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P

ARTS MANUAL

This manual contains standard production


Product Identification Numbers.

Special Engineered Options not included.

35D MD
Dual Mast
2 Stage Full Free Lift
35D-MD-001 Through Present

FOR PARTS AND SERVICE:


TELEPHONE: (888) 946-3330

Manual Number:
200872 R7

7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406
About This Manual

Introduction
This manual shows the parts breakdown for the mast product ID numbers. Locate the
product ID number stamped on the upper left hand side of the outer upright channel. This
number must be used when ordering replacement parts for this product.
PRODUCT
I.D. NUMBER
XXX-XX-XXXX

XXX-XX-XXX

Z
XY
MD
D
35

EXAMPLE MA2380.eps

Ordering Parts
Customers -
Parts and service literature is available through authorized lift truck dealers. To
place an order, contact the lift truck dealer of your choice.

Lift Truck Dealers -


To order parts and service literature contact:

LIFT-TEK / ELECAR
CUSTOMER SERVICE
7040 S HWY 11
WESTMINSTER, S.C. 29693
TELEPHONE: (888) 946-3330
FAX: (864) 647-6195

Page 2 08/30/07 200872 R7


Contents
Introduction ........................................................................................................................................................................ 2
2000 PSI Main Lift Cylinder ................................................................................................................................................ 4
2600 PSI Main Lift Cylinder .............................................................................................................................................. 10
2000 PSI Free Lift Cylinder .............................................................................................................................................. 16
2600 PSI Free Lift Cylinder .............................................................................................................................................. 22
Outer Upright .................................................................................................................................................................... 30
Inner Upright ..................................................................................................................................................................... 34
Hydraulic Group ............................................................................................................................................................... 42
Freelift Chain .................................................................................................................................................................... 46
Lowering Control Valve ................................................................................................................................................... 47
Load Backrest ................................................................................................................................................................... 47
4 Roller Carriages ............................................................................................................................................................. 48
6 Roller Carriages ............................................................................................................................................................. 50
Internal Hose Reeving ...................................................................................................................................................... 52
Recommended Spare Parts List ...................................................................................................................................... 56

Safety Decals
1

4
1

3
2

200872 R7 08/30/07 Page 3


2000 PSI Main Lift Cylinder
35D-MD-001 Through 35D-MD-985

3
4

5
7 6

10
1
11

18
17
9
12
19
13
20
14
21
15
8
16

MA0362.eps

Page 4
2000 PSI Main Lift Cylinder
35D-MD-001 Through 35D-MD-985

LPML-1
LOW LOW
PRESSURE PRESSURE
OCL (IN) OCL (IN)
MAINLIFT MAINLIFT
QTY 2 QTY 2
56 582211 79 582234
57 582212 80 582235
58 582213 81 582236
59 582214 82 582237
60 582215 83 582238
61 582216 84 582239
62 582217 85 582240
63 582218 86 582241
64 582219 87 582242
65 582220 88 582243
66 582221 89 582244
67 582222 90 582245
68 582223 91 582246
69 582224 92 582247
70 582225 93 582248
71 582226 94 582249
72 582227 95 582250
73 582228 96 582251
74 582229 97 582252
75 582230 98 582253
76 582231 99 582254
77 582232 100 582255
78 582233 101 582256
OCL - Outer Channel Length

Common Parts
LPML-2
Item QTY Part # Description Item QTY Part # Description
1 1 N/A Shell Assembly 12 1 1 , 560904 Wear Ring
2 1 N/A Plunger 13 1 564105 Fuse Piston
3 1 3129 Snap Ring 14 1 564106 Spring
4 1 601377 Fitting 15 1 562848 Spring Guide
5 1 1 Wiper 16 1 626505 Fitting
6 1 562636 Retainer 17 1 1 , 559962 Pull-In Wire
7 1 1 Rod Seal 18 1 562562 Piston
8 1 7118 Retaining Ring 19 1 1 Nylon Ring
9 1 1 O-Ring 20 1 1 Piston Seal
10 1 1 Back-Up Ring 21 1 562962 Cushion
11 1 1 O-Ring
1 - Included in Seal Kit P/N 561315.

Page 5
2000 PSI Main LH Lift Cylinder
35D-MD-986 Through Present

15

14

16

17

12
13

10

11
6

9
External Hydraulic Fuse
( LEFT HAND SIDE ONLY )

MA2587.eps

Page 6
2000 PSI Main LH Lift Cylinder
35D-MD-986 Through Present

LPML-3
LOW LOW
PRESSURE PRESSURE
OCL (IN) OCL (IN)
LH MAINLIFT LH MAINLIFT
QTY 1 QTY 1
56 1000980 79 1001003
57 1000981 80 1001004
58 1000982 81 1001005
59 1000983 82 1001006
60 1000984 83 1001007
61 1000985 84 1001008
62 1000986 85 1001009
63 1000987 86 1001010
64 1000988 87 1001011
65 1000989 88 1001012
66 1000990 89 1001013
67 1000991 90 1001014
68 1000992 91 1001015
69 1000993 92 1001016
70 1000994 93 1001017
71 1000995 94 1001018
72 1000996 95 1001019
73 1000997 96 1001020
74 1000998 97 1001021
75 1000999 98 1001022
76 1001000 99 1001023
77 1001001 100 1001024
78 1001002 101 1001025
OCL - Outer Channel Length

Common Parts
LPML-4
Item QTY Part # Description Item QTY Part # Description
1 1 N/A Spacer 10 1 1 Back-Up Ring
2 1 N/A Rod 11 1 1 Piston Seal
3 1 3129 Snap Ring 12 1 220124 Sleeve
4 1 1 Pull-In Wire 13 1 3019 Retaining Ring
5 1 N/A Shell 14 1 1 Rod Seal
6 1 231325 External Fuse 15 1 423382 Retainer
7 1 1 Wiper 16 1 1 Back-Up Ring
8 1 423381 Piston 17 1 1 O-Ring
9 1 1 Wear Ring
1 - Included in Seal Kit P/N 423412.

Page 7
2000 PSI Main RH Lift Cylinder
35D-MD-986 Through Present

10

5
2

19

11

20

18

12

16

14

15

13
17

7
MA2588.eps

Page 8
2000 PSI Main RH Lift Cylinder
35D-MD-986 Through Present

LPML-5
LOW LOW
PRESSURE PRESSURE
OCL (IN) OCL (IN)
RH MAINLIFT RH MAINLIFT
QTY 1 QTY 1
56 1000932 79 1000955
57 1000933 80 1000956
58 1000934 81 1000957
59 1000935 82 1000958
60 1000936 83 1000959
61 1000937 84 1000960
62 1000938 85 1000961
63 1000939 86 1000962
64 1000940 87 1000963
65 1000941 88 1000964
66 1000942 89 1000965
67 1000943 90 1000966
68 1000944 91 1000967
69 1000945 92 1000968
70 1000946 93 1000969
71 1000947 94 1000970
72 1000948 95 1000971
73 1000949 96 1000972
74 1000950 97 1000973
75 1000951 98 1000974
76 1000952 99 1000975
77 1000953 100 1000976
78 1000954 101 1000977
OCL - Outer Channel Length

Common Parts
LPML-6
Item QTY Part # Description Item QTY Part # Description
1 1 N/A Spacer 11 1 1 Rod Seal
2 1 611299 Fitting 12 1 423381 Piston
3 1 607287 Washer Seal 13 1 1 Wear Ring
4 1 1 Pull-In Wire 14 1 1 Back-Up Ring
5 1 632093 Bleed Screw 15 1 1 Piston Seal
6 1 N/A Shell 16 1 220124 Sleeve
7 1 611289 Fitting 17 1 3019 Retaining Ring
8 1 N/A Wiper 18 1 1 O-Ring
9 1 N/A Rod 19 1 423385 Retainer
10 1 3129 Snap Ring 20 1 1 Back-Up Ring
1 - Included in Seal Kit P/N 423412.

Page 9
2600 PSI Main Lift Cylinder
35D-MD-001 Through 35D-MD-985
3 8

7 6

10
11

1
2

18
17

12
19
20
15 21
22
16
14

13

MA0493.eps

Page 10
2600 PSI Main Lift Cylinder
35D-MD-001 Through 35D-MD-985

HPML-1
HIGH HIGH
PRESSURE PRESSURE
OCL (IN) OCL (IN)
MAINLIFT MAINLIFT
QTY 2 QTY 2
56 582354 79 582377
57 582355 80 582378
58 582356 81 582379
59 582357 82 582380
60 582358 83 582381
61 582359 84 582382
62 582360 85 582383
63 582361 86 582384
64 582362 87 582385
65 582363 88 582386
66 582364 89 582387
67 582365 90 582388
68 582366 91 582389
69 582367 92 582390
70 582368 93 582391
71 582369 94 582392
72 582370 95 582393
73 582371 96 582394
74 582372 97 582395
75 582373 98 582396
76 582374 99 582397
77 582375 100 582398
78 582376 101 582399
OCL - Outer Channel Length

Common Parts
HPML-2
Item QTY Part # Description Item QTY Part # Description
1 1 N/A Shell Assembly 12 1 1 , 560904 Wear Ring
2 1 N/A Plunger 13 1 564105 Fuse Piston
3 1 3121 Snap Ring 14 1 564106 Spring
4 1 601377 Fitting 15 1 562848 Spring Guide
5 1 1 Wiper 16 1 626505 Fitting
6 1 562637 Retainer 17 1 1 , 559962 Pull-In Wire
7 1 1 Rod Seal 18 1 562562 Piston
8 1 3129 Snap Ring 19 1 1 Nylon Ring
9 1 N/A Adapter 20 1 1 Piston Seal
10 1 1 Back-Up Ring 21 1 562962 Cushion
11 1 1 O-Ring 22 1 3023 Snap Ring
1 - Included in Seal Kit P/N 561936.

Page 11
2600 PSI Main LH Lift Cylinder
35D-MD-986 Through Present

17

15

14

12

13

4 5

10
16
11
External Hydraulic Fuse
( LEFT HAND SIDE ONLY ) 9

MA2589.eps

Page 12
2600 PSI Main LH Lift Cylinder
35D-MD-986 Through Present

HPML-3
HIGH HIGH
PRESSURE PRESSURE
OCL (IN) OCL (IN)
LH MAINLIFT LH MAINLIFT
QTY 1 QTY 1
56 1000315 79 1000335
57 1000316 80 1000296
58 1000317 81 1000336
59 1000318 82 1000308
60 1000319 83 1000337
61 1000320 84 1000338
62 1000321 85 1000339
63 1000322 86 1000340
64 1000323 87 1000341
65 1000324 88 1000342
66 1000325 89 1000343
67 1000326 90 1000344
68 1000327 91 1000345
69 1000286 92 1000346
70 1000328 93 1000347
71 1000329 94 1000348
72 1000330 95 1000349
73 100293 96 1000350
74 1000331 97 1000351
75 1000332 98 1000352
76 1000333 99 1000353
77 1000305 100 1000354
78 1000334 101 1000355
OCL - Outer Channel Length

Common Parts
HPML-4
Item QTY Part # Description Item QTY Part # Description
1 1 N/A Shell Assembly 10 1 1 Back-Up Ring
2 1 423381 Piston 11 1 1 Piston Seal
3 1 1 Pull-In Wire 12 1 1 Back-Up Ring
4 1 220124 Sleeve 13 1 1 O-Ring
5 1 3019 Retaining Ring 14 1 1 Rod Seal
6 1 N/A Plunger 15 1 1 Wiper
7 1 N/A Spacer 16 1 231325 External Fuse
8 1 423382 Retainer 17 1 3129 Snap Ring
9 1 1 Wear Ring
1 - Included in Seal Kit P/N 423384.

Page 13
2600 PSI Main RH Lift Cylinder
35D-MD-986 Through Present

20

17

6 7

16

15

13

14

18

11 5

19 12

10

MA2890.eps

Page 14
2600 PSI Main RH Lift Cylinder
35D-MD-986 Through Present

HPML-5
HIGH HIGH
PRESSURE PRESSURE
OCL (IN) OCL (IN)
RH MAINLIFT RH MAINLIFT
QTY 1 QTY 1
56 1000415 79 1000435
57 1000416 80 1000295
58 1000417 81 1000436
59 1000418 82 1000307
60 1000419 83 1000437
61 1000420 84 1000438
62 1000421 85 1000439
63 1000422 86 1000440
64 1000423 87 1000441
65 1000424 88 1000442
66 1000425 89 1000443
67 1000426 90 1000444
68 1000427 91 1000445
69 1000285 92 1000446
70 1000428 93 1000447
71 1000429 94 1000448
72 1000430 95 1000449
73 1000292 96 1000450
74 1000431 97 1000451
75 1000432 98 1000452
76 1000433 99 1000453
77 1000304 100 1000454
78 1000434 101 1000455
OCL - Outer Channel Length

Common Parts
HPML-6
Item QTY Part # Description Item QTY Part # Description
1 1 N/A Shell Assembly 11 1 1 Back-Up Ring
2 1 423381 Piston 12 1 1 Piston Seal
3 1 1 Pull-In Wire 13 1 1 Back-Up Ring
4 1 220124 Sleeve 14 1 1 O-Ring
5 1 3119 Retaining Ring 15 1 1 Rod Seal
6 1 1 Washer Seal 16 1 1 Wiper
7 1 632093 Bleed Screw 17 1 611299 Fitting
8 1 N/A Spacer 18 1 N/A Plunger
9 1 423382 Retainer 19 1 611289 Fitting
10 1 1 Wear Ring 20 1 3129 Snap Ring
1 - Included in Seal Kit P/N 423384.

Page 15
2000 PSI Free Lift Cylinder
35D-MD-001 Through 35D-MD-009

6
7

14
18 15
9 16
10 17
11 16
19
12
20
22
21

13
MA0359.eps

Page 16
2000 PSI Free Lift Cylinder
35D-MD-001 Through 35D-MD-009

LPFL-1
LOW LOW
PRESSURE PRESSURE
OCL (IN) OCL (IN)
FREELIFT FREELIFT
QTY 1 QTY 1
56 581900 79 580640
57 580596 80 580642
58 580598 81 580644
59 580600 82 580646
60 580602 83 580648
61 580604 84 580650
62 580606 85 580652
63 580608 86 580654
64 580610 87 580656
65 580612 88 580658
66 580614 89 580660
67 580616 90 580662
68 580618 91 580664
69 580620 92 580666
70 580622 93 580668
71 580624 94 580670
72 580626 95 580672
73 580628 96 580674
74 580630 97 580676
75 580632 98 580678
76 580634 99 580680
77 580636 100 580682
78 580638 101 580684
OCL - Outer Channel Length

Common Parts
LPFL-2
Item QTY Part # Description Item QTY Part # Description
1 1 N/A Shell Assembly 12 1 560465 Spring Guide
2 1 N/A Plunger 13 1 769018 Roll Pin
3 1 3129 Snap Ring 14 1 1 , 559962 Pull-In Wire
4 1 1 Wiper 15 1 562562 Piston
5 1 559982 Retainer 16 1 1 Back-Up Ring
6 1 1 Rod Seal 17 1 1 Piston Seal
7 1 1 Back-Up Ring 18 1 560717 Check Valve
8 1 1 O-Ring 19 1 1 O-Ring
9 1 1 , 559855 Wear Ring 20 1 637635 Washer
10 1 560470 Fuse Piston 21 1 3015 Retaining Ring
11 1 560824 Spring 22 1 611289 Fitting
1 - Included in Seal Kit P/N 560349.

Page 17
2000 PSI Free Lift Cylinder
35D-MD-010 Through 35D-MD-985

6
7

14
18 15
9 16
10 17
11 16
19
12
20
22
21

13
MA0359.eps

Page 18
2000 PSI Free Lift Cylinder
35D-MD-010 Through 35D-MD-985

LPFL-3
LOW LOW
PRESSURE PRESSURE
OCL (IN) OCL (IN)
FREELIFT FREELIFT
QTY 1 QTY 1
56 582643 79 582690
57 582646 80 582692
58 582648 81 582694
59 582650 82 582696
60 582652 83 582698
61 582654 84 582700
62 582656 85 582702
63 582658 86 582704
64 582660 87 582706
65 582662 88 582708
66 582664 89 582710
67 582666 90 582712
68 582668 91 582714
69 582670 92 582716
70 582672 93 582718
71 582674 94 582720
72 582676 95 582722
73 582678 96 582724
74 582680 97 582726
75 582682 98 582728
76 582684 99 582730
77 582686 100 582732
78 582688 101 582733
OCL - Outer Channel Length

Common Parts
LPFL-4
Item QTY Part # Description Item QTY Part # Description
1 1 N/A Shell Assembly 12 1 564107 Spring Guide
2 1 N/A Plunger 13 1 769018 Roll Pin
3 1 3129 Snap Ring 14 1 1 , 559906 Pull-In Wire
4 1 1 Wiper 15 1 562778 Piston
5 1 559982 Retainer 16 1 1 Back-Up Ring
6 1 1 Rod Seal 17 1 1 Piston Seal
7 1 1 Back-Up Ring 18 1 560717 Check Valve
8 1 1 O-Ring 19 1 1 O-Ring
9 1 1 , 559855 Wear Ring 20 1 637635 Washer
10 1 560470 Fuse Piston 21 1 3015 Retaining Ring
11 1 564108 Spring 22 1 611289 Fitting
1 - Included in Seal Kit P/N 560349.

Page 19
2000 PSI Free Lift Cylinder
35D-MD-986 Through Present

21

10

20

22

23

19

11

4 17

15
18
13

14
12
16

2 6
3
7
5

MA2591.eps

Page 20
2000 PSI Free Lift Cylinder
35D-MD-986 Through Present

LPFL-5
LOW LOW
PRESSURE PRESSURE
OCL (IN) OCL (IN)
FREELIFT FREELIFT
QTY 1 QTY 1
56 1000869 79 1000892
57 1000870 80 1000893
58 1000871 81 1000894
59 1000872 82 1000895
60 1000873 83 1000896
61 1000874 84 1000897
62 1000875 85 1000898
63 1000876 86 1000899
64 1000877 87 1000900
65 1000878 88 1000901
66 1000879 89 1000902
67 1000880 90 1000903
68 1000881 91 1000904
69 1000882 92 1000905
70 1000883 93 1000906
71 1000884 94 1000907
72 1000885 95 1000908
73 1000886 96 1000909
74 1000887 97 1000910
75 1000888 98 1000911
76 1000889 99 1000912
77 1000890 100 1000913
78 1000891 101 1000914
OCL - Outer Channel Length

Common Parts
LPFL-6
Item QTY Part # Description Item QTY Part # Description
1 1 N/A Plunger 13 1 1 Nylon Ring
2 1 611299 Fitting 14 1 1 Piston Seal
3 1 769018 Roll Pin 15 1 563904 Check Valve
4 1 1 Pull-In Wire 16 1 1 O-Ring
5 1 560470 Fuse Piston 17 1 637635 Washer
6 1 564107 Spring Guide 18 1 1 Retaining Ring
7 1 222629 Spring 19 1 N/A Stand Tube
8 1 N/A Shell Assembly 20 1 1 Rod Seal
9 1 1 O-Ring 21 1 422817 Retainer
10 1 1 Wiper 22 1 1 Back-Up Ring
11 1 3100220 Piston 23 1 3129 Snap Ring
12 1 1 , 559855 Wear Ring
1 - Included in Seal Kit P/N 422818.

Page 21
2600 PSI Free Lift Cylinder
35D-MD-001 Through 35D-MD-009

5
7
6
8

20 14
19
15
9
10 17

11 16
12
18

13
MA0336.eps

Page 22
2600 PSI Free Lift Cylinder
35D-MD-001 Through 35D-MD-009

HPFL-1
HIGH HIGH
PRESSURE PRESSURE
OCL (IN) OCL (IN)
FREELIFT FREELIFT
QTY 1 QTY 1
56 581916 79 581939
57 581917 80 581940
58 581918 81 581941
59 581919 82 581942
60 581920 83 581943
61 581921 84 581944
62 581922 85 581945
63 581923 86 581946
64 581924 87 581947
65 581925 88 581948
66 581926 89 581949
67 581927 90 581950
68 581928 91 581951
69 581929 92 581952
70 581930 93 581953
71 581931 94 581954
72 581932 95 581955
73 581933 96 581956
74 581934 97 581957
75 581935 98 581958
76 581936 99 581959
77 581937 100 581960
78 581938 101 581961
OCL - Outer Channel Length

Common Parts
HPFL-2
Item QTY Part # Description Item QTY Part # Description
1 1 N/A Shell Assembly 11 1 560824 Spring
2 1 N/A Plunger 12 1 560465 Spring Guide
3 1 3129 Snap Ring 13 1 769018 Roll Pin
4 1 1 Wiper 14 1 1 , 561219 Pull-In Wire
5 1 561212 Retainer 15 1 561534 Piston
6 1 1 Rod Seal 16 1 1 Back-Up Ring
7 1 1 Back-Up Ring 17 1 1 Piston Seal
8 1 1 O-Ring 18 1 611289 Fitting
9 1 1 , 561969 Wear Ring 19 1 7010 Ball Bearing
10 1 560470 Fuse Piston 20 1 2722 O-Ring
1 - Included in Seal Kit P/N 561226.

Page 23
2600 PSI Free Lift Cylinder
35D-MD-010 Through 35D-MD-171

6
7

14
15
9
10 17
11 16

12

18

13
MA2602.eps

Page 24
2600 PSI Free Lift Cylinder
35D-MD-010 Through 35D-MD-171

HPFL-3
HIGH HIGH
PRESSURE PRESSURE
OCL (IN) OCL (IN)
FREELIFT FREELIFT
QTY 1 QTY 1
56 582918 79 582941
57 582919 80 582942
58 582920 81 582943
59 582921 82 582944
60 582922 83 582945
61 582923 84 582946
62 582924 85 582947
63 582925 86 582948
64 582926 87 582949
65 582927 88 582950
66 582928 89 582951
67 582929 90 582952
68 582930 91 582953
69 582931 92 582954
70 582932 93 582955
71 582933 94 582956
72 582934 95 582957
73 582935 96 582958
74 582936 97 582959
75 582937 98 582960
76 582938 99 582961
77 582939 100 582962
78 582940 101 582963
OCL - Outer Channel Length

Common Parts
HPFL-4
Item QTY Part # Description Item QTY Part # Description
1 1 N/A Shell Assembly 10 1 560470 Fuse Piston
2 1 N/A Plunger 11 1 560824 Spring
3 1 3129 Snap Ring 12 1 560465 Spring Guide
4 1 1 Wiper 13 1 769018 Roll Pin
5 1 562635 Retainer 14 1 1 , 561219 Pull-In Wire
6 1 1 Rod Seal 15 1 561534 Piston
7 1 1 Back-Up Ring 16 1 1 Back-Up Ring
8 1 1 O-Ring 17 1 1 Piston Seal
9 1 1 , 561969 Wear Ring 18 1 611289 Fitting
1 - Included in Seal Kit P/N 563927.

Page 25
2600 PSI Free Lift Cylinder
35D-MD-172 Through 35D-MD-977

5
7
6
8

20 14
19
15
9
10 17

11 16
12
18

13
MA0336.eps

Page 26
2600 PSI Free Lift Cylinder
35D-MD-172 Through 35D-MD-977

HPFL-7
HIGH HIGH
PRESSURE PRESSURE
OCL (IN) OCL (IN)
FREELIFT FREELIFT
QTY 1 QTY 1
56 583841 79 583864
57 583842 80 583865
58 583843 81 583866
59 583844 82 583867
60 583845 83 583868
61 583846 84 583869
62 583847 85 583870
63 583848 86 583871
64 583849 87 583872
65 583850 88 583873
66 583851 89 583874
67 583852 90 583875
68 583853 91 583876
69 583854 92 583877
70 583855 93 583878
71 583856 94 583879
72 583857 95 583880
73 583858 96 583881
74 583859 97 583882
75 583860 98 583883
76 583861 99 583884
77 583862 100 583885
78 583863 101 583886
OCL - Outer Channel Length

Common Parts
HPFL-8
Item QTY Part # Description Item QTY Part # Description
1 1 N/A Shell Assembly 11 1 560824 Spring
2 1 N/A Plunger 12 1 560465 Spring Guide
3 1 3129 Snap Ring 13 1 769018 Roll Pin
4 1 1 Wiper 14 1 1 , 561219 Pull-In Wire
5 1 562635 Retainer 15 1 563922 Piston
6 1 1 Rod Seal 16 1 1 Back-Up Ring
7 1 1 Back-Up Ring 17 1 1 Piston Seal
8 1 1 O-Ring 18 1 611289 Fitting
9 1 1 , 561969 Wear Ring 19 1 7010 Ball Bearing
10 1 560470 Fuse Piston 20 1 2722 O-Ring
1 - Included in Seal Kit P/N 563927.

Page 27
2600 PSI Free Lift Cylinder
35D-MD-978 Through Present

19

13

12

15

16

11

10

18

17
14
MA2592.eps

Page 28
2600 PSI Free Lift Cylinder
35D-MD-978 Through Present

HPFL-5
HIGH HIGH
PRESSURE PRESSURE
OCL (IN) OCL (IN)
FREELIFT FREELIFT
QTY 1 QTY 1
56 1000357 79 1000377
57 1000358 80 1000297
58 1000359 81 1000298
59 1000360 82 1000306
60 1000361 83 1000379
61 1000362 84 1000380
62 1000363 85 1000381
63 1000364 86 1000382
64 1000365 87 1000383
65 1000366 88 1000384
66 1000367 89 1000385
67 1000368 90 1000386
68 1000369 91 1000387
69 1000287 92 1000388
70 1000370 93 1000389
71 1000371 94 1000390
72 1000372 95 1000391
73 1000294 96 1000392
74 1000373 97 1000393
75 1000374 98 1000394
76 1000375 99 1000395
77 1000303 100 1000396
78 1000376 101 1000397
OCL - Outer Channel Length

Common Parts
HPFL-6
Item QTY Part # Description Item QTY Part # Description
1 1 N/A Shell Assembly 11 1 1 Nylon Ring
2 1 N/A Plunger 12 1 1 Rod Seal
3 1 422997 Piston 13 1 1 Wiper
4 1 1 Pull-In Wire 14 1 224480 External Fuse
5 1 422837 Retainer 15 1 1 Back-Up Ring
6 1 563904 Check Valve 16 1 1 O-Ring
7 1 637635 Washer 17 1 769018 Roll Pin
8 1 1 Circlip 18 1 1 O-Ring
9 1 1 Wear Ring 19 1 3129 Snap Ring
10 1 1 Piston Seal
1 - Included in Seal Kit P/N 422838.

Page 29
Outer Upright
35D-MD-001 Through 35D-MT-171

4
OLD STYLE
WEAR PLUG & SHIM
6
5 7
NEW STYLE
WEAR PLUG & SHIM

8 9
3

MA0722.eps

Page 30
Outer Upright
35D-MD-001 Through 35D-MT-171

WLD-1
OCL 1 Part OCL 1 Part
(in) Number (in) Number
Ref. 1 Ref. 1
56 686686 79 686709
57 686687 80 686710
58 686688 81 686711
59 686689 82 686712
60 686690 83 686713
61 686691 84 686714
62 686692 85 686715
63 686693 86 686716
64 686694 87 686717
65 686695 88 686718
66 686696 89 686719
67 686697 90 686720
68 686698 91 686721
69 686699 92 686722
70 686700 93 686723
71 686701 94 686724
72 686702 95 686725
73 686703 96 686726
74 686704 97 686727
75 686705 98 686728
76 686706 99 686729
77 686707 100 686730
78 686708 101 686731
OCL - Outer Channel Length.
1 - Part numbers are for reference only. Order
from chart WLD-3.

Common Parts
WLD-2
Item Qty Part No. Description
1 1 1 Outer Upright
2 2 664206 Load Roller
3 2 631881 Load Roller Shim
4 32 202386 Wear Plug
5 2 4 200525 Cylinder Shim
6 2 3129 Snap Ring
7 2 4 200524 Cylinder Shim
8 2 202396 Bumper
9 2 200785 Bumper Clamp
1 - See WLD-1 for part numbers.
2 - Quantity will vary.
3 - Included in Wear Plug Kit P/N 212587. One kit per mast.
4 - Included in Cylinder Shim Kit P/N 238137. One kit per mast.

Page 31
Outer Upright
35D-MD-172 Through Present

4
OLD STYLE 6
WEAR PLUG & SHIM

7 5
NEW STYLE
WEAR PLUG & SHIM
11 10

3
2
8
9

MA0360.eps

Page 32
Outer Upright
35D-MD-172 Through Present

WLD-3
OCL Part OCL Part
(in) Number (in) Number
Ref. 1 Ref. 1
56 202853 79 202876
57 202854 80 202877
58 202855 81 202878
59 202856 82 202879
60 202857 83 202880
61 202858 84 202881
62 202859 85 202882
63 202860 86 202883
64 202861 87 202884
65 202862 88 202885
66 202863 89 202886
67 202864 90 202887
68 202865 91 202888
69 202866 92 202889
70 202867 93 202890
71 202868 94 202891
72 202869 95 202892
73 202870 96 202893
74 202871 97 202894
75 202872 98 202895
76 202873 99 202896
77 202874 100 202897
78 202875 101 202898
OCL - Outer Channel Length.

Common Parts
WLD-4
Item Qty Part No. Description
1 1 1 Outer Upright
2 2 664206 Load Roller
3 2 631881 Load Roller Shim
4 32 202386 Wear Plug
5 2 4 200525 Cylinder Shim
6 2 3129 Snap Ring
7 2 4 200524 Cylinder Shim
8 2 202396 Bumper
9 2 200785 Bumper Clamp
10 2 4 200524 Cylinder Shim
11 2 4 200525 Cylinder Shim
1 - See WLD-3 for part numbers.
2 - Quantity will vary.
3 - Included in Wear Plug Kit P/N 212587. One kit per mast.
4 - Included in Cylinder Shim Kit P/N 238137. One kit per mast.

Page 33
Inner Upright
35D-MD-001 Through 35D-MD-009

1
2
3 11
4 9
12
5
13
14

6
15
7
8

20
10 16
19

17
18

MA0724.eps

Page 34
Inner Upright
35D-MD-001 Through 35D-MD-009

WLD-5
OCL Part OCL Part
(in) Number (in) Number
Ref. 1 Ref. 1
56 687125 79 687148
57 687126 80 687149
58 687127 81 687150
59 687128 82 687151
60 687129 83 687152
61 687130 84 687153
62 687131 85 687154
63 687132 86 687155
64 687133 87 687156
65 687134 88 687157
66 687135 89 687158
67 687136 90 687159
68 687137 91 687160
69 687138 92 687161
70 687139 93 687162
71 687140 94 687163
72 687141 95 687164
73 687142 96 687165
74 687143 97 687166
75 687144 98 687167
76 687145 99 687168
77 687146 100 687169
78 687147 101 687170
OCL - Outer Channel Length.

Common Parts
WLD-6
Item Qty Part No. Description Item Qty Part No. Description
1 1 1 Outer Upright 11 4 6508 Cotter Pin
2 1 3129 Snap Ring 12 2 678755 Chain Anchor
3 2 684426 Chain Guard 13 2 6518 Cotter Pin
4 1 684428 Crosshead 14 2 786881 Nut
5 2 661550 Chain Sheave 15 2 683832 Spacer - HP Only
6 2 3140 Snap Ring 16 2 200007 Jam Nut
7 2 683822 M12 Lockwasher 17 2 631881 Load Roller Shim
8 2 683821 Capscrew 18 2 661549 Load Roller
9 2 678964 Chain Pin 19 2 200006 Nut
10 1 684427 FL Cyl. Band 20 2 200871 Capscrew
1 - See WLD-5 for part numbers.
2 - Quantity will vary.
Page 35
Inner Upright
35D-MD-010 Through 35D-MD-171

1
2
3 11
4 9
12
5
13
14

6
15
7
8

20
10 16
19

17
18

MA0724.eps

Page 36
Inner Upright
35D-MD-010 Through 35D-MD-171

WLD-5
OCL Part OCL Part
(in) Number (in) Number
Ref. 1 Ref. 1
56 687125 79 687148
57 687126 80 687149
58 687127 81 687150
59 687128 82 687151
60 687129 83 687152
61 687130 84 687153
62 687131 85 687154
63 687132 86 687155
64 687133 87 687156
65 687134 88 687157
66 687135 89 687158
67 687136 90 687159
68 687137 91 687160
69 687138 92 687161
70 687139 93 687162
71 687140 94 687163
72 687141 95 687164
73 687142 96 687165
74 687143 97 687166
75 687144 98 687167
76 687145 99 687168
77 687146 100 687169
78 687147 101 687170
OCL - Outer Channel Length.

Common Parts
WLD-8
Item Qty Part No. Description Item Qty Part No. Description
1 1 1 Outer Upright 11 4 6508 Cotter Pin
2 1 3133 Snap Ring 12 2 678755 Chain Anchor
3 2 684426 Chain Guard 13 2 6518 Cotter Pin
4 1 200423 Crosshead 14 2 786881 Nut
5 2 661550 Chain Sheave 15 2 683832 Spacer - HP Only
6 2 3140 Snap Ring 16 2 200007 Jam Nut
7 2 683822 M12 Lockwasher 17 2 631881 Load Roller Shim
8 2 683821 Capscrew 18 2 661549 Load Roller
9 2 678964 Chain Pin 19 2 200006 Nut
10 1 200869 FL Cyl. Band 20 2 200871 Capscrew
1 - See WLD-5 for part numbers.
2 - Quantity will vary.
Page 37
Inner Upright
35D-MD-172 Through 35D-MD-465

2 11
4 9 12
5
13
14

6
15

3
10 16
8

17
7

MA0574.eps

Page 38
Inner Upright
35D-MD-172 Through 35D-MD-465

WLD-5
OCL Part OCL Part
(in) Number (in) Number
Ref. 1 Ref. 1
56 687125 79 687148
57 687126 80 687149
58 687127 81 687150
59 687128 82 687151
60 687129 83 687152
61 687130 84 687153
62 687131 85 687154
63 687132 86 687155
64 687133 87 687156
65 687134 88 687157
66 687135 89 687158
67 687136 90 687159
68 687137 91 687160
69 687138 92 687161
70 687139 93 687162
71 687140 94 687163
72 687141 95 687164
73 687142 96 687165
74 687143 97 687166
75 687144 98 687167
76 687145 99 687168
77 687146 100 687169
78 687147 101 687170
OCL - Outer Channel Length.

Common Parts
WLD-10
Item Qty Part No. Description Item Qty Part No. Description
1 1 1 Outer Upright 10 1 684427 FL Cyl. Band
2 1 3133 Snap Ring 11 4 6508 Cotter Pin
3 2 768535 Capscrew 12 2 678755 Chain Anchor
4 1 205208 Crosshead 13 2 6518 Cotter Pin
5 2 661550 Chain Sheave 14 2 783881 Nut
6 2 3140 Snap Ring 15 2 683832 Spacer - HP Only
7 2 664206 Load Roller 16 2 200007 Jam Nut
8 2 200006 Nut 17 2 631881 Load Roller Shim
9 2 678964 Chain Pin
1 - See WLD-5 for part numbers.
2 - Quantity will vary.
Page 39
Inner Upright
35D-MD-466 Through Present

1
11
9
2 4
20 5
19 6 12
18
13
14

15

16
3
10 8

17
7

MA0374.eps

Page 40
Inner Upright
35D-MD-466 Through Present

WLD-5
OCL Part OCL Part
(in) Number (in) Number
Ref. 1 Ref. 1
56 687125 79 687148
57 687126 80 687149
58 687127 81 687150
59 687128 82 687151
60 687129 83 687152
61 687130 84 687153
62 687131 85 687154
63 687132 86 687155
64 687133 87 687156
65 687134 88 687157
66 687135 89 687158
67 687136 90 687159
68 687137 91 687160
69 687138 92 687161
70 687139 93 687162
71 687140 94 687163
72 687141 95 687164
73 687142 96 687165
74 687143 97 687166
75 687144 98 687167
76 687145 99 687168
77 687146 100 687169
78 687147 101 687170
OCL - Outer Channel Length.

Common Parts
WLD-12
Item Qty Part No. Description Item Qty Part No. Description
1 1 1 Outer Upright 11 2 678964 Chain Pin
2 1 3133 Snap Ring 12 2 678755 Chain Anchor
3 2 768535 Capscrew 13 2 6518 Cotter Pin
4 1 207476 Crosshead 14 2 783881 Nut
5 2 661550 Chain Sheave 15 2 683832 Cyl Spacer - HP Only
6 2 3140 Snap Ring 16 2 200007 Jam Nut
7 2 664206 Load Roller 17 2 631881 Load Roller Shim
8 2 200006 Nut 18 2 206321 Capscrew
9 4 6508 Cotter Pin 19 2 206323 M6 Lockwasher
10 1 200869 FL Cyl. Band 20 2 208680 Chain Guard
1 - See WLD-5 for part numbers.
2 - Quantity will vary.

Page 41
Hydraulic Group
35D-MD-001 Through 35D-MD-980
7
8
9

12
13
4

6
5 7
4
3
2

These items vary from truck to 10


truck. See the Mast Installation
Accessories on pages for the
correct part number.

11

MA0361.eps

Page 42
Hydraulic Group
35D-MD-001 Through 35D-MD-980

LP TUBE
OCL FREELIFT TUBE OCL FREELIFT TUBE
REF 1 REF 1
(in) QTY 1 (in) QTY 1
56 687171 79 687194
57 687172 80 687195
58 687173 81 687196
59 687174 82 687197
60 687175 83 687198
61 687176 84 687199
62 687177 85 687200
63 687178 86 687201
64 687179 87 687202
65 687180 88 687203
66 687181 89 687204
67 687182 90 687205
68 687183 91 687206
69 687184 92 687207
70 687185 93 687208
71 687186 94 688950
72 687187 95 688951
73 687188 96 688952
74 687189 97 688953
75 687190 98 688954
76 687191 99 688955
77 687192 100 688956
78 687193 101 688957
OCL - Outer Channel Length.

Common Parts
HYD-1
REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION
1 1 1 Tube 8 1 611330 Fitting
2 2 683823 Capscrew 9 1 200417 Hose
3 2 684649 Capscrew 10 1 2680 Fitting
4 5 683826 Lockwasher 11 1 605230 Fitting
5 1 2 Lower Control Valve 12 1 689588 Clamp
6 1 683831 Bar 13 1 200429 Capscrew
7 4 611288 Fitting
* - Quantity will vary.
1 - See LP TUBE.
2 - See LCV-1.

Page 43
Hydraulic Group
35D-MD-981 Through Present

9
10
4

6
5 7
4
3
2

These items vary from truck to 11


truck. See the Mast Installation
Accessories on pages for the
correct part number.

12

MA2565.eps

Page 44
Hydraulic Group
35D-MD-981 Through Present

HP Hose
OCL FREELIFT HOSE OCL FREE LIFT HOSE
REF 1 REF 1
(in) QTY 1 (in) QTY 1
56 232282 79 231444
57 231462 80 224835
58 231463 81 231445
59 231464 82 224836
60 231465 83 231446
61 231466 84 224837
62 231467 85 231447
63 231468 86 224838
64 231469 87 231448
65 231470 88 224839
66 231471 89 231449
67 231472 90 224840
68 231473 91 231450
69 231474 92 224841
70 231435 93 231451
71 231436 94 224842
72 231437 95 231452
73 231438 96 224843
74 231439 97 231453
75 231440 98 231454
76 231441 99 231458
77 231442 100 231459
78 231443 101 231460
OCL - Outer Channel Length.

Common Parts
HYD-2
REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION
1 1 1 Hose 7 3 601377 Fitting
2 2 683823 Capscrew 8 1 611299 Fitting
3 2 684649 Capscrew 9 3 200429 Capscrew
4 7 683826 Lockwasher 10 3 689588 Clamp
5 1 2 Lower Control Valve 11 1 605761 Fitting
6 1 683831 Bar 12 1 605948 Fitting
* - Quantity will vary.
1 - See HP HOSE.
2 - See LCV-1.

Page 45
Freelift Chain

CHN-1
OCL FL CHAIN OCL FL CHAIN OCL FL CHAIN
REF 1 REF 1 REF 1
(in) QTY(2) (in) QTY(2) (in) QTY(2)
56 686917 72 686928 88 687011
57 686917 73 686928 89 687012
58 686917 74 686929 90 647685
59 686918 75 686930 91 678845
60 686919 76 687022 92 678762
61 686920 77 678751 93 686930
62 686921 78 678751 94 687022
63 686921 79 686931 95 678751
64 686922 80 686932 96 678751
65 686923 81 688357 97 686931
66 678750 82 687009 98 686932
67 686924 83 687009 99 686933
68 686924 84 678752 100 687009
69 686925 85 687010 101 687009
70 686926 86 678761
71 686927 87 687011
OCL - Outer Channel Length.

Page 46
Lowering Control Valve
1
LCV2port
Lowering Control Valve
REF QTY PART# DESCRIPTION

2
Valve Assembly
*200630 2000 PSI Lowering Control Valve, 8 GPM
1 *684812 2000 PSI Lowering Control Valve, 24 GPM
*684810 2600 PSI Lowering Control Valve, 17 GPM
Valve Body
2 1 684152 Valve Body

3 Valve Cartridge
200629 2000 PSI Valve Cartridge, 8 GPM
3 1 684154 2000 PSI Valve Cartridge, 24 GPM
684210 2600 PSI Valve Cartridge, 17 GPM
* - Valve Assembly consists of 1 - Valve Body and 1 - Valve Cartridge.
See LCV Chart

Load Backrest
LBR-1 ALL
Class II Load Backrests
REF QTY PART # DESCRIPTION
209407 *Backrest, 31" x 36"
1 684770 *Backrest, 31" x 48"
209408 *Backrest, 31" x 60"
684772 *Backrest, 37" x 36"
226827 *Backrest, 37" x 40"
225390 *Backrest, 37" x 42"
684773 *Backrest, 37" x 48"
361238 *Backrest, 37" x 52"
684774 *Backrest, 37" x 60"
245151 *Backrest, 37" x 65"
369519 *Backrest, 37" x 72"
1 1
684775 *Backrest, 41" x 36"
684776 *Backrest, 41" x 48"
684777 *Backrest, 41" x 60"
Backrest-2.eps 3 248948 *Backrest, 46" x 48"
2 684778 *Backrest, 49" x 36"
684779 *Backrest, 49" x 48"
See LBR Chart 684780 *Backrest, 49" x 60"
231595 *Backrest, 52" x 48"
684781 *Backrest, 61" x 36"
684782 *Backrest, 61" x 48"
684783 *Backrest, 61" x 60"
2 4 200173 Capscrew, M16x2,0x35-8.8
3 4 684586 Lockwasher, M16
* - Item 1 inlcudes items 2 and 3.

Page 47
4 Roller Carriages

1
6
7
8
4
3 9
2
10

5
12 MA0284.eps

13

Carriage drawing is for reference only, specific carriage may look different.
CARR-1
Weldments Common Parts
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
For masts mounted with 3 in. underclerance 2 14 684125 Capscrew, M12 X 50
688170 Carriage , Class II-31in. (787 mm) wide 3 14 684660 Lockwasher, M12
1 1 688171 Carriage , Class II-37in. (940 mm) wide 4 14 683819 Rollers
688172 Carriage , Class II-41in. (1041 mm) wide 5 2 6518 Cotter Pins
For masts mounted with 5 in. underclerance 6 2 678964 Chain Pin
688173 Carriage , Class II-31in. (787 mm) wide 7 4 6508 Cotter Pins
1 1 688174 Carriage , Class II-37in. (940 mm) wide 8 2 678755 Chain Anchor
688175 Carriage , Class II-41in. (1041 mm) wide 9 1 *24 631881 Shim, .03 in. (0.7mm)
10 14 664206 Rollers
11 2 200007 Jam Nut, .625 NF GR8
12 2 200006 Nut, .625 NF GR8
13 1 219400 Forkstop Kit
* Quantity required
1 - Included in Service Kit 214954. One kit per mast.

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
Page 48
4 Roller Carriages

1
4 11
3 12
2

6
7

8
5 9
10
MA0705.eps

12 13

Carriage drawing is for reference only, specific carriage may look different.
CARR-2
Weldments Common Parts
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
For masts mounted with 3 in. underclerance 2 14 684125 Capscrew, M12 X 50
221420 Carriage , Class II-31in. (787 mm) wide 3 14 684660 Lockwasher, M12
1 1 221421 Carriage , Class II-37in. (940 mm) wide 4 14 683819 Rollers
221422 Carriage , Class II-41in. (1041 mm) wide 5 2 678755 Chain Anchor
For masts mounted with 5 in. underclerance 6 2 678964 Chain Pin
221423 Carriage , Class II-31in. (787 mm) wide 7 4 6508 Cotter Pins
1 1 221424 Carriage , Class II-37in. (940 mm) wide 8 2 6518 Cotter Pins
221425 Carriage , Class II-41in. (1041 mm) wide 9 2 200007 Jam Nut, .625 NF GR8
10 2 200006 Nut, .625 NF GR8
11 1 *16 631881 Shim, .03 in. (0.7mm)
12 14 664206 Rollers
13 1 219400 Forkstop Kit
* Quantity required
1 - Included in Service Kit 214954. One kit per mast.

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
Page 49
6 Roller Carriages

1
6
7
8
4 9
3 10
2 11
12

15

5 13
MA0375.eps
14

16

Carriage drawing is for reference only, specific carriage may look different.
CARR-3
Weldments Common Parts
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
For masts mounted with 3 in. underclerance 2 14 684125 Capscrew, M12 X 50
200038 Carriage , Class II-31in. (787 mm) wide 3 14 684660 Lockwasher, M12
1 1 200039 Carriage , Class II-37in. (940 mm) wide 4 14 683819 Roller
200040 Carriage , Class II-41in. (1041 mm) wide 5 2 6518 Cotter Pins
For masts mounted with 5 in. underclerance 6 2 678964 Chain Pin
200041 Carriage , Class II-31in. (787 mm) wide 7 4 6508 Cotter Pins
1 1 200042 Carriage , Class II-37in. (940 mm) wide 8 2 678755 Chain Anchor
200043 Carriage , Class II-41in. (1041 mm) wide 9 1 *24 631881 Shim, .03 in. (0.7mm)
10 12 664206 Roller
11 12 658378 Retainer
12 14 680218 Capscrew
13 2 200007 Jam Nut, .625 NF GR8
14 2 200006 Nut, .625 NF GR8
15 14 661549 Roller
16 1 219400 Forkstop Kit
*Quantity as Required.
1 - Included in service kit 214953. One kit per mast.
Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
Page 50
6 Roller Carriages
1

4
3 10
2
11
12

6
7

5
8 13
14
15
9
16
MA0706.eps

Carriage drawing is for reference only, specific carriage may look different.
CARR-4
Weldments Common Parts
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
For masts mounted with 3 in. underclerance 2 14 684125 Capscrew, M12 X 50
221426 Carriage , Class II-31in. (787 mm) wide 3 14 684660 Lockwasher, M12
1 1 221427 Carriage , Class II-37in. (940 mm) wide 4 14 683819 Roller
221428 Carriage , Class II-41in. (1041 mm) wide 5 2 6518 Cotter Pins
For masts mounted with 5 in. underclerance 6 2 678964 Chain Pin
221429 Carriage , Class II-31in. (787 mm) wide 7 4 6508 Cotter Pins
1 1 221430 Carriage , Class II-37in. (940 mm) wide 8 2 678755 Chain Anchor
221431 Carriage , Class II-41in. (1041 mm) wide 9 1 *24 631881 Shim, .03 in. (0.7mm)
10 12 664206 Roller
11 12 658378 Retainer
12 14 680218 Capscrew
13 2 200007 Jam Nut, .625 NF GR8
14 2 200006 Nut, .625 NF GR8
15 14 661549 Roller
16 1 219400 Forkstop Kit
*Quantity as Required.
1 - Included in service kit 214953. One kit per mast.
Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
Page 51
Internal Hose Reeving
35D-MD-001 Through 35D-MD-171

Page 52
Internal Hose Reeving
35D-MD-001 Through 35D-MD-171

IHRCPG-1

IHR COMMON PARTS P/N 689101


QTY QTY
REF PART # DESCRIPTION REF PART # DESCRIPTION
Single Double Single Double
3519 Layout Drawing 10 1 2 677267 Sheave
4 1 2 2453 Fitting 6-6 11 6 12 684649 Capscrew, M10x25, 8.8
5 1 2 2680 Fitting, 6-6 12 6 12 683826 Lockwasher, M10
6 1 2 2375 Fitting, 6-6 13 2 4 688216 Clamp
7 1 2 684650 Capscrew, M12x55 14 1 2 683919 Bracket
8 1 2 683822 Lockwasher, M12 15 1 2 763023 M10 Nut
9 1 2 684657 Shaft

IHR-2 Left Hand Side Right Hand Side


L.H. L.H. Upper L.H. Lower R.H. R.H. Upper R.H. Lower Hose
Outer Internal Guide Guide Internal Guide Guide Part No.
Channel Reeving Part No. Part No. Reeving Part No. Part No.
Length Group No. REF NO. 1 REF NO. 2 Group No. REF NO. 1 REF NO. 2 REF No. 3
(in) QTY 1 QTY 1 QTY 2
56-57 689074 689128 688970 689051 689105 688958 3550 2025
58-59 689075 689129 688970 689052 689106 688958 3550 - 2125
60-61 689076 689130 688971 689053 689107 688959 3550 - 2225
62-63 689077 689131 688971 689054 689108 688959 3550 - 2325
64-65 689078 689132 688972 689055 689109 688960 3550 - 2425
66-67 689079 689133 688972 689056 689110 688960 3550 - 2525
68-69 689080 689134 688973 689057 689111 688961 3550 - 2625
70-71 689081 689135 688973 689058 689112 688961 3550 - 2725
72-73 689082 689136 688974 689059 689113 688962 3550 - 2825
74-75 689083 689137 688974 689060 689114 688962 3550 - 2925
76-77 689084 689138 688975 689061 689115 688963 3550 - 3025
78-79 689085 689139 688975 689062 689116 688963 3550 - 3125
80-81 689086 689140 688976 689063 689117 688964 3550 - 3225
82-83 689087 689141 688976 689064 689118 688964 3550 - 3325
84-85 689088 689142 688977 689065 689119 688965 3550 - 3425
86-87 689089 689143 688977 689066 689120 688965 3550 - 3525
88-89 689090 689144 688978 689067 689121 688966 3550 - 3625
90-91 689091 689145 688978 689068 689122 688966 3550 - 3725
92-93 689092 689146 688979 689069 689123 688967 3550 - 3825
94-95 689093 689147 688979 689070 689124 688967 3550 - 3925
96-97 689094 689148 688980 689071 689125 688968 3550 - 4025
98-99 689095 689149 688980 689072 689126 688968 3550 - 4125
100-101 689096 689150 688981 689073 689127 688969 3550 - 4225

Page 53
Internal Hose Reeving
35D-MD-172 Through Present

13
12
11

See Chart on Next Page

3
1
13 5
2
12 4
11
6

7
8 19
9
10 71 in. Retracted
Channel Length
17 and Lower

14
11 15
12

Left Hand
Internal
Reeving
Use when installing
18 left hand reeving only.

4
5 16
6

MA2608.eps

Page 54
Internal Hose Reeving
35D-MD-172 Through Present

COMMON PARTS P/N 206096


QTY QTY
REF PART # DESCRIPTION REF PART # DESCRIPTION
Single Double Single Double
3519 Layout Drawing 12 6 12 683826 Lockwasher, M10
4 1 2 2453 Fitting 6-6 13 3 6 688216 Clamp
5 1 2 2680 Fitting, 6-6 14 1 2 200787 Spacer
6 1 2 2375 Fitting, 6-6 15 2 4 200788 Capscrew, M10x35
7 1 2 684650 Capscrew, M12x55 16 1 2 689100 Bar
8 1 2 683822 Lockwasher, M12 17 1 2 200082 Capscrew, M10x25, 10.9
9 1 2 206035 Guard 18 2 4 2645 Cap
10 1 2 677267 Sheave 19 2 4 8812 Cap
11 6 12 684649 Capscrew, M10x25, 8.8

Right Hand Side Left Hand Side


Pneumatic Cushion Hose R.H. R.H. R.H. Truck L.H. L.H. L.H. Truck
Outer Outer Part No. Internal Upper Lower Fitting Internal Upper Lower Fitting
Channel Channel Reeving Guide Guide Kit Reeving Guide Guide Kit
Length (in) Length (in) Group No. Part No. Part No. Group No. Part No. Part No.
QTY 2 QTY 1 QTY 1 QTY 1 QTY 1
56 3550 2103 206135 206077 688958 201525 206151 206061 688970 206100
58 3550 - 2153 206215 " " 201525 206231 " " 206100
58 3550 - 2153 206136 206078 688958 201525 206152 206062 688970 206100
60 3550 - 2203 206216 " " 201525 206232 " " 206100
61 3550 - 2253 206137 206079 688958 201525 206153 206063 688970 206100
63 3550 - 2302 206217 " " 201525 206233 " " 206100
64 3550 - 2379 206138 206080 688958 201525 206154 206064 688970 206100
66 3550 - 2429 206218 " " 201525 206234 " " 206100
67 3550 - 2502 206139 206081 688958 201525 206155 206065 688970 206100
69 3550 - 2552 206219 " " 201525 206235 " " 206100
70 3550 - 2602 206140 206082 688958 201525 206156 206066 688970 206100
72 3550 - 2651 206220 " " 201525 206236 " " 206100
73 3550 - 2828 206141 206083 688958 206181 206157 206067 688970 206100
75 3550 - 2875 206221 " " 206181 206237 " " 206100
76 3550 - 2945 206142 206084 688963 200791 206158 206068 688975 206182
78 3550 - 3005 206222 " " 200791 206238 " " 206182
79 3550 - 3100 206143 206085 688963 200791 206159 206069 688975 201563
81 3550 - 3155 206223 " " 200791 206239 " " 201563
82 3550 - 3250 206144 206086 688963 200791 206160 206070 688975 201563
84 3550 - 3305 206224 " " 200791 206240 " " 201563
85 3550 - 3430 206145 206087 688965 200791 206161 206071 688977 201563
87 3550 - 3476 206225 " " 200791 206241 " " 201563
88 3550 - 3580 206146 206088 688965 200791 206162 206072 688977 201563
90 3550 - 3626 206226 " " 200791 206242 " " 201563
91 3550 - 3725 206147 206089 688965 200791 206163 206073 688977 201563
93 3550 - 3775 206227 " " 200791 206243 " " 201563
93 3550 - 3848 206148 206090 688967 200791 206164 206074 688979 201563
95 3550 - 3905 206228 " " 200791 206244 " " 201563
96 3550 - 4025 206149 206091 688967 200791 206165 206075 688979 201563
98 3550 - 4074 206229 " " 200791 206245 " " 201563
99 3550 - 4147 206150 206092 688967 200791 206166 206076 688979 201563
101 3550 - 4200 206230 " " 200791 206246 " " 201563

Page 55
Recommended Spare Parts List

35D Dual Mast


MASTS SERVICED
PART # DESCRIPTION
1-5 6-19 20-50
MAIN LIFT CYLINDERS
n Main Lift Cylinder Assembly 0 0 1
3129 Snap Ring 2 4 8
205085 Shim 3 6 9
200524 Shim 3 6 9
n Seal Kit 2 4 8
FREE LIFT CYLINDER
n Free Lift Cylinder Assembly 0 1 2
n Service Kit 2 4 8

INTERNAL REEVING
n Hose R.H. and L. H. 2 4 8
2680 Fitting, 6-6 1 2 4
677267 Hose Sheave, Single IHR 1 2 4
677267 Hose Sheave, Double IHR 2 4 8
UPRIGHTS
n Chain Pin 8 8 16
6508 Cotter Pin 8 16 32
n Chain Anchor 1 2 4
200007 Jam Nut 2 2 2
200006 Nut 2 2 2
6518 Cotter Pin 4 8 16
631881 Shim, .03 in. 16 32 64
664206 Roller 12 24 48
212587 Wear Plug Service Kit 2 4 8
CROSSHEAD
660051 Chain Sheave 4 8 16
3140 Snap Ring 2 4 8
CARRIAGE AND CHAINS
n Free Lift Chains 2 4 8
683819 Carriage Side Thrust Roller 4 8 16
n Main Lift Chains 2 4 8
661549 Carriage Roller 4 8 16
n Chain Anchor 1 2 4
6518 Cotter Pin 4 8 16
n Chain Pin 8 8 16
6508 Cotter Pin 8 16 32
200007 Jam Nut 2 2 2
200006 Nut 2 2 2
n - See Specific Pages for Part Numbers.

Page 56
PARTS ORDERING LOG

PURCHASE CUSTOMER
DATE SERIAL NUMBER Page # REF # PART # DESCRIPTION PRICE
ORDER PART #

Page 57
Manual Change Summary
R4 - 05/12/04
Add historical data.

R5 - 10/20/04
Omit reference to 5/8” tube installation on pages 43 and 45.

R6 - 08/31/06
Reverse part numbers for items 10 and 15 on pages 50 and 51.

R7 - 08/30/07
Add common parts group part numbers to IHR pages.
Do you have any questions that need to be answered right now?

Lift Technologies, Inc.


7040 South Highway 11
Westminster, SC 29693
USA
Tel: +1(864) 647-1119
Fax: +1(864) 647-5406

Customer Service
(North America Toll Free)
1-888-946-3330

Other Lift Technologies Locations

Lift Technologies Inc. Lift -Tek Elecar Srl


Corporate Head Office 29015 Castel. San. Giovanni (PC)
251 Woodlawn Road W., Unit 217 Via G. Galilei
Guelph, ON N1H 8J1 Canada Italy
Tel: +1-519-823-4545

© Lift Technoloies Inc. 02-2007 www.lift-tekelecar.com

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