PROJECT PRESENTATION

ON
Analysis Of CNC Milling
Operation
Presented by-

• Suraj S. Jambhale
• Rohit S. Kale
• Amit A. Kamble
• Pranit B. Kamble
CONTENTS
 Introduction
Introduction
Nowadays, computer numerically controlled (CNC)
machine tools have been widely used to provide the full automation
in manufacturing process. They significantly improve the
productivity, increase the quality of the machined parts and require
minimal operator intervention.
1.Drilling Operation
2.Slot Milling Operation
Need of CNC Milling Machine
 Increase production rate
 Reduce maching time
 Accuracy
 Safety
Literature Review
A) Title: ,”Milling Process Parameter Optimization Using
Taguchi Method”

 Author: 1. Tushar Y. Badgujar and Vijay P. Wani [2016] ,:

B) Title: “Optimization of machining parameters in drilling

hybrid aluminum metal matrix composites”

 Author: . T. Rajmohan, K. Palanikumar, M. Kathirvel.,

To increase
To increase
more
accuracy
productivity
Objectiv
e

Improve the
Reduce cost
quality of
product of milling
Problem Defination
 1. To study the effects of machining parameters on the
surface quality of the machined surface.

 2. To develop one surface prediction technique which is

termed the multiple regression prediction model and

 3. To study the effect of this parameter

Methodology:
 Experimental Setup:
Material Specification
AL 2024 %
Si 0.5
Fe 0.5
Cu 3.8-4.9
Mn 0.3-0.9
Mg 1.2-1.8
Cr 0.1
Zn 0.25
Ti 0.15
Al Remainder
Material Properties

Alloy-Temper Tensile Strength Yield Strength Elongation

Mpa Mpa (%)

2024 140-210 More than 97 10-25

CMM Specification:
x-axis The total travel, or measuring length that can be performed in the x-direction. .
LengthMeasuring

y-axis The total travel, or measuring length that can be performed in the y-
Measuring direction.
Length

z-axis Measuring The total travel, or measuring length that can be performed in the z-
Length direction.

Workpiece Weight The mass of the work piece being measured.

Manual Machine positioning is operator controlled.

CNC Machine positioning is controlled by a Computer Numerical Control
(CNC).
PC Machine positioning is controlled by a personal computer (PC).

Other Other unlisted, specialized, or proprietary control type.

Dimensional Measurement Machine used as for dimensional
measurement or inspection.

SPC Software Machine has integrated SPC

software for statistical analysis.

Temperature Compensation Machine automatically compensates

for a change in the environmental
temperature.
Operation Performed:
 1.Drilling Operation:
 2.End Mill Slot
Drilling Operation
Hole No. Speed Feed Depth Per Strokes Dimensions Cylindricity
Variation
(rpm)
(10 mm Dia)

1 1592 50 2 0.3308 0.1030

2 1910 60 3 0.3480 0.0279

3 2229 70 4 0.2961 0.040

4 1592 50 3 0.3476 0.0219

5 1910 60 4 0.3148 0.0836

6 2229 70 2 0.3894 0.1113

7 1592 50 4 0.2505 0.0336

8 1910 60 2 0.3255 0.0278

9 2229 70 3 0.3218 0.00359

 Table - Slot Milling Dimensions on CMM.

Slot Milling
Sr.No. Slot Width Parallism Flatness Perpandicularity

1 9.9779 0.0263 0.0190 0.0239

2 9.9746 0.0715 0.0059 0.0257

3 10.0017 0.0324 0.0036 0.0360

4 10.0031 0.0316 0.0010 0.0338

5 9.9939 0.0303 0.1092 0.0328

6 10.0005 0.0082 0.0084 0.0062

7 10.0010 0.0498 0.0058 0.0066

8 10.0078 0.0112 0.0107 0.0066

9 9.9977 0.0314 0.0060 0.0116

Factors affecting on Milling
Operation:
 The three primary factor in any basic
operation
 1.Speed
 2.Feed
 3.Depth per pass
Result:
 1. Drilling operation
 2.End Mill Slot:
Conclusion
 From this analysing, we conclude that by
using various speed, feed & depth per pass,
for higher value of this parameters we got
more accuracy than lower value.