JAAKKO PÖYRY OY

P.O.Box 4 (Jaakonkatu 3)
FIN-01621 Vantaa
Finland
Domicile Vantaa, Finland
Technical project instruction Business ID. 1071411-1
Tel. +358 9 894 71
Fax +358 9 878 1818

Date January 26, 2004

7.11.2005 Rev. F
Ref. No 16A2093-L0001
Page 1 (6)
Contact Rauno Ylösmäki
Direct dial +358 9 8947 2258
Botnia S.A. Direct fax +358 9 878 1831
E-mail 16a2093@poyry.fi

S1 SUMMARY OF TECHNICAL INSTRUCTIONS FOR TENDERING

Distribution MB/1
JPH/MIT SL RY MAJ JKS TUK JMR Files

Orig. 26.01.04/RY 26.01.04/SL 26.01.04/SL 26.01.04/RJH Original issue

Rev. Date/Author Date/Checked Date/Approved Date/Issued Notes
D 08.09.2005 RY 08.09.2005 SL 08.09.2005 SL 08.09.2005/JMR Point 2.3.4
E 19.10.05 RY 19.10.05 MIT 19.10.05 MIT 19.10.05 JMR Point 2.2
F 7.11.2005/RY 7.11.2005/SL 7.11.2005/SL 7.11.05/JMR Point 2.3
 1(5)
7.11.2005 Rev.F
Veikko Tepponen 26.01.2004

S1 SUMMARY OF TECHNICAL INSTRUCTIONS FOR TENDERING

CONTENTS 1 General
2 Local Conditions and Utility Values
3 Summary of Standards and Instructions for Mechanical
Equipment and Structures
4 Pressure Equipment and Chemical Law
5 Piping
6 Electrical Equipment
7 Instrumentation
8 Painting
9 Thermal Insulation
10 Noise Control
11 Dependability
12 Operating and Maintenance Data
13 Earthquake
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1 GENERAL 2.3.4 Steam
Operation Design
This technical specification describes site conditions and utilities. Low-pressure steam lines
It also defines the most relevant auxiliary equipment and - pressure, bar (excess) 2,8...4,0 5
o
materials, as well as the instructions and standards to be used in - temperature, C 140-160 220
the project. SI-units shall be used with certain exceptions Flange connections PN 10, EN 1092-1 Type 11.
(Specification S13). Pressure unit for overpressure is bar (bar). Rated values for heat transfer based on an operating pressure of
The unit for air and gas flow pressure and differential pressure is 2,7 bar.
Pascal (Pa). Operation Design
Supplies and products shall meet all EU Directives concerning Medium pressure lines
the machinery in question. - pressure, bar (excess) 8…10 15
o
Any exceptions to this technical specification shall be listed in - temperature, C 190-240 250
the Tender in accordance with the "General Instructions for Flange connections PN 25, EN 1092-1 Type 11.
Tendering", (Specification C4). The specifications indicated in
the enquiry take priority. High pressure lines Operation Design
- pressure, bar (excess) 93 105
o
- temperature, C 490 505
The Vendor's drawings shall be prepared using the following Flange connections PN 160, DIN 2501.
scales:
- site layout plan 1 : 500, 1 : 1000, 1 : 2000
- general arrangement drawings 1 : 50, 1 : 100, 1 : 200 3 SUMMARY OF STANDARDS AND INSTRUCTIONS FOR
- utility piping, cable trays, instrument location, structural MECHANICAL EQUIPMENT AND STRUCTURES
diagrams 1 : 50
- details 1 : 50, 1 : 20, 1 : 10, 1 : 2.5 3.1 General
The Vendor shall use A series (SFS 4415 ISO 5457) for Design and manufacture shall be based on EN-, ISO-, IEC-, DIN-,
drawings and A4 for documents. Size A0 should be avoided. SFS- and PSK- standards and to essential safety requirements of
Pressure Equipment -, Machinery-, EMC-, LVD-, and ATEX-
Documents to be supplied in ring binders, recommended size Directives (technical purchase instruction S2).
A4, with perforation according to SFS 4116 (80). Each folder Machinery shall fulfil national requirements of the land in
must have a table of contents, section dividers and appropriate question, for example requirements stated for pressure
folder titles on the spine. equipment, chemical- and occupational safety.
Structural and equipment solutions shall prevent plastic
2 LOCAL CONDITIONS AND UTILITY VALUES materials from gaining access into the stock. Plastic materials
with a specific weight of less than 1 kg/dm3 should be avoided.
2.1 Mill location Where the use of such materials is justified, the applications
shall be specified.
The mill is located in Fray Bentos, Uruguay.
Machines, machine assemblies, machine lines, electrical
2.2 Local conditions equipment and control systems shall meet the safety
o
requirements specified in EU directives and harmonised EN
Outdoor temperature: -10…+40 C standards.
o
Mean temperature: +17 C
Wind, max. 43,9 m/s, see Uruguayan code Machinery and equipment deliveries shall include EC
UNIT 50:84 Declaration of conformity for machinery document signed by the
Annual reinfall 1100 mm manufacturer and machinery and equipment shall be CE-
- Daily, normal 100 mm marked.
- Daily, max. 400 mm
3.2 Technical instructions
2.3 Utility values (pressure values refer to overpressure)
3.2.1 Motors and motor stands
2.3.1 Voltages Electric motors shall comply with IEC recommendations. Motor
stands shall be suited also for a motor of the next larger size.
Cf. Section 6, Electrical Equipment. Where the shaft of the next larger motor is located at a higher level,
the motor shall be installed on removable spacer blocks.
2.3.2 Compressed air
3.2.2 Couplings
Mill air pressure 5-7,5 bar
Instrument air pressure 5-7,5 bar Couplings shall be supplied connected to the drive unit and shall fit
the drive shaft of the motor.
2.3.3 Mill water
3.2.3 Machine components
Mill water characteristics:
Machines shall be equipped with all the required components,
• Suspended solids 0-3 mg/l including couplings, gear boxes, pulleys, V belts, sprockets, chains
• pH 6-8 and guards.
• Temperature
o normal 22-24 °C 3.2.4 Stairs and platforms
o summer maximum 28-32 °C
• Total hardness, as CaCO3 < 100 mg/l Stairs and platforms shall be designed and manufactured in
• Total COD(dichromate) 4-20 mg/l compliance with EU directives and instructions.
• Iron 0-0,2 mg/l
Unless otherwise specified, stairs and platforms shall be
• Chlorides 5-50 mg/l manufactured of hot dip galvanised grating. Applications subject to
• Total silica, SiO2 exceptional corrosion to be agreed separately.
o normal 2-7 mg/l
o maximum 13 mg/l The railings are to be of stainless steel.
Pressure on ground level (+20.500) 4 bar
The load-bearing
2
capacity of the grating shall be
- 2.5 kN/m in a width of 600 mm (point load 1,5 kN)
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Veikko Tepponen 26.01.2004
2
- 5.0 kN/m2 in a width of 900 mm (point load 1,85 kN) Mechanical seals shall be equipped with pressure measurement
- 5.0 kN/m in a width of 1200 (point load 2,5 kN). and flow alarm. Rotation speed of the pumps shall be 25 1/s.
The maximum mesh size of the grating is 30 x 75 mm. Any exceptions shall be specified and explained in the Tender.
The pump delivery shall include instructions for fixing and
The grating shall meet the safety instructions of labour protection erection of the pump.
authorities. Safety requirements in EN 14122-1, -2 and -3 shall be
considered. 3.3.2 Materials
Platform located above working place shall not contain openings Pump materials shall be selected as follows:
which able 20 mm ball to go through. Lower part of the platform
shall be covered were required by safety regulations. - Material type -
Flow medium Body Impeller Shaft sleeve
3.2.5 Vibration absorbers Cold and hot
raw water cast iron EN1.4436*) EN1.4436*)
All vibrating equipment shall be provided with absorbers in order to Condensates cast steel cast steel not defined
prevent the transmission of vibrations into concrete, steel Stock and
structures or piping.
white water EN1.4436*)EN 1.4436*) EN1.4436*)
Absorption of vibration affecting workers shall fulfil the
requirements of standard ISO 2631 and both the EU and local work *) 1.4436 (X3CrNiMoN17-13-3) EN 10088-1 (corresp. cast steel)
safety codes. The Vendor shall define pump materials for other applications.

The vibration level of machines shall be measured and estimated

according to standards ISO 10816 and PSK 5704 standards. 3.3.3 Seals
Balancing quality shall be specified according to ISO 1940
standard. The pumps shall be provided with seals as follows /unless
otherwise specified):
3.2.6 Safety equipment
Flow medium Seal type
Safety equipment shall meet the requirements of EU directives
and harmonised EN standards. Stock primary seal type dynamic seal. If
unsuited, then mechanical seal with
quench system
3.2.7 Manufacturer
The Vendor's tender shall indicate the manufacturers of auxiliary Chemicals that may be mechanical seal with quench system
equipment for determination of price level for possible equipment diluted with water
modifications and compatibility with other equipment. Such auxiliary
equipment includes:
Chemicals that may not be double mechanical seal
- gears diluted with water
- bearings and bearing housing (rated service life 100 000 h,
deviating rated service lives to be indicated in writing)
- couplings Chemicals that contain double mechanical seal
- pneumatic equipment: cylinders, valves, air dryers, lubrication abrasive particles
equipment, fittings
- hydraulic equipment: pumps, cylinders, valves, filters, fittings Water mechanical seal
- pumps: standard and special pumps, pump seals and fittings
- valves Other liquids and large pumps defined separately in each case
3.2.8 Sampling and draining equipment
Pumps with speed over
The delivery shall include the required sampling and draining 25 1/s
equipment. (Purchaser's approval required) mechanical seal

The location of sampling and draining connections shall be chosen All pumps shall be designed so as to allow replacement of
so that they do not harm the environment and all gases and liquids mechanical seal with cord seal, and vice versa.
generated shall be directed to a location indicated by the
Purchaser. 3.3.4 Direction of rotation
3.2.9 Preventive and regular maintenance
The rotation direction of all pumps shall be clockwise as seen from
The Vendor shall provide a complete maintenance plan, the coupling.
including instructions and schedules, for the entire life cycle of
the equipment. 3.3.5 Impeller replacement
The failure mechanisms of the equipment and methods for The replacement of the impeller and/or the motor by the next larger
monitoring shall be specified for purposes of condition
monitoring. size shall be possible for all pumps.

A list of recommended lubricants, including alternative lubricants, 3.3.6 Pump type

shall be provided. Minimum lubrication interval is four (4) weeks.
3.3 Pumps
3.3.1 Scope of delivery
The pumps included in the delivery shall be supplied with
couplings, guards, base plates and foundation bolts as well as
fittings for the sealing water system, filters, flowmeters
(rotameters), flow regulators for sealing water and valves for
sealing and cooling water systems.
Whenever possible, a pump type that allows installation of impeller
and shaft without removal of motor or pump shall be selected.
4 PRESSURE EQUIPMENT AND CHEMICALS LAW
4.1 General
Boilers, power plants, storage and pressure equipment including
their subprocess and utility piping shall comply with the
requirements of EU directives and harmonised EN standards.
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Flange connections shall be realised using flanges that comply with
Fulfilment of the above instructions does not relieve the Vendor EN 1092-1 for which a pressure class has been defined, or the
from the responsibilities and guarantees specified in the contract flanges shall be dimensioned in compliance with EN 1591. The
and its appendices. following nominal pressure classes shall be used: PN10, 16, 25,
40, 63, 100 and according to DIN2501 PN160 and 250.
4.2 Quality control and inspections

4.2.1 Quality control 6 ELECTRICAL EQUIPMENT

The Vendor shall maintain quality control procedures and upon Electrical equipment included in the delivery shall be Purchased
request provide quality control reports to the Purchaser. following purchase instruction S3.

4.2.2 Inspections by authorities/notified bodies
The Vendor is responsible of performing and taking care of
inspections required by authorities or notified bodies.
Project instruction S15 shall be followed for welding constructions
The Vendor shall provide the Purchaser with all the conformity
documents specified in manufacturing regulations and standards,
such as:
- calculations
- manufacturing drawings
- technical material specifications
- material analyses and certificates
- manufacturing and welding procedure specifications
- welders' qualifications and test results
- reports of non-destructive tests
- reports of any destructive tests performed in connection with
the manufacturing process
- pressure test reports
- reports of intermediate tests and inspections
Motor sizes of CENELEC shall be used.High output
motors/bodies are not allowed.
- electrical equipment shall fulfil IEC recommendations
- operating power ≤800 kW motors 690 V, 50 Hz
- supply and control voltage of electrical equipment 230 V, 50
Hz
- control voltage on site 24 V DC
- alarm and indicating light voltage 24 V DC
- lighting voltage 400/230 V, 50 Hz
- protection class for AC-motors IP-54
- in explosive environments motors according to ATEX
7 INSTRUMENTATION
7.1 General
Instrumentation equipment included in the delivery shall be
Purchased following purchase instruction S4.

The performance of inspections does not relieve the Vendor from 7.2 Instrumentation included in the delivery
responsibility.
4.2.3 Inspections by Purchaser 7.2.1 Equipment

The Purchaser reserves the right to perform inspections and
witness tests, and if necessary, also request additional
inspections.
All test reports and approved test items shall be marked with
official markings and signatures.
5 PIPING
5.1 Instructions and standards
All piping shall comply with the standard EN 13480 and the
Purchaser's instructions (Specification S7).
5.2 Nominal sizes (DN)
- process and instrumentation connections
- installation of instruments and remote operated valves (also
supporting of big actuators) supplied by the Purchaser in
piping, the installation of which is included in the delivery
- all locally mounted pressure gauges, thermometers,
thermometer wells, etc.
- limit, temperature, pressure, flow and other switches
- indicators and control devices required for sealing water and
lubrication systems, including remote control equipment
- control equipment installed in local control consoles
- monitoring, control and interlock equipment closely
connected to the machinery
- programmable logics (e.g. PLC, Programmable Logic
Controller), which are essential parts of the delivery according
to standards defined by the Purchaser.

The following nominal sizes and outside diameters that comply with 7.3 Technical instructions
ISO 4200, Series 1, shall be used in carbon and austenitic steel
piping: 7.3.1 Standard instrumentation signals

DN 6 10 15 25 (32) 40 50 - pneumatic 0,2 – 1,0 bar

Do 10,2 17,2 21,3 33,7 (42,4) 48,3 60,3 - electrical Foundation Fieldbus, Profibus PA or 4-20 mA DC
- supply voltage 24 V DC
DN (65) 80 100 (125) 150 200 250 - supply for inductive switches and magnetic valves 24 V DC
Do (76,1) 88,9 114,3 (139,7) 168,3 219,1 273
7.3.2 Instrument air pressure
DN 300 (350) 400 (450) 500 600
Do 323,9 (355,6) 406,4 (457) 508 610 Instrument air pressure is 5-7,5 bar. The torques of the actuators
shall be rated for a pressure of 4 bar.
DN 700 800 900 1000 1200
Do 711 813 914 1016 1220 7.3.3 Electrical supply and grounding
The values given in brackets are to be avoided. Electrical supplies and groundings shall comply with the
Purchaser's standards.

5.3 Pressure classes (PN) - supply voltage 230 V AC

7.3.4 Remote controlled equipment


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Remote controlled mechanical equipment shall be provided with
limit switches, position indicators or positioning devices.
7.3.5 Actuators and auxiliary equipment
Actuators and auxiliary equipment shall be selected so that e.g.
valves will assume a safe position during electricity or air supply
failures.
8 PAINTING
8.1 General
The colour of the paint finish is determined by the Purchaser.
Specification S6 to be complied with in painting work.
Equipment that is not painted:
- steel structures inside concrete
- tanks, piping etc. made of stainless or acid proof steel
- dry surfaces provided with thermal insulation
- aluminium surfaces
- series produced products complete with factory coating (e.g.
electric motors, electrical cabinets)
Machined surfaces, shafts etc. shall be protected with an anti-
corrosive lacquer coating.
8.2 Painting systems for mill area
The painting systems are selected in compliance with the
standard EN ISO 12944. The painting systems for various
exposure conditions are defined in Section 3 of purchase
specification S6.
Hot-dip galvanising can also be accepted in separately defined
applications. Hot-dip galvanising shall meet the requirements
specified in the standard EN ISO 1461 (Specification S6).
Hot, uninsulated surfaces shall be painted with heat resistant paint.
8.3 Repair painting
The Vendor is responsible for repair painting painted surfaces that
were damaged during transport and/or installation following
standard EN ISO12944-5.
8.4 Inspection
The Purchaser reserves the right to inspect the surface treat-
ment. The Vendor is responsible for notifying the Purchaser at
least two weeks in advance of the goods being ready for
sandblasting and priming and/or finishing.
5(5)
The Vendor is responsible for any extra costs caused by
defective or incomplete painting.
9 THERMAL INSULATION
Insulation of piping and tanks shall meet at least the requirements
of standard SFS 3978 (purchase specification S5).
o
Safety insulation for objects with surface temperature > 70 C,
when person damage is obvious.
10 NOISE CONTROL
The deliveries shall meet the requirements on permitted noise
emissions as specified in the EU Machinery directive.
If the noise level of a machine exceeds 70 dB(A) or a peak level of
130 dB, the Vendor shall submit a noise level report that for noise
levels in excess of 85 dB(A) indicates also the sound power level.
The Vendor shall also provide all information required for noise
control purposes.
Action to be taken for reduction and insulation of noise for
machines with a high noise level as well as noise guarantees shall
be agreed separately in each case.
Outdoor noise is limited to 50 dB(A) at the mill border (purchase
instruction S14).
11 DEPENDABILITY
Dependability, reliability, maintainability and supportability have to
be dimensioned following the principles of purchase specification
S9.
12 OPERATING AND MAINTENANCE DATA
All the required data, as specified in the contracts, shall be
submitted in good time and at the latest by the agreed time in
English and Spanish, in agreed electronic form and as paper
copies.
13 EARTHQUAKE
The mill site does not belong to earthquake areas.