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DEENBANDHU CHHOTU RAM UNIVERSITY

OF SCIENCE AND TECHNOLOGY, MURTHAL, SONIPAT-131027


A HARYANA STATE GOVERNMENT NAAC ACCREDITED ‘A’ GRADE UNIVERSITY

Department of Mechanical Engineering

Final Presentation
INDO AUTOTECH
LTD. SUBMITTED BY:-
Under the supervision of:- NAME: MANDEEP TANWAR
DR.M.N.MISHRA ROLL No.: 18001004028
(MECHANICAL ENGG.) SEM/YEAR: 8th FINAL YEAR
ACKNOWLEDGEMENT
This review would not have been possible without the exceptional support of my supervisor
Dr. M.N.MISHRA(HOD ME). His enthusiasm, knowledge and exacting attention to
detail have been an inspiration and kept my work on track from my first encounter with the
review work to the final draft of this review thesis. I pay my deep sense of gratitude to
Professor (Dr.) A.K.GUPTA. of Mechanical Engineering Department.

I would like to extend my gratitude to my parents for helping me a lot in finalizing this
project within the limited time frame.
Introduction

Indo Autotech Limited has made the automobile industry the core of its concentration since
1974. Today it stands to meet the needs of the most discerning customers around the globe.
The company is in a position to develop and supply sheet metal components and sub-
assemblies conforming to international standards. By exceeding the requirements and
expectations of our customers, Indo has become a valued supplier of  automotive components
for wide range of Automotive Industry Leaders in India and across Globe. A strong in-house
potential of these industrial process has been built and refined over last 40 years.
Indo Autotech limited deals in a wide range of sheet metal components, Fine
blanked components, Tubular  components, Fabricated Components, Welding
Components, Assemblies and Sub Assemblies Commitment to quality and sense of
innovation is deep rooted in the company. The company has the most impressive
track record in meeting stringent quality requirements and is committed to make
available products of the  best quality standards at the most competitive prices. The
company is certified ISO/TS 16949:2009, ISO 14001:2004 & OHSAS 18001:2007
by DNV . By exceeding our customer requirements Indo has become a valued
supplier of major Sheet Metal Components, Tubular components and
assemblies and Sub assemblies to leading OEM’s in the Indian as well as global
automotive Industry. Our Engineering, Production and Quality Assurance
departments coordinate to guarantee and maintain the highest quality levels.
Process controls assure quality from prototype through production.
PRODUCTS
4 Different Sizes
DEPARTMENTS IN INDO AUTOTECH PRIVATE
LIMITED*

• Tool Room • Furnace Brazing for Stainless Steel Parts


• Press Shop • Powder Coating
• CNC Pipe Bending • Assembly Facility
• Pipe End forming • Laser Cutting
• Pipe Squeezing • Plasma Cutting
• Robotic Welding • CNC Press Brake
• MIG Welding
• TIG Welding
• Projection Welding
• Furnace Brazing for MS Parts
*all things mentioned were not present in the industry I worked.
FEW IMP. DEPARTMENTS EXPLAINED

Press brake
• MIG Welding
• TIG Welding
• AMADA Laser sheet metal cutting
PRESS BRAKE
• Bending is typically performed on a machine called press brake, which can
be normally or automatically operated. A press brake contains an upper tool
called the punch and a lower tool called die, between which the sheet metal
is located. The sheet is carefully positioned over the die and held in place by
the gauge while the punch lowers and forces the sheet to bend . While using
a press brake and standard die sets there are still a variety of techniques that
can be used to bend the sheets. The bend angle achieved is determined by the
depth to which the punch forces the sheet into the die. This depth is precisely
controlled to achieve the desired bend.
MIG
• Metal Inert Gas (MIG). This type of welding is basically an arc welding process that
joins two metals.
• This is done by heating the metals with the help of an arc.
• This arc is formed between the surface to be welled and a continuously fed filler
electrode.
• This type of welding uses a shielding gas to protect the molten pool of weld metal from
reacting with elements present in the atmosphere.
• MIG welding requires a DCEP (Direct Current Positive Electrode), also known as
Reverse Polarity.
TIG
• In the TIG welding process the arc is formed between a pointed
tungsten electrode and the workpiece in an inert atmosphere of
argon or helium. The small intense arc provided by the pointed
electrode is ideal for high quality and precision welding.
Because the electrode is not consumed during welding, the TIG
welder does not have to balance the heat input from the arc as
the metal is deposited from the melting electrode. When filler
metal is required, it must be added separately to the weldpool.
Laser metal cutting
• They are widely used in industrial environments to perform cutting,
marking, welding, cleaning, texturing, drilling and a lot more. They are
also used in other fields such as telecommunication and medicine. 
•  Fiber lasers use pump light from what is called laser diodes. These diodes
emit light that is sent into the fiber-optic cable. Optical components
located in the cable are then used to generate a specific wavelength and
amplify it. Finally, the resulting laser beam is shaped and released. 
Here’s how each component is used to
perform this operation. 

• Step 1. Light is Created in the Laser Diodes 


• Step 2. Pump Light is Guided in the Fiber-Optic Cable
• Step 3. Light is Amplified in the Laser Cavity
• Step 4. Laser Light of a Specific Wavelength is Created
• Step 5. The Laser Beam is Shaped and Released
• Indo have a complete a highly skilled & qualified Design &
development Team equipped with state of art CAD/CAM facilities,
CMM’s & CNC machines.
• There with design team we try ensures precise drawing output with
software’s like CAD/CAM Solid Works like chassis,
counterweight ,trolley etc.
• These chassis were made according to customer needs with proper
fixtures and well trained laboures.
• then the development team looks after the component from this stage
until the component is sent to the customers.
• Our engineering, production and quality control departments
coordinate to guarantee and maintain the highest quality levels.
Process controls assure quality from prototype through production..
MY ROLE
• I was in Indo Autotech unit IV-1 in which several cutouts of JCB scissor
lifts were joined through welding using fixtures.
• Few days I was on the sight at surveillance of small lift named as 3236
• Then I was switched to R&D department.
• Where I first of all learned and recalled my basics of 2D CAD
• Then I was given layouts of tractor counter weight.
Role of Internee during Internship
• I learned how to adjust myself in the work environment, how to deal
with people at work. It’s a good and quality experience, the
necessary kind of experience as it helps you realize what you want
in future. Also got the opportunity to evaluate myself under these
stressful conditions. As we were during internship, we had a project
to complete which is based on planning of process and to increase
production rates in a process line.

CONCLUSION

It was a nice learning experience at INDO AUTOTECH PVT.LTD for
four weeks in Faridabad. I was given exposure in almost all the
department at the plant. The knowledge gained from the employees
is appreciating, sharing the experience which they have gained in
their time of working in the company. I am very much thankful for the
wonderful facility from INDO AUTOTECH. The knowledge I gained
during my time here will surely help me in my future and shaping my
career
THANK YOU
For your time

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