PROJECT AT BHEL

CNC(Computer Numerical control)

CNC System:
 Commands the axes to move.

 Motorised moments for each axis.

 Position feedback system for each axis.

CNC MACHINE

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 Position feedback system
 Linear glass scale:
 This is a linear Transducer
 Operate on Photo electric
Scanning Principle.
 Generates cyclic sinusoidal
signals which are phase-shifted
to each other by 90°.
RACK AND PINION TRANSDUCERS
LINEAR TRANSDUCERS
 Rotary Encoder

Used for measurement of angular

position.
When connected to the motor
shaft,It generates pulses according
to the speed of the motor.
These pulse signals are processed
by electronic system and gives the
postion and speed of the axes.
 Machine Reference:
Consists the Base of the counting system.
 Machine Zero point:
Used to limit the travelling distance of axes.
Part program is used to make the job as per our
requirement.
 PLC
 Programmable logic
controller
 It consists of
 A central controller with central
processing modules and
memory modules
 One or several expansion units
where I/O modules can be
plugged.
 Step-5 programming language
 Basic Operations:
Methods Of Representation:
Ladder diagram(LAD)
Control System Flowchart(CSF)
Statement List(STL)
 Control System Flowchart
Electrical Drawing

Ladder Statement List

 Software Blocks
 Organization Blocks(OB):
To Organize and manage the user program.
 Program Blocks(PB):
To Structure the user program into sections.
 Functional Blocks(FB)
For Recurring and complex functions.
 Data Blocks(DB)
To store the Data.
 Sequence Blocks(SB)
For the simple programming of sequence controls.
Program structure
Arrangement of software Blocks in PC
 Thanking you