MTR Quality Status Dec'22

MICRO TURNERS
( AN IATF 16949:2016 CERTIFICATION COMPANY)
QUALITY STATUS
MTR DEC.-2022
DATE :- 12.01.2023
Slide No – 1 of 99
CONTENTS
PLANT QUALITY STATUS REPORT
1.DIRECT CUSTOMER QUALITY STATUS

2.INTERPLANT CUSTOMER QUALITY STATUS
3.PROCESS QUALITY STATUS
4.SUPPLIER QUALITY STATUS
MICRO TURNERS ROHTAK
( AN IATF 16949:2016 CERTIFICATION
COMPANY)
DIRECT
CUSTOMER
QUALITY STATUS
PQCDSM PLANT LEVEL DATA
Q-Quality
BM BM BM Yearly Q1 Q1 Q2 Q2 Q3 Q3 Q3 Q4
WORK 2020-21 Up to
PARAMETER UOM Actual Status Resp.
AREA (Last 3 Target Dec.-22 Target Actual Target
2019-20 2021-22 Target Actual Target Actual
Month)
Oct.22 Nov.22 Dec.22
Matured Warranty
PPM 392 10 0 0 0 0 0 0 0 0 0 0 0 0 0
BAL
EFR PPM 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
BAL PPM 187 79 20 17 25 20 0 19 5 18 48 50 0 94 17
MSIL PPM 32 5.52 0 0 2.6 0 0 0 0 0 8 0 0 24.54 0

Custom CID PPM 486 73 11 8 16 10 11 9 28 9 11 18 13 2 8
er
HMCL
BOP 947
3685 2086 200 3067 1000 161 700 6081 500 3014 1421 3158 4462 200
PPM
SUZUKI PPM 293 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Mr.Sunil
Jangra
Custom
BAL RATING 87.6 92 90 100 98 92.5 91 92.5 98 96 98 98 98 98 100
er
Q Rating MSIL RATING 666 677 1000 1000 991 1000 1000 1000 1000 1000 973 1000 1000 919 1000
HMCL RATING 47 68 77 90 76 80 85 80 69 85 72 72 70 73 90
Internal
Custom AKA PPM 3557 1627 12471 500 6695 2000 8842 1500 5205 1000 5639 6382 5820 4714 500
er
PPM MTC PPM 9005 746 3461 500 1524 2000 4209 1500 1026 1000 1731 3211 1026 957 500
MTP PPM 13076 8546 12730 500 12293 2000 22891 1500 7661 1000 12715 8458 7334 22352 500
Total
In-house
IHR
PPM 8089 6694 4486 3350 3900 5258 3700 3639 3500 6491 6801 6512 6160 3350 Mr.Amar
Rejectio deep
n Scrap PPM 6262 4318 3952 2400 3500 4813 3000 3241 2700 5635 5831 6068 4988 2400 Dahiya +
Mr.Pank
aj
Rework Rework PPM 1827 2376 1362 900 1200 445 1100 399 1000 856 971 426 1172 900 Sharma
In-house
Operatio
C Rejectio Scrap Rupees 6.08 5.02 3.55 1.8 2.55 5 2.25 5.15 2 5.85 4.66 5.68 7.20 1.8
n
n
SUPPLIER
PQCDSM PLANT LEVEL DATA QUALITY STATUS
Q - QUALITY
BM BM Q1 Q2 Q3 ACTUAL STATUS Q3 Q4
WO YEAR UP
RK LY TO Q1 Q2 Q3
PARAMETER UQM ACTU TARG ACTU TARG ACTU TARG
ARE TARG DEC- TARG Q3 RESP.
2020- 2021- AL ET AL ET AL ET
A ET 22 ET
21 22
OCT NOV DEC.
All over
Supplier 11909 5611 2000 3761 4488 4061 3591 3393 2873 3761 3201 5063 3040 2000
PPM PPM
Interplant
Supplier 4470 5472 500 3787 2700 5085 1500 2874 1000 3787 1891 6173 3063 500
PPM
PPM
Local Supplier
PPM
15385 5843 2000 3742 4674 3326 3739 3787 2991 3742 4058 4180 3024 2000
PPM
MT-2
6099 6164 500 3393 3698 6095 2219 5660 1331 3393 1031 4191 7739 500 Deven
(BAROTIWALA
Q )
PPM
der
Dhoch
ak
MT-6
(NALAGARH)
3832 5519 500 4177 3311 3837 2152 1388 1399 4177 2166 7649 2521 500
PPM
MT-3 1111 1075 1249 1111 1707

(BINOLA)
0 4743 500
5 2846 9 1850 2 1202 5 6
0 0 500
PPM
MT-7 1344
(HARIDWAR)
0 1631 500 0 1305 0 1044 7565 835 0 0 0 0 500
PPM
AK
AUTOMATICS
0 0 0 0 0 0 0 0 0 0 0 0 0 0
PPM
MT- 1408
SEAMLESS
0 0 0 7073 0 6177 0 9 0 7073 0 0 1291 0
PPM
DIRECT CUSTOMER
CUSTOMER COMPLAINT SUMMARY QUALITY STATUS
CUSTOMER COMPLAINT SUMMARY (2022-2023)

Q3
Last 3
CUSTOMER Target Up to DEC.-
SR.NO. ACTIVITY 2019-2020 Month2020- 2021-22 Q1 Target Q1 Actual Q2 Target Q2 Actual Q3 Target Q3 Actual Actual Status Q4 Target TOTAL
NAME 2022-2023 22
2021
Oct.22 Nov.22 Dec.22
NO.OF
CUSTOMER 4 5 2 1 1 2 1 2 1 1 1 1 0 3 1 0
1 BAL COMPLAINT
NO.OF
DEFECT 4 5 2 1 1 2 1 2 1 1 1 1 0 3 1 0
NO.OF
CUSTOMER 0 0 0 0 0 0 0 0 0 0 0.3 0 0 1 0 0
2 MSIL COMPLAINT
NO.OF
DEFECT 0 0 0 0 0 0 0 0 0 0 0.3 0 0 1 0 0
NO.OF
CUSTOMER 4 4 2 1 3 1 1 1 5 1 2 3 2 1 1 1
3 HMCL COMPLAINT
NO.OF
DEFECT 2 2 1 1 1.60 1 1 1 2 1 2 2 2 1 1 1
NO.OF
CUSTOMER 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
4 SUZUKI COMPLAINT
NO.OF
DEFECT 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
TOTAL
NO.OF
CUSTOMER 9 9 4 2 4 3 2 3 6 2 3 4 2 4 2 1
COMPLAINT
TOTAL
NO.OF
CUSTOMER 7 7 3 2 2.60 3 2 3 3 2 3 3 2 4 2 1
DEFECT
CUSTOMER
COMPLAINT 9 9 4 2 4 3 2 3 6 2 3 4 2 4 2 1
CLOSE
CUSTOMER
COMPLAINT 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
COMPLAINT DETAILS OPEN
CUSTOMER
COMPLAINT 72 HRS 72 HRS 72 Hrs 72 hrs ----- 72 Hrs ----- 72 Hrs 72 Hrs 72 Hrs 48 HRS 72 HRS 72 HRS 72 Hrs
CLOSE IN
HRS (BAL)
CUSTOMER
COMPLAINT 72 HRS 72 HRS 72 Hrs 72 hrs ----- ---- ----- ---- ---- ---- ----- ----- 72 HRS ----
CLOSE IN
HRS (MSIL)
CUSTOMER
COMPLAINT 72 HRS 72 HRS 72 Hrs 72 hrs 48 HRS 72 Hrs 48 HRS 72 Hrs 72 Hrs 72 Hrs 48 HRS 72 HRS 72 HRS 72 Hrs 48 Hrs
CLOSE IN
HRS (HMCL)
DIRECT CUSTOMER
BAL QUALITY STATUS QUALITY STATUS
QUALITY DASHBOARD STATUS (BAL) 2022-2023

Customer Month
Last 03
Sr. No. Up to Q1 Q1 Q2 Q2 Q3 Q3 Q3 Q4
Month
PPM / Rating 2019-20 2021-22 TARGET
DEC-22
2020-21 Target Actual Target Actual Target Actual Oct.22 Nov.22 Dec.22 Target
1 PPM 187 79 20 17 25 20 19 19 5 18 48 50 0 94 17
TOTAL
2 87.6 92.5 90 100 98 92.5 93 92.5 98 96 98 98 98 98 100
SCORES
TOTAL
3 QUALITY 76 85 82 85 85 85 85 85 85 85 85 85 85 85 85
SCORE
4 PPM SCORE 15 15 12 15 15 15 15 15 15 15 15 15 15 15 15
MATURED
5 WARRANTY 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20
SCORE
6 EFR SCORE 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20
PROCESS
7 AUDIT 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30
MARKS
DELIVERY
8 LOSS 14 7.5 4 7.5 2.5 7.5 2 7.5 5 7.5 5 5 5 5 7.5
SCORE
SPARE
9 COMPLIANC ----- ---- 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5
E
10 LEVEL L2 L2 L2 L1 L2 L1 L2 L1 L2 L1 L1 L1 L1 L1 L1
Past
Past
Past
50
0
100
150
200
80
85
90
95
100
105
70
72
74
76
78
80
82
84
86
187
88
76
2019-20
2019-20 2019-20
79
93
85
2020-21
2020-21 2020-21
20
90
82
2021-22
2021-22 2021-22
0
Apr'22
20
Apr'22
89
Apr'22
81
85
92.5
0
May'22
May'22
93
May'22
85
Jun'22
44
98
Jun'22
Jun'22
85
July'22
19
July'22
98
92.5
July'22
85
85
7
Aug'22
98
Aug'22
Aug'22
85
Present
BAL PPM
Present
1
Present Sept'22
98
Sept'22
Sept'22
85
TOTAL SCORES
TOTAL QUALITY SCORE
Oct'22
18
50
Oct'22
98
96
Oct'22 85
85
0
Nov'22 Nov'22
98
Nov'22
85
BAL QUALITY STATUS
Dec'22
94
Dec'22
98
Dec'22
85
Jan'23
17
Jan'23
100
Jan'23
85
Feb'23 Feb'23
Feb'23
Mar'23 Mar'23
Mar'23
BETTER
Up to Dec.-22
BETTER
Up to Dec.-22
BETTER
25
Up to Dec.-22
97
85
TARGET
17
TARGET
100
TARGET
85
Future
Future
Future
QUALITY STATUS
DIRECT CUSTOMER
10
15
20
25
10
15
20
25
10
12
14
16
0
5
0
5
0
2
4
6
8
20
20
15
Past
2019-20 2019-20 2019-20
Past
Past
20
20
2020-21 2020-21 2020-21 15
20
20
12
2021-22 2021-22 2021-22
Apr'22 Apr'22 Apr'22
20
20
20
20
11
15
May'22 May'22 May'22
20
20
15
Jun'22 Jun'22 Jun'22
20
20
15
July'22 July'22 July'22
20
20
20
20
15
15
Aug'22 Aug'22 Aug'22
20
20
15
Sept'22 Sept'22 Sept'22
20
20
15
Present
Present
Present
BAL PPM SCORE
Oct'22 EFR PPM SCORE Oct'22 Oct'22
20
20
20
20
15
15
MATURED WARRANTY SCORE
Nov'22 Nov'22 Nov'22

20
20
15
BAL QUALITY STATUS
Dec'22 Dec'22 Dec'22

20
15
15
Jan'23 Jan'23 Jan'23

20
20
15
Feb'23 Feb'23 Feb'23
Mar'23 Mar'23 Mar'23

R
BETTER
BETTER
BETTER
Up to Dec.-22 Up to Dec.-22 Up to Dec.-22

20
20
15
TARGET TARGET TARGET

20
20
15
Future
Future
QUALITY STATUS
Future
DIRECT CUSTOMER
DIRECT CUSTOMER
BAL QUALITY STATUS QUALITY STATUS
Past Present Future

BETTER
PROCESS AUDIT SCORE
40 30 30 30 30 30 30 30 30 30
30
20 30 30 30 30 30 30 30 30 30
10
0
TARGET
2019-20
2021-22
Apr'22
May'22
Jun'22
July'22
Aug'22
Sept'22
Oct'22
Nov'22
Dec'22
Jan'23
Feb'23
Mar'23
Up to Dec.-22
2020-21
Past Present BETTER

Future
16
14 DELIVERY LOSS SCORE
14
12
10
8 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5
8
6 5 5 5 5 5 5
5
4 4
4
2
0 0
0
TARGET
2019-20
2021-22
Apr'22
May'22
Jun'22
July'22
Aug'22
Sept'22
Oct'22
Nov'22
Dec'22
Jan'23
Feb'23
Mar'23
Dec.-22
2020-21
Up to
Past Present Future
BETTER
SPARE COMPLIANCE
THIS DATA WAS
NOT CONSIDER
IN PAST BY BAL 7.5 7.5 7.5 7.5 7.5 7.5 7.5
8
7
6 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5
5
4
3
2
1 0 0
0
TARGET
2019-20
2021-22
Apr'22
May'22
Jun'22
July'22
Aug'22
Sept'22
Oct'22
Nov'22
Dec'22
Jan'23
Feb'23
Mar'23
Up to Dec...
2020-21
0
1
2
3
4
5
6
0
1
2
3
4
5
6
4
4
2019-20 2019-20
Past
Past
5
5
2020-21 2020-21
(Last 3 Month) (Last 3 Month)
2
2
2021-22 2021-22
0
0
Apr'22 Apr'22
0
0
May'22 May'22
2
3
2
3
Jun'22 Jun'22
1
1
July'22 July'22
1
1
Aug'22 Aug'22
0
2
0
2
Sept'22 Sept'22
1
1
Oct'22 Oct'22
Present
Present
DEFECT GRAPH (BAL)
0
0
Nov'22 Nov'22
CUSTOMER COMPLAINT GRAPH (BAL)
1
3
1
3
Dec'22 Dec'22
BAL QUALITY STATUS
Jan'23 Jan'23
Feb'23 Feb'23
1
1
Mar'23 Mar'23
Up to Dec.-22 Up to Dec.-22
BETTER
BETTER
1
1
Future
Future
TARGET TARGET
0.84
0.84
QUALITY STATUS
DIRECT CUSTOMER
DIRECT CUSTOMER
ACTION PLAN SUMMARY ( BAL ) QUALITY STATUS
ACTION PLAN SUMMARY OF CUSTOMER COMPLAINT DEC.-2022
Part Defect Action Taken

Part Sustenance
Sr. No No/Drawi Phenomeno Why -Why Analysis Root Cause Responsibilty Target date
Name monitoring
ng no n
Cause Side Inspection Side
W1. OD U/Size Occurred.

OD 9.975 W2. OD U/Size observed No system A) 100% Segregate all pipe
1.100 % insp. Start by Air ring gauge for 1. This point add in
Shaft TO 9.987 during grinding process. available to line material at our end.
continue one months. Action plan
Rocker DK101751 found 9.966 W3.Centerless machine Lead check B) B) Lead screw has been Pankaj
1 Arm _03 to 9.968 i.e. screw wear out. machine Lead change on machine.
2.QFR has been display for better 09.12.2022 monitoring sheet &
awareness. start audit as as per
Exhaust less by W4. No system available to screw during C) This point add in Machine PM
3.All pipe line material re verify. plan.
0.009mm. check machine Lead screw JH&PM. & JH.
during JH&PM.
W1:Dia over size observed

at customer end. 1.Lock and key rejection box will be
W2:During CNC process this provided at final insp.
Final turning 1.Plain ring gauge to be 1. This point add in
type problem occurred. 2.A special gauge will be provided at final
tool is not interlocking with machine Action plan
ROD DIA OVER W3: During CNC operation insp. Supplier
2 PULL
JY551404
SIZE Final turning Tool not
Performed cycle.
3.QFR has been display for better
25.12.2022 monitoring sheet &
due to Power 2.This point add in poka yoke start audit as as per
Performed. awareness.
Failure. monitoring sheet. plan.
W4: Final turning tool is not 4. All pipe line material has been verify by
Performed due to Power plain ring gauge.
Failure.
W1:Hex is getting damage 1.100 % Insp. Start by hex gauge for

due to less contact area continue 10 lots.
observed at customer end. 2.Master sample has been provided at final
Hex is 1. This point add in
W2:During forging process HSS material 1.Carbide head die has been use. stage.
Bolt getting Action plan
this type problem occurred. use in die due 2.Carbide head die life will be 3.Lock and key rejection box will be
3 Flange DH101392 damage due W3: Due to Head die worn to chance of freez after after tool life provided at final insp.
Supplier 08.12.2022 monitoring sheet &
M6*1 to less start audit as as per
out during runing die worn out. monitoring. 4.QFR has been display for better
contact area production. plan.
awareness.
W4: HSS material use in die 5. All pipe line material has been verify by
due to die worn out. plain ring gauge.
DIRECT
EFFECTIVENESS MONITORING SHEET( BAL ) CUSTOMER
QUALITY STATUS
Sr Part Defect
No Name Description Drg. No. Qty. Action Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Shaft
1 Rocker Arm DK101751_03 MT-1454 17 09.12.2022
Exhaust
2 ROD PULL JY551404 MT-3813 1 25.12.2022
Bolt Flange
M6*1
DH101392 MT-859 73 08.12.2022
DIRECT CUSTOMER
MSIL QUALITY STATUS QUALITY STATUS
QUALITY DASHBOARD STATUS (MSIL) 2022-2023
Customer Month
Sr. No. Avg. Last

PPM / Avg.2019- 03 Month Up to Q1 Q1 Q2 Q2 Q3 Q3 Q3 Q4
2021-22 TARGET
Rating 20 DEC-22
1 PPM 32 6 0 0 2.6 0 0 0 0 0 8 0 0 24.54 0
SQR
2 666 677 1000 1000 991 1000 1000 1000 1000 1000 973 1000 1000 919 1000
RATING
Past Present Future

35 32 MSIL PPM BETTER
30
25 22 24.54
20
15
10
5 0 0 0 0 2.6
0 0
0 0 0 0 0 0 0 0 0
TARGET
2019-20
2021-22
Apr'22
May'22
Jun'22
July'22
Aug'22
Sept'22
Oct'22
Nov'22
Dec'22
Jan'23
Feb'23
Mar'23
Up to Dec.-22
2020-21
Past Present BETTER Future

SQR RATING
1200
1000 1000 1000 1000 1000 991 1000
1000
1000 1000 1000 1000 1000 1000 1000 1000
800 666 677 919
600
400
200
0
TARGET
2019-20
2021-22
Apr'22
May'22
Jun'22
July'22
Aug'22
Sept'22
Oct'22
Nov'22
Dec'22
Jan'23
Feb'23
Mar'23
Up to Dec.-22
2020-21
0
0.2
0.4
0.6
0.8
1
1.2
0
0.2
0.4
0.6
0.8
1
1.2
Past
0.25
0.25
2019-20 2019-20
Past
0.33
0.33
2020-21 2020-21
0
2021-22 2021-22
0
Apr'22
0
Apr'22
0
May'22
0
May'22
0
0
Jun'22
0
Jun'22
0
July'22
0
July'22
0
Aug'22
0
Aug'22
0
0
Sept'22
0
Sept'22
MSIL QUALITY STATUS
Present
Oct'22
Present
0
Oct'22
DEFECT GRAPH (MSIL)
0
Nov'22
0
Nov'22
CUSTOMER COMPLAINT GRAPH (MSIL)
0
1
Dec'22
0
1
Dec'22
Jan'23 Jan'23
Feb'23 Feb'23
0
Mar'23
0
Mar'23
BETTER
BETTER
0
0
Future
Future
0
TARGET
QUALITY STATUS
TARGET
DIRECT CUSTOMER
ACTION PLAN SUMMARY ( MSIL ) DIRECT CUSTOMER
QUALITY STATUS

Part Sustenance
Name monitoring
ng no n
1- Total length tolerance will be

reduce from 0.60 mm to
0.20 mm at cnc machining
W1- Serration Major process.
Diameter and DOP found 2- Length Gauge to be
oversize in Taper at customer interlocking with machine
Serration end. 1- 100 % inspection start by serration
cycle for 100 % insp. At
Major gauge.
W2- During Caulking process W4-This point VMC mahcine 1. This point add in
Diameter this problem occurred. 2- Training given to all concern person
Cam was not 3-100% insp. by Vernier Caliper Amardeep Action plan
64441- and DOP about defect.
1 Rear
27L00 found
W3-Input material length consider till than Length gauge
3-Quality Flash Report made & display for
Dahiya 21.12.2022 monitoring sheet &
Brake variation upto 0.40 mm during interlocking not start audit as as per
oversize in which is ok as per process better awareness.
development implemented. plan.
Taper 4-OPL has been made & display for better
drg. 4-Quality Flash Report made &
awareness.
W4-This point was not display for better
consider during awareness.
development. 5-Serration insp. 2 Pcs/ 25 Pcs
by Serration gauge has
been provided on caulking
process.
DIRECT CUSTOMER
EFFECTIVENESS MONITORING SHEET (MSIL) QUALITY STATUS
Sr Part Defect
Serration Major
Cam Rear Diameter and
1 Brake DOP found
MT-3743 22 21.12.2022
oversize in Taper
HMCL QUALITY STATUS DIRECT CUSTOMER
QUALITY STATUS
QUALITY DASHBOARD STATUS (HMCL) 2022-2023
Customer Month
Last 03
Sr. No. Q1 Q1 Q2 Q2 Q3 Q3 Q3 Q4
PPM / Month HMCL Up to Dec-
2019-20 2021-22
Rating TARGET 22
1 CID PPM 486 73 11 8 16 10 9 9 19 9 11 18 13 2 8
2 BOP PPM 3685 2086 947 200 3067 1000 108 700 3685 500 3014 1421 3158 4462 200
3 QFR 4 4 2 1 3 1 1 1 8 1 2 3 2 1 1
SQR
4 47 68 77 90 76 80 88 80 60 85 71 72 70 73 90
RATING
Past Present Future

BETTER
HMCL CID PPM
600
500 486
400
300
200
100 73
32 34 19 18
8 5 13 16
11 14 10 9 9 2 8 8
0
TARGET
Up to De...
2019-20
2021-22
Apr'22
May'22
July'22
Aug'22
Sept'22
Nov'22
Dec'22
Feb'23
Mar'23
Jun'22
Oct'22
Jan'23
2020-21
HMCL QUALITY STATUS DIRECT CUSTOMER
QUALITY STATUS
Past Present Future

16000
HMCL BOP PPM
13488
14000
12000
BETTER
10000
8000
6000 4613 4462

3685 3158
4000 3067
2086 1421
2000 947 1000
323 700 141 500
0 0 200 200
0
TARGET
2019-20
2021-22
Apr'22
May'22
Jun'22
July'22
Aug'22
Sept'22
Oct'22
Nov'22
Dec'22
Jan'23
Feb'23
Mar'23
Up to Dec.-22
2020-21
Past Present Future

100 93 SQR RATING
90 BETTER 90
87 87
90 83 85
80 80
80 77 76
72 73
70
70 68
63
57
60
50 47
40
30
20
10
TARGET
2019-20
2021-22
Apr'22
May'22
Jun'22
July'22
Aug'22
Sept'22
Oct'22
Nov'22
Dec'22
Jan'23
Feb'23
Mar'23
Up to Dec.-22
2020-21
0
1
2
3
4
5
6
7
8
9
0
0.5
1
1.5
2.5
3
3.5
4
2 1.75
2019-20
2019-20
Past
Past
4
2
2020-21
2020-21 (Last 3 Month)
(Last 3 Month)
1
2021-22
2021-22
1
Apr'22
1
Apr'22
May'22 1
1
May'22
0
1
Jun'22
0
1
Jun'22
8
July'22
3
July'22
5
Aug'22
3
Aug'22
1
1
Sept'22
1
1
Sept'22
Present
Present
3
Oct'22
2
Oct'22
DEFECT GRAPH (HMCL)
2
Nov'22
2
Nov'22
CUSTOMER COMPLAINT GRAPH (HMCL)
1
1
Dec'22
1
1
Dec'22
HMCL QUALITY STATUS
Jan'23 Jan'23
Feb'23 Feb'23
1
Mar'23
1
Mar'23
BETTER
BETTER
3
1.6
Future
Future
1
TARGET
1
TARGET
QUALITY STATUS
DIRECT CUSTOMER
DIRECT CUSTOMER
ACTION PLAN SUMMARY ( HMCL ) QUALITY STATUS

Part Sustenance
Name monitoring
ng no n
W1: Thread Tight Observed

at customer end.
Thread Tight due to dent on
THREAD 1.Oil filtration cleaning on twice 1.) 100% Insp. Has been start by thread 1. This point add in
thread.
AXLE GAUGE NOT W3:Due to chips practical on Oil filtration in week. gauge for next 10 lots to check the
Supplier
Action plan
44301-
1 FR.
KPL-9000
QUALIFY , die. not cleaning 2.Wire brush has been provided effectiveness of action taken . 24.12.2022 monitoring sheet &
WHEEL DENTS ON W4:Oil filtration system not on time. on machine to clean the 2) Training given to all concern about the start audit as as per
THREAD chips practical on die. action plan & defect. plan.
working properly..
W5:Oil filtration not cleaning
on time.
DIRECT CUSTOMER
EFFECTIVENESS MONITORING SHEET (HMCL) QUALITY STATUS
Sr Part Defect
AXLE FR. 44301-KPL-

1 WHEEL 9000
MT-011 05 24.12.2022
DIRECT CUSTOMER
SUZUKI QUALITY STATUS QUALITY STATUS
QUALITY DASHBOARD STATUS (SUZUKI) 2022-2023
Customer Month
Last 03
Sr. No. Q1 Q1 Q2 Q2 Q3 Q3 Q3 Q4
Month
PPM / Up to
2019-20 2021-22 TARGET
Rating Dec-22
1 PPM 293 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Past Present Future
350
SMPL PPM BETTER
300 293
250
200
150
100
50
0 0 0 0 00 0 0 0 0 0 0 0 0 0
0
TARGET
2019-20
2021-22
Apr'22
May'22
July'22
Aug'22
Sept'22
Nov'22
Dec'22
Feb'23
Mar'23
Jun'22
Oct'22
Jan'23
Up to Dec.22
2020-21
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.6
0.6
Past
Past
2019-20 2019-20
0
2020-21 2020-21
0
2021-22 2021-22
0
Apr'22 Apr'22
0
0
May'22 May'22
Jun'22 Jun'22
00
00
0
0
July'22 July'22
0
0
Aug'22 Aug'22
SMPL QUALITY STATUS
0
0
0
0
Sept'22 Sept'22
Present
Present
0
0
Oct'22 Oct'22
DEFECT GRAPH (SMPL)
0
0
Nov'22 Nov'22
CUSTOMER COMPLAINT GRAPH (SMPL)
0
0
0
0
Dec'22 Dec'22
Jan'23 Jan'23
Feb'23 Feb'23
0
0
Mar'23 Mar'23
BETTER
BETTER
0.25
0.25
Future
Future
TARGET
0
TARGET
QUALITY STATUS
DIRECT CUSTOMER
DIRECT CUSTOMER
ACTION PLAN SUMMARY ( SMIL ) QUALITY STATUS
NO ANY COMPLAINT FROM LAST 15 MONTHS
DIRECT CUSTOMER
EFFECTIVENESS MONITORING SHEET (SMIL) QUALITY STATUS
NO ANY COMPLAINT FROM LAST 15 MONTHS
COMPANY)
INTERNAL
CUSTOMER
QUALITY STATUS
INTERPLANT
INTER PLANT QUALITY STATUS CUSTOMER
QUALITY STATUS
INTERPLANT PPM
MONTH
PLANT
Sr. No. Q1 Q1 Q2 Q2 Q3 Q3 Q3 Q4
NAME Last 03
Up to Dec-
2019-20 Month 2021-22 Target
22
2020-21
Target Actual Target Actual Target Actual Oct.22 Nov.22 Dec.22 Target
1 AKA 3757 1627 12471 500 6695 2000 8842 1500 5205 1000 5639 6382 5820 4714 500
MT
2 PANTNAGA 13076 8546 12730 500 12293 2000 16764 1500 7661 1000 7896 8458 7334 22352 500
R
MT
3 9005 746 3461 500 1524 2000 1815 1500 1026 1000 1698 3211 1026 857 500
CHAKAN
INTERNAL PLANT CUSTOMER PPM PARETO
Internal Plant Wise PPM

27920 97 100 100
25128 22352 90
22336 80 80
19544 70
16752 60
13960 50
11168 40
8376 30
5584 4714 20
2792 857 10
0 0
MT PANTNAGAR AKA MT CHAKAN
PLANT NAME
INTERPLANT
INTER PLANT QUALITY STATUS (MTP) CUSTOMER
QUALITY STATUS
INTERPLANT PPM
MONTH
Sr. No. PLANT Q1 Q1 Q2 Q2 Q3 Q3 Q3 Q4

NAME Last 03 Up to
2019-20 Month 2021-22 Target Dec.-22
2 MT
PANTNAGAR 13076 8546 12730 500 12293 2000 16764 1500 7400 1000 12715 8458 7334 22352 500
Past Present Future

40000 INTERNAL PLANT PPM (MTP)
33528
35000
BETTER
30000
25000 22352
20000
15000 13076 12730 12254 12293
8546 7877 7445 8458 7334
10000 6879
4510
5000 2000 1500 1000 500 500
0
TARGET
2019-20
2021-22
Apr'22
May'22
Jun'22
July'22
Aug'22
Sept'22
Oct'22
Nov'22
Dec'22
Jan'23
Feb'23
Mar'23
Up to DEC.-22
2020-21
Past Present Future

60 DEFECT GRAPH (MTP) BETTER
50
50
40 35
30
19 17
20 9
12 11 9 10
8 8 9 8 8
10 7 7 6 6
TARGET
2019-20
2021-22
Apr'22
May'22
Jun'22
July'22
Aug'22
Sept'22
Oct'22
Nov'22
Dec'22
Jan'23
Feb'23
Mar'23
Up to Dec.22
(Last 3 Month)
2020-21
INTERPLANT
PART WISE PARETO GRAPH ( MTP) CUSTOMER
QUALITY STATUS
PART WISE PARETO GRAPH DEC.-22 (MTP)

14110 100 100
12699 90
85
11223
11288 80 80
9877 70
8466 60
7055 50
5644 40
4233 30
2822 20
2185
1411 10
703
0 0
PIVOT BOLT MT-859 COLLAR CLUTCH MT-620 OTHER
DRG.NO.
INTERPLANT
ITEM WISE DEFECT PHENOMENON CHART DEC-2022 CUSTOMER
QUALITY STATUS
BOLT MT-859 (DEC-22)

11230 10856 99 100 100 100 100 100 100
97
10107 90
8984 80
7861 70
6738 60
5615 50
4492 40
3369 30
2246 20
1123 10
247 88 35 3 1 1
0 0
Hex is getting Rusty(Rework) Dent Chatting on Collar Coating Uneven Without Thread Material Fold on
damage face (8.82 ~ 9.18) hex
DEFECT NAME
INTERPLANT
ACTION PLAN SUMMARY ( MTP ) CUSTOMER
QUALITY STATUS
ACTION PLAN SUMMARY OF CUSTOMER COMPLAINT Dec.-2022
Part Defect Root Action Taken Sustenance

Sr. No Part Name Why -Why Analysis Responsibility Target date
No/Drawing no Phenomenon Cause Cause Side Inspection Side monitoring
1.100 % Insp. Start by

hex gauge for
continue 10
lots.
W1:Hex is getting damage due to less 2.Lock and key
contact area observed at customer 1.Carbide head die rejection box
1. This point
end. has been use. will be provided
HSS material add in Action
Hex is getting W2:During forging process this type 2.Carbide head die at final insp.
Bolt Flange use in die due plan monitoring
3 M6*1
DH101392 damage due to less problem occurred. to chance of
life will be 3.QFR has been Supplier 08.12.2022
sheet & start
contact area W3: Due to Head die worn out during freez after display for
die worn out. audit as as per
running production. after tool life better
plan.
W4: HSS material use in die due to monitoring. awareness.
chance of die worn out. 4. All pipe line
material has
been verify by
plain ring
gauge.
INTERPLANT
EFFECTIVENESS MONITORING SHEET (MTP) CUSTOMER
QUALITY STATUS
Sr Part Defect
Hex is getting
Bolt
damage due
1 Flange MT-859 5428 08.12.2022
to less
M6*1
contact area
INTERPLANT
INTER PLANT PPM STATUS( A.K.A ) CUSTOMER
QUALITY STATUS
INTERPLANT PPM
MONTH
PLANT Q1 Q1 Q2 Q2 Q3 Q3 Q3 Q4
Sr. No. Last 03
NAME Up to
2019-20 Month 2021-22 Target
Dec.-22
1 AKA 3757 1627 12471 500 6695 2000 8842 1500 5607 1000 5639 6382 5820 4714 500
Past Present Future

BETTER
14000 INTERNAL PLANT PPM (AKA)
12471
12000 11120
10039
10000
8000 7179
6412 6382 6695
5366 5820
6000 4714
3757 3231
4000
2000
1627 1500 1000
2000 500 500
0
TARGET
2019-20
2021-22
Apr'22
May'22
Jun'22
July'22
Aug'22
Sept'22
Oct'22
Nov'22
Dec'22
Jan'23
Feb'23
Mar'23
Up to DEC.-22
2020-21
Past Present Future

16 15 BETTER
14 DEFECT GRAPH (AKA)
12 10
9
10
8
8 6 6
5 5 5 5 5 5 5
6 4 4 4
4 3 3
2
0
TARGET
2019-20
2021-22
Apr'22
May'22
Jun'22
July'22
Aug'22
Sept'22
Oct'22
Nov'22
Dec'22
Jan'23
Feb'23
Mar'23
Up to Dec.22
(Last 3 Month)
2020-21
INTERPLANT
PART WISE PARETO GRAPH ( AKA) CUSTOMER
QUALITY STATUS
ITEM WISE PARETO GRAPH AKA DEC-2022

99 100 100 100
97 98
4970 96 100
95
94
92
90
4473 88 90
85
83
3976 76 80
3479 66 70
2982 60
53
2485 50
39
1988 40
1491 1934 30
994 20
693 661
494
497 10
327
134 128 107 97 86 75 60 49 47 42 24 8 5
0 0
719 3858 1614 1599 1600 1868 1615 3269 2259 3211 3204 3853 1889 3850 3213 1869 1434 1875
INTERPLANT
ITEM WISE DEFECT GRAPH (DEC.-2022) CUSTOMER
QUALITY STATUS
DEFECT WISE PARETO GRAPH AKA (DEC-22)

4990 98 100 100
96
4491 90
86
3992 80
3493 73 70
2994 60
2495 2171 50
43
1996 40
1469
1497 30
998 661 20
494
499 128 10
75
0 0
REJ.QTY.
Face unclean due to length u'size obs. 18.00mm
Bore length u'size

face unclean
Chamfer Underfillied
top pin damage underfillied

lug underfillied
DEFECT NAME
INTERPLANT
ACTION PLAN SUMMARY ( AKA) CUSTOMER
QUALITY STATUS
ACTION PLAN SUMMARY OF CUSTOMER COMPLAINT DEC-2022

Part Action Taken
Sustenance
Sr. No Part Name No/Drawing Defect Phenomenon Why -Why Analysis Root Cause Responsibilty Target date
monitoring
no Cause Side Inspection Side
W1- Under Fill in Starter This point

Stopper AK-719. has been
W2- Problem Occurred Due to Die Mr. add in
Under fill during Hot Forging. cleaning Sampling frequency Amardeep action plan
W3- Due to No proper system Pneumatic Increase during Mr. Vipin 30.12.2022 monitoring
1 Stopper MT-719 Under Fill material fill in Die due to inadequate cylinder rectify prod. And 100% Mr.
starter improper die cleaning. due air by correction visual insp. Is sheet for
W4- Due to No proper water flushing of thread . started till action Raghuvansi check the
removal from Die. system not not implemented. Mr. effectivene
W5- Die cleaning system working. Rammurat ss
inadequate because of air monitoring
flushing system not working.. .
INTERPLANT
EFFECTIVENESS MONITORING SHEET ( AKA) CUSTOMER
QUALITY STATUS
Defect
Sr No Part Name Description Drg.No Qty. Action Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Stopper Top Pin

1 starter Damage MT-719 1184 30.12.2022
INTERPLANT
INTER PLANT QUALITY STATUS (MTC) CUSTOMER
QUALITY STATUS
INTERPLANT PPM
MONTH
Sr. PLANT Last 03 Q4
Up to Q1 Q1 Q2 Q2 Q3 Q3 Q3
No. NAME 2019-20 Month 2021-22 Target
Dec-22 Target Actual Target Actual Target Actual Target
2020-21 Oct.22 Nov.22 Dec.22
MT 1000 500
3 9005 746 3461 500 1524 2000 1815 1500 1026 1698 3211 1026 857
CHAKAN
Past Present Future

10000 9005 INTERNAL PLANT PPM (MTC)
9000 BETTER
8000
7000
6000
5000
3461 3321 3211
4000
958
3000 1098 1644
2000 1026 1500 1000 1026 957 1524
746 476 500 500
1000 2000
0
TARGET
2019-20
2021-22
Apr'22
May'22
Jun'22
July'22
Aug'22
Sept'22
Oct'22
Nov'22
Dec'22
Jan'23
Feb'23
Mar'23
Up to DEC.-22
2020-21
Past Present Future

25 DEFECT GRAPH (MTC)
22
20 18 BETTER
17 17 17
19 16 16
15 12 12 16 14
9 9
10
7 6 6
5 3
TARGET
2019-20
2021-22
Apr'22
May'22
Jun'22
July'22
Aug'22
Sept'22
Oct'22
Nov'22
Dec'22
Jan'23
Feb'23
Mar'23
Up to Dec.22
(Last 3 Month)
2020-21
INTERPLANT
PART WISE PARETO GRAPH ( MTC ) CUSTOMER
QUALITY STATUS
PART WISE PARETO GRAPH DEC.22(MTC)

320 99 100 100
98
288 90
256 80 80
224 70
192 60
160 50
131 128
128 41 40
96 30
64 57 20
32 10
4 3
0 0
MT-1210 MT-2064 MT-1306 MT-1039 MT-1870
INTERPLANT
ITEM WISE DEFECT CHART (DEC.-2022) CUSTOMER
QUALITY STATUS
DEFECT WISE PARETO GRAPH DEC.22 (MTC)

130 99 100 100
98
97
95
92
117 89 90
113
86
104 80
91 70
78 60
65 50
52 40
39 30
26 20
13 10
4 4 4
2 2 1 1
0 0
DENT ON FACE PITTED PATCH MARK ON DENT ON COLLAR BURR ON BURR ON FACE STEP ON FACE STEP ON
INNERD COUNTER CHAMFER
INTERPLANT
ACTION PLAN SUMMARY ( MTC ) CUSTOMER
QUALITY STATUS
Part Action Taken

Defect Responsibil Sustenance
Sr. No Part Name No/Drawing Why -Why Analysis Root Cause Target date
Phenomenon ty monitoring
no Cause Side Inspection Side
W1- Dent on face observed at This point

customer end. has been add
W2- During drilling process problem
occurred. in action plan
Rusting plate not 1.Rusting plate has monitoring
W3- Due to chips not clean from resharpning on been resharphning. visually 100% inspection to be
1 Bush MT-1210 DENT ON FACE part rusting plate. Satpal 28.12.2022 sheet for
time due to tool 2.Tool life will be done after drill process.
W4- Due to rusting plate damage. life not freeze. freeze after validation. check the
W5- Rusting plate not resharpning effectiveness
on time due to tool life not freeze. monitoring .
INTERPLANT
EFFECTIVENESS MONITORING SHEET (MTC) CUSTOMER
QUALITY STATUS
Sr Part Defect Action

No Name Description Drg. No. Qty. Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
28.12.20
1 Bush Dent on face 1210 113 22
COMPANY)
IN-PROCESS
QUALITY STATUS
IN-PROCESS
PLANT PQCDSM STATUS ITY

STATUS
QUAL-
IN-HOUSE PQCDSM DATA

BM BM BM UP TO ACTUAL STATUS
Work Parameter UOM YEARLY CURREN Q1 ACTUALQ1 Q2
Q2 ACTUAL Q3
Q3 ACTUAL Q4
Area TARGET T TARGET STATUS TARGET STATUS TARGET STATUS TARGET
2019- 2020- 2021- MONTH OCT NOV DEC
2020 2021 2022
IN-HOUSE
Q1 REJECTION PPM 8089 4249 4486 3350 5117 3900 5343 3700 4012 3500 6491 6801 6512 6160 3350
PPM
IN -HOUSE
Q2 SCRAP PPM 6262 3219 3952 2400 4462 3500 4895 3000 3377 2700 5635 5831 6086 4988 2400
PPM
Q3 DEFECTS NOS. 87 91 91 70 84 85 87 80 82 75 85 80 86 90 70
Q4 REWORK PPM 1827 1046 1362 900 655 1200 448 1100 635 1000 856 971 426 1172 900
PPM
IN-HOUSE
C SCRAP RUPEES 6.08 2.18 3.55 1.8 5.41 2.55 5 2.25 4.99 2 5.85 4.66 5.68 7.20 1.8
COST
IN-PROCESS
PLANT REJECTION PPM TREND ITY

STATUS
QUAL-
PLANT REJECTION PPM STATUS

10000
Past Present Future
8089
8000 BETTER
6,538 6,512
6,801 6,160
6000 6,111
4,187 5116.89401604294
REJECTION PPM
3700
4249 4486
3900
4000 4,553 3,297 3500 3350 3350
3,379
2000
0
06 Months Averag...
2019-20
Year 2021-22
Apr-22
Aug-22
Sep-22
Jan-23
Feb-23
Aver. 2021-22
Y. Target
May-22
Jun-22
Jul-22
Oct-22
Nov-22
Dec-22
Mar-23
Y-2019-20 6 Month Average 20-21 Average
IN-PROCESS
PLANT SCRAP PPM STATUS ITY

STATUS
QUAL-
PLANT SCRAP PPM STATUS

Past Present Future
7000
6262 6,235
6,086 BETTER
6000
5,713
5,831 4,988
5000
4461.92438933436
3952
4000 3500 4,046
SCRAP PPM
3219 2,735 2,942 3000

3000 2700
2400 2400
2000 3,144
1000
0
06 Months Average...
2019-20
Year 2021-22
Apr-22
Aug-22
Sep-22
Jan-23
Feb-23
Aver. 2021-22
Y. Target
May-22
Jun-22
Jul-22
Oct-22
Nov-22
Dec-22
Mar-23
IN-PROCESS
PLANT SCRAP COST TREND

QUAL-
ITY
STATUS
PLANT TOTAL SCRAP COST STATUS

Past Present Future
9.00
8.23
BETTER
8.00 7.0282
7.13076
7.00 7.1954
SCRAP COST IN LAKHS
5.94 5.616
6.00
4.78809 5.6755804
5.0544 5.27726671111112
5.00 6.24 5.0983 4.54896
4.54896 4.54896
4.68952
4.66362
3.54379 4.8129
4.00
3.00
2.00
1.00
0.00
06 Month Average ...
Average 2021-22
Year 2021-2022
Apr-22
Aug-22
Sep-22
Jan-23
Feb-23
Y. Target
Y-2019-20
May-22
Jun-22
Jul-22
Oct-22
Nov-22
Dec-22
Mar-23
Y-2019-20 6 Month Average 20-21 Average Yearly Target Monthly Quarterly
IN-PROCESS
IN HOUSE SCRAP COST TREND

QUAL-
ITY
STATUS
IN HOUSE SCRAP COST STATUS
7.00 Past Present Future

6.07904 6.42113 6.314 BETTER
6.00
5.6542504
5.00 4.84602337777778
4.68218
4.64485
4.55684
4.39663
SCRAP COST IN LAKHS
4.00 3.84635
3.55
3.00 3.09798
2.55
2.18 2.25
2
2.00 1.8 1.8
1.00
0.00
06 Month Avera...
Average 2021-22
Year 2021-2022
Apr-22
Aug-22
Sep-22
Jan-23
Feb-23
Y. Target
Y-2019-20
May-22
Jun-22
Jul-22
Oct-22
Nov-22
Dec-22
Mar-23
Y-2019-20 6 Month Average 20-21 Average 2021-22 Yearly Target Monthly
Quarterly
IN-PROCESS
PLANT DEFECT PHENOMENON

QUAL-
ITY
STATUS
PLANT DEFECT PHENOMENON

Past Future
Present
100 91
91 91 89 BETTER
90 87 83 86
82 80 83.875
80
80 85
80 80 70
70 75
70
DEFECT IN NOS.
60
50
40
30
20
10
0
0
06 Month Averag...
Average 2021-22
Year 2021-2022
Apr-22
Aug-22
Sep-22
Jan-23
Feb-23
Y. Target
Y-2019-20
May-22
Jun-22
Jul-22
Oct-22
Nov-22
Dec-22
Mar-23
Y-2019-20 6 Month Average 20-21 Average 2021-22 Yearly Target Monthly
Quarterly Target
IN-PROCESS
PLANT REWORK PPM STATUS ITY

STATUS
QUAL-
PLANT REWORK PPM STATUS

Past Future
2000 Present
1827
1800
BETTER
1600
1400 1362
1200 1,172
1200 1100
1046 1,043 1000
971
1000 900 900
REWORK PPM
800
654.969626708578
600 507
643 426
398 356
400 303
200
0
06 Months Average...
2019-20
Year 2021-22
Apr-22
Aug-22
Sep-22
Jan-23
Feb-23
Aver. 2021-22
Y. Target
May-22
Jun-22
Jul-22
Oct-22
Nov-22
Dec-22
Mar-23
Y-2019-20 6 Month Average 20-21 Average Yearly Target
Monthly M. Target
MAJOR CONTRIBUTOR CELL
CELL WISE SCRAP COST PARETO GRAPH DEC.-2022)
98 100
8.00 100
95
91
7.20
81
6.40 80
72
5.60
62
4.80 60
51
AMOUNT IN LAKHS
4.00
3.20 37 40
19
2.40
1.50
1.46
1.13
1.60 20
0.84
0.80
0.78
0.77
0.80
0.31
0.29
0.15
0.00 0
CE LL SP NG LL ON ET CA LL SS
NG CE N I CE I K I CE LE
I AR LI RG E PI
N O C DR AJ ER
G E NA FO IV R
LIN J T
R G FI T DR SP A N
FO H O CELL NAME CY B CE
TOTAL SCRAP AMOUNT – 719540 Rs.

IN-PROCESS
SELECTION OF MAJOR DEFECTED PART ITY

STATUS
QUAL-
PART WISE SCRAP COST PARETO GRAPH DEC.-2022)

100
8.00 100
7.20
6.40 75 75 80
70 71 72 73 74
69
5.60 66 67
62 64 65
58 60 61
4.80 57 60
51 53 55
49
AMOUNT IN LAKHS
4.00 46
44
41
3.20 38 40
35
32
2.40 29
25
1.77
7 21
1.60 17 20
13
0.47
0.47
0.80
0.30
0.29
0.28
0.26
0.23
0.22
0.22
0.21
0.20
0.19
0.17
0.16
0.15
0.15
0.13
0.10
0.10
0.10
0.10
0.10
0.09
0.09
0.09
0.09
0.08
0.08
0.07
0.07
0.07
0.07
0.04
0.00 0
7 31 6 79 5 92 8 70 8 75 7 19 3 14 3 52 6 00 9 66 2 59 9 65 7 90 8 58 1 58 7 30 6 65
-3 -2 -1 -1 -1 A-
0 -2 -2 -1 -2 -2 -2 -3 -3 -3 -3 -3
M M M M M M M M M M M M M M M M
DRG. NAME
IN-PROCESS
SELECTION OF MAJOR SCRAP DEFECT ITY

STATUS
QUAL-
SCRAP COST PARETO GRAPH MT-3731 (DEC.-2022)
100
0.55
0.50
0.45 80
0.40
AMOUNT IN LAKH
64
0.35 55 60
51 53
0.30
44
0.25 37
20 40
0.20
0.15
29
0.15
20
0.07
0.06
0.06
0.05
0.10
0.05
0.02
0.02
0.05
0.00 0
D.
.. S. ZE ZE AN CE S RS
PC RS
I SI E FA O/ E
UN NG E DE
R C L
DI
A
OT
H
H I D UN ON
GT ETT UN UN K EP
LE
N S IA TH AR ST
AL ERD N G LM
T T LE O
TO OU TO
DEFECT NAME
IN-PROCESS
ACTION ON TOP SCRAP DEFECTS ITY

STATUS
QUAL-
ACTION PLAN SUMMARY TOP SCRAP PARTS

Action Taken
Part Sustenanc
Defect Root Responsib Target
Sr. No Part Name No/Drawing Why -Why Analysis e
Phenomenon Cause Inspection ilty date
no Cause Side monitoring
Side
W1- T. Length U/Size During

CNC process.
W2- Due to Parallelism more Jaws Design
No Auto
W3- Due to Out Clamping of Modified to
Chip
1 Gear M-3731 T. Length U/Size Part in jaws move chips from Mr. Ajay WIP
removal
W4-Due to Chips Bunch Jaws Mr. Satpal 10.01.20
system. 23
collect in Jaws Back Side. Automatically
W5- No Auto Chip removal
system.
IN-PROCESS
EFFECTIVENESS MONITORING ITY

STATUS
QUAL-
Sr No Part Name Defect Drg.No Action Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Description
1 Gear M-3731 T. Length 10.01.2023

U/Size
IN-PROCESS

STATUS
QUAL-
100
0.36
82
0.32 77 80
48
0.28
AMOUNT IN LAKH
64
0.22
0.24 60
0.20
0.16 40
0.12
0.07
0.07
0.06
0.08 20
0.02
0.02
0.04
0 0
0.00 0
WHEEL TOUCH LINING ON OUTERDIA DRILL LENGTH COUNTER OTHERS
OUTERDIA UNDERSIZE UNDER S UNEVEN
DEFECT NAME
IN-PROCESS

STATUS
QUAL-

Action Taken
Sustenanc
Part Defect
Responsib Target e
Sr. No Part Name No/Draw Phenomen Why -Why Analysis Root Cause Inspection
Cause Side ilty date monitorin
ing no on Side g
W1. Wheel Touch at CLG

operation
W2. Due to improper dressing
of Grinding wheel and Control Dressing Slide
Due to to be 25.01.20
Wheel Wheel Mr.
1 Shaft Pinion MT-1482 Touch Detoriation of reconditionin 23 WIP
W3 Due to dressing slide not g and result Rajkumar
Slide
working properly monitoring
W4- Due to Dressing slide and
strip worn out
W5- Due to Detoriation of Slide
IN-PROCESS

STATUS
QUAL-
Defect
Sr No Part Name Descriptio Drg.No Action Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
n
1 Shaft Pinion MT-1482 Wheel 25.01.2023

Touch
IN-PROCESS

STATUS
QUAL-
SCRAP COST PARETO GRAPH MT-2679 (DEC.-2022
98 100
0.24
AMOUNT IN LAKH
0.21 84
78 80
0.18 69
0.15 59
60
0.12 46
28
40
0.08
0.09
0.05
0.06
0.04
0.04
20
0.03
0.03
0.02
0.03
0.00 0
... NT AN ... C ... ... RS
ER E E ER DE
R E
D D L V UN OT
H
UN NC O A UN
H E U
DI
A DI IA
GT FA
C R ER D
LE
N NE IN
N
DEFECT NAME TER
IN OU
IN-PROCESS

STATUS
QUAL-

Action Taken Sustenanc
Part Defect
Responsib Target e
ing no on Side g
W1. Length U/Size at CNC New Die
Process Requirement
W2. Due to Part not rest has been 31.01.20
properly with Resting Stopper Generated Mr. 23
Length Swaging Die 2. Tool life of
1 Sleeve MT-2679 W3 Due to Improper Stopper Amardeep 15.02.20 WIP
U/Size Worn out Swaging Die
face of Input material to be Mr. 23
W4- Due to Size variation at interlock with Rajkumar
Swaging machine machine cycle
W5- Swaging Die Worn out .
IN-PROCESS

STATUS
QUAL-
Defect
n
Length 31.01.2023
1 Sleeve MT-2679
U/Size 15.02.2023
IN-PROCESS

STATUS
QUAL-
100
100
AMOUNT IN LAKH
0.24
80
66
0.18 61
22 56 60
51
39
0.10
0.12 40
0.06
0.05
0.06 20
0.03
0.01
0.01
0.01
0.00 0
GE D.
.. RE CE CE S. RS
A O FA FA PC E
M UN M G OT
H
DA H G ON ON TI
N
H GT IN
NG NG T
ET N ER I I SE
E LE T TR L IN
T
AL AT A T
T CH CH
TO DEFECT NAME
IN-PROCESS

STATUS
QUAL-

Part Defect
Responsib Target e
ing no on Side g
W1. Teeth Damage at Teeth

Cutting process
W2. Due to machine Table Servo motor
Due to Servo Bearing and
Teeth Stopped during running prod. 31.01.20 To be
1 Sprocket MT-1390 motor Bearing Sensor Mr.
Damage W3 Due to alarm generate 23 Started
worn out Change and Rajkumar
during running production. Trial Started.
W4- Due to Servo motor
Bearing worn out
IN-PROCESS

STATUS
QUAL-
Defect
n
1 Sprocket MT-1390 Teeth 31.01.2023

Damage
COMPANY)
SUPPLIER
QUALITY STATUS
SUPPLIER
PQCDSM PLANT LEVEL DATA QUALITY STATUS
Q - QUALITY
BM BM Q1 Q2 Q3 ACTUAL STATUS Q3 Q4
WO YEAR UP
RK LY TO Q1 Q2 Q3
PARAMETER UQM ACTU TARG ACTU TARG ACTU TARG
ARE TARG DEC- TARG Q3 RESP.
2020- 2021- AL ET AL ET AL ET
A ET 22 ET
21 22
OCT NOV DEC.
All over
Supplier 11909 5611 2000 3761 4488 4061 3591 3393 2873 3761 3201 5063 3040 2000
PPM PPM
Interplant
Supplier 4470 5472 500 3787 2700 5085 1500 2874 1000 3787 1891 6173 3063 500
PPM
PPM
Local Supplier
PPM
15385 5843 2000 3742 4674 3326 3739 3787 2991 3742 4058 4180 3024 2000
PPM
MT-2
6099 6164 500 3393 3698 6095 2219 5660 1331 3393 1031 4191 7739 500 Deven
(BAROTIWALA
Q )
PPM
der
Dhoch
ak
MT-6
(NALAGARH)
3832 5519 500 4177 3311 3837 2152 1388 1399 4177 2166 7649 2521 500
PPM
MT-3 1111 1075 1249 1111 1707

(BINOLA)
0 4743 500
5 2846 9 1850 2 1202 5 6
0 0 500
PPM
MT-7 1344
(HARIDWAR)
0 1631 500 0 1305 0 1044 7565 835 0 0 0 0 500
PPM
AK
AUTOMATICS
0 0 0 0 0 0 0 0 0 0 0 0 0 0
PPM
MT- 1408
SEAMLESS
0 0 0 7073 0 6177 0 9 0 7073 0 0 1291 0
PPM
SUPPLIER
QUALITY STATUS
SUPPLIER QUALITY STATUS
SUPPLIER REJECTION PPM SUMMARY
BM Q1 2nd Q2 3rd Q3 4th AVER

BM 2021 1st Q Q Q Nov- Dec- Q AGE Y.
Sr. No Category 2020~2 ~202 TARGE ACTUA TARG ACT TARG ACTUA Oct-22 22 22 TARG 2022 TARG
021 2 T L ET UAL ET L ET ~202 ET
3
1 Overall 11909 5611 4488 4061 3591 3393 2873 3761 3201 5063 3040 2000 3686 2000
Supplier PPM
2 Interplant 4470 5472 2700 5085 1500 2874 1000 3787 1891 6173 3063 500 3838 500
Supplier PPM
3 Local Supplier 15385 5843 4674 3326 3739 3787 2991 3742 4058 4180 3024 2000 3585 2000
PPM
16000
SUPPLIER MONTH WISE PPM FOR DEC-22
11909
12000 Present Future
Past
8000
5081.492769333
5611
REJECTION PPM
05 5063
3549 3669 3409 3295 3479 3201 3409
4000 3040
4488.406883520
4488.406883520
4488.406883520
4 4 43590.725506816
3590.725506816
3590.725506816 2000
32 32 2872.580405453
32 2872.580405453
2872.580405453
06 06 06 2000 2000 2000
0
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
SUPPLIER
SUPPLIER QUALITY STATUS QUALITY STATUS
OVER ALL DEFECT SUMMARY

BM BM 1st Q 1st Q 2nd Q 2nd Q 3rd Q 3rd Q 4th Q AVER Y.
Sr. No Category 2020 2021~20 TARG Actua TARG Actua TARG Actua Oct- Nov- Dec- TARG AGE TARG
~202 22 ET l ET l ET l 22 22 22 ET 2022~ ET
1 2023
Overall
1 Defect 39 39 31 30 25 26 20 27 23 31 26 16 28 16
Interplan
2 t Defect 28 16 13 14 10 13 8 11 8 10 14 7 13 7
Local
3 Supplier 11 22 18 16 14 15 11 23 19 28 22 9 15 9
Defect
OVERALL DEFECT PHENOMENA TREAND IN NO.OF DEC-22

Present Future
Past
50
39 39
40 33 30 31
28 28 26 24 26 26
30 23
20
31.2 31.2 31.2 15.9744
NO.
24.9624.9624.96
10 19.968
1 9.968
1 9.968
15.9744
15.9744
15.9744
0
AVERAGE 2022...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
BM 2020~2021 BM 2021~2022 Average Yearly Target Monthly M. Target
DEFECTIVE QTY
1000
2000
3000
4000
5000
6000
7000
0
Dent
THREAD TIGHT
31
Pitted
42
Bend
52
ID O/S
58
Total Length o/s
DIA O/S 64
69
COUNTER NG
74
BURR
78
Total Length U/s

82
Collar CRACK
84
ID U/S
87
UNCLEAN
89
SUPPLIER QUALITY STATUS
DUE TO STEP MARK

92
Defects
W/O OPERATION
93
DAMAGE PCS
95
LINING MARK
96
PLATING POOR
97
GROOVE DIA O/S

97
PIP ON FACE
98
LOCAL SUPPLIER DEFECT WISE PARETO FOR DEC-22
COLLAR DIA U/SIZE

98
4 PIN TIGHT
99
DRILL OUT
99
CHAMFER NG
SYMETRY OUT
HEX. OUT
99 100 100
20
30
40
50
60
70
80
90
SUPPLIER
100
QUALITY STATUS
SUPPLIER
ACTION PLAN SUMMARY (SUPPLIER ACTION TAKEN STATUS)

Part Action Taken
Defect
Part No/Dra Responsi Target Sustenance
Sr. No Phenom Why -Why Analysis Root Cause
Name wing bilty date monitoring
enon Cause Side Inspection Side
no
1- During coil loanding and
unloading by lifter or crane
with chain
2- lifter jaw and chain
Useing crean with
mark on coil During coil
patta for loading or Training has been
3 - Metal loanding and
unloading given to all Mr.
1 STUD 2306 DENT to metal contact is more unloading by 21.12.22 Training Data
concern persons Kuldeep
4- lifter or crane
about this defect
No system avialable to this . with chain

Part Defect
Sr. Responsibilt Target e
Part Name No/Drawi Phenomeno Why -Why Analysis Root Cause
No Cause Side Inspection Side y date monitorin
ng no n
g
1. Training Given to all concern

1.Thread tight person about the quality issue.
2 Due to rolling die 2. W.I implement
2 WORK
THREAD wear out. Rolling die on M/c & tool life monitoring Sampling size
BOLT 1088 MR. AYODHA 28.11.22 INSTRUCT
TIGHT 3 Unskilled wear out start . 3. Now increase
ION
operator. 4 No after change first 05 pcs
rolling die life set checked by Quality sup. then
Machine Run.
PREPARED BY: - PANKAJ APPROVED BY: - PARVEEN

SUPPLIER

Part Responsib Target Sustenance
Sr. No No/Drawi Phenom Why -Why Analysis Root Cause
Name Inspection ility date monitoring
ng no enon Cause Side
Side
W1- Pitted material in IMI Due to no

stage. dedicated
Material will be
W2- Material was laying at place for
Shed will be prepared to verified by QA
PITTTE open area. stogare, TRAINING
3 STUD 1035 store the material in a team before Mr.Virender 16.12.22
D W3- No space to covered material was DATA
covered area transfering to
all material. lying in open
shopfloor.
W4 - Insufficient dedicated area & got
storage place. pitted.
PREPARED BY :- Mr. Manoj APPROVED BY :- Mr. Kuldeep

Sr. Part Responsib Target Sustenance
No/Drawi Phenome Why -Why Analysis Root Cause
No Name ility date monitoring
ng no non Cause Side Inspection Side
1 -Bend observed during

1st operation on Header
.
1.Training has been
provided regarding this Inspection Freq.
2- During 1st
problem. has been
operation ,2nd punch was
increased & Tray
loose . Bend problem
2.Now Implemented System
3- 2nd punch was loose observed on nut
new bolt on machine in implemented i.e. MR. TRAINING
4 BOLT 946 BEND due to thread wear out of side due to thread
place of wear out bolt. Every tray VIJENDER
16.12.2022
DATA
locking bolt . wear out of 2nd
Sampling by
punch locking bolt
3.Point will be added in Operator then
4- Thread wear
JH check sheet to check material move into
out due to excessive use
the tighteness of punch bin
.
bolt on daily bases
5- There was no system
available to ensure bolt
tightening Slide No – 72 of 99
SUPPLIER

Part Defect Action Taken Sustenanc
Sr. Part Responsibil Target
No/Draw Phenom Why -Why Analysis Root Cause e
No Name Cause Side Inspection Side ity date
ing no enon monitoring
1. I.D O/S. 1. Drilling operation
change drill size
2. DRILL before size 5.10mm
SIZE OVER USED.
after size 5.05mm. PPG implement in
OVER SIZE 01.12.202 Training
5 BOLT 3023 I.D O/S final inspection. 100 Mr. Parveen
3. Drill size DRILL USED 2 Data
used before 5.10mm. 2. Training % inspection start.
4. I.D given to all concern
O/s & Skipped from about the quality
Actual Point . issue.
PREPARED BY:- Mr. Mohit APPROVED BY:- Mr. Parveen

Action Taken
Part Defect Sustenanc
Part Root Respon
Sr. No No/Drawin Phenome Why -Why Analysis Inspection Target date e
Name Cause Cause Side sibility
g no non Side monitoring
1 TOTAL LENGTH U/S
1. TRAINING GIVEN
TO ALL CONCERN
2.WRONG SNAP
PERSON ABOUT
OFFSET GIVEN BY GAUGE
QUALITY ISSUE.
OPERATOR. IMPLEMENT
ON FINAL
TOTAL FOR 100 %
SPROCK WRONG MR. 23.12.2022 TRAINING
6 3351 LENGTH INSPECTION
ET OFFSET TARUN DATA
O/S TO
3.OFFSET NOT LOCKED IN ELIMNATE
2.OFFSET VALUE
PROGRAMING THE
NOW FIX IN
QUALITY
PROGRAM &
ISSUE.
PROGRAM
LOCKED NOW. Slide No – 73 of 99
SUPPLIER
Action Taken Sustena
Part Defect
Part Responsi Target nce
Sr. No No/Draw Phenomen Why -Why Analysis Root Cause
Name Cause Side Inspection Side bility date monitori
ing no on
ng
1)NEW PUNCH SIZE

1 .Punch Dia. O/s. USED BEFORE 5.10
AND AFTER PUNCH
2.Over Size Obs. Due to punch 1.During Final
SIZE USED 5.05.
over size used . Inspection
2.Training
7 CAM 3. Punch Size not checked Over Size Sampling Qty. Will Mr. 02.12.2 Training
1020 DIA O/S given to all concern
CHAIN before setting. Punch used Be Increased . 50 Parveen 2 Data
about the Quality
4. Due to no any Pcs. / 1000 Pcs.
issue
automatic Tool inspection For trg
Monitring System .

Sr. Part Why -Why Responsibil Target
No/Drawi Phenomen Root Cause e
No Name Analysis Cause Side Inspection Side ity date
ng no on monitoring
1.DURING CNC LIMIT SAMPLE

OPERATION IMPLEMTNT FOR
1.PROVIDE
2. CENTER THIS DEFECT ON
TARINING GIVEN TO
DRILL WORN FINAL
ALL CONCERN
OUT. INSPECTION
CENTER 2. Now We
COUNTER 3.EXCESS USE have set the
DISPLAY BOARD 01.12.202
8 SHAFT 3097 DRILL WORN Mr. TARUN OPL
NG OF CENTER FOR BETTER 2
OUT frequency of this
DRILL. UNDERSTANDING
tool & avoid this
4.SET TO VISUAL
type of problem in
THE FREQUENCY OPERATOR.
future terms
OF CENTER 2.OPL
DRILL DISPLAY
PREPARED BY: - Mr. Nanak APPROVED BY: - Mr. Tarun

SUPPLIER

Action Taken Sustena
Part Defect
Part Responsi Target nce
Sr. No No/Draw Phenom Why -Why Analysis Root Cause
Name bility date monitori
ing no enon Cause Side Inspection Side
ng
1)Burr On Drill
Burr Observed Limit Sample
2) Hold Block
due to during implement on
due to burr fold in cross Drill
rimmer Final inspection
3)Burr fold 1.Training given to all
process display board for
in cross drill Due to Rimmer not concern person
stopper bolt better
done in Long Drill proprely . about Quality issue.
9 losses understanding to Mr. 19.11.2 Visual
BOLT 1011 BURR 2 Stopper will be eye chart
Rimmer done visual Parveen 022
4)Rimmer not Done properly in locked with double
in Half Drill & operator.Visual
long drill due to rimmer stoper nut nut for avoid the
due to burr eye chart
losse & skipped from stopper losing
fold in cross implement for
5) stoper nut loses &
drill visual defects
skipped due to tight with only
single pcs nut
CTION PLAN SUMMARY (SUPPLIER ACTION TAKEN STATUS)

Part Root Responsi Target
Sr. No No/Draw Phenom Why -Why Analysis e
Name Cause bilty date
ing no enon Cause Side Inspection Side monitoring
1 TOTAL LENGTH U/S.

1. TRAINING GIVEN
TO ALL CONCERN
PERSON ABOUT
QUALITY ISSUE.
SNAP GAUGE
IMPLEMENT ON
TOTAL 2.PLAY IN PLAY IN MACHINE FOR 100 %
Training
10 SHAFT 1852 LENGTH STOPER. STOPPE INSPECTION TO Mr. Vijay 03.12.2022
ELIMNATE THE Data
U/S R 2. ONE MASTER QUALITY ISSUE IN
IMPLEMENT FOR FUTURE
CHECKING
STOPPER POSITION
SUPPLIER
QUALITY STATUS
INTERPLANT SUPPLIER QUALITY STATUS
BM BM 1st Q 2nd Q 2nd Q 3rd Q 3rd Q 4th Q AVER Y.
Sr. No Category 2020~2 2021~ 1st Q Actua TARG Actua TARG Actua Oct- Nov- Dec- TARG AGE TARG
021 2022 TARGET l ET l ET l 22 22 22 ET 2022~ ET
2023
MT-2
1 (BAROTI 6099 6164 3698 6095 2219 5660 1331 3393 1031 4191 7739 500 6588 500
WALA)
MT-6
2 (NALAG 3832 5519 3311 3837 2152 1388 1399 4177 2166 7649 2521 500 877 500
ARH)
MT-3
3 (BINOLA 0 4743 2846 10759 1850 12492 1202 11115 17076 0 0 500 9757 500
)
MT-7
4 (HARID 0 1631 1305 13440 1044 7565 835 0 0 0 0 500 0 500
WAR)
AK
5 AUTOMA 0 0 0 0 0 0 0 0 0 0 0 0 0 0
TICS
MT-
6 SEAMLE 0 0 0 6177 0 14089 0 7073 0 0 1291 0 25183 0
SS
Interplant
7 Supplier 4470 5472 2700 5556 1500 2874 1000 3787 1891 6173 3063 500 2273 500
PPM
SUPPLIER
INTERPLANT SUPPLIER PPM TREND QUALITY STATUS
INCOMING PPM OF INTERPLANT FOR DEC-22

Future
10000 Past Present
7500
6964
6173
5472
REJECTION PPM
5000 4470
4215 4185
3226 3022 3063
2500 2273
2700 2700 2700 2273
1891
1500 1500 1500 500
1000 1000 1000
0 500 500 500
BM 2020~2021
BM 2021~2022
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
AVERAGE 2022~2023
Y. Target
SUPPLIER
INTER PLANT SUPPLIER DEFECT SUMMARY QUALITY STATUS
~202 22 ET l ET l ET l 22 22 22 ET 2022~ ET
1 2023
Overall
1 Defect 39 39 31 30 25 26 20 27 23 31 26 16 28 16
Interplan
2 t Defect 28 16 13 14 10 13 8 11 8 10 14 7 13 7
Local
3 Supplier 11 22 18 16 14 15 11 23 19 28 22 9 15 9
Defect
INTERPLANT DEFECT PHENOMENA TREAND IN OF DEC-22

40 Past
Present Future
30 28
REJECTION PPM
29
20 16 21
16 14 14
12 13
10 13 13 13 10 6.5536 7
10 10 10 8
8 8 8 7 7 7
0
AVERAGE 2022~2023
BM 2020~2021
BM 2021~2022
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
Y-2019-20 3 Month Average 20-21 Average Yearly Target Monthly M. Target
SUPPLIER
INTER PLANT DEFECT WISE DATA QUALITY STATUS
DEFECT WISE PARETO DEC-22
98 99 99 99 100 100 100 100

4500 97 100
94
4165
87
4000
79
80
3500
3000 2822
2463 60
2500
58
2000
35 40
QTY.
1500
1008
1000 797 20
500 308
166 69 47 39 35 20 17 17
0 0
Dent
Bend
BURR
Pitted
HEX. OUT
UNCLEAN
DIA O/S
DAMAGE PCS
THREAD TIGHT
Collar CRACK
W/O OPERATION
Total Length o/s
Total Length U/s

COLLAR DIA U/SIZE
DEFECT
SUPPLIER
QUALITY STATUS
INTERPLANT PPM WISE PARETO
INTERPLANT PPM WISE PARETO
100 100 100 100

10000 100
89
8000 7739 80
67
6000 60
PPM
4000 40
2521
2000 1291 20
0 0 0
0 0
MT-2 (BAROTIWALA)
MT-6 (NALAGARH)
MT- SEAMLESS
MT-3 (BINOLA)
MT-7 (HARIDWAR)
AK AUTOMATICS
PLANTS NAME
SUPPLIER
QUALITY STATUS
SUPPLIER PPM TREND( MT-BROTIWALA)
MT-BROTIWALA PPM FOR DEC-22

15000 Past Present Future
12000
10899
REJECTION PPM
9000
7739
6099 6164 6180 6588 6523 6588

6000
4314 4068 4191
3000 3698.45317439563
3698.45317439563
3698.45317439563
2219.07190463738
2219.07190463738 1031
2219.07190463738 500
1331.44314278243
1331.44314278243
1331.44314278243
0 500 500 500
AVERAGE 2022~2023
BM 2020~2021
BM 2021~2022
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
SUPPLIER
QUALITY STATUS
SUPPLIER ITEM WISE PARETO (MT- BROTIWALA)
MT-BROTIWALA ITEM WISE PARETO
1000 100 100
80
750
QTY.
60
500
384 40
250
20
0 0
946
DRG NO.
SUPPLIER
QUALITY STATUS
SUPPLIER DEFECT WISE PARETO (MT- BROTIWALA)
MT-BROTIWALA DEFECT WISE PARETO
1500 100 100
80
1000
60
QTY
40
500
384
20
0 0
BEND
DEFECT
SUPPLIER
QUALITY STATUS
SUPPLIER COUTER MEASURE SHEET (MT- BROTIWALA )
Part Responsibili Target Sustenance
Sr. No No/Drawi Phenom Why -Why Analysis Root Cause
Name Cause Side Inspection Side ty date monitoring
ng no enon
1 -Bend observed during
1st operation on Header
. 1.Training has been
provided regarding
2- During 1st this problem.
operation ,2nd punch
Inspection Freq. has
was loose Bend problem 2.Now Implemented
been increased &
. observed on nut new bolt on machine
Tray System
3- 2nd punch was loose side due to in place of wear out MR. TRAINING
1 BOLT MT-946 BEND due to thread wear out of thread wear out bolt.
implemented i.e.
VIJENDER
16.12.2022
DATA
Every tray Sampling
locking bolt . of 2nd punch
by Operator then
locking bolt 3.Point will be added
material move into bin
4- Thread in JH check sheet to
wear out due to check the tighteness
excessive use . of punch bolt on daily
5- There was no system bases
available to ensure bolt
tightening
PREPARED BY: - ROHIT APPROVED BY: MR. VIJENDER
Defect
Sr Part Descriptio
No Name Drg. No. Qty. Action
Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
n
MT-- 16.12.
1 BOLT BEND 384
946 2022
SUPPLIER
QUALITY STATUS
SUPPLIER PPM TREND( MT-NALAGARH)
MT- NALAGARH PPM FOR DEC-22

10000
Present Future
Past
7649
7500
5519
REJECTION PPM
5000 4417
3832 3902
3503
3311.39552824627
3311.39552824627
3311.39552824627
2500 2152.40709336007 2166 2521
1649 1585
2152.40709336007
2152.40709336007
877 877
1399.06461068405
1399.06461068405
1399.06461068405 500
0 500 500 500
BM 2020~2021
BM 2021~2022
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
AVERAGE 2022~2023
Y. Target
SUPPLIER
QUALITY STATUS
SUPPLIER ITEM WISE PARETO (MT-NALAGARH)
MT- NALAGARH ITEM WISE PARETO
1500 100 100
1200 1131 80
QTY
900 60
600 40
300 20
0 0
1035
DRG NO
SUPPLIER
QUALITY STATUS
SUPPLIER ITEM DEFECT WISE PARETO (MT-NALAGARH)
MT- NALAGARH DEFECT WISE PARETO
100
700 100
600
80
502 629
500
400 60
44
QTY
300 40
200
20
100
0 0
THREAD TIGHT PITTED
DEFECT
SUPPLIER
QUALITY STATUS
SUPPLIER COUTER MEASURE SHEET (MT-BOTIWALA )
Part Defect
ng no n
g
1. Training Given to all

1.Thread tight SAMPLING
concern person about the
2 Due to FREQ.
quality isse. 2. W.I
rolling die wear out. INCREACE WORK
3 THREAD Rolling die implement on M/c & tool life MR. 25.12.20
STUD MT-1035 3 Unskilled (NOW CHECK INSTRUC
TIGHT wearout monitring start . KULDEEP 22
operator. 50 PCS IN TION
3. Now after change first
4 No rolling die EVERY 1000
05 pcs checked by Quality
life set PCS)
sup. then Machine Run.
PREPARED BY: - Mr. Manoj APPROVED BY: - Mr. Kuldeep
Sr Part Defect Drg. No. Qty. Action 1

No Name Descriptio
n Date 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
THREAD 25.12.
1 STUD 1035 502
TIGHT 2022
SUPPLIER
QUALITY STATUS
SUPPLIER COUTER MEASURE SHEET (MT-BOTIWALA )
Part Defect
ng no n
g
W1- Pitted material in

Due to no
IMI stage.
dedicated
W2- Material was laying Material will be
place for
at open area. Shed will be prepared to verified by QA
3 stogare, 25.12.20 TRAININ
STUD MT-1035 PITTED W3- No space to store the material in a team before Mr.Kuldeep
material 22 G DATA
covered all material. covered area transfering to
was lying in
W4 - Insufficient shopfloor.
open area
dedicated storage
& got pitted.
place.
PREPARED BY: - Mr. Manoj APPROVED BY: - Mr. Kuldeep
Sr Part Defect Drg. No. Qty. Action 1

No Name Descriptio
n Date 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
25.12.
1 STUD PITTED 1035 629
2022
SUPPLIER
QUALITY STATUS
LOCAL SUPPLIER QUALITY STATUS
AVERAG
BM
Sr. BM 1st Q 1st Q 2nd Q 2nd Q 3rd Q 3rd Q 4th Q E
Category 2021~20 Oct-22 Nov-22 Dec-22 Y. TARGET
No 2020~2021 TARGET ACTUAL TARGET ACTUAL TARGET ACTUAL TARGET 2022~20
22
23
1 Local Supplier PPM 15385 5843 4674 3330 3739 3787 2991 3742 4058 4180 3024 2000 3787 2000
AVERAG
BM
Local Supplier 2021~20 Oct-22 Nov-22 Dec-22 TARGET
22
23
RAVINDRA
1 22265 2908 2326 1203 1861 663 1489 259 0 0 778 1200 663 1200
ENTERPRISES
2 S.G AUTO 39535 9126 7301 3261 4381 0 6388 13333 0 40000 0 2000 0 2000
3 AUTO ENGG 3309 6544 4581 105261 3436 9145 5235 0 0 0 0 2000 9145 2000
4 SUNSHINE INDS 51568 5132 4106 34091 3285 101622 2628 0 0 0 0 2000 101622 2000
5 JD FASTNER 3532 2819 2255 678 1804 0 1443 0 0 0 0 1100 0 1100
6 S.S ENGINEERS 5000 3051 2441 0 1953 1472 1562 3669 0 4530 6476 1200 1472 1200
7 PRECISE AUTO 5703 3797 3038 4629 2430 1543 1944 4635 2811 6126 4969 1500 1543 1500
8 SHAGUN FASTNER 20138 5009 4007 472 3206 3761 2564 5397 9395 3397 3398 2000 3761 2000
PRECISION COMP.-
9 18422 4502 3602 745 2881 1012 2305 1759 1165 2460 1653 2000 1012 2000
11
10 SHIV AUTO 10417 7690 4614 7656 3460 2259 6152 9450 5945 8181 14224 2000 2259 2000
11 UMA PRECISION 27268 4562 3649 0 2919 856 2336 2259 1074 2091 3611 2000 856 2000
12 H.S AUTO 2867 2022 1617 #DIV/0! 1294 #DIV/0! 1035 0 0 0 0 800 #DIV/0! 800
13 A.R.N AUTO 944 13546 7450 28538 4470 0 9482 382 0 0 1146 2000 0 2000
14 S.R FASTNER 11417 1720 1376 1400 1101 6357 881 341 214 413 395 700 6357 700
15 GULIA ENGG 8138 5187 4149 0 3320 1694 2656 2768 2448 4012 1843 2000 1694 2000
16 PERFECT AUTO 2350 1556 1245 12799 996 8498 797 2566 5279 1581 838 500 8498 500
17 N.R AUTO 49701 22603 11301 13788 6216 6072 13562 6726 2645 12867 4665 2000 6072 2000
18 MYNA INDS 24550 9118 5927 13541 3556 7440 6382 11946 0 30145 5693 2000 7440 2000
19 KRISHNA TURNER 2987 4241 3393 2084 2714 #DIV/0! 2171 0 0 0 0 2000 #DIV/0! 2000
20 M.R INDS. 14338 13761 6880 2070 3784 3010 8256 2539 1187 5486 943 2000 3010 2000
21 M.R FASTNER 8256 0 0 0 0 2000 3010 2000
SUPPLIER
QUALITY STATUS
LOCAL SUPPLIER QUALITY STATUS
AVERAG
BM
Category 2021~20 Oct-22 Nov-22 Dec-22 Y. TARGET
22
23
1 Local Supplier PPM 15385 5843 4674 3330 3739 3787 2991 3742 4058 4180 3024 2000 3787 2000
AVERAG
BM
Local Supplier 2021~20 Oct-22 Nov-22 Dec-22 TARGET
22
23
22 BK ENGG 23642 17529 8764 6854 4820 16785 10517 3104 700 7154 1458 2000 16785 2000
23 TANNI AUTO 60046 25885 12942 18942 7118 10512 12942 42474 81184 20315 25922 2000 10512 2000
24 LAKSHMI INDS 7484 16830 8415 2008 4628 0 10098 0 0 0 0 2000 0 2000
25 NEHA AUTO 121258 71675 28670 43889 11468 5656 28670 26239 37014 16348 25355 2000 5656 2000
26 AB INDS. 2597 13566 6783 230 3731 2355 8140 0 0 0 0 2000 2355 2000
27 SHREE BALAJI INDS 3096 8639 6047 0 4838 0 5183 0 0 0 0 2000 0 2000
RATTAN ENGG.
28 6047 0 4838 0 5183 0 0 0 0 2000 0 2000
IND.
29 SKP BEARING 0 0 6047 0 4838 0 5183 0 0 0 0 0 #DIV/0! 0
30 MONIKA INDS. 17830 9799 6859 11067 4116 1562 6370 1367 0 3307 793 2000 1562 2000
31 NAMDEV 2000 1209 967 12440 774 0 619 0 0 0 0 500 0 500
32 TAYAL PRECISION 95980 33196 16598 11856 9129 0 16598 0 0 0 0 2000 0 2000
MAHARASTRA
33 0 0 0 0 0 #DIV/0! 0 0 0 0 0 0 #DIV/0! 0
FAST
34 ZEN AUTO 0 385 308 1933 246 9803 197 7710 785 15489 6856 0 9803 0
35 PARAS 0 0 0 0 0 #DIV/0! 0 0 0 0 0 0 #DIV/0! 0
36 NAGAR ENGG. 0 22570 11285 127026 6207 12314 12413 0 0 0 0 2000 12314 2000
37 SHINE AUTO PARTS 0 0 0 0 0 0 0 3535 0 10606 0 0 0 0
38 MAHADEV FAST 0 0 0 0 0 0 0 64212 0 161250 31385 0 0 0
39 SHINE INDS 0 0 0 0 0 0 0 49450 14480 86471 47400 0 0 0
40 ADINATH 0 0 0 0 0 27900 0 6642 5245 0 14680 0 27900 0
41 PREMIER AUTO 0 0 0 0 0 0 0 0 0 0 0 0 0 0
SUPPLIER
QUALITY STATUS
LOCAL SUPPLIER PPM TREND
INCOMING PPM OF LOCAL SUPPLIER FOR OCT-22

20000
Future
Past Present
15385
15000
REJECTION PPM
10000
5843
5000 4171 4058 4180 4171
3587 3855
4674.09218712151 3320
4674.09218712151
4674.09218712151
3103 3349 3024
3739.27374969721
3739.27374969721
3739.27374969721
2991.41899975777
2991.41899975777
2991.41899975777 2000
2000 2000 2000
0
AVERAGE 2022~2023
BM 2020~2021
BM 2021~2022
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
SUPPLIER
QUALITY STATUS
LOCAL SUPPLIER DEFECT SUMMERY
~202 22 ET l ET l ET l 22 22 22 ET 2022~ ET
1 2023
Overall
1 Defect 39 39 31 30 25 26 20 27 23 31 26 16 28 16
Interplan
2 t Defect 28 16 13 14 10 13 8 11 8 10 14 7 13 7
Local
3 Supplier 11 22 18 16 14 15 11 23 19 28 22 9 15 9
Defect
LOCAL SUPPLIERS DEFECTS PHENOMENA TREAND IN DEC-22

Past Present
Future
40
30 30
28 28
REWORK PPM
22 25 26
22
20 19
18 18 18 17
11 14 14
13 14 9.1136
11 11 11 9
10 9 9 9
AVERAGE 2022~2023
BM 2020~2021
BM 2021~2022
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
SUPPLIER
QUALITY STATUS
LOCAL SUPPLIER DEFECT WISE PARETO
LOCAL SUPPLIER DEFECT WISE PARETO FOR DEC-22 99 99 100
3000 98 98 100
95 97
94
92
90
87 90
2500 84
80
2130 80
76
2000 72
1748 67 70
1644
DEFECTIVE QTY
61
1500 1450 1421 60
1374
52
50
1000 44 896
777
678 672 633 40
35
515
500 406 366 353
30
24 197 187 168
118 92 91 84
0 20
THREAD TIGHT
4 PIN TIGHT
DRILL OUT
SYMETRY OUT
CHAMFER NG
BURR
PLATING POOR
COUNTER NG
PIP ON FACE
Total Length o/s
Total Length U/s
GROOVE DIA O/S

ID O/S
DIA O/S
ID U/S
DUE TO STEP MARK
LINING MARK
DAMAGE PCS
Pitted
W/O OPERATION
UNCLEAN
Dent
Defects
SUPPLIER
QUALITY STATUS
LOCAL SUPPLIER PPM WISE PARETO
LOCAL SUPPLIERS PPM WISE PARETO
99 99 99 100 100
97 98 98
60000 95 96 100
92 94
89
87
84
50000 47400 81
78 80
71
40000 64
60
31385 51
30000
PPM
25922 25355
39
40
20000
23 14680 14224
20
10000
6856 6476
5693 4969 4665
3611 3398
1843 1653 1458 1146 943 838 793 778 395
0 0
UMA PRECISION
MAHADEV FAST
GULIA ENGG
BK ENGG
MONIKA INDS.
ADINATH
M.R INDS.
SHAGUN FASTNER
S.R FASTNER
RAVINDRA ENTERPRISES
SHINE INDS
S.S ENGINEERS
MYNA INDS
TANNI AUTO
NEHA AUTO
ZEN AUTO
N.R AUTO
PERFECT AUTO
SHIV AUTO
PRECISION COMP.-11
PRECISE AUTO
A.R.N AUTO
SUPPLIERS NAME
SUPPLIER
QUALITY STATUS
RAVINDRA ENTR.PPM S.G AUTO PPM
2500022265 50000
39535
20000 40000 40000
15000 30000
10000 20000
9126
REJECTION PPM
REJECTION PPM
5000 2908 1375.971461332 10000 7300.853469561

7300.853469561
7300.853469561
2326.352984454
2326.352984454
2326.352984454
1861.082387563
1667.247677220 1861.082387563
1861.082387563
1488.865910050
1488.865910050 65 1200
1488.865910050 52 524380.512081736
6000 524380.512081736
4380.512081736
3066.3584572150 2000
3066.358457215
3066.358457215
0 850 531376
0 53 530 62614620 620 97789120012001200
9 0 0 0 0 0 910 910 91 830 83200020002000
83
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
BM 2020~2021
BM 2021~2022
AVERAGE 202...
Y-2019-20 3 Month Average 20-21 Average Y-2019-20 3 Month Average 20-21 Average
Yearly Target Monthly M. Target Yearly Target Monthly M. Target
AUTO ENGG.PPM SUNSHINE INDS.PPM
689655.1724137 250000
600000 92
200000 202952
450000 150000 162667 101914.8936170
21
REJECTION PPM
REWORK PPM
300000 100000 88235 101915

51568
150000 9615.384615384 50000
3309 6544 61 2000 5132 4105.820497012
4105.820497012
4105.820497012
3284.656397609
3284.656397609 2627.725118087 2000
3284.656397609
2627.725118087
2627.725118087
5363.984674329
4580.930487997
4580.930487997
4580.930487997
3435.697865997
3435.697865997
3435.697865997
2748.558292798
2748.558292798
2748.558292798
0 2027961513717
41040 0
5 15 15 87 87 87 3 3 3
15 0 200020002000 0
Apr-22
0 3 3 30 84 840 840 880 882000 8820002000
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
BM 2020~2021
BM 2021~2022
AVERAGE 20...
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
BM 2020~2021
BM 2021~2022
AVERAGE 2...
SUPPLIER
QUALITY STATUS
JD FAST PPM SS ENGG.PPM
10000 20000
18200
8000 16000
6000 12000
4000 3532 2819 8000

5000
2255.1770585
2255.1770585
2255.1770585 6476 1796.4071856
2000 1804.1416468
1804.1416468
1804.1416468 4000 3051 4530
583458345834466846681443.3133174
1443.3133174
1443.3133174 1100
REJECTION PPM
2440.8864267
2440.8864267
2440.8864267
1952.7091413
1952.7091413
1952.7091413 2874 1200
REWORK PPM
875.96355991 466877347734110011001100 2621 1562.1673130
1562.1673130
1562.1673130
7734 0 145214521796
145271627162716297299729120012001200
0 059060 0 0 0 0 0 0 0 0 0 0 0 9729
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
AVERAGE 202...
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
PRECISE AUTO.PPM SHAGUN FAST PPM

10000 40000
8000
30000
6000 5703 6391 6126
20138
4969 20000
3797
4000
3037.659936022
3037.659936022
3037.659936022 1879.480398516
12 122430.127948817
2283.756422673122430.127948817
24432430.127948817
28111944.102359054 37 1500 10000
REJECTION PPM
REJECTION PPM
2000 1944.102359054
1944.102359054 9395 3664.907697971
8815501879 7 7 7 16 16150015001500
16 5009 63
4007.008179485
4007.008179485
4007.008179485
3205.606543588
3205.606543588
3205.606543588
353847
353665
869.5774134279352564 3398200020002000 2000
41332564.485234870
2564.485234870
33972564.485234870
0 308 0 0 58 28 28 28 63 63 63
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
AVERAGE 202...
Y. Target
BM 2020~2021
BM 2021~2022
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
BM 2020~2021
BM 2021~2022
AVERAGE 202...
SUPPLIER
QUALITY STATUS
PRECISION COMP.-2 PPM SHIV AUTO.PPM
2000018422
40000
35898
32000
24000 23081.79358775
10000 11
16000 14224
4502 10417
7690
REJECTION PPM
3601.681491462
3601.681491462
3601.681491462 1031.749679460 2930.784636175
REWORK PPM
2881.345193169
2881.345193169
2881.345193169 2000 8000 8181
08 08 08 66 662305.076154535
1215.240675608
2305.076154535
24602305.076154535
26 4613.917434045
4613.917434045
4613.917434045 59452768.350460427
3460.438075534
3460.438075534
3460.438075534
2768.350460427 65 2000
2768.350460427
10321344659 1165 73 73 7320002000
66 16532000 76 762931
1284
3846
76 32 32 32 46 46200020002000
0 33362420 0 0 46
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
AVERAGE 202...
Y. Target
BM 2020~2021
BM 2021~2022
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
BM 2020~2021
BM 2021~2022
AVERAGE 202...
UMA PRECISION PPM ADINATH.PPM

3000027268 100000
80000 83700
20000 60000
40000
10000
20000
REWORK PPM
4562
REJECTION PPM
3649.36663537
3649.36663537
3649.36663537 481.811611659 2867 2022 14680
2919.49330829
2919.49330829
2919.49330829
2335.59464663
2335.59464663
2335.59464663
3611 2000 1617.26960864
1617.26960864
1617.26960864
1293.81568691
1293.81568691
1293.815686911035.05254953 0
1035.05254953
1035.05254953 800
0743496
074 0742085
66 66 66
10742091
727 7272000
727
841
20002000 0 0 0 2050 2050 2050 364 3645245
364 091 091800
0 091800 800
0 0 0 482 0
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23

Yearly Target Monthly M. Target
SUPPLIER
QUALITY STATUS
ARN AUTO.PPM S.R FAST PPM
80000 20000
67534.2465753 14397.0189701
64000 423 897
15000 14397
48000 11417
10000
32000
13546 5000
REJECTION PPM
REJECTION PPM
16000 4202
7450.28804869
7450.28804869
7450.28804869
4470.17282921
4470.17282921
4470.17282921 1720 2261.54618473
944 3129.12098045 0 2000
3129.12098045
3129.12098045 1375.87262831
1375.87262831
1375.87262831
896 1100.69810264
1100.69810264
1100.69810264
880.558482119
880.558482119
880.558482119 700
0 0 690 690 690 8140 8140 8140 271146
27200020002000
27 0 926
1940 194 194 955471 955413
955214 639700
639395 639700 700
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
GULIA ENGG.PPM PERFECT AUTO.PPM

10000 25000 23919
8138 21667
20000
17934
5187 15000
4149.482676785
4149.482676785
4149.482676785 3438.356164383
86 863319.586141428
86 4012
3319.586141428
3319.586141428 56 10000
3438
68 682655.668913142
682655.668913142
2655.668913142 2000
REJECTION PPM
2448 94 94200020002000 5279

1843 94
REWORK PPM
5000 2350 1116.740077548

1644 1556 73
1245.136186770
1245.136186770
1245.136186770
996.1089494163 1581796.8871595330 500
996.1089494163
996.1089494163
796.8871595330
796.8871595330
0 0 0 0 0 0 0 42 421117
424574 4 4 728387250072500 500
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
BM 2020~2021
BM 2021~2022
AVERAGE 202...
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
AVERAGE 202...
Y. Target
BM 2020~2021
BM 2021~2022
SUPPLIER
QUALITY STATUS
N.R AUTO. PPM MYNA INDS.PPM
60000
49701 80000
45000
64000
30000 22603 27190 48000
12090.187507
11301.264190
11301.264190
11301.264190 5273.5209719 22321.428571
15000 14823 12867 7631 2000 3200024550 26952.380952 30145 4286
10626
591 5916215.6953048
5916215.6953048
6215.6953048
REJECTION PPM
1897 3729.4171828
3729.4171828
3729.4171828
REWORK PPM
5274 25052645
25052317 4665
2505950395032000 38118826
22321
0 950320002000 16000 9118
5926.5317387
5926.5317387
5926.5317387
3555.9190432
3555.9190432
3555.9190432
2489.1433302
2489.1433302
2489.1433302 2000
5693
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
0 090419041904107425074250742591979197200020002000
9197
BM 2020~...
BM 2021~...
AVERAGE ...
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Yearly Target Monthly M. Target Y-2019-20 3 Month Average 20-21 Average
KRISHNA TURNER PPM M.R INDS PPM

12000
150001433813761
10045
12000
8000
9000
4241 6880.2776368875
6880.2776368875
6880.2776368875
6000 5 5 5 4119.4819285278
4000 2987 3392.7853190839
3392.7853190839
3392.7853190839 5486 5
REJECTION PPM
REJECTION PPM
9 92714.2282552671
92714.2282552671
2714.2282552671 3784.1527002881
41193784.1527002881
3784.1527002881
2171.3826042137 2000
9 92171.3826042137
92171.3826042137 3000 5 5 5 2270.4916201728 2000
2270.4916201728
2270.4916201728
6 62000620002000 2150.9433962264
18691 1901 9 200020002000
0 1187 943 9 9
0 0 0 0 0 0 0 0 0 0 0 0
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
BM 2020~2021
BM 2021~2022
AVERAGE 202...
SUPPLIER
QUALITY STATUS
BK ENGG. PPM TANNI AUTO PPM

40000 100000
32658 81184
30000 75000
23642 60046
20000 17529
10176.79218043 50000
69 33328.86939636
10000 11449
8764.424971496
8764.424971496
8764.424971496
8697.326251656
10177 25885 16811.32075471
23 75202892.260240593
8 84820.433734323
84820.433734323
4820.433734323
71542892.260240593 2000
2892.260240593 25000 41 25922 7
REJECTION PPM
24 24 24 20315
REWORK PPM
0 0 700 1458
94 2000
94 20002000
94 12942.47309437
12942.47309437
12942.47309437
16811
8509
445725
44 4412368
7118.360201905
7118.360201905
7118.360201905
3559.180100952 2000
3559.180100952
3559.180100952
932358
93 93 96 96 200020002000
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
BM 2020~2021
BM 2021~2022
AVERAGE 2022~...
96
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
BM 2020~2021
BM 2021~2022
AVERAGE 202...
LAKSHMI INDS. PPM 150000

NEHA AUTO PPM
18000 16830 121258
120000
12000 90000 71675

8415.24312800
8415.24312800
8415.24312800 68813.4550302
7484 60000 533
646 646 646
6000 4628.38372040
4628.38372040
4628.38372040 15006.9293209
3058.10397553 3553124 30000 28669.9780697 37014
28669.9780697
28669.9780697
REJECTION PPM
3552777.03023224
3552777.03023224
2777.03023224 2000 25355 266
REWORK PPM
517 776
17716776 776
11467.9912279
11467.9912279
15007 11467.9912279
16348
214 214200020002000
214 0 13247 4587.19649116 2000
4587.19649116
4587.19649116
0 0 0 0 0 0 0 0 0 11
19600 11 11 2000
442 442 20002000
442
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
SUPPLIER
QUALITY STATUS
15000 13566 AB INDS. PPM SHREE BALA JI PPM

10000 8639
10000 8000
6783.1485357
6783.1485357
6783.1485357 4678.5714285 6047.4134001
6047.4134001
6047.4134001
6000 140914094837.9307200
14094837.9307200
4837.9307200
329532953295 7144
5000 46793730.7316946
3730.7316946
3730.7316946 4000 3096 912791279127
2597 2902.7584320
2902.7584320
2902.7584320 2000
53122238.4390167
5312238753122238.4390167
2238.4390167 2000 54765476200020002000
5476
2000
REJECTION PPM
91879187200020002000
REJECTION PPM
1039.6039603
1478 9187 0
0 09604 0 0 0 0 0 0 0 0 0 0 0 0 0 0
AVERAGE 202...
AVERAGE 202...
BM 2020~2021
BM 2021~2022
BM 2020~2021
BM 2021~2022
Y. Target
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
SKP BEARING PPM MONIKA INDS PPM

5 40000
4 32000
3 24000
17830
2 16000
9799 12949
96006859.47163248
6859.47163248
6859.47163248 1153.84615384
REJECTION PPM
1 8000
REWORK PPM
95 954115.68297949
954115.68297949
4115.68297949
2675.19393667
2675.19393667
33072675.19393667 615 2000
0 0 0 0 2613
371918
371 371 091793
091200020002000
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1154 0 091
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
SUPPLIER
QUALITY STATUS
NAMDEV INDS. PPM TAYAL PREC. PPM

40000 10000095980
32000 80000
24000 23923.0769230
769 60000
16000 40000 33196
19279.7591477
16598.0416640
16598.0416640
16598.0416640
REJECTION PPM
8000 20000
REWORK PPM
2000 1209 549 9128.92291523
536 549 9128.92291523
549 9128.92291523
4564.461457610 2000
4564.46145761
4564.46145761
0 500
0 967.2
967.2
0 967.2
0 773.76
0 773.76
0 773.76
62 619.008
0 619.008
0 619.008
0 500 500 500 0 0 0 0 0 0170 0170 0170 5080 508
200020002000
508
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
AVERAGE 202...
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
MAHARASTRA FAST. PPM ZEN AUTO PPM

20000
10000
16000 15489
8000
6000 12000
9453.781512605
8000 04
4000 6856
REJECTION PPM
REJECTION PPM
2000 4000 1527.777777777

78
0 0 0 0 0 385 1528246.3585809635
307.9482262044
307.9482262044
307.9482262044
246.3585809635
246.3585809635
197.0868647708
197.0868647708
197.0868647708 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 422 0 785
7 7 70 760 76 76 61 610 610 0
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
BM 2020~2021
BM 2021~2022
AVERAGE 202...
SUPPLIER
QUALITY STATUS
PARAS AUTO PPM NAGAR AUTO PPM
250000
10000
207380.073800
200000 738
150000
100000
REWORK PPM
0 0 0 0
REJECTION PPM
0 0 0 0 0 0 0 0 0 0 0 0 0 50000 22570
11284.7680290 31693
11284.7680290
11284.7680290 52502000
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
0 6206.62241595
6206.62241595
6206.62241595
3413.64232877
3413.64232877
3413.64232877
0 0 016 5250
0 016 016 089
0 089
0 089
0 298 2000
0 298 20002000
298
BM 2020~...
BM 2021~...
AVERAGE ...
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
SHINE AUTO PART PPM MAHADEV FAST. PPM

50000 200000
40000 161250
150000
30000
100000
20000
REJECTION PPM
50000
REWORK PPM
10000 10606
16598.04166405
16598.04166405
16598.04166405 31385
0 0 0 0 0 0 9128.922915230
9128.922915230
9128.922915230
4564.461457615
4564.461457615 0 2000
4564.461457615
0 0 0 0 0 0 0 0 0 0 0 0 0 0 49 49
0 0 0 0 0 17 49 0 17
0 17 08 08200020002000
08
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
SUPPLIER
QUALITY STATUS
PREMIER AUTO PPM
SHINE IND PPM
86471
76000 10000 9128.92291523
9128.92291523
8000 017 017
51000 47400 6000
4564.46145761
4564.46145761
4564.46145761
REJECTION PPM
REWORK PPM
26000 4000 508 508 508
16598.0416640
16598.0416640
16598.0416640 2000
9128.92291523
549 549 9128.92291523
549 9128.92291523
4564.46145761
4564.46145761
4564.46145761 2000 200020002000
1000 017 017 017 508 508
200020002000
508 0 0 0
0 0 0 0 0 0 0 0 0 0
AVERAGE 202...
BM 2020~2021
BM 2021~2022
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
AVERAGE 2...
BM 2020~...
BM 2021~...
Y. Target
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y-2019-20 3 Month Average 20-21 Y-2019-20 3 Month Average 20-21 Average
Average Monthly Yearly Target Monthly M. Target
SUPPLIER
LOCAL SUPPLIER PPM TREND (MAHADEV QUALITY STATUS
FASTNER)
MAHADEV FAST. PPM
200000
161250
150000
REWORK PPM
100000
50000
31385
16598.0416640549
16598.0416640549
16598.0416640549
9128.92291523017
9128.92291523017
9128.92291523017
4564.46145761508
4564.46145761508
4564.46145761508
2000 2000 2000 2000
0 0 0
0 0 0 0 0 0 0 0
AVERAGE 2022~2023
BM 2020~2021
BM 2021~2022
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
SUPPLIER
QUALITY STATUS
LOCAL SUPPLIER ITEM WISE PARETO
MAHADEV FASTNER ITEM WISE PARETO

100
250 100
200 80
QTY.
150 58 60
118
100 86 40
50 20
0 0
2224 908
DRG NO.
SUPPLIER
QUALITY STATUS
LOCAL SUPPLIER DEFECT WISE PARETO
MAHADEV FASTNER DEFECT WISE PARETO
100
250 100
200 80
150 58 60
100 118 40
86
QTY
50 20
0 0
4-PIN TIGHT THREAD TIGHT
DEFECT
SUPPLIER
LOCAL SUPPLIER COUTER MEASURE SHEET (MAHADEV
QUALITY STATUS
FASTNER)

Sr. Root Responsi Target
Part Name No/Drawi Phenom Why -Why Analysis e
No Cause bilty date
ng no enon Cause Side Inspection Side monitoring
1. 4-PIN TIGHT
2 MILING
THIIKNESS U/S
1. PART
COUNTING
MACHINE
IMPLEMENT FOR 100 % INSPECTION
3.MILING THIKNESS U/S MILLING FIX START AT FINAL
4- PIN DURING TO CUTTING CUTTER RESHARPNING END. MR. 03.12.202 TRAINING
1 LOCK NUT MT- 2224 2.GAUGE
TIGHT EDGE TIME. EMPLEMENT ON MANISH 2 DATA
WEAR 2.TRAINING GIVE MACHINE FOR
TO ALL MORE SAMPLING
CONCERN ABOUT
4. THE QUALITY
MILLING CUTTER EDGE ISSUE
WEAR OUT
Defect 5.CUTTER EDGE NOT
Sr Part Action 1 2 3 4 5 6 7 8
No Name Descriptio Drg. No. Qty. Date RESHAR ON TIME 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
n
PREPARED BY :- Mr. SUMIT APPROVED BY :- Mr. MANISH
LOCK 4-PIN MT-- 03.12.

1 118
NUT TIGHT 2224 2022
SUPPLIER
LOCAL SUPPLIER COUTER MEASURE SHEET (MAHADEV
QUALITY STATUS
FAST)

Sr. Root Responsi Target
Part Name No/Drawi Phenom Why -Why Analysis e
No Cause bilty date
ng no enon Cause Side Inspection Side monitoring
1. THREAD TIGHT.
1. TRAINING
2. DURING TAPPING
GIVEN TO
OPERATION.
CONCERN ABOUT
3. CHIPS AROUND
THE QUALITY
THE DRILL.
ISSUE. ALL PIPE 1. SAMPLING FREQ.
4. CHIPS CHIPS
THREAD LINE MATERIAL INCREASE AT FINAL MR. 01.12.202 TRAINIG
1 LOCK NUT MT- 908 TIGHT NOT OUT DURING AROUD END THAT IN
CHECK 100 %. FUTURE PROBLEM MANISH 2 DATA
OPERATION. ON DRILL
3.. COLLENT NOT REPEAT AGAIN
5. COLLANT JET POSITION
JET POSITION
NOT OK FOR REMOVE
SET FOR
CHIPS PARTICALS
REMOVE CHIPS
PARTICALS.
PREPARED BY :- Mr. SUMIT APPROVED BY :- Mr. MANISH
Sr Part Defect Action

Descriptio Drg. No. Qty. Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
No Name
n
LOCK THREAD 01.12.

1 MT--908 86
NUT TIGHT 2022
SUPPLIER
QUALITY STATUS
LOCAL SUPPLIER PPM TREND SHINE IND.
SHINE IND PPM
86471
76000
REJECTION PPM
51000
47400
26000
16598.0416640549
16598.0416640549
16598.0416640549
9128.92291523017
9128.92291523017
9128.92291523017
4564.46145761508
4564.46145761508
4564.46145761508
2000 2000 2000
1000
AVERAGE 2022~2023
BM 2020~2021
BM 2021~2022
Apr-22
May-22
Jun-22
Jul-22
Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Y. Target
Y-2019-20 3 Month Average 20-21 Average Monthly M. Target
SUPPLIER
QUALITY STATUS
SHINE AUTO ITEM WISE PARETO
800 100 100
80
600
474
60
400
QTY.
40
200
20
0 0
2663
DRG NO.
SUPPLIER
QUALITY STATUS
SHINE AUTO DEFECT WISE PARETO
100
800 100
80
600
60
400 322
40
QTY
32
200
152 20
0 0
BURR DIA. O/S
DEFECT
SUPPLIER
QUALITY STATUS
LOCAL SUPPLIER COUTER MEASURE SHEET (NAGAR AUTO)

Part Root Responsi
Sr. No No/Draw Phenome Why -Why Analysis Target date e
Name Cause bilty
ing no non Cause Side Inspection Side monitoring
1. FACE LINING.
1.TRAINING GIVEN
TO ALL CONCERN
PERSON ABOUT
2. CHIPS BEAKING LIMIT SAMPLE
THE QUALITY
INSERT WORN. IMPLEMENT ON
ISSUE & ABOUT
FINAL
THE ACTION
INSERT INSPECTION TOOL LIFE
ROD TAKEN.
1 MT-2663 BURR WORN TABLE FOR MR. VIKAS 10.12.2022 MONITORI
PULL
OUT BETTER N SHEET
3. UNDERSTANDING
EXCESS USE. FOR VISUAL
2.INSERT LIFE
OPERATOR.
DECIDED TO
Defect
Sr Part Descript ELIMNATE THE
Date
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
ion QUALITY ISSUE.
4. INSERT LIFE NOT

DECIDED.
PREPARED BY :- Mr. MOHAN APPROVED BY :- Mr. VIKAS
ROD MT-- 10.12.

1 BURR 152
PULL 2663 2022
SUPPLIER
QUALITY STATUS
LOCAL SUPPLIER COUTER MEASURE SHEET (NAGAR AUTO)

Part Root Responsi Target
Sr. No No/Draw Phenom Why -Why Analysis e
Name Cause bilty date
ing no enon Cause Side Inspection Side monitoring
1. TRINING GIVEN TO
1. O.D O/S ALL CONCERN ABOUT
2. DURING CNC INSERT LIFE THE QUALITY ISSUE.
TURNING. 3. INTERLINK WITH 2.. SNAP GAUGE
ROD INSERT WEAR OUT. INSERT PROGRAM. IMPLEMENT FOR 100
1 MT-2663 O.D O/S 2. SNAP % INSPECTION FOR MR. VIKAS 10.12.2022 OPL
PULL 4. EXCESS USE. WEAR GAUGE IMPLEMENT THIS PERAMETER.
5. TOOL LIFE ON MACHINE FOR 3. OPL DISPLAY FOR
MONITORING MANNUALY MAX. SAMPLING BETTER
UNDERSTANDING TO
OPERATIOR
PREPARED BY :- Mr. MOHAN APPROVED BY :- Mr. VIKAS
Defect
Sr Part Descript
Date
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
ion
ROD MT-- 10.12.

1 O.D O/S 322
PULL 2663 2022

MTR Quality Status Dec'22

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MTR Quality Status Dec'22

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MICRO TURNERS

( AN IATF 16949:2016 CERTIFICATION COMPANY)

PLANT QUALITY STATUS REPORT

1.DIRECT CUSTOMER QUALITY STATUS

BAL PPM 187 79 20 17 25 20 0 19 5 18 48 50 0 94 17

MSIL PPM 32 5.52 0 0 2.6 0 0 0 0 0 8 0 0 24.54 0

MT-3 1111 1075 1249 1111 1707

CUSTOMER COMPLAINT SUMMARY (2022-2023)

QUALITY DASHBOARD STATUS (BAL) 2022-2023

TOTAL QUALITY SCORE

2021-22 2021-22 2021-22

Apr'22 Apr'22 Apr'22

May'22 May'22 May'22

Jun'22 Jun'22 Jun'22

July'22 July'22 July'22

Aug'22 Aug'22 Aug'22

Sept'22 Sept'22 Sept'22

Oct'22 EFR PPM SCORE Oct'22 Oct'22

MATURED WARRANTY SCORE

Nov'22 Nov'22 Nov'22

Dec'22 Dec'22 Dec'22

Jan'23 Jan'23 Jan'23

Feb'23 Feb'23 Feb'23

Mar'23 Mar'23 Mar'23

Up to Dec.-22 Up to Dec.-22 Up to Dec.-22

TARGET TARGET TARGET

Past Present Future

Past Present BETTER

DEFECT GRAPH (BAL)

ACTION PLAN SUMMARY OF CUSTOMER COMPLAINT DEC.-2022

Part Defect Action Taken

W1. OD U/Size Occurred.

W1:Dia over size observed

W1:Hex is getting damage 1.100 % Insp. Start by hex gauge for

2 ROD PULL JY551404 MT-3813 1 25.12.2022

QUALITY DASHBOARD STATUS (MSIL) 2022-2023

Sr. No. Avg. Last

1 PPM 32 6 0 0 2.6 0 0 0 0 0 8 0 0 24.54 0

Past Present Future

Past Present BETTER Future

ACTION PLAN SUMMARY OF CUSTOMER COMPLAINT DEC.-2022

Part Defect Action Taken

1- Total length tolerance will be

QUALITY DASHBOARD STATUS (HMCL) 2022-2023

1 CID PPM 486 73 11 8 16 10 9 9 19 9 11 18 13 2 8

Past Present Future

Past Present Future

6000 4613 4462

Past Present Future

ACTION PLAN SUMMARY OF CUSTOMER COMPLAINT DEC.-2022

Part Defect Action Taken

W1: Thread Tight Observed

AXLE FR. 44301-KPL-

QUALITY DASHBOARD STATUS (SUZUKI) 2022-2023

Past Present Future

NO ANY COMPLAINT FROM LAST 15 MONTHS

NO ANY COMPLAINT FROM LAST 15 MONTHS

INTERNAL PLANT CUSTOMER PPM PARETO

Internal Plant Wise PPM

Sr. No. PLANT Q1 Q1 Q2 Q2 Q3 Q3 Q3 Q4

Past Present Future

Past Present Future