• Subject: Procurement and International Physical Distribution • Code: NI0278 • Semester: 2023 - 2 • Hours per week: 3 • Credits: 3 • Lecturer: Francisco Rios frioscas@eafit.edu.co Oil Price forecast for September 2023. In the beginning price at 86.81 Dollars. High price 88.84, low 85.85. The average for the month 87.26. The Oil Price forecast at the end of the month 87.53, change for September 0.8%. Brent oil price forecast for October 2023. In the beginning price at 87.53 Dollars. High price 89.58, low 86.94. The average for the month 88.08. The Oil Price forecast at the end of the month 88.26, change for October 0.8%. Oil Price forecast for November 2023. In the beginning price at 88.26 Dollars. High price 90.94, low 88.26. The average for the month 89.27. The Oil Price forecast at the end of the month 89.60, change for November 1.5%. Brent oil price forecast for December 2023. In the beginning price at 89.60 Dollars. High price 96.59, low 89.60. The average for the month 92.74. The Oil Price forecast at the end of the month 95.16, change for December 6.2%. PRINCIPLES OF WAREHOUSING. • Warehouses are crucial components of most modern supply chains. • Pay attention to: market volatility, product range, lead times. • Warehouses need to be designed and operated in line with the specific requirements of the supply chain as a whole. TYPES OF WAREHOUSING 1. By the stage in the supply chain: materials, WIP, FIG. 2. By geographic área: serve the whole world, regional, national, local. 3. By product type: Small parts, Frozen food, perishables, hazardous goods. 4. By function: Inventory holding or sortation. 5. By ownership: Owned by the user. 6. By Company usage: dedicated or shared. 7. By área 8. By Height 9. By equipment: Manual or automated equipment. CONDITIONS AND REASONS FOR WAREHOUSING CONDITIONS. • The demand for the product is continual. • The supply lead time is greater than the demand lead time. REASONS FOR HOLDING INVENTORY • To provide a buffer to smooth variations between supply and demand. • To enable economies of long production runs in manufacturing. • To provide a buffer between different manufacturing operations. • To enable procurement savings through large purchases. • To allow cost trade-offs with the transport system. • To cover for seasonal fluctuations and peaks. • To provide a wide range of different products, from different suppliers in one location. • To cover for planned or breakdown production shutdowns. COMMON ROLES OF WAREHOUSING • Inventory holding point: the holding of substantial strategic inventory, critical parts. • Consolidation centre: AMAZON • Cross – dock centre: goods are transferred from vehicles without being placed in storage. • Sortation centre: Same as cross dock but for parcel carrier depots. • Assembly facility: Useful in postponing production in order to minimize inventories. • Trans-shipment point: small warehouses used for sortation. • Returned goods centre. STRATEGIC ISSUES AFFECTING WAREHOUSING • Market / industry trends. • Corporate objectives. • Business plan. • Supply chain strategies. • Other related strategies. • Customer service levels. • External factors WAREHOUSE OPERATIONS 1. Receiving: Physical unloading of incoming transport, checking and recording of receipts. 2. Reserve storage: This área holds the bulk of warehouse inventory in identifiable locations. 3. Order picking: Goods are selected from order picking stock in the required quantities. 4. Sortation: For small sizes of order. 5. Collation and added value services: Packing into dispatch, stretch, shrink, wrapping, kitting, labelling. 6. Marshalling and dispatch: Goods are marshalled to form vehicle loads and dispatched. INVENTORY PLANNING AND MANAGEMENT • The inventory a Company should hold is crucial to meet customer requirements. • There is a large cost associated with holding inventory. • We must look to balance cost and service. • https://www.youtube.co m/watch?v=zERrqLFotSY THE NEED TO HOLD STOCKS: Reasons 1. Keep down production costs. 2. To accomodate variations in demand. 3. To take account of varibale supply times. 4. Buying costs. (EOQ= Economic Order Quantity). 5. To take advantage of quantity discounts. 6. To account for seasonal fluctuations. 7. To allow for Price fluctuations/speculations. 8. To help the production and distribution operations run more smoothly. 9. To provide customers with immediate service. 10. To minimize production delays caused by lack of spare parts. TYPES OF STOCK-HOLDING/INVENTORY. 1. Raw materials, component and packaging stocks: Used to feed into a production process. 2. In process stocks: WIP = Work in progress. 3. Finished products: FGI = Finished goods Inventory. 4. Pipeline Stocks: Held in the distribution chain. 5. General stores: Mixture of products used to support an operation. 6. Spare parts: Consumables and Rotables(repairables). TYPES OF STOCK-HOLDING/INVENTORY: Major classification 1. Working stock: Major element of stock. 2. Cycle stock 3. Safety stock: to cover the unpredictable. 4. Speculative stock: Bought forward. 5. Seasonal stock: Christmas demand peak. INVENTORY COSTS 1. Capital costs: The cost of the physical stock. 2. Service cost: stock management and insurance. 3. Storage cost: Space, handling, warehousing. 4. Risk cost: Deterioration, damage, obsolescence. INVENTORY REPLENISHMENT SYSTEMS • The aim of an effective inventory replenishment system is to mantain a suitable balance between the cost of holding stock and the particular service requirements for customers. Low stock level disadvantage: Customers ´orders cannot be immediately fulfilled. High stock levels disadvantage: Capital is tied up and might be better invested elsewhere. Deterioration. Additional storage space. INVENTORY REPLENISHMENT SYSTEMS
1. Periodic review or Fixed interval
System. INVENTORY REPLENISHMENT SYSTEMS
2. Fixed point or Continous
reorder system. THE ECONOMIC ORDER QUANTITY METHOD: EOQ. • The EOQ is an attempt to estimate the best order quantity by balancing the conflicting costs of holding stock and of placing replenishment orders. • The larger the order quantity, the longer will be the average time in stock and the greater will be the storage costs. THE ECONOMIC ORDER QUANTITY METHOD: EOQ. THE ECONOMIC ORDER QUANTITY METHOD: EOQ. DEMAND FORECASTING: Approaches. 1. Judgemental methods: Subjective assessments based on the opinions of expers. (New products or when historic data is limited) 2. Causal methods: Demand depends on factors that controls the Company, the competitors or external. 3. Projective Methods: Use historic demand data to identify trends. DEMAND FORECASTING: Key steps 1. Plan: Indentify and use the most appropriate factors and methods of forecasting. 2. Check: Take care to review the base data for accuracy and anomalies. 3. Categorize: Use different forecasting methods for different products. 4. Metrics: Use statistical techniques. 5. Control: Monitor and control because changes occur regularly (fashion, obsolescence). INVENTORY AND THE SUPPLY CHAIN PROBLEMS WITH INVENTORY PLANNING: 1. Demand is not as predictable as it used to be. 2. Lead times are not constant. 3. Costs can be variable. 4. Production capacity is variable. TYPES OF DEMAND
• Independent demand: The demand of 1 particular product is not related to
demand for any other product. (Computers) • Dependent demand: The demand of 1 particular product is directly related to another product. (Power leads, cables, mouse). • Push system: Inventory replenishment is used to anticípate future demand requirements. • Pull System: The actual demand for a product is used to pull the product through the system. THE LEAD TIME GAP • Logistics lead time: Total time it takes to complete the manufacture supply of a product. • Customer´s order cycle time: Limited period of time customers wait for an order to be delivered. • Lead time gap: Difference between logistics lead time and customer´s order cycle time. THE END