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2
BEV 40203 – Industrial Power Systems – Chapter 4
Method Star-delta
Part winding
Resistance stator
Autotransformer
Slip ring motor
Soft starter
Frequency converter
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BEV 40203 – Industrial Power Systems – Chapter 4
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BEV 40203 – Industrial Power Systems – Chapter 4
Star-delta starting
The principle is to start the motor by
connecting the star windings at mains
voltage, which divides the motor’s
rated star voltage by 3.
The starting current peak (SC) is
divided by 3,
SC = 1.5 to 2.6 RC (RC rated Current)
As the starting torque (ST) is
proportional to the square of the
supply voltage, it is also divided by 3:
ST = 0.2 to 0.5 RT (RT Rated Torque)
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BEV 40203 – Industrial Power Systems – Chapter 4
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BEV 40203 – Industrial Power Systems – Chapter 4
Autotransformer starting
In the first place, the autotransformer is
star-connected, then the motor is
connected to the mains via part of the
autotransformer windings.
The star connection is opened before
going onto full voltage. This operation
takes place when the speed balances out
at the end of the first step.
The piece of autotransformer winding in
series with the motor is short-circuited
and the autotransformer is switched off.
The values obtained are:
SC = 1.7 to 4 RC
ST = 0.5 to 0.85 RT
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BEV 40203 – Industrial Power Systems – Chapter 4
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BEV 40203 – Industrial Power Systems – Chapter 4
Very high
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BEV 40203 – Industrial Power Systems – Chapter 4
Voltage drop/
dip
PQ
during
Voltage Flicker Motor Inrush current
Starting
Voltage /
Current
Harmonics
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BEV 40203 – Industrial Power Systems – Chapter 4
Solution
The apparent power during start,
Ss = 7 x 75 = 525 kVA
The motor impedance during start,
V2 4002
Z mstart cos j sin 0.3 j 0.954
Ss 525kVA
91.43 j 290.74m
The voltage at PCC is,
Z mstart Z L
VPCC VN
Z mstart Z L Z PCC
Z PCC Z S Z Tr
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BEV 40203 – Industrial Power Systems – Chapter 4
4002
Z Tr 0.05 cos 78.69 j sin 78.69
1MVA
1.57 j 7.84m
Z PCC 3.12 j 9.5m
400 389.45
%V 100% 2.64%
400
Since the voltage drop does not exceed the limit value of 3%, the motor can be directly
connected to the network.
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BEV 40203 – Industrial Power Systems – Chapter 4
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BEV 40203 – Industrial Power Systems – Chapter 4
5.00
greatly affects losses
4.00
3.00
2.00
1.00
0.00
1.00 0.90 0.80 0.70 0.60 0.50 0.40
PF
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BEV 40203 – Industrial Power Systems – Chapter 4
Vk2
v(t ) Vk sin( k0t k ) Vrms krms
V 2
k 1 k 1 2 k 1
i (t ) I k sin( k0t k )
I k2
I rms krms
I 2
k 1 2
k 1
k 1
Pavg Vkrms I krms cos( k k ) P1avg P2 avg P3avg ...
k 1
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BEV 40203 – Industrial Power Systems – Chapter 4
V
k 2
2
krms k
V 2
k 2
THDV 100% 100%
V1rms V1
I
k 2
2
krms k
I 2
k 2
THDI 100% 100%
I1rms I1
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BEV 40203 – Industrial Power Systems – Chapter 4
EXAMPLE 4.2
Calculate the true power factor for the following measurements:
Frequency (Hz) Voltage (V) Current (A)
50 4150 50-30
150 9.525 1570
250 5.840 5-10
350 1.235 1.5-20
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BEV 40203 – Industrial Power Systems – Chapter 4
Solution
(9.5) 2 (5.8) 2 (1.2) 2 (15) 2 (5) 2 (1.5) 2
THDV 100% 2.7% THDI 100% 31.76%
415 50
Pavg Vkrms I krms cos( k k )
k 1
41550 cos0 30 9.5(15) cos25 70 5.8(5) cos40 10 1.2(1.5) cos35 20
17970.03 100.76 18.64 1.03 18090.46W
Pavg 1
PFtrue
V1rms I1rms 1 (THDV / 100) 2 1 (THDI / 100) 2 Displacement PF
= cos(30°) = 0.866
18090.46 1
20750 1 (2.7 / 100) 2 1 (31.76 / 100) 2
0.83
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BEV 40203 – Industrial Power Systems – Chapter 4
6.00
5.00 Non Linear Load
4.00
3.00
2.00 Linear Load
1.00
0.00
1.00 0.90 0.80 0.70 0.60 0.50 0.40
PF
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BEV 40203 – Industrial Power Systems – Chapter 4
Why to improve
the power factor?
Reduction
Reduction in the cost
of cable of electricity
Reduction size
of losses
Reduction (kW) in
of voltage cables
drop
Increase in
available
power
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BEV 40203 – Industrial Power Systems – Chapter 4
At busbars supplying
At the terminals of a heavily-
numerous small motors and
loaded feeder cable
inductive
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Capacitor Sizing
Consider harmonics condition (capacitor Calculate compensated Q according to
voltage > system voltage), frequency? the system needs.
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0.50
0.51
0.52
0.53
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BEV 40203 – Industrial Power Systems – Chapter 4
where,
QCAP = Effective reactive power provided by capacitor
QS = Effective reactive power injected into supply system
VCAP = Capacitor voltage level
VS = Supply system voltage level
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BEV 40203 – Industrial Power Systems – Chapter 4
EXAMPLE 4.3
Incoming
3-phase, 50 Hz, 400 V
C1 C2
M1 M2
L1
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BEV 40203 – Industrial Power Systems – Chapter 4
Component Description
M1 8 units of 3-phase induction motor, each one rated at 2kVA, 0.78
lagging power factor with 88% efficiency.
M2 24 units of single-phase conveyor motor, connected in balance 3-
phase coordination, each one rated at 300 W, 0.82 lagging power
factor with 78% efficiency.
L1 Lump loads, rated at 10 kVAr, 0.9 lagging power factor.
C1 6 steps power factor corrector with the switching arrangement of (1 :
1 : 2 : 2 : 4 : 4). The unit capacitor used is rated at 525 V, 2 kVAr.
C2 3 steps power factor corrector with the switching arrangement of (1 :
2 : 3). The unit capacitor used is rated at 440 V.
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BEV 40203 – Industrial Power Systems – Chapter 4
Analyse the average power factor of this factory when both power factor
correctors, C1 and C2 are disabled.
Recommend the proper kVAr rating for the unit capacitor used in C2 if the
power factor for the group motor circuit, M1 is to be corrected at least to
0.95 lagging. Assume C2 is switched to step 3.
Analyse again the average power factor for this factory if C1 and C2 are
switched to step 4 and step 2, respectively.
Series
Resonance
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BEV 40203 – Industrial Power Systems – Chapter 4
Parallel
Resonance
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Resonance
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No problem is No problem is
expected if below 15% kVAtransformer expected if below 25%
h
Z transformer kVAr
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BEV 40203 – Industrial Power Systems – Chapter 4
Where,
VS : Instantaneous system voltage (V)
C VC : Instantaneous capacitor voltage (V)
I transient VS VC C : Capacitor value in F
L L : Inductance value in H
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BEV 40203 – Industrial Power Systems – Chapter 4
Switch the capacitor at a point in time when the system voltage matches
the voltage on the capacitor, even if there is a trapped charge.
Insert some impedance, resistance or inductance, in the circuit to
minimise the transient (limit the capacitor inrush current, thus minimising
the resulting voltage oscillation).
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BEV 40203 – Industrial Power Systems – Chapter 4
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Example 4.4
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BEV 40203 – Industrial Power Systems – Chapter 4
Solution:
Find transformer reactance,
VLL2 (6900V ) 2
X base 43.28
S 1100 kVA
LS X S 0.2 43.28 8.656
3 2 3LS
Vdc VLL cos( ) I dc
2LS I dc
cos( ) cos( ) Six-pulse Rectifier Formula
2VLL
PFdisp cos( )
2
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BEV 40203 – Industrial Power Systems – Chapter 4
At 250 kW,
3 2 8.656 250kW
2000
6900cos 3
2000
71.003
2LS I dc
cos( ) cos
2VLL
2(8.656)( 250kW / 2000)
cos(71.003 ) cos(71.003)
2 (6900)
13.042
PFdisp cos( / 2) 0.216
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BEV 40203 – Industrial Power Systems – Chapter 4
P 250kW
S 1157 kVA
PFdisp 0.216
S
I1 48.405 A
3 VLL ( P )
1
I 5 I1 9.68 A
5
1
I 7 I1 6.92 A
7
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BEV 40203 – Industrial Power Systems – Chapter 4
At 100 kW,
3 2 8.656 100kW
2000
6900cos 3
2000
74.990
2LS I dc
cos( ) cos
2VLL
2(8.656)(100kW / 2000)
cos(74.990 ) cos(74.990)
2 (6900)
5.206
PFdisp cos( / 2) 0.2149
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BEV 40203 – Industrial Power Systems – Chapter 4
P 100kW
S 465.33kVA
PFdisp 0.2149
S
I1 19.468 A
3 VLL ( P )
1
I 5 I1 3.89 A
5
1
I 7 I1 2.78 A
7
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BEV 40203 – Industrial Power Systems – Chapter 4
Summary
Current Harmonic Value (A) 12
10
8
6
4
2
0
I5(250kW) I7(250kW) I5(100kW) I7(100kW)
Harmonic Order by Application Power
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BEV 40203 – Industrial Power Systems – Chapter 4
INSTANTANEOUS LONG-TERM
CONSEQUENCES OF HARMONICS
EFFECTS EFFECTS
Additional heating on
Disturb controllers
inductive loads/ equipment
Additional errors in
induction-disk electricity Vibrations and noise
meters
Interference on
Disturb protective devices communication and control
circuits
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Passive filter
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BEV 40203 – Industrial Power Systems – Chapter 4
Tuned Filter
fn XC 1
hn
f0 X L 0 LC
R kV 2 Q = quality factor
XC Tune filter: 10 – 100
QC High pass filter: 0.5 – 5
XC R
Xn
Q
Xn X L XC L / C
XL Z F (h) R j hX L X C / h
Z F (h) R hX L X C / h
2 2
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BEV 40203 – Industrial Power Systems – Chapter 4
EXAMPLE 4.5
Solution
1 1 1
X C 405 hn 11 X LC
0C 2 50 C 0 LC R n 0.74
Q Q
C 7.86 F L 10.65mH
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BEV 40203 – Industrial Power Systems – Chapter 4
EXAMPLE 4.6
What is the tuning order and the quality factor for a 36 kV series-
tuned filter with XC = 544.5 Ohms, XL = 4.5 Ohms and R = 0.825
Ohms?
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BEV 40203 – Industrial Power Systems – Chapter 4
Active filter
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Multipulse transformer
n = kp ± 1
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Q
Phase to Phase Sags
Three-phase Sags
EXAMPLE
Starting large motors or by
electrical faults inside the facility
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BEV 40203 – Industrial Power Systems – Chapter 4
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BEV 40203 – Industrial Power Systems – Chapter 4
Three-phase Sags
Symmetrical 3 phase sags account for less than 20% of all sag
events and are caused either by switching or tripping of a 3 phase
circuit breaker, switch or recloser which will create a 3 phase
voltage sag on other lines fed from the same substation.
3 phase sags will also be caused by starting large motors but
this type of event typically causes voltage sags to approximately
80% of nominal voltage and are usually confined to an industrial
plant or its immediate neighbours.
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BEV 40203 – Industrial Power Systems – Chapter 4
EFFECTS OF
VOLTAGE SAGS
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ZF
VPCC E
ZS ZF
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Ferroresonant Transformer
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BEV 40203 – Industrial Power Systems – Chapter 4
Ferroresonant Transformer
Also known as a constant voltage transformer (CVT), is a transformer that
operates in the saturation region of the transformer B-H curve.
Voltage sags down to 30 % retained voltage can be mitigated using this
technique.
Ferroresonant transformers are available in sizes up to around 25 kVA.
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END OF CHAPTER 4
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