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Uscarea

Uscarea

 Frunzele sunt transportate in


hambare unde stau la uscat 45 zile.

 Se atarna pe bete de bambus

This way of curing the tobacco leads to a


more consistent and ultimately better
development in the leaves.

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In timpul procesului

 La inceput o frunza contine 85%


apa.

 60% se pierde in procesul de


uscare

 Incep sa dezvolte arome

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A CHANGE IN COLOR
During curing the leaves change their color from green to yellow to brown.

The leaves now consist mainly of


carbohydrates and oxygen. Water
amount is about 45-50%. The
aroma starts to develop

Green to yellow: 6-9 days Yellow to brown: ca. 18 days Further Curing of the brown leaves:
ca. 20 days

Drying of the center vein, which


keeps humidity the longest. The
"real" aroma manifests due to the
prominence of phenols in the
leaves

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THE CURING BARNS

Unlike most producers Davidoff uses


closed curing barns for ideal and stable
curing conditions:

 Humidity too high: open doors


 Too cold and rainy: heated up
 Too dry: water on the floor

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DEPOZITARE SI SORTARE
După atingerea cantității potrivite
de umiditate, frunzele sunt
depozitate timp de 20-30 de zile

 Ulterior, acestea sunt sortate


în filler si binder.

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-04-
FERMENTARE, INVECHIRE,SELECTIE
Fermentarea
 Fermentarea reduce nicotina, aciditatea si
alte elemente nitro.
 Temperatura nu poate depăși 50 ° C
(pentru a evita deteriorarea aromei și
gustului)

 Uleiurile esențiale din frunză sunt reduse.


 Fermentara dureaza 60-150 zile (în
funcție de grosime și temperatura)
 Wraperul trebuie fermentate mai lent și cu
o temperatură mai mică (pentru
elasticitate și strălucire perfectă)

This results in a better combustion and adds


to the creaminess of the finished product.

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THE FERMENTATION PROCESS
Restacking
 Când se atinge temperatura critică, stivele trebuie
reluate

 Patru persoane au nevoie de două ore pentru a


muta tutunul

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prohibited.
AGEING: PREPARATIONS

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AGEING: THE PROCESS

 2-3 saptamani

Davidoff only processes tobacco at the peak


of its development.

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THE STRIPPING

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QUALITY CHECK AND SORTING

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prohibited.
SECOND FERMENTATION

 Dureaza 40-45 days

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SECOND AGEING

 Durata variază drastic de la tutun la


tutun. De la 6 -20 ani

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CRAFTSMANSHI
P
-05-
SORTIN
G
THE SORTING PROCESS

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prohibited.
SORTING THE WRAPPERS

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prohibited.
CRAFTSMANSHI
P
-06-
BLENDIN
G
BLENDING IN GENERAL
 Blending: The process of choosing and combining different kinds of
tobacco
 The blenders final formulation will determine the character, taste, aroma,
and quality of the cigar

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THE PROCESS OF BLENDING

The Birth of a new blend Countless Possibilities The Tasting Panel Consistency

Tobacco Stock Blend Adaptation Blend Cookbook

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prohibited.
CRAFTSMANSHI
P
-07-
ROLLIN
G
THE TORCEDOR

 The rolling of the cigars is performed by


the cigar rollers (Torcedors)

 Cigar rolling takes place at a table with the


help of a sharp knife, called Chaveta

 The Torcedors at Davidoff work in pairs


 The first one makes the “Bunch”

 The second one applies the Wrapper

 A Torcedor rolls around 450 to 500 cigars a


day depending on the format (high
performers: up to 700)

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prohibited.
CRAFTSMANSHIP
-08-
QUALITY
CHECK
CONTROLLING OF THE ROLLING

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FULL CHECK BY THE INSPECTOR
 The inspector performs a full check:
 Wrapper quality
 technical specifications (length and diameter)
 overall appearance

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prohibited.
CHECK OF DIAMETER AND WEIGHT

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CRAFTSMANSHIP
-09-
FINISHING TOUCHES
COLOR SORTING

Davidoff consistency is not only in taste but


also in appearance.

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APPLYING THE DAVIDOFF BAND

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APPLYING THE CELLOPHANE

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prohibited.
PACKAGING

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STORING IN THE WAREHOUSES
Storing of the finished products takes place in Complete climate control guarantees perfect
storage conditions ensuring that the cigars are
one of our warehouses correct and ready to enjoy.

©2018 Oettinger Davidoff AG. All rights reserved. This Website andthe materials containedhereinare for B2Btraining purposes only. Reproduction, distribution anduse beyond this Website inany formor by any means is strictly
prohibited.
THE FINAL QUALITY CHECK
Before leaving the warehouse every package is reopened and checked one final time before
the Davidoff seal of quality is applied.

©2018 Oettinger Davidoff AG. All rights reserved. This Website andthe materials containedhereinare for B2Btraining purposes only. Reproduction, distribution anduse beyond this Website inany formor by any means is strictly
prohibited.
THANK YOU

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