ñ
Monuol Chorge S33;LCD
Botlery OK S4 w

BotTery under Test s5

INGO Botlery room venlilotion foilure


INGI DVR foilure (emergency level)
ING2 botterv svmmetry v,

Notes:

r0 / 33
STATRON Monogement Syslem
Title: Routine Tesl Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dole: 8/12/2016 Lqst Vers.: 2/28/2016
order No.: 320827 System Tog: Document No: 320827-03-CHG-0 I
system: I l0BDï500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017

ó.3 tED ond Disploy


Description Item Specified Check Remork
LED function test
LED Test Tesl-butTon on HMI
LED I -LED I 0 foctivoted)
ú
Disploy meosurments lnpul / Output funciion d
ó.4 tED ponel / Alorm configurolion
LED Color Description Deloils Deloy Check Remork
configurotion:
LED I red AC moins foilure
AI
0 ú
configurotion:
LED2 green AC Moins ON / Heolthy n(Al)
0 ú
configurotion:
LED3 green Floot Chorge
s31
0 ø
configurotion:
LED4 yellow Boost Chorge
s32
0 ø
configurotion:
LED5 red Chorger Foilure Æ+A3+A5+Aó+A7+48+A9 | +493+n{S | )+Al 7
30

configurotion:
LEDó red Chorger High DC Voltoge 30
A5
configuroTion:
LEDT red Chorger Overlood
A4
30 ø
configurotion:
LEDS red Rect. / Bottery Fuse Foilure M+A9
n ø
configurotion:
LED9 red Chorging Foult
A7
0 ú
configurotion: Hord coded
LEDIO red Botlery Tesl Foilure
At9
0 Ø obj.file

Notes

lr / 33
STATRON Monogemenl Syslem
Title: Rouline Ïest Report Ref. No. Q-07-00-'14-E
Prep.: PKE Appr.: GEI Dote: 12.08.2016 Losl Vers.: 28.O2.2O16
crder No.: 320827 System Ìog: Documenr No: 320827-03-CHG-O I
syslem: 1 ì08DT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

6.5 Alorm Reloy cord


n DeÌoils Deloy Check Remork
ó.5.1 Alorm reloy cord I (ARCI) ¡inslolled [sec]
configurotion
Reclifier ok RLI IJ
st
confígurotion
Moins Foult RL2: 0
AI
configurotion:
U/V Level for chonge over RL3: U
s22
configurotion:
RL4:

configurolion:
RL5:

configurotíon:
RLó: ø

6.5.2 Alorm reloy cord 2 (ARC2) instolled [sec]


configurotion:
Moins foult RL]: 0
AI
configurotion:
Dischorge level3 RL2: 0
s23
configurotion:
Common Alorm RL3 0
All
confígurotion:
Bottery foulty RL4: 0
A12
configurotion:
Bottery chorger foilure RL5 0
Al3
BoItery room ventilotion
foilure
RLó
configurotion:
A14
U d

Notes

12/33
SÎATR,ON Monogemenl Syslem
Title: Rouline Tesl Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Doie: l2/08/2016 Lost Vers.: 2/28/2016
order No.: 320827 System Tog: Document No: 320822-03-CHG-o 1

syslem: I I0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017


Dolo
Uin no. 3x 415 Vo" / 50 Hz Ud. no. = Il0 Voc Ubot ftooT 122.1 Vdc
U,^ *^, +lOV / -1O% l"^ = 450 A"^ U^^,
^^^*
137 .6 V
".
Toleronces
tt
udc _ tI t7
d
/o lot full lood 2 80.0 %
Ud" r¡.^to < 2 /o lrms) l'lf.t.r.^"" - 3.1 % occ.tEc6ot46-t-1/7.4

7 Stotic Meosurements Chorger I

7.1 Stotic Meosurement @ AC input volloge nom. qnd DC floql volloge

l^,,r = O%Lood 0.0 4". lConditions: U¡^


^^- = 3x 4,l5 V^. / Un.r n^-r 122.1 V¿'"
RecTifier input
Ui^ [V."1 l¡^ [A."] S¡" r"r [kVA] P¡. 1.1 [kW PFrn

J
239.o tl.ç
c\
J ?-ß.c 8.4
(t)
J 239.5 8.q P
Reclifier output Chec
Uo., [V¿"] l¿" [fu"] Pd" [kw] U¿" ¡ool" [V]
tî.2.t 0. o3 6,L
l%1

c
l^,r = 50%Lood: 225.O N. lConditions: U¡^^^-= 3x4]5 V^" / Ur,.rrr^.r 122.1 V¿'"
Rectifier input System
U'^ [V."] lr [A'"] S¡n r.t lkvAl Pin r.r [kWì PFin nÍ%l
J 23r. z el.3
4z.o zs.s 0.?ol J 3.8
c.l
J 23ß.¡ s8. L
(f)
J
2_be .l ss.3 Pr"." [kw]
Rectifier oulput Check

t21.3
Unor [V¿.]

zzt .7
l¿. lfu.ì
7.7 ,7
Pd. [kw]

f
u¿",ioor.
.3>
[V]
l.t
l%l
t t

Noles

13/33
STATRON Monogement System
Title: Routine Tesl Report Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Lqst Vers.: 2/28/2016
orderNo.: 320827 Syslem Tog: Document No: 320822-03-CHG-0.l
system: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.O4.2017
Doto
Uin no'.n 3x415 Vo. / 50 Hz Ud" no.n - ll0 vdc Ubot ftoot 122.1 Vd.
U,^ *^, +10% / -10% l¡. = 450 An. Un^+ ¡'^^.t 137 .6 V d.
Toleronces
lt% loi full lood 2 80.0 %
2 7 kmsl - 3.1 % occ.tlcó0t46-1-1/7.4

l^,,+ = 'l
O0% Lood : 450.0 A"- Conditions:
I Ui^
^^- = 3x 41 5 V^. / U¡^r n^"r 122.1 Vd"
Rectifier input Syslem
uh [v..1 l'^ Pi" r"t [kw] PF'n nl%l
J z?3.s lct.r
N
J z3s. a lô g^.1- 7S .o 5?.r o. +73 Js.o
(r)
J 234.s los-5 Pr".. [kw]
Rectifier output Check

trl.ô
Un"t [Vn"l

4qe .o
In" [4""1 P,r" [kw]

s3. 5 t.3
U¿",ioor" [Vl
I o
l%]
4.o t

Notes

14/33
STATR.ON Monogement Syslem
Title: Routíne Tesl Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dqie: 8/1212016 Lost Vers.: 2/28/2016
crderNo.: 320827 System Tog: Document No: 320827-03-CHG-0 I
syslem: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡s¡on: 0 26.04.2017
Dolo
4]5 V". tt
U¡n no..n = 3x / 50 Hz Ud. not = ll0 Vo" vbot flool - 122.1 Vd"
U,- *^, = *ljy I -1O% l^^ = 450 A"^ U¡^rr^^"r = 137 .6 V
"-
Toleronces
Uo. = !1 % lot full lood 2 80.0 %
U.l" rì..1o < 2% îmsl l'ì t.to...
"
o - 3.1 % acc.tEc60146-1-t/7.4

7.2 Check of exfeme cond¡l¡ons:


U¡n lnpul Voltoge [V""] OP Mode Lood [%l Uoor [V¿"] la" [4,¿.] Uo",ioor. [V] U¿" ¡ppl" [%] Check
Uin floot ô,8
l0
-in
@
/o
2t6 t6.3 122.1V
r00 tZl'o 44s t.o ú
monuol
Uin no. 240
lz¡¡t.t 141.9 v 100
140. t 447 0"9 o.G ú
+
Ui"
r0
-"" ø
/a
264 f3s floot
122.1V
r00 lzo.r 44e I 6 t.g ú

Notes:

Poge

15 / 33
STATRON Monogemenl Syslem
Title: Rouline ïest Report Ref. No. Q_07_00_'14_E
Prep.: PKE Apor.: GEI Dote: 12.08.201 ó Lost Vers.: 28.02.2016
order No.: 320827 System log: Documenl No: 320827-03-CHG-0 I
system: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡s¡on: 0 26.04.2017

8 Seftings Chorger 2

Description Item rSpecified Check Remorks

8.1 DIP Swilches ond Jumper Hordwore settings See jumper list c
8.2 Firmwore IDR I ó tootkil 5.1 0.0

Objecl file 4.19.0


.,-'.- ..'.'--.:
Softwore Version: I ...t,t.I, Z::
Porometers of
8.3
Boosl Doto Disploy Menu enobled ú
Boost voltoge 138.3 dc 343. Vo" qt filTer lO%lood
Floqf to boost volioge volloge conÌrolled ggg.o vd"
Boost to flool voltoge ,voltoge conlrolled 0.0 vd"
Floot lo boosl current rcurrent controlled 25ó Ad.
Boost to flooi current icurrent controlled 9ó Ad.
Boost sofely Iimer 72O min
Moins foult deloy ofter moins foult i0 min
current or voltoge
Auto boost control CURR
conlrolled
Deloy Boost-Floot tîme conlrolled 5 min
Timed Boost Time time conirolled 480 min

8.4
Poromeiers of
Monuol Doto Disploy Menu enobled d
Mox. Equolize Volloge 142.0 Vd" for info
Equolize stort voltoge 103.9 Vd" ..v2;1,.$. Va. ot filter /0%lood
Mox. botlery current 320.0 Ad" .å7¡,3.... Ao.
Equolize sofety timer 720 min

Poromelers of
8.5
Doto Disploy Menu ø
Floot voltoge 122.8 Vd" .lP.".h... vo. ot filter ll%lood
Díschorge level I I 17.8 V¿"
Dischorge level2 I I0.0 vdc
Dischorge level3 94.6 Vd.
Mox. bottery current 320.0 Ad. åà,3.... oo"
High floof voltoge 125.0 vd"
Low floot voltoge I ]5.0 vd"
lHigh flool deloy time conlrolled 0 sec

Noles:

l';ï /33
STATRON Monogemenl Syslem
Title: Routine Tesl Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dote: 12.08.2016 Losl Vers.: 28.02.2016
order No.: 320827 System Tog: Documenr No: 320827-03-CHG-0 I
syslem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2O17

Poromelers of
8.ó
I Dolo ø
Frequ ency high (OFF volue) 53.0 Hz hysteresis l%
nominol 50.0 Hz
low (OFF volue) 47.0 Hz hysteresis l%
Volloge high (OFF volue) 477.2 V"" hysleresis 5%
nominol 415.0 v""
low (OFF volue) 352.7 vac hysteresis 5%

8.7 ø
Nominol voltoge 1 10.0 dc
Nominol current \oo% 450 Ao.
Mox current limilotion 102% 459 Aa. t,!1,?,. no.
Mox. output voltoge shutdown 40.0 V¿.
Min. outpul voltoge olorm 94.0 Vo"
Emergency voltoge low (OFF volue) 21.0 Vo.
Mox outpul deloy shutdown 5 sec

8.8 Disploy longuoge Disploy Menu Englísh ø


lPorometers of
8.9
Porollel
Disploy Menu ú

Notes

17 33
STATRON Monogement System
Title: Routine Test Report Ref. No. Q-07-00_14_E
Prep.: PKE Appr.: GEI Dote: 12.08.2016 Lost Vers.: 28.02.2016
order No.: 320827 Syslem Tog: Documenl no: f,fQ$l/-Qf,-CHG-0 I
sysrem: 1 I0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017

I Options Chorger 2

9.1 Moin Breokers:


Monitoring
Description ïype RoIing Selting Check Remorks

t
HMI Door Term
Fuse+switc Irh: NA X10:4,44-NO Terminols in
Chorger input F10+Sl 200 A Mimic Xì0:6,4ó NC
h lm: NA DCDB
Fuse+switc Irh: NA Terminols in
DC breoker F4+52 1

h
ó30 A
l.: NA
Mimic
xl0:4/,4&No
xì0:49jGNc ø DCDB

9.2 Options
Monitoring
Description Type Setting Check Remorks
HMI Door Term.
Bottery Room
Blocking of boost chorge
Fon Foilure ø
Cobinet interior lighl with door swilch Supply: 240V AC
Supply: 240V AC
Cobinel spoce heoter lhermostot conlrolled
Setting: 25"C ø
Power plug british stondord Supply:24OV AC ø

9.3 Anolog or Digilol lnslrumenls


Descriplion Ronge / config Item Check Remorks

Dimension 72x72 l90" / !15% g


AC lnput Voltoge 0-500 Voc -Plt w
AC lnpui Current 0-250 Aoc -P12

Phose Selector Swiich V/A-Seleclor -SV/SA ø


DC Voltoge 0-200 Vdc -Pt M
DC Curreni 0-800 Adc -P2 ú
Bottery Current 400-0-400 -P3 ø

Notes:

Poge

18 / 33
STATRON Monogemenl System
Title: Rouline Tesl Reporl Ref. No. Q_07_00_14_E
Preo.: PKE Appr.; GEI Dote: 8/12/2016 Lost Vers.: 2/28/201ó
orderNo.: 320827 system Tog Documenr No: 320822-03-CHG-0 i
syslem: I 108DT500 Prep.: VGR Appr.: YRV Revision: 0 26.O4.2O17

9.4 Cooling
Description Item Specified Chec! Remorks
Cooling method Forced cooling
check funct
of fons d
9.5 Bottery Breoker Box 2

9.5.1 Meconicol / visuol check

t
Description Item Specified Check Remorks

Dimensions ó00x800x300

Breoker box color

outside
RAL 7032

tP54
t
Protection degree
wilh open doors tP20
ø
Coble entry bottom ú
component stickers
Lobeling
position numbers spot check ø

9.5.2 Elechicol check

Moni
Descriplion Type Roting Setting Check Remorks
Door
Fuse+switc lrh: NA
Bottery breoker Fl+Sl
h
400 A
lm: NA
ø Aux/Sig

9.5.3 Anolog or Digilol lnslrumenls


Description Ronqe / confio Item Check Remorks
Dimension 72x72190o/!1.5% ú
Boltery Voltoge 0-200 Vdc -Pl

9.ó Lomp indicolions

BATTERY ISOLATOR ON/FUSE OK LAMP GREEN HI ø

Notes

Poge

19i3s
STATRON Monogement System
Title: Rouline Test Report Ref. No. Q_07-00-14-E
Prep.: PKE Appr.: GEI Dote: l2/08/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 Syslem Tog: Documenl No: 320822-03-CHG-0 I
system: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2O17

l0 Humon Mochine lnlerfoce (HMl) Chorger 2

l0.l Mimic diogrom

v2
V1 V3 V5

v4

Pos. Descri Function Check Remork


Vì iRectifier Moins lnput Rectifier moins input OK Lit-up green
Rectifier moins input foilure Lit-up red Ø
v2 Rectifier Rectif ier operoling correcTly Lit-up green
Rectifier foilure, blocked or OFF Lit-up red ø
V3 Rectifier Operotion Floot chorge operotion Lif-up green
Mode Boost chorge operolion Lit-up oronge Option
Monuol chorqe oþerotion Lit-up red ø Option
Y4 Boltery Bottery OK ond BCB closed Lit-up green
Bottery in dischorge or in tesT Lit-up oronge
Botl.disconnected or tesi foiled Lit-up red
V5 Rectifier Outpul Rectifier oulpul OK Li l-up green
Rectifier output noi OK LI t-up red
ø

Notes:

20/33
STATRON Monogemenl Syslem
Title: Routíne Tesl Report Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dole: 8/12/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 System Tog: Document No: 320827-03-CHG-0 I
syslem: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡s¡on: 0 26.04.2017

10.2 Alorms

Description Item Specified Check Remork


Moins Foult AI V
Fuse Blown M m
High Temperoture A3 ú
Overlood A4 ø,
High Output Voltoge A5 td
Low Output VolÌoge Aó ú,
Chorging Foult A7
Fon Foilure A8 Forced cooling w
Open Breoker A9
lnput Open
Br. A9l;LCD Row I ø
Botlery Open
Br. 492;LCD Row 2 ú
Output Br. Open A93;LCD Row 3 r't
Common Alorm Al I sec At +A2+A3+A4+A5+Aó+A7+A8+A9+A9 I +A93+n{S I l+tng I
Ø
Boltery Foulty Al2 sec A92+A7+523+lng0+ln92 .w
Bottery Chorger Foil Al3 sec A2+A3+A5rAó+A7+A8+A9 | +A93+n(SÌ )+Al 7

Bottery room ventilolion foilure Al4 sec lng0


Control Error Loop A.17 - sec tv1
Common Alorm A32 - sec ø
Rectifier OK
Bottery Dischorge
SI
s2
d
Dischorge Level I S2l;LCD Row I ø
Dischorge Level 2 S22;LCD Row 2
Dischorge Level 3 S23;LCD Row 3 w
Bottery Chorge S3
Floot Chorge 53I;LCD d
Boost Chorge S32;LCD ø
Monuol Chorge S33;LCD ø
Bottery OK s4 d
Bottery under Test s5 V
INGO Bottery room ventilotion foilure ú.
INGI DVR foilure (emergency level)
ING2 boltery symmetry w

Notes

21/33
STATRON Monogemenl Syslem
Title: Rouline Tesl Report Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dqte: 8/12/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 System Tog: Document No: 320827-03-CHG-0 I
sysfem: I 108DT500 Prep.: VGR Appr.: YRV Rev¡s¡on: 0 26.04.2017

10.3 tED ond Disploy

Description Item Specified Check Remork


LED funclion test
LED Test Test-button on HMI
LEDI -LED I 0 loctivoted)
ú
Disploy meosurments lnpul / Output function ú

10.4 tED ponel / Alorm configurqlion


LED Color n Detoils Deloy Check Remork
configurotion
LED I red AC moins foilure
AI
U ú
configurotion
LED2 green AC Moins ON / Heolthy n I
0 ú
configurotion:
LED3 green Floot Chorge
s3r
0 Ø
configurotion:
LED4 yellow Boost Chorge
s32
0 ø
configurolion:
LED5 red Chorger Foilure A2+A3+A5+Aó,A7+A8+A9t +A93+n(S I )*Aì 7
30 IZ
configurotion:
LEDó red Chorger High DC Voltoge
A5
30 ø
configurotion:
LEDT red Chorger Overlood
A4
30 ø
configurotion:
LEDS red Rect. / Bottery Fuse Foilure M+A9
0

configurotion:
LED9 red Chorging Foult
A7
0 ø
configurotion: Hord coded
LEDIO red Bottery Tesl Foilure 0
At9 obj.file

Notes

Poge

22 /33
STATRON Monogement System
Title: Roufine Test Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2016
order No.: 320827 System Tog: Document No: 320827-03-CHG-0 I
system: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017

10.5 Alorm Reloy cord


DescripTion Reloy Detoils Deloy Check Remork
r 0.5.r Alorm reloy cord I (ARCI) instolled lsecl
configurolion rl
Reclifier ok RLI
sl

K Moins Foull

U/V Level for chonge over


RL2

RL3
configurotion
AI
configurotion
0

0
s22
( configurolion
RL4:

configurotion
RL5

RLó
configurolion
d
r 0.5.2 Alorm reloy ca¡d2 (ARC2) instolled lsecl
configurotion
Moins foult RLI 0
AI
configurotion
Dischorge level 3 RL2 0
s23
configurotion
Common Alorm RL3 0
All
configurotion
Bottery foully RL4 0
A12
configurotion
Bottery chorger foilure RL5: 0
A13
Bottery room ventilotion
foilure
RLó:
configurotion
A.14
0 d

Notes:

Poge

23 /s3
STATRON Monogement System
Title: Routine Test Report Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dote: 12/08/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 System Tog: Document No: 320827-03-CHG-0 I
sysrem: I l0BDT500 Prep-: VGR Appr.: YRV Revis¡ôn: 0 26.O4.2017
Dolq
It.
vtn nom 3x 415 Vo. 7 50 Hz Ud" no- I l0 vdc Ubot ftoot 122.1 Vd"
U,^ *^, = +10% / -10% ln- 450 A^^ U^^*
^^^"*
137 .6 V
"-
Toleronces
Uo. = t1 % lot full lood à 80.0 %
Ud. ,i^.to < 2 % kmsl fìt^lo.
^.o
- 3.1 % acc.t]c 60146-1-t17.4

I I Stotic Meosuremenls Chorger 2

I l.l Stotic Meosurement: @ AC inpul volloge nom. qnd DC floot volloge

l^,+ = 0% Lood 0.0 A^^ lConditions: U¡^


^^- = 3x 4]5 V^^ / U^^, u^^, 122.1 Y^-
Rectifier input Sysfem
Ui^ [V""] lì" lÀ"l s,,.* lkvAl Pl" r.r lkwl Þtr.
n l%1

J 24s.1 lt. I
N
J z{e .q ? (
(.)
J 246,1 6.6 Pb,, [kw]
Rectifier oulput Check
U¡.t [Va"] l¿" [4.r"] P,r" lkwl U¿"¡..r" [Vl l%1

tzz. ô.¿ ú
I
0-ôe
l^'n 50% Lood : 225.0 A". lConditions: U¡^^^- = 3x4]5 V^- / Un^,n^^, 122.1 YA.
Rectifier input System
U'" [V""] Si^ r"r [kVA Pi^r"r [kWl PFi. n[%l
J 24,.4 G z,l
c.l
J
244-8 rs. L 4s.e a( ,,€7ç \t3.J

J
24?,7 .1$.t P,".. fkwl
Rectifier output Check
Uoor [V¿.] la. [4,¿.] Pd. [kw] U¿.,¡oot" [VI
rcl-e 22e.9 27. I r-?- r. ¿l
f%]
g
d

Noles

24/33
STATRON Monogemenl System
Title: Routine Tesl Report Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dole: 8/12/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 System Tog: Document No: 320822-03-CHG-0 I
system: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017
Dqlo
Uin no. = 3x 415 Voc /
50 Nz Ud. no. I l0 vdc tt
vbot flool - \22.1 Vd"
U,^ r^, = /
+lOT -lO% In- 450 A"- tt
\Jhñt h^^.t
_
- 137 .6 V
^.
Toleronces
tt-
vdc lt% lorfur rood > 8O.O %
U^^.,^^,- < 2% kmsl Fìr^r-.^^^^ - 3.1 % Õcc.tÉC 6)t4ó-1-t17.4

l^,r = l0O% Lood : 450.0 A"^ lConditions: U,^^^- = 3x 415 V^- / Un^,n^^, 122.1 vd.
Rectifier inpul SvsTem
U'" [V."1 lr [A."l si^ r"r lkvAl P¡^r"r lkwl PF¡' nl%1

J 23s.6 t0s.8
c\
J ?42-. E ló6.s 78- o
çs.z o.?qc ü5.+
J 246.7 lol,L Ph.. [kwl
Recfifier output Check
U¡.t In" [A."1 ] P.," [kwl U¿" ¡..r" [Vl
tzr,L
[V¿"]

44s 54. 4 t-T f.4


l%1
3,9 ø

Notes

2sl33
STATRON Monogemenl System
Title: Routine Tesl Report Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dole: 8/1212016 Lost Vers.: 2/28/2016
orderNo.:320827 system fog: Document No: 320827-03-CHG-0 I
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017
Dolo
Uin no.n 3x4ì5 Vo" / 50 Hz Ud. no. I l0 vdc tt
vbot flool - 122.1 Vd"
U,^ *^, +10% / -10% l"^ 450 A"^ ¡t _
Uh^+ h^^c+ - 137 ,6 V
"^
Toleronces
Uo. = 1 1
o7
/o lot full lood 2 80.0 %
Ud" ri..to < 2 ú
/o lrms) l'lt^¡o.^^"o - 3.1 % occ.tEC óO146-1-t/7.4

I1.2 Check of exheme condilions:


lnpuf Vo OP Mode Lood [%l Ur,.r [V.¡"] la" [Ac"] U¿. ,iool" [V] U¿. ¡ool. [%] Check
U¡n

l0
-in
/o
216 L floot
122.1v
r00 tzl-L 45ç d.s o.7 ú
monuol
Uin no. 240 .s r00 14c) 3 4q+ 1.3 0.0 ú
t
141.9 V

+
U¡"
r0
-."
/o
2ó4 ,J floot
122_t V
100 ru\.2 4qq l'-9 l.t

Notes

26/33
STATRON Monogement System
Title: Rouline Tesl Report Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dote: l2/08/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 System Tqg Document tro: 320822-03-CHG-0 I
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

l2 Diode Voltoge Regulotors (DVR) I

l2.l Diode Volloge Regulotor (DVR) Moin Dolo


System Rotinqs Conditions/Limils Remork
Ud. no- I l0 vdc Udc noot 122.1 Vd"
Ud. boosl l3z.ó vd.
Ubol.no-. 103.2 Vdc
U¡,.r .l¡."¡ 87.72 V¿,"
Lood Ulooo I l0 vd. Uloqd min. 93.5 Vdc -15%
lloo¿ 1ó0 fu. Ulood mox. I 2l .0 vd. +10%
lovr ló0 fu. llood min : 1ó ,\.
Steps 3 Steps l= min lood throuoh DVR to Þrove V-drop)

l2.l.l Sketch

Uo. Ulooo

îl

o- t\
', l./l
Itoo¿
l

12-1-2 lesl
Mode minimum conditíon moximum condition chk Remork
6 ré0
Mode U

FIoot 122.1 {t6 -o z\.1 122.1 t\s.6 tss--9 V


ló -l
Mode u¿. [V¿.] Urooa [V¿.] lroo¿ [A*i.] u¿. [V¿.] Uroo¿ [V¿.] lrooa [Ac.]
Boost 137.6 ì20 .o 23.? 137.6 Irt'. > ts(.s
t6 tó0
Mode U

;Bottery
mode
103.2 \o3-o 2.o,ç 103.2 l0l .L tTS.¡

Notes:

Poge

27 /33
STATROil Monogemenl System
Title: Routine Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dole:8/12/2016 Lost Vers.: 2/28/2016
order No.: 320827 Syslem Tog: Documenl No: 320827-03-CHG-0 1

syslem: I l0BDï500 Prep.: VGR Appr.: YRV Revis¡on: 0 26.04.2017

12.2 Dlode Volloge Regulotor (DVR) Moln Dolo


System Rotings Conditions/Limits Remork
Chorger Ud" not I l0 vdc Udc ftool 122.1 Yd"
Udc boost 137.ó Vdc
Ubot.no.. 103.2 vdc
Uoot.¿iscn 8772 Yd"
Lood Ulooa I l0 vdc Ulood min. 93.5 Vdc -ts%
lloo¿ Ió0 A*j" Ul...l -." l2l .0 V,r" +10%
DVR lovn ló0 Au. ltoodmin : ló fu.
Steps 3 Steos l= min lood throuoh DVR lo prove V-drop)

12.2.3 Sketch

U¿" Utoo¿

llood

12.2.4Tesi
Mode m¡nimum condiïion moximum condition chk Remork

Mode Un" [Vn"l Ur^.¡ [Va"l l'^"n [4""1 U^" [Vn.l U,"^" fVn"l 1,.^" [4".1

Floot 122.1 It6-el 22.7' 122,1 Ir5.L 1.16. o ú

Mode u¿" [va"] U¡oo¿ [V¿.] lloo¿ [A.1"] ua" [v¿"] Ul.o.l [V.1"] lro.¿ [Ar"l
Boost 137.6 (¿o"o 25.6 137.6 Ite.o ls9 ú

Mode U.r" [V.r.l _u'""0 [Vqc]* l'.^, [4".1 U.r" [V¿.1 Ur^.¡ [Va.l In^¡ [A¡"1
Bottery
r 03.2 lsZ.: Zo.L t 103.2 I oI 0 t53 J ú
mode

Notes:

Poge

28 /33
SI TRON Monogement System
Title: Routine Tesl Reporl Ref. No. Q_07_00_14_E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2016
orderNo.: 320827 System Tog: Document No: 320827-03-CHG-0 I
system: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 2ó.O4.2017

I 3.1.3 lomp indicolions


Description Lomp / color llem Check Remorks

DCDB ] INCOMER TRIP Lomp RED Hil ú


BATTERY I ELECTROLYTE LEVEL
LOW/RESET
Lomp RED Hl2/St2 ú
BATTERY I CIRCUIT FAULT Lomp RED Hr3 ú
DVR I FAIL Lomp RED Hl4 ú
DCDB ] LOW DC VOLTAGE Lomp RED Hl5 ú
DCDB I HIGH DC VOLTAGE Lomp RED Hló d
DCDB I FEEDER TRIP Lomp RED Hl7 t
DCDB I +VE EARTH FAULT Lomp RED Hr8 t
DCDB I -VE EARTH FAULT Lomp RED Hl9 ø
LAMP TESI/RESET DVR FAIL ALARM BLACK sil ú

13.1.4 Tronsducers
on Ronge / Config Check Remorks
lnput Output
Tronsducer ull
OV
'4mA
-ul I 150 v 20 mA
Dislribution
voltoge
Meosuremen t 2 ooints
.3S.L v
118,0 v
r4's-.nn
16 -se mn
t
lnput Output
Tronsducer tll
OA 4mA
-u12 250 A 20 mA
Distribufion CT Meosurement 2 points
current /1 A¡ O.<ln 4 mA w
/5 Aø l¿lg aA r3.z' mA

Notes

30 /33
STATRON Monogemenl Syslem
Title: Rouline Test Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Apor.: GEI Dote: 8/12/2016 Lqst Vers.: 2128/2016
order No.: 320827 System log: Document No: 320822-03-CHG-0 I
system: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2017

13.2 Distribution ll0V DC

Descriplion Specified Roting/qly. Check Remorks


Moin input breoker
Type Motorized MCCB ró0 A ú
Auxiliory Aus./Sig. cont.
Feeder type I
Type
Auxiliory
MCCB
Siq. Contoct
ó3A/3 t
Feeder ïype 2
ïype MCB 32A/52 d
Auxiliory Siq. Contoct

13.2.5 Options
Description Specified Check Remorks
DC Eorth Foult lT moins 30 mA lndividuol ú
DC Voltoge Reloy lower/upper limil ø
over volToge limil t23.0 v
over voltoge return r2t.0 v
under volioge limit 93.5 V
under voltoqe return 98.5 V
Cqbinel interior lighl with door swilch Supply: 240Y AC ú
Supply: 240V AC
Cobinet spoce heoter thermo + hygro controlle
Settinq: 25"C/80%"C ú
Power plug british stondqrd 240V AC ú

13.2.ó Meters ond monitoring


Description Ronge / Confiq Item Check Remorks

Dimension 72x72/90a1!1.5% d
Distribution voltoge 0-l 50 v -?4 ú
Dislribulion currenT 0-250 A -P5 ú

Notes:

Poge

3r /33
STATRON Monogemenl Syslem
Title: Rouline Tesl Report Ref. No. Q-07-00-14-E
Preo.: PKE Appr.: GEI DaIe:8/12/2016 Lqst Vers.: 2/28/2016
orderNo.: 320827 System Tog: Documenl No: 320827-03-CHG-0 I
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 26.04.2O17

13.2.7 Lomp indicolions

Desc Lomp / color Item Check Remorks

DCDB 2INCOMER TRIP Lomp RED H21 ú


BATTERY
LOWRESET
2 ELECTROLYTE LEVEL
Lomp RED H22lS22 d
BATTERY 2 CIRCUIT FAULÏ Lomp RED H23 ø
DVR 2 FAIL Lomp RED H24

DCDB 2 LOW DC VOLTAGE Lomp RED H25

DCDB 2 HIGH DC VOLTAGE Lomp RED H26 ø


DCDB 2 FEEDER ÏRIP Lomp RED H27

DCDB 2 +VE EARTH FAULT Lomp RED H28 ø


DCDB I2_VE EARTH FAULT Lomp RED H29 ø
LAMP TEST/RESET DVR FAIL ALARM BLACK s2l ú

13.2.8 lronsducers
Description Ronqe / Confiq Check Remorks
lnput Output
Tronsducer ull
OV 4mA
-u21 150 v 20 mA
Distribution
voltoge
Meosurernent 2 ooints
"9J-5v
ttf .6 v ß"2
14-6 m¡
mA
d
lnput Output
Tronsducer tll
OA 4mA
-u22 250 A 20 mA
Distribution cl Meosurement 2 points
current /1 Afl ôA i 4rnn {
/s Aø i46.s¡ i rs.; mA

Notes

32/33
STATRON Monogemenl System
Title: Rouline Tesl Report Ref. No. Q-07_00-14-E
Prep.: PKE Aopr.: GEI Dole: 12/0812016 Lost Vers.: 2128/201 6
orderNo.:320827 System Tog: Documenl No: 320822-03-CHG-O I
syslem: I 108DT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 26.04.2017

l3 Distributions I

l3.l Distribution I l0V DC


Des Specified Rolinq/qly Check Remorks
Moin input breoker
Type
Auxiliory
Motorized MCCB
Aus./Sig. cont.
ló0 A t
Bus Coupler
Type Motorized MCCB ró0 A ú
Auxiliory Aus./Siq. cont.
Feeder type I
Type MCB 63A/3 ø
Contoct
t
Auxiliqry Sig.
Feeder lype 2
Type MCB 32A/s2
Auxiliory Sig. ConToct

13.1.1 Oplions

t
Description Specified Check Remorks
DC Eorth Foull lT moins 30 mA lndividuol

DC Voltoge Reloy lower/upper limit ø


over voltoge limit 123.0 v LZ.I..:.9....... V
over voltoge return 12t.0 v !L!.:..e..
under volloge limil 93.5 V $å.'.{.
under voltoge return 98.5 V J..8..,S
Cqbinet interior lighl with door switch Supply: 240V AC Ø
Supply: 240v AC
Cobinet spoce heoler thermo + hygro controlle
Seiting: 25'C/80% ø
Power plug british stondord 240V AC ø

13.1.2 Meters ond moniloring


Description Ronge / Config Item Check Remorks

Dimension 72x72/90"/!1.5% ú
Distribution voltoge 0-r 50 v -P4 t
Distribulion current 0-250 A -P5 ú
Notes:

Poge

29 /33
STATRON Monogemenl System
Title: Routine Test Reporl Ref. No. Q-07-00-14-E
Prep.: PKE Appr.: GEI Dole: l2/0812016 Losf Vers.: 2/28/2016
crderNo.: 320827 System Tog: Document No: 320822-03-CHG-0,|
system: I 108DT500 Prep-: VGR Appr,: YRV Revision: 0 26.04.2017

l4 lnslrumenl lisl

lnsfrument Nome Seriol No Col. Expire Dote


Clomp Meter / Fluke 345 217 2. /or I
Clomp Meter / Chouvin Arnoux Fl5

Clomp Meier / Chouvin NnouxF2T

Mullimeter / tluke 87

Multimeter Flvke 177 13L 5.zo(s


Multimeter / Fluke 23

Multimeter / tluke 175

Multimeter / Fluke 8ZV

Mulfimeter / Fluke 187

Multimeler Flvke 177

Multimeler / tluke 87

Scopemeter / Fluke 125 001

Agilent 31472A

Oscilloscope / Le Croy

Oscilloscope / Yokogowo DL ló40

Powermeter / Yokogowo WIl30 5or Z, Cotl


Metrel M12094

ETL ATS 4OO

Notes:

Poge

33 /33
Annexure-1

Fronl PonelMlMlC Flow

ir-H.,r -H:l ":ì C'


-H.j i ii -H.1

t-:.-H.|¡,:
-HJr,,;:
r.r
-H _1,::1 -H.l i r_, rJ
-H.:ilj ;i -HJ:

:.:
-H.i li
-H.1t.r.r
,.i
-H.lir ii-HiI

j-H',t
-H -t.i r.
-HJ"1

Descriolion lomo color llem Check Remorks


SI CLOSED-CHARGER ] Green H31 E
RECTIFIERHEALÏHY.CHARGER'I Green H32 ú
52 CLOSED-CHARGER I Green H33 ú
53 CLOSED-BPB ] Green H34 [1
BYPASS SÏEP I DVR I BYPASSED Green H35 ø
BYPASS STEP 2 DVR I BYPASSED Green H3ó tû
BYPASS STEP 3 DVR I BYPASSED Green H37 g
DCDB lncomer I on Green H38 ø
BUS COUPLER INCOMER ON Green H39 ø
SI CLOSED-CHARGER 2 Green H31 rn
RECTIFIERHEALTHY-CHARGER 2 Green H32 ø
52 CLOSED-CHARGER 2 Green H33 ø
53 CLOSED-BPB 2 Green H34 FI
BYPASS STEP I DVR 2 BYPASSED Green H35 ø
BYPASS STEP 2 DVR 2 BYPASSED Green H3ó ø
BYPASS STEP 3 DVR 2 BYPASSED Green N37 g
DCDB Incomer 2 on H38 g
ANNEXURE-2

INTERTOCK CHECK

Seleclion
Sl No Condilion of operotion OA QB QC Check Remorks
of 52

I Normol operoTion Auto ON ON OFF Ø


2 Under voltoge ol chorger l+ Botteryl bus Aulo OFF ON ON ú)
Chorgerl+ Botteryì bus voltoge reqches
3 nominol floot voltoge ofter under voltoge Auto ON ON OFF ú Monuol resel
situotion

4 Under voltoge ot DCDB busl Aufo OFF ON ON ú


DCDB I bus volloge reoches nominol volloge
ofler under volloge situotion
Auto ON ON OFF m Monuol resei

6 Moins foilure (Both Chorgers)


Auto
ON ON OFF t
7 Under voltoge of chorger 2+ Bofiery 2 bus Auto ON OFF ON ú
Chorger 2 + Bottery 2 bus voltoge reoches
nominol floot volloge ofter under volloge Aulo ON ON OFF rú Monuol reset
situoiion

I Under voltoge ot DCDB bus 2 Auto ON OFF ON Ø


t0
DCDB 2 bus voltoge reoches nominol vol.toge
ofler under voltoge siiuotion
Aulo ON ON OFF tt Monuol reset

it When chorger I is selected with 54 to feed Lood Monuol ON OFF ON ú


12 When chorger 2 is selected with 54 to feed Lood Monuol OFF ON ON ú
BDT Manual

CHAPTER 8.3

FACTORY ACCEPTANCE TEST REPORT


STATRON Monogemenl System
( Title: Foclory Acceplonce Test Ref. No. Q-07-00-ló-E
Prep.: PKE Appr.: GEI Dote: | 2/O8/2O16 LosT Vers.: 2128/2015
crderNo.: 320827 Syslem Tog: Document No: 320827-02
ìystem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 07.07 -2017
Tesl Eñg¡neer Dote: OA Check: Þole:

Foctory Acceplonce Tesl Report

r r 0BDT500

132/33/r rkV JUMN SS


Mitsu bishi Electric Corporotion

Description
Chorger 1
SeriolNo
320827-02-CHG-01
y'aeNo. ¡"/*
Chorger 2 320827-02-CHG-02
DVR I / Distribution 320827-02-DVR-0 r
DVR 2/ Dislribution 320827-02-DVR-02
Fuse Box I 320827-02-BPB-01
Fuse Box 2 320827-02-BPB-02

MAIN DATA
lnput voltoge 3x 415 Vo. +10% / -10%
lnput frequency 50 Hz +5% /

t
-5%

Nominol outpul voltoge I l0 vdc


Floot voltoge 122.1 Vd.
Boost voltoge 137.6 Vd.
Monuolchorge 141 .9 Vo.
Nominoloutput current 450
Boifery chorging cunent 320.0 Ad.

Bottery type Ni-Cd


No. of cells 8ó cells

Acceplonce fesls performed Dote: lO / o:rl\ r:-


Stotron AG Client /Gonsultenf Client / Enduser
_
Nome:
runcrron
È\rytF?
:,lÉh
Nome: AL&red A\suutùdi
Function: ptaoei^s t:Ë:rt ,J.,lome: J.
Se-n$Uf t p.
Signoture: ' {;-
EKXÅ!-arJ
U Signoture: !il:f,] 1.$*$+
A
\+
Poge

1/27
STATRON Monogement System
Tifle: Foclory Acceplonce Test Ref. No. Q-07-00-ló_E
Prep.: PKE Appr.: GEI Dote: l2/08/2016 Lost Vers.: 2/28/2015
crderNo.: 320827 System Tog: Documenr No: 320827-02
tystem: I l0BDT500 Prep.: VGR rppr.: fQ\r/ Revis¡on: 0 07.O7.2017

I Visuol lnspeclion & PhysicolVerificolion

Description Item Specified Check Rémorks

refer to single line


l.l Component check Moin componenls
diogrom (SLD)

dimensions
1.2 Cobinet configurotion door hinges see drowings {
cut outs
outside RAL ZO32
1.3 Cobinet colors inside RAL 7032 {
bose frome RALTOI 2

tP4l
.4 Proteclion Degree
lP20 open doors

.5 Cobinet steel thickness l.Smm IV


Coble Entry bottom
1.6
Glond plotes stondord (yes) {

1.7 Rotíng Plote {


l¿'
Phose Ll Red
1.8 Wire color code Phqse L2 Yellow
Phose L3 Blue
Neutrol block
Protective eorth green/yellow
DC+ Red
DC- block

Notes t.w
Poge

2 /27
STATRON Monogemenl Sysfem
( Title: Foclory Acceptonce Tesl Ref. No. Q_07-00_ló-E
Prep.: PKE Appr.: GEI Doïe:12/08/2016 Lost Vers.: 2/28/2015
orderNo.:320827 System log: Documenl No: 320827-02
sysrem: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 07.07.2017

2 Meosurement orrongement

2.1 Block diogrom

Uuot

2.2 legend
-
Symbol Description Symbol Description
U¡n AC input voltoge tvl Uo" DC voltoge tvl

lrn AC input cunent tAI lo. DC current tAl

Sin/Pin AC înput power [kVA/kW] Po. DC power lkwl

Pfin AC input power foctor tl Ur¡p :DC voltoge ripple tvl

fn AC input frequency [Hz] Uoot DC boTtery voltoge tvl

l¡ot DC boltery current tAl

Notes: ¿4
1'

I Poge

3 /27
STATRON Monogement Syslem
( Title: Foclory Acceptonce Tesl Ref. No. Q-07-00-16_E
Prep.: PKE Appr.: GEI Dote: l2/O8/2O16 Lost Vers.: 2/2812015
order No.: 320827 Syslem Tog: Document No: 320827-02
syslem: I l0BDT500 Prep.: VGR Appr.: YRV Revis¡on: 0 07.O7.2017

3 High Volloge & lnsulolion Test

3.1 Test description


on Test Remorks

2.8 kV DC / I min
3.1.1 High voltoge {HV) IECóO14ó ocTive / eorth Tesl I
-løPa/
Q_08_00_25_E

lnsulotion tesl ofler HV 500vDc > 500kQ


3.1.2
rEcóor4ó
octive / eorth
Q_08_00_2s_E
Test 2 /¡æ.Jn'tnu
^v
lcheck of eorlh
"\
3.t.3 Eorth continuiiy test visuol check
connections
Tesl 3
--.-)#)l-'t
3.1.4 Eorth scheme DC circuil none - flooting Test 4

3.2 System comporlmenfs


Comportment Test I Tesi 2 Test 3 Test 4 Remorks
Chorger I
320827-j2-CHG-O\ tr T T
Chorger 2
320827-02-CHG-O2 l
DVR I / Distribution
320827-02-DVR-0 I T r T
DVR 2/ Distribulion
320827-O2-DVR-02
ñ
Fuse Box I
320827-O2-BPB-O1 T
Fuse Box 2
320827-02-BPB-02 T T

Notes: J ^þw-
:f \t

Poge

4 /27
STATRON Monogement Syslem
(' Title: Foclory Accepionce Tesl Ref. No. Q_07_00_16_E
Prep.: PKE Apor.: GEI Dote: l2/O8/2O16 Lost Vers.: 2/28/2O15
crderNo.: 320827 Syslem Tog: DocumenlNo: 320827-02
ìyslem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 07.07.2017

4 Setlings Chorger I

Check",'
t
Descri Item Specified Remorks
Porometers of
4.1
Boosl Dolo Disploy Menu enobled
Boost voltoge 139.3 vd"
\åfrÛ u" ot filier /O%lood

Porometers of (
4.2
rMonuol Dolo Disploy Menu enobled
iMqx. Equqlize Voltoge 1 42.O V d. for inlo
i

Porometers of
4.3
Botlerv Dolq Disolov Menu É
Floot voltoge 122.9 Ydc !.2.2:?. vo. otfilter /0%laad
Mox. bottery current 320.0 Ad" .:32.n...0. 4.
./
Porometers of
4.4
Dqtq Disploy Menu
Nominol currenT 100% 450 Auc
Mox current limitotion 102% 459 fuc
Emergency voltoge low (OFF volue) 21.0 vd"

Nofes:

t, bt \1

l-ï /27
STATRON Monogement System
( Title: Foclory Acceplonce Tesl Ref. No. Q-07-00-16-E
Prep.: PKE Appr.: GEI Dote:12/O8/2O16 Lost Vers.: 2/28/2015
crderNo.: 320827 System Tog: Document No: 320827-02
ìystem: I l0BDï500 Prep.: VGR Appr.: YRV Rev¡sion: 0 07.07.2017

5 Options Chorger I

5.1 Options
Monitoring
Descriplion rTYPe Setting Check Remorks
HMI Door Term.
Blocking of boost chorge
Bottery room
ventilotion \/ { Y
Supply: 240V AC a/
Supply: 240V AC
Cobinet spoce heoter thermostot controlled
Setting: 25'C
Supply:240V AC {

5.2 Anolog or Digitol lnslrumenls


lDescriplion Ronge / config Item Check Remg¡ks-

Dimension 72x72/90" lxl.5%

AC lnput Volloge 0-500 Voc -Pl I

AC lnput Current 0-250 Aoc -Pt2 V


Phose Selector Switch V/A-Selector -SV/SA Jrz
DC Volloge 0-200 Vdc -Pl V
DC Current 0-800 Adc -P2

Boltery Cunent 400-0-400 -P3 V


5.3 Noise Level
Description Limit Meosure Check Remorks
Mox. sound pressure
ol 1m dislonce, I m h t

Notes: ¿

Poge

6 /27
STATRON Monogement Syslem
Tiile: Foctory Accepfonce Tesl Ref. No. Q_07-00_ló-E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2015
orderNo.: 320827 System fog: Document No: 320827-02
syslem: I l0BDT500 Prep.: VGR nppr.; fQ\rr Revis¡on: 0 07.07.2017

5.4 Botlery Breqker Box I

5.4.1 Mecqnicol / vísuql check


tDescription llem pecified Check RC¡mcrKs

Dimensions ó00x800x300 {
RAL 7032 (
Protection degree
oulside
with open doors
tP54
tP20 IT
Coble entry botiom (
ÌLobeling component stickers
posilion numbers
spot check IY

5.4.2 Elechicol check


Monitoring
Description Type Roting Selting Check R emork"
HMI Door Term-
Fuse+switc Irh: NA
Bottery breoker F I +S I 400 A
l-:
L.¿' { Aux/Sig.
h NA
"/

5.4.3 Anolog or Digitol lnshumenls


n Ronge / confiq Item Check Remqd<f
Dimension 72x72/90"/!1.5% Y
Bottery Voltoge 0-200 Vdc -Pl

5.5 Lomp indicqllons

BAÏÏERY ISOLATOR ON/FUSE OK LAMP GREEN Hì

Notes:
-1
t \-w
t¡'o\tt

l-ï /27
STATRON Monogement System
Title: Foclory Acceptonce Tesl Ref. No. Q-07-00-ló-E
Prep.: PKE Appr.: GEI Dote: l2/O8/2Q16 Lost Vers.: 2/28/2015
order No.: 320827 Syslem Tog: Document No: 320827-02
system: I l0BDT500 Prep.: VGR Appr.: YRV Revis¡on: 0 07.07.2017

ó Humon Mochine lnlerfoce (HMl) Chorger 1

ó.1 Mimic diogrom

v2
V1 V3 V5

v4

Pos. rDescr¡ on Function Check


VI Rectifier Moins lnput Rectifier moins inpuï OK Lit-up green
Rectîfier moins inpul foilure Lit-up red
v2 Rectífier Reclifier operoting conectly Lit-up green
Rectifier foilure, blocked or OFF Lit-u red
Reclifier Operotion Flool chorge operofion Lit-up green
Mode Boosl chorge operotion Lit-up oronge Option
Monuol c red Option
v4 Bottery Bottery OK ond BCB closed Lit-up green
Bottery in dischorge or in test Lit-up oronge
Bott.disconnected or test foiled red
V5 Rectifier Output Rectifier output OK Lit-up green
Rectifier o not OK Lit-up red

Notes: .-¿'::::: Þ 1 CJ \+

Poge

8 /27
STATR'N Monogemenl System
( Title: Foclory Acceplonce Tesl Ref. No. Q-07-00-ló-E
Prep.: PKE Appr.: GEI Dofe: 8/12/2016 Lqst Vers.: 2/28/2015
crder No.: 320827 System Tog: DocumentNo: 320827-O2
iysfem: I l0BDT500 Prep.: VGR nppr.: fft\r/ Revision: 0 07.07.2017

ó.2 tED qnd Disploy


Description Item Specified Check Remork
LED function test
LED Test Test-builon on HMI
LEDI -LEDI 0 (octivoted) ú
Disploy meosurments lnpul / Outpul funclion it
6.3 tED pqnel / Alorm configurqtion
LED Color Description Deioils Deloy 'Check Remork
configurotion:
LEDI red AC moins foilure 0
AI
configurotion:
LED2 green AC Moins ON / Heollhy n
configurotion
LED3 green Flool Chorge 0
s3l
configurotion
LED4 yellow Boosi Chorge 0
s32
configurotion
LEDS red Chorger Foilure +A93+nlSl
30
)+Al7

configurotion
LEDó ; red Chorger High DC Voltoge 30
A5
configurotion
LEDT red Chorger Overlood 30
A4
configurolion
LEDS red Rect. / Bottery Fuse Foilure 0
A2+49
configurotion
LED9 red Chorging Foult 0
A7
configurolion Hord coded
LEDIO red Bottery Test Foilure 0
A19 obj.file

Noles 1. Ì"$+
\+

(. Poge

9 /27
STATRON Monogement System
Title: Foclory Acceptonce Test Ref. No. Q-07-00-16-E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2015
orderNo.: 320827 System Tog: Document No: 320827-02
syslem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 07.07.2017

ó.4 Alorm Reloy cord


Descriplion Reloy Detoils Deloy Check Remork
6.4.1 Alorm reloy cord I (ARCI) instolled [sec]
configurotion:
Rectifier ok RLI:t-./- sl
U

t-z configurotion: n
lMoins Foult Rl2
AI
á configurotion:
U/V Level for chonge over RL3: 0
s22
configurotion
RL4:

configurotion
RL5:

configurotion
RLó:

6.4.2 Alorm reloy cqrd 2 (ARC2) inslolled [sec]

Mqins foult RLI l-' configurotion


A1
0

configurotion
Dischorge level 3 U./ s23
Rl2:. 0

Common Alorm '/ RL3: c-/


configurotion:
a -- 0
All
configurotion
BotTery foulty RL4:. U./' A12
0

configurotion
Bollery chorger foilure RLS: C-- Al3
0

Bottery room venlilolion


BtO: / configurotíon
0
foilure Al4

€=-
Notes
4\ffi-
" ç\o*\'"

Poge

r0 / 27
STATR,ON Monogement Syslem
Title: Foctory Acceptonce Test Ref. No. Q-07_00_ló_E
Prep.: PKE Appr.: GEI Dole: l2/08/2016 Losl Vers.: 2/28/2015
order No.: 320827 System Tog: Document No: 320827-02
system: I l0BDï500 Prep.: VGR Appr.: YRV Revision: 0 07.07.2017
Dolo
Uin no. = 3x 415 Voc / 50 Hz Ud" no,n - 1]0 vdc Ubot rtoot = 122.1 Y¿.
Uin t.r - +10% / -10% 1.1"..- = 450 A.r" Uh.î h...t = 137.6 Y ¿.
Toleronces
il_
vdc !1 % flol full lood ) 80.0 %
Udc r¡nnte < 2 % (rmsl fll.l"r..". - 3.1 % Õcc.tlc 6ot46-t-t /7.4

7 Stotic Meosuremenls Chorger I

7.1 Slotic Meosuremenl @ AC input volloge nom. qnd DC floot volloge

lour = l0O% Lood : 450.0 fu. lConditions: Uin no, = 3x 415 Vo" / Uoor Root 122.1 V,t",
Reclifier i System
P

ì + 4I rôb
M
{ cfl (3 6q-+k L+,+t,. Z
\ + lo 0 lz 85't1
T + t3 1oe 77 'fi wvl Pross [kw]
s Reclifier C

7 ,tI r
Uoot [Va.] l¿. [A¿.] Pd" [kw]

l7L, I
55'38'2- l t,\?v

Notes:
æ-
I " þs#
r,.1.t\r*

Poge

il /27
STATRON Monogemenl Sysfem
(" Title: Foclory Acceplonce ïest Ref. No. Q-07-00-ló-E
Prep.: PKE Aopr.: GEI Dote: 8/l 2/2016 Lost Vers.: 2/28/2O15
order No.: 320827 System Tog: Document No: 320827-02
system: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 07.07.2017
Dolo
U¡n nom 3x415Vo.7 50Hz Ud" not 1 l0 vdc Ubot ftoot = 122.1 Y¿c
U¡" +^l +10% / -10% In-
^^- 450 A¡. Uh^i h.^.t = 137-6Y¿"
Toleronces
tt
udc _ !1 80.0 %
% loI full lood à
U^. ',^^,^ < 2 7 kmsl - 3.1 % occ. tÉC óot 4ó-I -t /7.4

7.2 Check of exlreme condilions:


Un lnput Voltoqe [V""1 OP Modei Lood [%l U¡.t [V.1" l¿" A._ U¿. n""r" [V] Ud",ioor" [%] Check
Ui. -¡n floqt
2t6
l0% )2t[' 122.1V
r00
It-l."V /¡ço 0.ß?l e
4so l,ool o'î\y''l q-
mqnuol
Uin no- 240
2+o 141 .9 V
r00
lzs"1
Uin
-o" floot
+ l0 d
/o
264
2-lol* 22
100
lzz,T +so I,gl2 l.

Noles
a-rr\*\t\
þ$q

Poge

12/27
STATRON Monogement Syslem
Title: Foclory Acceplonce Test Ref. No. Q*07-00-ló-E
Prep.: PKE Appr.: GEI Doie: l2/08/2016 Losl Vers.: 2/28/2015
orderNo.: 320827 System Tog: Documenl No: 320827-O2
system: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 07.07.2017

8 Setlings Chorger 2

Descripiion Item Specîfied Rem


Porometers of
8.t
Boosl Dqlq Disploy Menu enobled {
Boost voltoge 138.3 Vdc .\fitj vo" ot filter / 0% lood

Porometers of
8.2
Monuol Dolo Disploy Menu enobled
Mox. Equolize Volioge | 42.0 v d" for info

Porometers of
8.3
Dqlq Displov Menu {
Floot voltoge 122.9 vdc ..r.!¡c.f vo. ot filler / 0% lood
Mox. bottery current 320.0 fu. "å')r""' ru'
Porometers of
8.4
Dqlq Displov Menu
Nominol currenl 100% 450 Adc
Mox current limitotion 102% 459 fuc ftf-1.- o".
Emergency volloge low [OFF volue) l2l .o V¿.

Notes:
\+

'oge

l3 / 27
STATRON Monogement Syslem
I Title: Foclory Acceplonce Tesl Ref. No. Q-07-00-ló-E
Prep.: PKE Appr.: GEI Dote: l2/O8/2O16 Lost Vers.: 2/28/2015
crderNo.: 320827 Syslem fog: Document No: 320827-02
iystem: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 07.07.2017

9 Options Chorger 2

?.1 Moin Breokers:

Monitorino
Description Type Roling Setting Check Remorks
HMI Door Term
Chorger inpuf Fl0+S I
Fuse+swilc
h
200 A
rlh' NA

l.j NA
Mimíc
NO
Xì0:45,4ó- v ferminols in
DCDB

9.2 Options

Monitoring
Descriplion Type S etlin s Check Remorks
HMI Door Term
Boltery room
Blocking of boosl chorge
ventilotion {
Cobinet interior light with door switch Supply: 240V AC V
Supply: 240Y AC
Cobinet spoce heoter thermostot controlled
Setting: 25oC
Power plug brilish stondord Supply:240V AC (

9.3 Anolog or Digilol lnslrumenls


Ro Item Check Remorks
DimensÌon 72x72/90"/!1.5% (
AC lnpul Voltoge 0-500 Voc -Pl I (
AC lnput Cunent 0-250 Aoc -Pt2 {
Phose Selector Switch V/A-Selector -sv/sA É
DC Voltoge 0-200 Vdc -Pl V
DC Current 0-800 Adc -P2

Bollery Current 400-0-400 -P3 t

Notes:
ÈÐ
1 \'1r

Poge

14/27
STATRON Monogement System
( Tille: Foctory Acceplonce Ïesl Ref. No. Q-07-00_16-E
Prep.: PKE Appr.: GEI Dote: 8/l 2/2016 Lost Vers.: 2/28/20l'5
order No.: 320827 Syslem log: Document No: 320827-02
system: I l0BDT500 Prep.: VGR nppr.: !Q\,/ Revision: 0 07.07.2017

9.4 Noise Level

Description Limit Meosure Check Remqrks


Mox. sound pressure
ot lm distonce, lm height
70 dB(A)
G\"t Y
?.5 Botlery Breqker Box 2

9.5.1 Meconicol / vlsuql check


Description Item Check Remorks
Dimensions ó00x800x300 tr'
Breoker box color RAL 7032 6
Protection degree

Coble entry
outside
with n doors
tP54
tP20

bottom
r
component stickers
Lobeling spol check
on numbers

9.5.2 Electricql check

Monitorino
,Description Type Roting Selting Check Remorks
HMI Door Term
Fuse+switc Ir¡i NA
Bottery breoker Fl+Sl
h
400 A I NA { Aux/Sig.

?.5.3 Anolog or Digilol lnslrumenls


Description Ronqe / confiq Item Check Remorks
Dimension 72x72/90" /!1.5%

Bottery Voltoge 0-200 Vdc -P

9.ó Lomp indicqlions

BATTERY ISOLATOR ON/FUSE OK LAMP GREEN HI

Noles:

\
\\\D?\ ''
<)

Poge

rs / 27
STATRON Monogemenl Syslem
( Title: Foclory Accepfonce Test Ref. No. Q-07-00_ló_E
Prep.: PKE .: GEI Dote: I 2/08/2016 Lqst Vers.: 2/28/2015
orderNo.: 320827 Syslem Tog: Document No: 320827-O2
syslem: I l0BDI500 Prep.: VGR Appr.: YRV Rev¡sion: 0 07.07.2017

l0 Humqn Mochine lnlerfoce (HMl) Chorger 2

l0.l Mimic diogrom

v2
V1 V3

v4

Pos D Funciion Check Remork


VI Rectifier Moins lnput Rectifier moins inpul OK Lit-up green
Rectifier moins in foilure Lit-u red
v2 Rectifier Rectifier operoting conectly Lil-up green
Rectifier foilure, blocked or OFF Lil-up red {
V3 Rectifier Operotion Floot chorge operotion LiÌ-up green
Mode Boost chorge operotion Lit-up oronge
Monuol chorge operolion Lit-up red Option
v4 Bo ttery Bottery OK ond BCB closed Lit-up green
Bottery in dischorge or in lest Lit-up oronge
Bott.disconnected or test foiled red
V5 Rectifier Oulpul Rectifier oulput OK Lit-up green
Rectifíer nol OK red

Notes: €
ã

l';ï /27
STATRON Monogement Syslem
( Title: Foclory Acceptonce Tesl Ref. No. Q-07-00_ló-E
Prep.: PKE Appr.: GEI Dole: 8/l 2/2016 Lost Vers.: 2/28/2015
orderNo.: 320827 System log: Document No: 320827-02
system: I l0BDT500 Prep.: VGR Appr.: YRV Rev¡sion: 0 07.07.2017

10.2 LED ond Disploy

Description Item ipecified ChecklRçmqrk


LED function tesl
LED Test Test-bulton on HMI
LEDI-LEDIO

lDisploy meosurmenls lnput / Output function ¿4


10.3 LED ponel / Alorm confígurqlíon
LED Color Description Deloils Deloy Check Remork
LEDI red AC moins foilure 0
AI
configurolion
LED2 green AC Moins ON / n
0

configurotion
LED3 green Floot Chorge 0
s3l
configurotion
LED4 yellow Boost Chorge
s32
configurotion
LED5 red Chorger Foilure 30
configurotion
LEDó red Chorger High DC Voltoge 30
A5
configurotion
tÊD7 red Chorger Overloqd ./ A4
30
configurotion:
LEDS red Recf. / Bottery Fuse Foilure
A2+A9
0

configurotion:
LED9 red Chorging Foult 0

configurotion: coded
LED I 0 red Bottery Test Fqilure 0
Al9 obj.file

Noles
\"

Poge

17 /27
STATRIN Monogement System
Title: Foctory Acceplonce Test Ref. No. Q-07-00-ló-E
Prep.: PKE Appr.: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2015
orderNo.: 320827 Syslem Tog: Document No: 320827-02
sysrem: I l0BDï500 Prep.: VGR Appr.: YRV Revision: 0 07.07.2017

10.4 Alorm Reloy cord

Description Reloy Detoils I Deloy Remork


10.4.1 instolled [sec]
configurotion
Rectifier ok RLI 0
SI
figurolion
Mqins Foult RL2: 0
-/ A]
configurotion
U/V Level for chonge over RL3:
s22
configurotion
RL4:

configurotion
RL5

configurolion
RLó

10.4.2 Alorm reloy cord 2 (ARC2) instolled lsecl


configurotion
Moins foult RLI 0
AI
configurotion
Dischorge level 3 RL2 0
s23
configurolion )/'
Common Alorm RL3
All
configurotion
Bottery foully RL4: ø
A12
configurotion
Bottery chorger foilure RL5
Al3
Bottery room ventilotion configurotion:
RLó 0
foilure 414

Notes: {> aw
Poge

18 / 27
STATRON Monogement Syslem
Title: Foctory Acceptonce Tesl Ref. No. Q-07-00-ló-E
Prep.: PKE Appr.: GEI Dote: I 2/O8/2O16 Losl Vers.: 2/28/2O15
order No.: 320827 System Tog: Document No: 320827-02
system: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 07.O7.2017
Dolo
Uin not = 3x 415 Vo. / 50 Hz Ud. no,,n = ll0 V¿. tt_
ubot floot 122.1 Yd.
U,^ r^, = +107" / -10% In...- = 450 A¿" tt-
Uhdf hôôçt - 137 .6 v d"
Toleronces
tt_ t1
udc % lot full lood à B0.o %
U¡.,in^l^ < 2% lrmsl f'ìi^t.r.^"o - 3,1 % occ. tEc 601 46-t-t /7.4

I I Stqtic Meosuremenls Chorger 2

I l.l Slqlic Meqsurement @ AC inpul volloge nom. ond DC floot volloge

lo.r = 100% Lood : 450.0 fu" lCondilions: Uin no. = 3x 415 Vo. / Uuor r¡oot 122.1 Vd"
Rectifier input
P P

r5'
ilf (,3 V \
?-:1. å
I
t*r \o? o,g¿ 6Þ'\
t# \OE
Rectifier
U tvI
s ,\ st¡
tzì- Ì 460 o2Èo \ ,o5

Notes:
a 6 *\

Poge

19/27
STATR'N Monogement System
\ Title: Foclory Acceplonce Tesl Ref. No. Q-07_00_16-E
Prep.: PKE Appr.: GEI Dole:.8/12/2016 Lost Vers.: 2/28/2015
orderNo.: 320827 System Tog: Documenr No: 320827-02
system: I l0BDT500 Prep.: VGR eppr.: |Q\,/ Revision: 0 07.07.2017
Doto
Uin not = 3x 4'l5 Vo. / 50 Hz Ud. no. - ll0 vdc Uborloot = 122.1 Ya"
U,^ *^' = rlOT / -1O% l"^ ^^* = 450 A^^ U^^r
^^^", = 137 -6 Y"-
Toleronces
tt_ !1 )
udc % lol full lood BO.0 %
Ud" ,¡..to < 2% kmsl l'lf.lo....o - 3.1 % occ.tlcóot46-t-117.4

I1.2 Check of exheme condilions:


U¡n lnput Volloge [V""] OP U¡ot [V¿"] l¿" [fu"] U¿. ,iool" [V] Udcdoore [%] Check
floot
tz? g {ut
Uin min
10 a7
/o
2t6 fråk 122.1v
r00 oal ù v
Uin no- 240 ?31"S
monuol
141.9 V
100
\a2 ¿ Açs to( \ ßbl t
++8 jrrl
-zát; floot
+
Uin
r0
*o*
d
/o
264
I 22. I
100 \LZ} \,b

Notes
ú t \+
Poge

20/27
SÌATRON Monogemenl System
(" Tille: Foctory Acceplcnce Test Ref. No. Q-07-00-16-E
Prep.: PKE Appr.: GEI Dote: l2/O8/2O16 Lost Vers.: 2/28/2015
orderNo.: 320827 Syslem Tog: Document Not 320827-02
system: I l0BDT500 Prep.: VGR ,lppr.: |Q\rr Revision: 0 07.07.2017

12 Diode Volloge Regulolors (DVR) I

l2.l Diode Volloge Regulotor (DVR) Mqin Dotq


System Rotings CondiTions/Limits Remork
Chorger Ud" no- I l0 vdc Udc ftool 122.1 Yd"
Udc boost I37.ó Vdc
Ubot.no-. 103.2 vdc
U¡ot.¿¡r"¡'. 87.72 Vd.
Lood Utooa I l0 Vdc Ulood min. 93.5 Vdc -15%
ll..¿ ló0 Ad" Ul...l -." I2l .0 v,r" +lo%
DVR lovn ló0 fu. ltood min : ló Adc
Steps 3 Steps (= min lood through DVR to prove V-drop)

l2.l.l Sketch

U¿. U¡oo¿

It'.,'

l2.l.2lesl
I Mode minimum condition moximum condition chk Remork

Mode Utooc ¿c] lrooa [Au.]

Floot 122.1 r¿2,0 tt¿,6 122.1 l?l,t \\1.6

Mode lv
Boost 137.6 l3 ?.5 l2l, \ 137.6 t3+.1 t\5,t

Mode uo" [V¿.] Uroo¿ [Vo.l lroo¿ [Ar.] u¿. [V¿.] Uroo¿ [Vo.] lroo¿ [Ar.]
Bottery
mode
103.2
\03.\ \o3 r03.2 toz.? lot.¿Ê

<.>
Notes
ð.
\\\ "

Poge

21/27
STATRON Monogement Syslem
(- Title: Foclory Acceptonce Ïesl Ref. No. Q-07-00-ló_E
Prep.: PKE Appr.: GEI Dote:8/12/2016 LosTVers.: 2/28/2015
order No.: 320827 Syslem fog: Document No: 320827-02
system: ll0BDT500 Prep.: VGR Appr.: YRV Revision: 0 07.O7.2017

12.2 Diode Volloge Regulolor (DVR) -2Moin Dqtq


Conditions/Limits Remork
Chorger Ud. no- I l0 vd. Udc rtoot 122.1 vdc
Udc boost 137.ó Vd"
Ubot.no-. 103.2 vd"
Ubrot.li,"h 87.72 Vd"
Lood Utood I l0 vdc Ulood min. 93.5 Vdc -1s%
ll...l ló0 A"r" Ulood mox. 12].0 vdc +10%
DVR loun ló0 fu. lroodm¡n : ló4,¿.
Steps 3 Steps l= min lood lhrough DVR to prove V-drop)

12.2.3 Sketch

U¡r: Utoou

I'ooo

12.2.4lesl
Mode minimum condition moximum condition chk Remork

Mode ua. [V¿.] Uroo¿ [V¿.] U Iv


Floot 122.1
I T,1 122.1 li*i{t13. tE5

Mode U U U

Boost 137.6 tza.( I l?3 137.6 lt ú,o \5?


Mode tv
Bottery
mode
tæ.2 4 to32 \:+ ì 03.2 lol s l6l

Notes:
1'w-
\-_ Poge

22 /27
STATRON Monogement Syslem
Tille: Foclory Acceplonce Test Ref. No. Q-07-00-ló-E
Prep.: PKE Appr.: GEI Dote: I 2/O8/2O16 Losl Vers.: 2/28/2015
orderNo.: 320827 System Tog: Document No: 320827-02
syslem: I l0BDT500 Prep.: VGR Appr.: YRV Revis¡ón: 0 07.07.2017

13 Distributions I

l3.l Dishibution t lOV DC

Description Specified Roting/qty Check Remorks


Moin input breoker
Type Motorízed MCCB ló0 A ú
Auxiliory Aus./Slg. cont.
Bus
Type
Coupler
Molorized MCCB ró0 A V
Auxiliory Aus./Sig. cont.
Feeder type
Type
Auxili
I
MCB
Sig. Contoct
ósA/s w
Feeder lype 2
Type MCB 32A/52 {
Auxiliory Siq. Contocl

l3.l.l Oplions
Description Specified Check Remorks
iDC Eorth Foult lT moins 30 mA lndividuol (
DC Voltoge Reloy lower/upper limit
over voltoge limit 123.0 v rÞ-
over volfoge return l2l .0 v \ E\. \
under volloge limit 93.5 V å
under return 98.5 V
Cobinet interior light with door switch Supply: 240V AC
,{
Cobinel spoce heoter thermo + hygro control
Supply: 240V AC
t
Power plug british stondord
Setlinq: 25"C/80%
24OV AC t
13.1.2 Melers ond monitoring

Description Ronqe/ Confiq llem Check Remqrks


Dimension 72x72/90"1tl.5% {
Distribulion volloge 0-r50 v -P4 f
Distribution cunent 0-250 A -P5

Notes

Poge

23 /27
STATRON Monogemenl Syslem
(' Title: Foclory Acceptonce Ïesl Ref. No. Q-07-00-ló-E
Prep.: PKE Appr.: GEI DoIe:8/12/201ó Lost Vers.: 2/28/2015
order No.: 320827 Syslem Tog: Document No: 320827-02
system: I l0BDT500 Prep.: VGR Appr.: YRV Revision: 0 07.07.2017

13.1.3 lomp lndicolions

D Lomp / color lfem Check ,Remorks


,DCDB I INCOMERÏRIP Lomp RED Hll
I
BATTERY
ILOW /RESET
ELECÏROLYTE LEVEL
Lomp RED Ht2/St2 V
BATTERY I CIRCUIT FAULT Lomp RED Hl3

DVR I FAIL Lomp RED Ht4 V


DCDB I LOW DC VOLTAGE Lomp RED Hr5 (
DCDB I HIGH DC VOLTAGE Lomp RED Hló T>
DCDB I FEEDER TRIP Lomp RED Ht7 t
DCDB I +VE EARÏH FAULÏ Lomp RED Hl8 í
DCDB I _VE EARTH FAULT Lomp RED Hr9 I
LAMP TEST/RESET DVR FAIL ALARM BLACK sl I t
13.1.4 Tronsducers
Description Ro Check Remorks
lnput Output
Trqnsducer ull
OV 4mA
-ult t50 v 20 mA
Dislribution Meosurement 2 points
volloge V mA {
mA
lnpu't Output
tll
OA 4mA
-u12 250 A 20 mA
Dislribulion Meosurement 2 points
cunent ltAtl A mA
{
ls A ø A mA

Notes Õ
\+

\. Poge

24 /27
STATRON Monogement System
Title: Foctory Acceptonce Test Ref. No. Q-07-00-16-E
Preo.: PKE Appr.: GEI Dote: 8/12/2016 Lost Vers.: 2/28/2015
orderNo.: 320827 Syslem Tog: DocumentNo: 320827-02
system: I l0BDT500 Prep.: VGR Appr.: YRV Revis¡on: 0 07.07.2017

I 3.2 Dislribution I lOV DC


Description Specified Roting/qty Check Remorks
Moin input breoker
Type Motorized MCCB IóO A N-
Auxi Aus cont
Feeder type I
ïype MCCB ó3A/3
Auxi Si Confocf
Feeder type 2
Type MCB 32A/52 ß-'
Auxi si Contoct

13.2.5 Oplions
Description Specified Check Remorks

DC Eorth Foult lï moins 30 mA lndividuol Y


IDC Voltoge Reloy lower/upper limit (
over voltoge limii 123.0 v \f-.t ' 1. v
over voltoge return 12t.0 v \.2.\.s.)... v
under voltoge limit 93.5 V ..Ç\$.,.b. v
under e return ?8.5 V .1..k..rSr v
Cobinet inlerior light wifh door switch Supply: 24OV AC
V
Cobinet spoce heoter thermo + hygro control
Supply: 240v AC
w
v
Setling: 25'C/80%"C
Power plug british stondord 240V AC

13.2.ó Melers ond monitoring


Descriplion Ro Item Remorks

Dimension 72x72/90"1!1.5%

Distribution voltoge 0-l 50 v -P4

Distribulion cunent 0-250 A -P5

Notes

''
\\ \'

Poge

2s/27
ST TR,ON Monogemenl System
Title: Foctory Acceplonce Test Ref. No. Q-07_00-ló-E
Prep.: PKE Appr.: GEI Dole: 8/l 2/2016 Lost Vers.: 2/28/2015
order No.: 320827 System Tog: Document No: 320827-02
system: I l0BDï500 Prep.: VGR eppr.: fB\,/ Revision: 0 07.07.2017

13.2.7 Lomp indicollons

on / color Item Check Remorks


DCDB 2 INCOMER TRIP Lomp RED H21 Ell"
BAÏTERY 2 ELECTROLYTE LEVEL
Lomp RED H22/522 t
t
LOW/RESET

BATÏERY 2 CIRCUIT FAULT Lomp RED H23

DVR 2 FAIL Lomp RED H24

DCDB 2 LOW DC VOLTAGE Lomp RED H25

DCDB 2 HIGH DC VOLTAGE Lomp RED H26 V


DCDB 2 FEEDER TRIP Lomp RED H27 {
DCDB 2 +VE EARTH FAULT Lomp RED H28

DCDB 2-VE EARTH FAULT Lomp RED H29


{
iLAMP TEST/RESET DVR FAIL ALARM BLACK s2l V

13.2.8 lronsducers

Description Ronqe / Config Check Remorks


lnput Output
Tronsducer ull
OV 4mA
-u21 150 v 20 mA
Distribution Meosurement 2 points
voltoge Vi mA
VI mA
lnput Output
Tronsducer tll
OA 4mA
-u22 250 A 20 mA
Dislribution Meosurement 2 points
cunent /1 A¡ A mA
ls Aø A mA

Notes:
s> \*
\\

l';î /27
STATRON Monogemenl System
Tille: Foctory Acceplonce Tesl Ref. No. Q-07-00_16-E
Prep.: PKE Appr.: GEI Dofe: l2/08/2016 Lost Vers.: 2/28/2015
order No.: 320827 System log: Documenl No: 320827-02
sysrem: I l0BDï500 Prep.: VGR Appr.: YRV Revision: 0 07.07.2017

l4 lnslrumenf lisl
lnstrument Nome Seriol No Col. Expire Dote
Clomp Meter / Fluke 345 (-2t"2 WZ ÕL,\2'!s\&
Clomp Meter / Chouvin Arnoux Fl5

Clomp Meter / Chouvin ArnouxF2T

Multimeler / Fluke 87

Multimeter tluke 177 ()L{ lAKro'4; I f'Qtf '2ô\1


Multimeter / Fluke 23

Multimeter / Fluke 175

Multimeter / Fluke 87V

,l87
Multimeter / Fluke

Multimeter Fluke 177

Multimeler / Fluke 87

Scopemeter / Fluke 125 001

rAgileni 31472A

Oscilloscope I le Croy

Oscilloscope / Yokogowo DL ló40

Powermeter / Yokogowo Wfl30

MefrelMl2094
l

ETL ATS 4OO I


I

Notes

Page

27/27
('

Annexure-1

Fronl PonelMlMlC Flow.

i t;; i) -H.t ? .r
i..t
-H.: -H.,: -H.J

Jr r; :.': jA :-:
-H.i.. -H -H.!d -H r-'-' i--ì
-Hiij -H!:)

: -H:.) _H -.r . '-L¡l. '": -14.,'; |:

-H i,l :)
-H.:t'::j -H!:'t

Descriolion Lomp color llem Check Remorks


SI CLOSED-CHARGER I Green H3l n
RECTIFIERHEALTHY.CHARGER I Green H32
ú
52 CLOSED-CHARGER I Green H33 rT
53 CLOSED-BPB I Green H34 Ø
BYPASS STEP I DVR 1 BYPASSED Green H35 ty
BYPASS STEP 2 DVR I BYPASSED Green H3ó l-v
BYPASS SÏEP 3 DVR I BYPASSED Green H37 w
DCDB Incomer 1 on Green H38 V
BUS COUPLER INCOMER ON Green H39 V
S1 CLOSED.CHARGER 2 Green H3r a1/
RECTIFIERHEALTHY.CHARGER 2 Green H32 n/
52 CLOSED-CHARGER 2 Green H33 V
53 CLOSED-BPB 2 Green H34 ú
BYPASS STEP ] DVR 2 BYPASSED Green H35 ty
2DVR 2 ú
v,
BYPASS STEP BYPASSED Green H3ó
BYPASS SÏEP 3 DVR 2 BYPASSED Green H37
DCDB lncomer 2 on Green H3B V

") h^\è
',t\o+\rt

('..'
I

ANNEXURE-2

INÏERLOCK CHECK

Selection
SlNo Condition of operolion QA QB QC Check Remorks
of s2

l Normol operoiion Aulo ON ON OFF

2 Under volloge ot chorger l+ Bolteryl bus Auto OFF ON ON

3
Chorgerl + Bolteryl bus voltoge reoches
nominol floot voltoge ofter under voltoge
situotion
Auto ON ON OFF W Monuol reset

4 Under volloge ot DCDB busl Aufo OFF ON ON

DCDB I bus voltoge reoches nominol voltoge


5
ofter under voltoge siiuotion
Aulo ON ON OFF S2- Monuol reset

6 Moins foilure (Bofh Chorgers)


Auto
ON ON OFF w
7 Under voltoge ol chorger 2+ Bottery 2 bus Auto ON OFF ON w
Chorger 2 + Bottery 2 bus voltoge reoches
nominol floot volToge ofter under voltoge
sifuotion
Aulo ON ON OFF V Monuol reset

I Under volfoge ot DCDB bus 2 Auto ON OFF ON

t0
DCDB 2 bus volloge reoches nom¡nol voltoge
ofter under voltoge sifuotion
Auto ON ON OFF w Monuol resei

il When chorger I is selected with 54 to feed Lood Monuol ON OFF ON

12 When chorger 2 is selected with 54 to feed Lood Monuol OFF ON ON tr-.

r \.^$+
¡(o ,r\
r+ "

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