EPCCOM FOR GAS PROCESSING PLANT

DETAIL DESIGN DOC. NO.: HFY-3800-0000-VED-192-QC-PD-0011 REV.: A PAGE 1 OF 6

HFY-CON/F&C0940-0964

VENDOR NAME: SERCK SERVICES GULF LTD. CO.

PO NO: IQP-3020-ME-192
PO TITLE: Supply of Shell & Tube Heat Exchangers (Unit 1401, 1501)

Insulation Procedure

Muhamad Rafiq 22/04/2021

A ISSUED FOR INFORMATION 30.03.2021 HAROON M. HANEEF M. ANTHONY C SOPAN S.

REV. DESCRIPTION DATE PREP'D CHK'D REV'D APP'D

 EPCCOM FOR GAS PROCESSING PLANT

DETAIL DESIGN DOC. NO.: HFY-3800-0000-VED-192-QC-PD-0011 REV.: A PAGE 2 OF 6

HFY-CON/F&C0940-0964

VENDOR NAME: SERCK SERVICES GULF LTD. CO.

PO NO: IQP-3020-ME-192
PO TITLE: Supply of Shell & Tube Heat Exchangers (Unit 1401, 1501)

Insulation Procedure

06/04/'21

CPECC QAQC
Update all PEG comments

A ISSUED FOR INFORMATION 30.03.2021 HAROON M. HANEEF M. ANTHONY C. SOPAN S.

REV. DESCRIPTION DATE PREP'D CHK'D REV'D APP'D

 Insulation Procedure

DETAIL DESIGN DOC. NO.:HFY-3800-0000-VED-192-QC-PD-0011 REV.: A PAGE 3 OF 6

REVISION DESCRIPTION SHEET

Rev. Pages Para. Reason for Revision

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 Serck Services (Gulf) LTD

Insulation Procedure
DOCUMENT No : SSGL- PRJ086981-IP-001- Rev.0

CLIENT DOC NO : HFY-3800-0000-VED-192-QC-PD-0011

COMPANY : Petro China International Iraq FZE Iraq

Branch

EPC CONTRACTOR : China Petroleum Engineering &

Construction Corporation (CPECC)

EPC SUB CONTRACTOR : PEG Engineering & Contracting DMCC

PROJECT : EPCCOM FOR GAS PROCESSING PLANT (GPP)

PEG PO No : PE19518-050

PCH PO No. : IQP-3020-ME-192

ITEM DESCRIPTION : SHELL & TUBE HEAT EXCHANGERS (UNIT 1401, 1501)

SSGL Job No. TAG NO;

PRJ086981 -A to H 91401‐E‐14, 91401‐E‐15, 91501‐E‐11, 91501‐E‐13,91501‐E‐26,
91401‐E‐08, 91401‐E‐07, 91401‐E‐25

SUB CONTRACTOR : Phoenix Engineering & Marine Co. LLC

DOCUMENT REF.: METHOD STATEMENT “Insulation & Cladding of Equipment’s” -

MS-0384-Rev. 00

Above mentioned Procedure Reviewed and Authorized to use in Serck Services

for above equipment’s.
For Serck Services

QA/QC Manager
REVIEWED & APPROVED_ Client /TPI
 METHOD STATEMENT
“Insulation & Cladding of Equipment’s”
CLIENT: SERCK SERVICES GULF LTD. CO
Doc. No.: MS-0384-Rev. 00 Date of Issue: 2/03/2021

1. Scope of Work:
The Scope of work involves supply and installation of Hot insulation and cladding for Horizontal equipment
for “EPCCOM FOR GAS PROCESSING PLANT” Project.

2. Reference Documents:
 Insulation Specification:
o HFY-3800-0000-PIP-SPC-0011 , REV 02
 General Arrangement Drawings:
o HFY-3800-1401-VED-192-MEC-DWG-0001 FOR ACID GAS PREHEATER (91401-E-07)
o HFY-3800-1401-VED-192-MEC-DWG-0009 FOR COMBUSTION AIR PREHEATER (91401-E-
08)
o HFY-3800-1401-VED-192-MEC-DWG-0017 FOR 1ST CLAUS REHEATER (91401-E-14)
o HFY-3800-1401-VED-192-MEC-DWG-0025 FOR 2ND CLAUS REHEATER (91401-E-15)
o HFY-3800-1401-VED-192-MEC-DWG-0033 FOR DEGASSING AIR PREHEATER (91401-E-25)
o HFY-3800-1501-VED-192-MEC-DWG-0001 FOR REGENERATOR REBOILER (91501-E-11)
o HFY-3800-1501-VED-192-MEC-DWG-0009 FOR ACID GAS TRIM CONDENSER (91501-E-13)

3. Tools and Equipment:

o General insulation hand-tools including Insulation shears and knives, band-tighteners and brushes.
o General cladding hand-tools including Sheet metal shears, Rivet guns, Screw-tighteners, caulking
guns and marking tools. Include applicable ASTM std
o Hand Drilling machines. with yesr edition for the
materals
o Fabrication tables and Sheet metal fabrication used for
equipment insulation.
such as Grooving machine, Shearing
machine, Rolling machine, bending machineRock wool, Alumonizedmachine.
and lock-forming
sheet, SS bands etc.
4. Materials required:
o 80kg/m3 dense, Rockwool slab, unfaced, 70mm and 80mm thickness.
o 0.56mm thick Aluminized steel sheets (Type-2, plain, mill finish, with Poly-surlyn vapor barrier)
o SS316 bands (3/4” wide x 0.5mm thick), SS304 self-tapping screws, silicone sealants etc.
please attach materials data sheets
5. Safety:
o No personnel shall enter the site without undergoing SERCK SERVICES safety induction.
o All personnel undertaking the works will be issued and wear all applicable PPE including but not
limited to full-sleeved coveralls, safety helmets safety shoes and standard masks.
o Manufacturer’s recommendations to be followed for storage and handling of all insulation materials.
o All scrap material and debris shall be collected and disposed into bags. Such waste shall be deposited
in skips allotted on site for this purpose. surfaces shall be painted,
inspected and released for
6. Prerequisites: insulations
The work-site shall be inspected and cleared by the Engineer or Foreman, who shall check the following:
o Bare surfaces shall be fairly clean and dry.
o All surface preparation by Contractor is complete. All required insulation/cladding supports are
installed properly by SERCK.
o All items are hydro tested, pressure tested, NDT is complete and approved for insulation.
o Sufficient accessibility and clearance is available for both the insulation and the space necessary for
workmen to install insulation.

Page 1 of 2 Sub-Contractor: Phoenix Engineering & Marine Co. LLC

 METHOD STATEMENT
Insert “Insulation
table & Cladding of TUBE
Equipment’s”
TAG No. SHELL side side
CLIENT: SERCK SERVICES
Type & Thickness TypeGULF
& ThicknessLTD. CO
Remark if any

Doc. No.: MS-0384-Rev. 00 91401-E-07 HOT / 140 mm HOT / 140 mm Date of Issue: 2/03/2021

o Necessary space is available on site for storage of materials and for on-site fabrication works.

7. Procedure:
a. Check the surface for cleanliness prior to the application of insulation. Wipe clean any loose dust on
the bare surface before insulation. Surface preparation shall be as per when CUI is considered in design
b. Take Rockwool slabs and beveled to fit over the equipment surface. Secure the insulation on shell
using SS bands at 300mm centers and fix with wing-seals. Longitudinal insulation joints shall be in
staggered arrangement.
c. Insulation for Acid Gas Trim Condenser (91-501-E13) and Degassing Air Preheater (91401-E-25)
shall have thickness of 80mm and all other equipment’s shall be installed with 2 layers of 70mm thick
insulation with joints staggered as far as possible. At bolted support angle, cladding shall be
notched and sealant shall be applied.
d. For Degassing Air Preheater (91401-E-25), all three tubes shall be insulated together from
Replace by table as above
outside using Rockwool insulation slab, without filling gap between the tubes.
e. After taking necessary measurements over the insulated equipment, shear and roll-form the plain
cladding sheets into desired shapes and sizes. Fabricate a groove joint on the circumferential edges of
each sheet metal section.
f. Install the fabricated sheets on to the equipment with a longitudinal overlap of 50mm, facing
downwards to shed water. Secure using SS bands at 450mm centers, and, SS self-tapping screws at
150mm centers on longitudinal seams and on heads.
g. For equipment having OD> 900mm, Install Rockwool slab over the equipment heads by cutting into
segments and fitted tightly using SS bands. Bands on heads shall be installed using wing-seals
stretched radially from a centrally located floating ring by SERCK to the closest circumferential
banding in shell.
h. For equipment with OD > 900mm, Head insulation shall be clad with segmented sheets. Minimum
overlap of 50mm shall be provided on cladding at head shell junction.
All insulation shall be designed so that water ingress and capillary action is
i. For equipment having OD< 900mm, flat cladding endand
not possible covers
that shall be provided
potential whichand
leaked product shall be vapour
water lined or
condensation
with Rockwool insulation slab inside and secured withcan
SS escape or drain
self-tapping off.
screws.
j. All exposed cladding seams shall be sealed using normal silicone sealants.
k. Equipment manways, channel-end flanges, shell-cover flanges, saddle supports, steam traps,
expansion joints and nameplates shall not be insulated. All protrusions, openings, nozzles shall be
fitted with close fitting collar plates.
l. Removable type insulation is not considered anywhere.

8. Quality Control:
During the course of work, the Engineer/Supervisor shall conduct regular visual inspections. The points to be
inspected shall include the following:
o Conditions of the surface to which the insulation is applied.
o Thickness and quality of insulation and cladding materials.
o Quality of insulation application and joints.
o Quality of cladding joints and their sealing.
o Final appearance and weather proofing arrangement of finished work.

Page 2 of 2 Sub-Contractor: Phoenix Engineering & Marine Co. LLC