Development of Economic Automatic Winding

Machine for Production Growth and productive

employment Contributing towards Industrial
Sustainability

Supervisor :
Engr. Rehan Arif

Group No. D
2020-EE-504
2020-EE-505
2020-EE-530
Contents
• Introduction
• Problem statement
• Objectives
• Literature review
• Methodology
• Progress so Far
• SDG’s
• Project Timeline
• References
Introduction
• Electric Fan is one of basic needs in
daily life now-a-days.
• Winding is one of the main processes
in for Electric Fans manufacturing.
• Winding machines are used in Fans
industry.
• Most of the industry in our country use
manual winding machines.
• Some companies use Automatic
winding machines.
 Problem Statement
• Formerly Single phase motors were used.
• To increase starting torque 2-phase motors are
introduced.
• Less efficient manual machines.
• High cost of labor.
• High consumption of energy.
• More machines and more labor are needed to
increase production.
• Existing Automatic machines are costly.
• Maintenance of these machines is costly.
Objectives
• The objective of this project is to create cost-effective
automatic winding machines that have available spare parts
within the country.
• This machine will significantly boost production rates, thereby
impacting the manufacturing of electric fans.
• Small scale manufacturers can easily purchase this machine.
• Maintenance of this machine is easy because we use spare parts
that is available
 Literature Review
• CNC winding machines are used industry for
automatic winding.
• Improvement in manual winding machines[1]
• Gorman Star Winding machines [2]
• Clartech ceiling fan winding machines [3]
• Coil winding technology [4]
• Design of single phase motor [5]
• 2-phase motors / “Dual wound”[5] are in fans.
Methodology

Design

Circuit Testing and

simulation improvement

Hardware Wire guide

Implementation mechanism
Progress so Far
• Industrial Visits and collaboration
• Required Components
• Microcontroller Code
• Circuit Simulation
Industrial Visits
Industrial Visit
Components:
 ESP-32
 Keypad matrix 4x4
 LCD 16x2
 Ac-Servo
 Stepper motor
 A4988 (stepper driver)
 IR sensor
 Relay module
Code
Simulation Result
Sustainable Development Goals
• SDG rule no. 8 Decent work and
Economic growth

 Goal 8.2: Achieve higher levels

of economic productivity
through diversification,
technological upgrading and
innovation, including through a
focus on high-value added and
labour intensive sectors.
Sustainable Development Goals
• SDG rule no. 9 industry innovation and
infrastructure (industry need to upgrade its
infrastructure for efficient growth) .
Goal 9.4: Upgrade infrastructure and retrofit
industries to make them sustainable, with
increased resource-use efficiency and greater
adoption of clean and environmentally sound
technologies and industrial processes, with all
countries taking action in accordance with their
respective capabilities.
 Project Timeline
September October November November
Machine Study Motor and Microcontroller Circuit
Familiarization Driver Working Simulation

March February January December

Improve Weak Test and Evaluate Hardware Building a
points Project Implementation prototype
References
• [1]Prajval Vaskar, Suraj Zambare,Shraddha, Rushabh Vhora “Design and
development of automatic coil winding machine” IRJET Vol. 05, Iss. 06, June 2018
• [2]Gorman Machine Corp. “Gorman star winding machines operator’s Manual” 7
Bruke Drive, Brochton, MA 02301
• Clartech Engineering pvt. limited “Clactech Ceiling Fan Coil Winding Machine for
I.T.I. student training” CL-CWN-10-03-26K, GIDC Industrial estate, Vatvo,
Ahemdabed-382 445, INDIA
• [3] Brunt, B. E “Coil termination-an overview of various methods available” Electrical
institution conference and electrical manufacturing and coil winding technology
conference 2003
• [4] Utkarsh Sharma, Bhim Singh“An Approach to Design of Energy Efficient Single
Phase Induction Motor for Ceiling Fans” IEEE International Electric Machines &
Drives Conference (IEMDC) San Diego, CA, USA, 2019
• [5] Zuriman Anthony; Erhaneli, Erhaneli; Warmi, Yusreni; Zulkarnaini, Zulkarnaini;
Anugrah, Anggun ”A new windings design for improving single-phase induction motor
performance” International Journal of Electrical and Computer Engineering;
Yogyakarta Vol. 12, Iss. 6, Dec 2022
Team Participation

• Muhammad Shahzaib • Ahmad Wasay • Junaid Saleem

Will perform the Will perform Will perform hardware
software and software and implementation and
simulation hardware Documentation
implementation of implementation of
project project