Auto Screwing Process

Proposal
Saut
 Auto Screwing Process Proposal
3 axis Desktop Digital Torque Machine

ATOM STM331KL1
Features:
1. Digital torque can be change torque by
program setting.
2. Big container screw feeder can load triple
quantities number of screws.
3. Torque judgement setting.
4. Recover screw missing.
5. Screw floating judgement.
6. Screw height judgement.
 Auto Screwing Process Proposal
1. Torque judgement
• When servo screwdriver reach to program setting torque in setting time. OK signal will trigger sent to controller.
• When servo screwdriver can’t reach to program setting upper and lower limit torque in longest time set teach
pendant will issue abnormal lock message. This error means mounting screw is loose due to over torque, improper
mounting position or screw size smaller the screw hole.

2. Screw missing recover

• When screw half way drop after nozzle pick up then machine will trigger screw recovery operation after detected
abnormal pressure judgement from pressure meter.

3. Screw floating error

• When servo screwdriver reach the program setting torque earlier than the shortest screw locking setting time
machine will show screw floating error. This means screw is fully mounted.

4. Screw missing error

• When screw feeder sensor fail to detect screw an error message show on teach pendant.
 Auto Screwing Process Proposal
4. Screw height judgement
• The torque is reached, but the height value is less than the
lower limit of the height measurement judgment or the
actual locking time is less than the shortest locking time, the
teach pendant an alarm will be issued for abnormal screw
floating locks.
• The torque is reached, but the height value is greater than the
upper limit of the height measurement judgment or the
actual lock time is greater than the longest lock time, the
teach pendant an alarm will be issued if the lock is
abnormal.
 Auto Screwing Process Proposal
Model ATOM STM331K-50A
Operation Voltage (V ac) 100 ~ 240
Control Axis 3
Digital Servo Motor Torque Screwdriver 1
X-axis （ mm ） 300
Movement Range Y-axis （ mm ） 300
Z-axis （ mm ） 100
X-axis （ mm/sec ） 0.1 ~ 1000
Speed Range Y-axis （ mm/sec ） 0.1 ~ 1000
Z-axis （ mm/sec ） 0.1 ~ 300
X-axis （ mm ）
Position Repeatable Accuracy Y-axis （ mm ） ±0.02
Z-axis （ mm ）
X-axis （ mm ）
Resolution Y-axis （ mm ） ±0.01
Z-axis （ mm ）
Y-axis load weight (kg) 10 (Max)
Program setting method Point to point teaching (PTP)
Teaching Pendant File Capacity Up to 255 files or Single file up to 60000 points
Processing File Capacity Up to 128 files or each file 2M bytes
Teaching Pendant 8009
Screw Specification (mm) 1.6 ~ 3.0
Dimensions W × D × H (mm) 600*700*700
Temperature （ °C ） 0~40
Environmental Conditions
Humidity （％） 20~90 （ no condensing ）
Auto Screwing Process Proposal

Digital Torque Auto

Screw System
 Auto Screwing Process Proposal
Auto Screw Torque Machine Diagram

Screw
Feeder X

Intelligent
Digital Torque Jig
Controller
 Auto Screwing Process Proposal
Auto Screwing Process Flow

Auto Screw
Loading
Assembly
product to jig
Process

Unloading
product from
jig
 Auto Screwing Process Proposal

Auto Screwing Process Method

Step 1: Operator load product to fixture

Step 2: Operator press START button proceed auto screw process

Step 3: Unload product from fixture

Step 4: Operator Visual QA check

 Auto Screwing Process Proposal
Process 2 Estimate UPH Daily Output 600 pcs

S1. Off line product loading time to 9 cavities fixture = 10 sec x 9 = 90 sec
S2. Loading fixture to machine = 5 sec
S3. Press Start Button and fixture move in time = 3 sec
S4. 1 pcs screw mounting time per cavity = 5 sec x 2 = 10 sec
S5. 9 cavities product screw mounting cycle time = 10 sec x 9 = 90 sec
S6. Fixture moving out to unloading position time = 2 sec
S7. Swap fixture from machine = 5 sec
S8. Unloading time for 9 cavities product = 10 sec x 9 = 90 sec

Total cycle time per cavity = (S1+S2+S3+S5+S6+S7+S8) / 9 = 285 sec / 9 = 32 sec

Total working time per day = 14 x 60 x 60 = 50400 sec

One unit machine produce estimate output per day = 50400 / 32 ≈ 1575
Estimate daily output pass rate 95% for one machine = 1575 x 0.95 = 1496

Target daily output 600 pcs required machine = 600/1496 = 0.40 = 1 unit
 Auto Screwing Process Proposal
Process 2 Estimate UPH Daily Output 600 pcs

1. ATOM STM331K-50A (Process 2 & Process 3) = 1 unit = USD 14,000.00

2. ATOM STM331K-50A (Process 4 & Process 6) = 1 unit = USD 14,000.00
3. Fixture (Process 2 ~ Process 6) = USD 800.00 x 2 = USD 1,600.00

TOTAL COST : USD 29,600.00

Terms and conditions:
4. Warranty: One year against manufacturing defects.
5. Shipping terms: CIF Singapore with duties and taxes.