SUMMER TRAINING REPORT

Training in ISGEC Heavy Engineering

Ltd. Yamunanagar
1st July 2023 to 30th July 2023

Submitted By:

Deenbandhu Chhotu ram

Deepak Rohilla
university of science and
technology, Murthal 22001004906

B.Tech (Mechanical
 Acknowledgement

 I would like to express my deepest gratitude and appreciation to all those who have contributed to
the successful completion of my summer training program and the preparation of this report.
 First, I extend my sincere thanks to ISGEC heavy Engineering Ltd. for providing me with the
opportunity to undergo my summer training.
 I would like to express my gratitude to Deenbandhu Chhotu Ram University of Science and
technology for facilitating and supporting my participation in the summer training program.
 The knowledge and experiences gained during this summer training program will undoubtedly
shape my future endeavours.
DEEPAK ROHILLA
22001004906
TRAINING CERTIFICATE
 TRAINING DETAILS
 Introduction :
 The summer training program at ISGEC Ltd. encompassed four weeks
of immersive learning in various department.
 Machine Building (Hydraulic and Mechanical Press Machine)
 Die casting is a metal casting process that involves injecting molten
metal into a mold cavity to create intricate and accurately shaped
components."
 The program provided comprehensive insights into the roles and
functions of these department, enriching the trainees’ understanding of
industrial operations and fostering valuable skills for future endeavours
 Actual working days: 5 Days/ week (9 am to 5 pm)
 Department Assigned: MBD and CASTING
 INTRODUCTIO
N
• ISGEC Heavy Engineering Ltd is a diversified global engineering
company based in india.
• ISGEC Heavy Engineering Ltd. Is a multi-product, multi-location
public company that has been providing engineering solutions to
customers across 91 countries for the past 90 years.
• Established in 1933, begin its journey as a sugar Mill.
• In 1946 Indian Sugar & General Engineering Corporation (Isgec
Heavy Engineering Limited) is established to address the need for
the Indian Capital Goods Industry.
 ISGEC PRODUCTS

HYDRAULIC PRESS HIGH PRESSURE VESSELS HEAT EXCHANGER

MACHINE

MECHANICAL PRESS MACHINE COCK DURM

 ISGEC UNIT IN YAMUNANAGAR

MBD (Machine Building Division)

BMP (Boiler Manufacturing and Piping Division)

PED (Pressure Vessel and Heat Exchanger Division)

CASTING DIVISION
 MBD (Machine Building Division)
Machine building division is very important
division of ISGEC and it manufactures Press
components and as well as sugar Mill parts . It
is sub-divided into following shops:

• FABRICATION SHOP
• MACHINE SHOP
• ASSEMBLY SHOP
• QUALITY SHOP
 FABRICATION SHOP
In this shop thick sheets of mild steel are cut, welded and bent according to the required
design. For the cutting of plates and sheets gas cutting and plasma cutting technique is made use of. Then
different cut parts are joined together with the help of welding.
There are two cutting methods
A) Gas cutting- Commonly used is an oxygen-acetylene flame gun. The acetylene pressure is 0.01 to 0.12
MPa, and the oxygen pressure is 0.50 to 1.0 Mpa. And the metal that burns in cutting then flows out of the
cut as an oxide slag.
B) Plasma cutting- A Plasma Cutting Machine operates by using ionized gas (plasma) to cut through
conductive materials. It involves a power supply, gas flow, plasma generation, a plasma torch, and the cutting
process.

The Maximum
Cutting Capacity of
ISGEC IS 300mm.
GAS CUTTING PLASMA CUTTING
 Some welding techniques
• MIG Welding
Metal Inert Gas (MIG) welding is an arc welding process
that uses a continuous solid wire electrode heated and
fed into the weld pool from a welding gun.
In this argon is

• Submerged Arc Welding (SAW)

Submerged Arc Welding (SAW) is a joining process that
involves the formation of an electric arc between a
continuously fed electrode and the workpiece to be
welded. A blanket of powdered flux surrounds and
covers the arc and, when molten, provides electrical
conduction between the metal to be joined and the
electrode. It also generates a protective gas shield and a
slag, all of which protects the weld zone.
• Shielded Metal Arc Welding (SMAW)

The SMAW process is a manual welding process whereby an

arc is generated between a flux-covered consumable electrode
and the workpiece. This process is well known for its
versatility because it can be used in all welding positions, and
in both production and repair situations.
 Machine Shop
Machine shop is the main work station. Here various machining operations are carried out to produce
different parts of presses.

There are two division of machine shop

a) Machine shop-I Heavy Work Division

b) Machine shop-II Light Work Division

Various Machine Employed at Machine Shop

1. SKODA horizontal boring

2. SWIFT Lathe
3. H.M.T Radial Drilling Machine
 Assembly Shop
The last stage in the machine building division, the various components for the construction of a press is
collected here and the final assembly of the press is done.

The shop is divided in two zones of area one is the pit area and the other is outer area. Presses greater in
size and height are assembled in the outer area and those normal in size in the pit area.

Each press is assembled according to the requirement of the customer. The assembly requires two broad
machine parts

• Parts fabricated by ISGEC i.e. The frame and some other components.

• Parts being imported from outside that are parts like modules and brake and
gear system and oil lubrication unit.
 HYDRAULIC PRESS
MACHINE

A hydraulic press machine is a device that uses hydraulic fluid to

generate large amount of force on a small surface area for metal
processing.

It is typically used in metalworking industries for sheet metal

operations such as drawing, deep drawing, punching, blanking.

A hydraulic press machine is a type of machine that utilizes hydraulic

fluid to generate a compressive force.
It is mainly composed of a frame, base, power system, and control
system.

The hydraulic press machine is mainly driven by a hydraulic cylinder

and operates based on Pascal’s law.
In the hydraulic press machine, the piston exerts pressure on the
fluid, which in turn generates a mechanical force.