30D MS Standard Mast Limited Freelift 2-Stage: Arts Manual

P
ARTS MANUAL
This manual contains standard production

Product Identification Numbers.
Special Engineered Options not included.
30D MS
Standard Mast
Limited Freelift 2-Stage
For PIDs 30D-MS-001 Through Present
FOR PARTS AND SERVICE:

TELEPHONE: (888) 946-3330
Manual Number:
235858 R5
7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406
About This Manual
Introduction
This manual shows the parts breakdown for the mast product ID numbers. Locate the
product ID number (PID) stamped on the left hand side of the outer upright channel. This
number must be used when ordering replacement parts for this product.
PRODUCT
I.D. NUMBER
XXX-XX-XXXX
XXX-XX-XXX
1
-00
-MS
D
30
EXAMPLE MA2380.eps
Ordering Parts
Customers -
Parts and service literature is available through authorized lift truck dealers. To
place an order, contact the lift truck dealer of your choice.
Lift Truck Dealers -

To order parts and service literature contact:
LIFT-TEK / ELECAR
CUSTOMER SERVICE
7040 S. HWY. 11
WESTMINSTER, S.C. 29693
TELEPHONE: (888) 946-3330
FAX: (864) 647-5406
Contents
Cover .................................................................................................................................................................................... 1
Introduction ........................................................................................................................................................................... 2
Safety Decals ....................................................................................................................................................................... 3
Main Lift Cylinders ............................................................................................................................................................... 4
Weldments ............................................................................................................................................................................ 8
Weldment Parts ................................................................................................................................................................... 9
Weldment Common Parts ..................................................................................................................................................... 9
Hoist Chains ....................................................................................................................................................................... 10
Lowering Control Valve ....................................................................................................................................................... 11
Load Backrest .................................................................................................................................................................... 11
4 Roller Carriages ............................................................................................................................................................... 12
4 Roller Hi-Vis Carriages .................................................................................................................................................... 13
6 Roller Carriages ............................................................................................................................................................... 14
6 Roller Hi-Vis Carriages .................................................................................................................................................... 15
Single Function HI-VIS Internal Hose Reeving ................................................................................................................... 16
Single Function Hi-Vis ORFS Internal Hose Reeving ......................................................................................................... 18
Double Function HI-VIS Internal Hose Reeving .................................................................................................................. 20
Double Function Hi-Vis ORFS Internal Hose Reeving ........................................................................................................ 22
Recommended Spare Parts List ......................................................................................................................................... 24
Safety Decals
235858 R5 10/04/10 Page 3

Main Lift Cylinders
For PIDs 30D-MS-001 Through 30D-MS-254
22
8
7
6 Stamped
Cylinder
5 Assembly
Part Number
4
1
2
Retracted Cylinder Length
3
17
18
12
10 13
11
14
9
15
19
21
16
20
MA0476.eps
Page 4
Main Lift Cylinders
For PIDs 30D-MS-001 Through 30D-MS-254
ML-2
REF C
OCL (in)
QTY 2
57 584500
69 584502
73 584504
74 584506
75 584508
77 1000832
80 584511
81 581513
84 584516
85 584518
86 1000063
89 584522
92 1000064
95 584524
101 584656
OCL - Outer channel length
Common Parts
ML-1
Item QTY Part # Description Item QTY Part # Description
1 1 N/A Shell 12 1 N/A Piston
2 1 N/A Rod 13 1 2 Check Valve
3 1 N/A Spacer 14 1 2 Washer
4 1 564921 Retainer 15 1 2 Retaining Ring
5 1 1 O-Ring 16 1 562849 Fuse - Piston
6 1 1 Back-Up Ring 17 1 211995 Pull Wire
7 1 1 Seal 18 1 1,2 O-Ring
8 1 1 Wiper 19 1 562848 Spring Guide
9 1 1 Wear Ring 20 1 214034 Spring
10 1 1 Nylon Ring 21 1 626505 Fitting
11 1 1 Seal 22 1 201770 Snap Ring
1 - Items included in Cylinder Service Kit 212072
2 - Items included in Check Valve Service Kit 212073
Page 5
Main Lift Cylinders
21
12
14
1
8
15
13
18
10
22
9
7
19
11
3
5
20
4
16 MA3301.eps
17
6
Page 6
Main Lift Cylinders
ML-4
REF C
OCL (in)
QTY 2
57 1007235
69 1007236
73 1007237
74 1007238
75 1007239
77 1007240
80 1007241
81 1007242
84 1007243
85 1007244
86 1007245
89 1007246
92 1007247
95 1007248
101 1007249
Common Parts
ML-3
Item QTY Part # Description Item QTY Part # Description
1 1 S, K Back-Up Ring 12 1 X Retainer
2 1 K Check Valve 13 1 P Rod
3 1 S, K CirClip 14 1 S, X Rod Seal
4 1 S, N CirClip 15 1 k Shell
5 1 N Cushion Sleeve 16 1 F Spring
6 1 F Fuse - Piston 17 1 F Spring Guide
7 1 S Nylon Ring 18 1 P Stop Ring
8 1 S, X O-Ring 19 1 S, K Washer
9 1 S, K O-Ring 20 1 S Wear Ring
10 1 Part # Piston 21 1 S, X Wiper
11 1 S Piston Seal 22 1 P Wire Ring
S - Items included in Seal Service Kit 3113543.
P - Items included in Rod Assembly.
X - Items included in Retainer Kit 3113536-SUB.
K - Items included in Check Valve Kit 3101894.
N - Items included in Cushion Sleeve Kit 311436.
F - Items included in Fuse Pistion Kit 3109551.
Page 7
Weldments
19
8
15 18
4
D 14
D 3 20
11
2
17
D
6 D
5 C
12
16
7 9
A 13
See Chart W-1 10

B
a See LCV-1 for Lowering Control Valve Information.

If your LCV does not match this illustration,
please contact Lift Technologies, Inc. for specific information.
Page 8
Weldment Common Parts
Common Parts
W-1
REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION
A 1 2 Outer Upright 10 2 626505 Fitting
B 1 2 Inner Upright 11 2 216052 Hose Guard
C 2 3 Main Lift Cylinders 12 2 200007 Jam Nut
1 2 683823 Capscrew M10 X 50 13 2 681238 Lockwasher M10
2 2 210736 Capscrew M12 X 25 14 2 683822 Lockwasher M12
3 1 213703 Washer 15 1 203388 Shim
4 2 210770 Snap Ring 16 2 200006 Nut
5 2 201432 Chain Anchor 17 2 678964 Pin install to chain
6 4 6508 Cotter Pin 18 2 215720 Wear Plug
7 2 6518 Cotter Pin 19 4 664206 Roller Assembly
8 1 631881 Shim 20 2 661550 Sheave
9 2 611288 Fitting
1 - Quantity will vary 3 - See cylinder pages for specific part numbers.
2 - See W-2 for specific part numbers.
Weldment Parts
(Outer Channel Length dependent)
W-2
OUTER INNER
OCL UPRIGHT UPRIGHT
(IN ) REF A REF B
QTY 1
57 216841 211012
69 216094 211013
73 216234 211014
74 216095 211015
75 231507 231508
77 216236 232260
80 216097 211016
84 216098 233255
85 225334 225335
86 230721 230722
89 216846 211017
92 230724 230725
95 216105 218125
101 216109 218128
Page 9
Hoist Chains
See Chart HCFL-1
MA0162.eps
CHN-1
MAIN LIFT
OCL (in) CHAIN
REF #1
QTY 2
57 686928
69 678752
73 676011
74 687012
75 647685
77 678762
80 687014
84 687015
85 687016
86 687017
89 678764
92 687019
95 678765
101 200977
Page 10
Lowering Control Valve
LCV-1
Lowering Control Valve
2 PART # REF QTY PART# DESCRIPTION
200630 Lowering Control Valve Assembly, 8 GPM
1 684152 Valve Body
1
2 200629 Valve Cartridge, 8 GPM
214408 Lowering Control Valve Assembly, 11 GPM
3 1 684152 Valve Body
1
2 214407 Valve Cartridge, 11 GPM
* Item 1 included items 2 and 3.
See Chart LCV-1
Load Backrest
LBR-1 ALL
Class II Load Backrests
REF QTY PART # DESCRIPTION
209407 *Backrest, 31" x 36"
1 684770 *Backrest, 31" x 48"
209408 *Backrest, 31" x 60"
684772 *Backrest, 37" x 36"
226827 *Backrest, 37" x 40"
225390 *Backrest, 37" x 42"
684773 *Backrest, 37" x 48"
361238 *Backrest, 37" x 52"
684774 *Backrest, 37" x 60"
245151 *Backrest, 37" x 65"
369519 *Backrest, 37" x 72"
1 1
684775 *Backrest, 41" x 36"
Backrest-2.eps 3 684776 *Backrest, 41" x 48"
2 684777 *Backrest, 41" x 60"
248948 *Backrest, 46" x 48"
684778 *Backrest, 49" x 36"
See Chart LBR-1 ALL
684779 *Backrest, 49" x 48"
684780 *Backrest, 49" x 60"
231595 *Backrest, 52" x 48"
684781 *Backrest, 61" x 36"
684782 *Backrest, 61" x 48"
684783 *Backrest, 61" x 60"
2 4 200173 Capscrew, M16x2,0x35-8.8
3 4 684586 Lockwasher, M16
* - Item 1 inlcudes items 2 and 3.
Page 11
4 Roller Carriages
9
4 10
3
2
6
7
5
8
10
MA0459.eps
11
Carriage drawing is for reference only, specific carriage may look different.
CARR-3
30D MS 4 Roller Carriages Common Parts
REF QTY Part # Description REF QTY Part # Description
204839 31" Cushion Carriage Weldment 2 1 4 206174 Capscrew M12 X 45
386227 35" Cushion Carriage Weldment 3 1 4 684660 Lockwasher M12
204840 37" Cushion Carriage Weldment 4 1 4 683819 Thrust Roller
1 1 204841 41" Cushion Carriage Weldment 5 12 3135 Snap Ring
204842 31" Pneumatic Carriage Weldment 6 2 678964 Chain Pin
204843 37" Pneumatic Carriage Weldment 7 14 6508 Cotter Pin
204844 41" Pneumatic Carriage Weldment 8 2 678754 Chain Anchor
9 1 *24 631881 Shim .03 in.
10 1 4 664206 Roller
11 1 219400 Fork Stop Kit
* Quantity as Required.
1 - Included in Carriage Service Kit p/n 219224.
One kit per mast.
Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
Page 12
4 Roller Hi-Vis Carriages
1
9
10
4
3
2
6
7
5
8
MA0691.eps
10
11
CARR-4
30D MS Hi-Vis 4 Roller Carriages Common Parts
221282 31" Hi-Vis Cushion Carriage Weldment 2 1 4 206174 Capscrew M12 X 45
221283 37" Hi-Vis Cushion Carriage Weldment 3 1 4 684660 Lockwasher M12
221284 41" Hi-Vis Cushion Carriage Weldment 4 1 4 683819 Thrust Roller
1 1
221285 31" Hi-Vis Pneumatic Carriage Weldment 5 12 3135 Snap Ring
221286 37" Hi-Vis Pneumatic Carriage Weldment 6 2 678964 Chain Pin
221287 41" Hi-Vis Pneumatic Carriage Weldment 7 14 6508 Cotter Pin
8 2 678754 Chain Anchor
9 1 *24 631881 Shim .03 in.
10 1 4 664206 Roller
One kit per mast.
Page 13
6 Roller Carriages
1
9
4
3 10
2 11
12
6
7
5
8
10 13 MA0315.eps
14
CARR-5
30D MS 6 Roller Carriages Common Parts
204845 31" Cushion Carriage Weldment 2 14 206174 Capscrew M12 X 45
204846 37" Cushion Carriage Weldment 3 14 684660 Lockwasher M12
204847 45.5" Cushion Carriage Weldment 4 14 683819 Thrust Roller
222488 52" Cushion Carriage Weldment 5 12 3135 Snap Ring
1 1
696502 41" Cushion Carriage Weldment 6 2 678654 Chain Pin
204848 31" Pneumatic Carriage Weldment 7 14 6508 Cotter Pin
204849 37" Pneumatic Carriage Weldment 8 2 678754 Chain Anchor
204850 41" Pneumatic Carriage Weldment 9 1 *24 631881 Shim .03 in.
10 14 664206 Roller Assembly
11 12 658378 Retainer
12 14 680218 Capscrew
One kit per mast.
Page 14
6 Roller Hi-Vis Carriages
1
9
4 10
3
2 11
12
6
7
5
8
10 13 MA0692.eps
14
CARR-6
30D MS Hi-Vis 6 Roller Carriages Common Parts
221288 31" Hi-Vis Cushion Carriage Weldment 2 14 206174 Capscrew M12 X 45
221289 37" Hi-Vis Cushion Carriage Weldment 3 14 684660 Lockwasher M12
221290 41" Hi-Vis Cushion Carriage Weldment 4 14 683819 Thrust Roller
1 1
221291 31" Hi-Vis Pneumatic Carriage Weldment 5 12 3135 Snap Ring
221292 37" Hi-Vis Pneumatic Carriage Weldment 6 2 678654 Chain Pin
221293 41" Hi-Vis Pneumatic Carriage Weldment 7 14 6508 Cotter Pin
8 2 678754 Chain Anchor
9 1 *24 631881 Shim .03 in.
11 12 658378 Retainer
12 14 680218 Capscrew
One kit per mast.
Page 15
Internal Hose Reeving
Single Function HI-VIS
8
7
3
Outer
Upright
14
15
Inner
Upright
16
8
5 7
18
6
4
7 16
15
17 14
19 2
12 13
MA0477.eps 9
20
102” OCL and below.
See Chat IHR-4
10
11
Page 16
Single Function HI-VIS
Common Parts P/N 216897
IHR-4
1 2 n Hose 11 2 2453 6-6 Fitting
2 1 210654 Termination Bracket 12 2 765352 Capscrew, M8x30
3 1 216901 Upper Bracket 13 2 206315 M8 Lockwasher
4 1 211049 Sheave Bracket 14 4 227854 Insert
5 2 210667 Hose Sheave 15 2 227885 Bar
6 2 3130 Snap Ring 16 4 762900 Capscrew, M6x1x25
7 6 681238 M10 Lockwasher 17 2 200429 Capscrew, M10x20
8 4 684649 Capscrew, M10x1,5x25-8.8 18 2 205086 Washer
9 1 210739 Spacer 19 1 221583 Guard Kit
10 1 210738 Carriage Termination Bracket 20 2 2645 Cap
* - Quantity will vary. Installation Instructions p/n 210744 not shown.
n - See IHR-1 for part numbers.
STANDARD COLD STORAGE

IHR-3-1
(Reuired for 00F and below)
OCL IHR KIT HOSE P/N IHR-3-2
P/N REF 1
(in) QTY1 QTY 2
OCL IHR KIT HOSE P/N
P/N REF 1
56 217055 213917
(in) QTY1 QTY 2
57 217056 216912
58 232306 232307 56 217115 217233
59 217057 216913 57 217116 217234
60 217058 216914 59 217117 217235
62 217059 234963 60 217118 217236
67 211102 234965 62 217119 217237
68 217060 213918 68 217120 217241
69 217061 234967 69 217121 217243
70 217062 216917 70 217122 217238
72 217063 213919 72 217123 217239
73 217064 213920 73 217124 217240
74 217065 216918 74 217125 217242
75 217066 216919 75 217126 217244
76 217067 216920 76 217127 217245
77 217068 216921 77 217128 217246
78 217069 216922 78 217129 217247
79 217070 216923 79 217130 217248
80 217071 213921 80 217131 217249
81 217072 210803 81 217132 217250
82 217073 216924 82 217133 217251
83 217074 216925 83 217134 217252
84 217075 216926
84 217135 217253
85 217076 216927
85 217136 217254
86 217077 216928
86 217137 217255
89 217078 213922
89 217138 217256
92 217079 216929
92 217139 217257
93 217080 216930
93 217140 217258
95 217081 216931
96 225415 225416 95 217141 217259
101 217082 216932 101 217142 217261
OCL - Outer channel length OCL - Outer channel length
Page 17
Single Function Hi-Vis ORFS
8
7
3
Outer
Upright
14
15
Inner
Upright
16
8
5 7
18
6
4
7 16
15
17 14
19 2
12 13
MA0477.eps 9
20

See Chat IHR-6
10
11
Page 18
Single Function Hi-Vis ORFS

IHR-6
1 2 n Hose 11 2 688348 Fitting, 6-6
5 2 210667 Hose Sheave 15 2 227885 Bar
9 1 210739 Spacer 19 1 221583 Guard Kit
* - Quantity will vary. Installation instructions p/n 210744 not shown.
IHR-5
P/N REF 1
(in) QTY1 QTY 2
56 230031 230058
69 230032 219321
71 230033 230054
74 230034 230059
80 230035 230060
84 230036 230061
91 230037 230062
Page 19
Double Function HI-VIS
8
7
3
Outer
Upright
14
15
Inner
Upright
16
5 8
18 7
6
4
7 16
15
17 14
19 2
12 13
MA0478.eps 9

20
See Chart IHR-8
10
11
Page 20
Double Function HI-VIS

IHR-8
1 4 n Hose 11 4 2453 Fitting, 6-6
5 2 210662 Hose Sheave 15 2 227885 Bar
9 1 210739 Spacer 19 1 221583 Guard Kit
* - Quantity will vary. Installation Instructions p/n 210744 not shown.
STANDARD COLD STORAGE

IHR-7-1 (Reuired for 00F and below)
OCL IHR KIT HOSE P/N IHR-7-2
P/N REF 1 OCL IHR KIT HOSE P/N
(in) QTY1 QTY 4 P/N REF 1
56 216959 213917 (in) QTY1 QTY 4
57 216960 216912 56 217143 217233
59 216961 216913 57 217144 217234
60 216962 216914 59 217145 217235
62 216963 234963 60 217146 217236
67 211100 234965 62 217147 217237
68 216964 213918 68 217148 217241
69 216965 234967 69 217149 217243
70 216966 216917 70 217150 217238
72 216967 213919 72 217151 217239
73 216968 213920 73 217152 217240
74 216969 216918 74 217153 217242
75 216970 216919 75 217154 217244
76 216971 216920 76 217155 217245
77 216972 216921 77 217156 217246
78 216973 216922 78 217157 217247
79 216974 216923 79 217158 217248
80 216975 213921 80 217159 217249
81 216976 210803 81 217160 217250
82 216977 216924 82 217161 217251
83 216978 216925 83 217162 217252
84 216979 216926 84 217163 217253
85 216980 216927 85 217164 217254
86 216981 216928 86 217165 217255
89 216982 213922 89 217166 217256
92 216983 216929 92 217167 217257
93 216984 216930 93 217168 217258
95 216985 216931 95 217169 217259
101 216986 216932 101 217170 217261
OCL - Outer channel length OCL - Outer channel length
Page 21
Double Function Hi-Vis ORFS
8
7
3
Outer
Upright
14
15
Inner
Upright
16
5 8
18 7
6
4
7 16
15
17 14
19 2
12 13
MA0478.eps 9
20

See Chat IHR-10
10
11
Page 22
Double Function Hi-Vis ORFS

IHR-10
1 4 n Hose 11 4 688348 Fitting, 6-6
5 2 210662 Hose Sheave 15 2 227885 Bar
9 1 210739 Spacer 19 1 221583 Guard Kit
* - Quantity will vary. Installation instructions p/n 210746 not shown.
IHR-9
P/N REF 1
(in) QTY1 QTY 4
56 230746 230058
66 230038 230053
69 230039 219321
74 230040 230059
80 230041 230060
84 230042 230061
91 230043 230062
Page 23
Recommended Spare Parts List
RPL-1
30D MS Mast
MASTS SERVICED
PART # DESCRIPTION
1-5 6-19 20-50
MAIN LIFT CYLINDERS
n Main Lift Cylinder Assembly 0 0 1
n Seal Kit 2 4 8
n Check Valve Kit 2 4 8
INTERNAL REEVING
n Hose R.H. and L. H. 2 4 8
210667 IHR Sheave, Single IHR 1 2 4
210662 IHR Sheave, Double IHR 2 4 8
UPRIGHTS
6508 Cotter Pin 8 16 32
201432 Chain Anchor 1 2 4
200007 Jam Nut 2 2 2
200006 Nut 2 2 2
6518 Cotter Pin 4 8 16
213703 Cylinder Shim 4 8 24
631881 Shim Mast 16 32 66
664206 Roller 12 24 48
212587 Wear Plug Service Kit 2 4 8
661550 Chain Sheave 4 8 16
CARRIAGE AND CHAINS
n Chains
683819 Carriage Side Thrust Roller 4 8 16
n Main Lift Chains 2 4 8
664206 Roller 8 16 32
678754 Chain Anchor 1 2 4
6508 Cotter Pin 8 16 32
n See Specific charts for part numbers
Page 24
PARTS ORDERING LOG
PURCHASE CUSTOMER
DATE SERIAL NUMBER Page # REF # PART # DESCRIPTION PRICE
ORDER PART #
Page 25
Manual Change Summary
R0 - Release
R1 - Update Logo
R2 - Update Logo, correct decal call-out, add TOC.
R3 - Update contact page. 03/12/04
R4 - 04/15/04
Revise Layouts, creat sections for book,
Pages 14, 15,16,17,18,19,20,12 revise IHR illustration to show hose end caps, revise CPG
charts to call for revised clamps, bars and capscrews.
Pages 15 and 19 revised some hose numbers and QTYs on hose/kit charts
Pages 11 and 13 add Hi-Vis carriages.
R5 - 10/05/10
Add new ML cylinder pages 6 and 7.
Do you have any questions that need to be answered right now?
Lift Technologies, Inc.

7040 South Highway 11
Westminster, SC 29693
USA
Tel: (864) 647-1119
Fax: (864) 647-5406
Toll Free: (888) 946-3330 - North America Only
Website: www.lift-tekelecar.com
Parts and Service

Toll Free: (877) 430-6302
Direct: (864) 647-6302
Fax: (864) 647-7302
Email: parts@lift-tekelecar.com
Other Lift Technologies Locations
Lift -Tek Elecar Srl

29015 Castel. San. Giovanni (PC)
Via G. Galilei
Italy
© Lift Technologies Inc. 01-2010 www.lift-tekelecar.com

30D MS Standard Mast Limited Freelift 2-Stage: Arts Manual

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30D MS Standard Mast Limited Freelift 2-Stage: Arts Manual

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P

This manual contains standard production

Special Engineered Options not included.

FOR PARTS AND SERVICE:

Lift Truck Dealers -

235858 R5 10/04/10 Page 3

Retracted Cylinder Length

See Chart W-1 10

a See LCV-1 for Lowering Control Valve Information.

See Chart HCFL-1

STANDARD COLD STORAGE

102” OCL and below.

Common Parts P/N 219343

102” OCL and below.

Common Parts P/N 216896

STANDARD COLD STORAGE

102” OCL and below.

Common Parts P/N 219349

R2 - Update Logo, correct decal call-out, add TOC.

R3 - Update contact page. 03/12/04

Lift Technologies, Inc.

Parts and Service

Other Lift Technologies Locations

Lift -Tek Elecar Srl

© Lift Technologies Inc. 01-2010 www.lift-tekelecar.com

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