IndustrialIT for Power Management

Power EMS for Industrial Plants.

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6-11-2001
IndustrialIT for Power EMS
Electrical Process
System configuration
Functionality Power EMS
References
Benefits
 Why Power EMS?

}
Critical Loads
Limited In-plant Generation Load Shedding
Insufficient reliability of Public Grid
Several Generators
Contracted Power Importation } Power Control

Different Electrical Operational

Configurations possible } Mode Control

Complex Distribution Networks

“Local only” Control facilities } SCADA

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 Why ABB Power EMS?
 Deep knowledge of the electrical process
 15 years experience in Power EMS in many projects
(green-field and running plants)
 Standard software, well documented, tested, proven technology
 Fast Response Time for Load Shedding, Mode Control, Power
Control, Re-acceleration
 High Resolution and Accuracy of
Sequence of Event recording
 Comply to class 3 EMC immunity
 Single responsibility: One supplier for Power EMS integrated with
protection, governor, excitation, tapchanger,
Motor Control Centre, Variable Speed Drive, etc.

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 Typical Electrical Network of Industries
G G G G G G

33 kV

M M

G G G G
A B B N e two rk P a rtn e r FE E D E R TE R M INAL R E F541 A B B N e two rk P a rtn e r FE E D E R TE R M INAL R E F541 A B B N e two rk P a rtn e r FE E D E R TE R M INAL R E F541 A B B N e two rk P a rtn e r FE E D E R TE R M INAL R E F541

A B B T ra n s m it O y A B B T ra n s m it O y A B B T ra n s m it O y A B B T ra n s m it O y
N e tw o rk P a rtn e r N e tw o rk P a rtn e r N e tw o rk P a rtn e r N e tw o rk P a rtn e r

6 kV
U a ux = 80 ...2 65 Vd c/ ac Ion = 1/ 5 A (Io) 1 M R S xxxxxx U a ux = 80 ...2 65 Vd c/ ac Ion = 1/ 5 A (Io) 1M R S xxxxxx U a ux = 80 ...2 65 Vd c/ ac Ion = 1/ 5 A (Io) 1M R S xxxxxx U a ux = 80 ...2 65 Vd c/ ac Ion = 1/ 5 A (Io) 1 M R S xxxxxx
fn = 50 H z U n = 100/110 V (U ) 98 15 0 fn = 50 Hz U n = 100/110 V (U ) 98 15 0 fn = 50 Hz U n = 100/110 V (U ) 98 15 0 fn = 50 Hz U n = 100/110 V (U ) 98 15 0

In = 1 /5 A (I) U on = 1 0 0 /1 1 0 V (U o ) 9 50 9 In = 1 /5 A (I) U on = 1 0 0 /1 1 0 V (U o ) 9 50 9 In = 1 /5 A (I) U on = 1 0 0 /1 1 0 V (U o ) 9 50 9 In = 1 /5 A (I) U on = 1 0 0 /1 1 0 V (U o ) 9 50 9

A B B N e two rk P a rtn e r FE E D E R TE R MINAL R E F541

M M M M M M M M
A B B T ra n sm it O y
N e tw o rk P a rtn e r

U a ux = 80 ...2 65 Vd c/ ac Ion = 1/ 5 A (Io) 1M R S xxxxxx

fn = 50 Hz U n = 100/110 V (U ) 98 15 0

In = 1 /5 A (I) U on = 1 0 0 /1 1 0 V (U o ) 9 50 9

M M M M M M M M M M M M M M M M M M M M

400 V

M M M M
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G G G
 Power EMS System Overview
X-terminals
(Process DCS)

Fast Functions are performed by Controllers:

TCP/IP Network

 Load Shedding / Re-Acceleration / Re-Starting

 Power Control OperateIT EngineeringIT

 Mode Control

Serial links to AVR

ControlIT
Serial links to Governor
Serial Links to Emergency Diesel Generator

A B B N e tw o rk P a rtn e r F E E D E R T E R M IN A L R E F541 A B B N e tw o rk P a rtn e r F E E D E R T E R M IN A L R E F541

A B B T ra n sm it O y A B B T ra n sm it O y
N e tw o rk P a rtn e r N e tw o rk P a rtn e r

U a u x = 8 0 .. .2 6 5 V d c / a c Io n = 1 / 5 A ( Io ) 1 M R S xx xx xx U a u x = 8 0 .. .2 6 5 V d c / a c Io n = 1 / 5 A ( Io ) 1 M R S xx xx xx
fn = 5 0 H z U n = 1 0 0 / 1 1 0 V (U ) 9 8 15 0 fn = 5 0 H z U n = 1 0 0 / 1 1 0 V (U ) 9 8 15 0

In = 1 /5 A ( I) U o n = 1 0 0 /1 1 0 V (U o ) 9 50 9 In = 1 /5 A ( I) U o n = 1 0 0 /1 1 0 V (U o ) 9 50 9

S800 I/O MCC ACS 601

A B B N e tw o rk P a rtn e r F E E D E R T E R M IN A L R E F541 A B B N e tw o rk P a rtn e r F E E D E R T E R M IN A L R E F541

A B B T ra n sm it O y A B B T ra n sm it O y
N e tw o rk P a rtn e r N e tw o rk P a rtn e r

U a u x = 8 0 .. .2 6 5 V d c / a c Io n = 1 / 5 A ( Io ) 1 M R S xx xx xx U a u x = 8 0 .. .2 6 5 V d c / a c Io n = 1 / 5 A ( Io ) 1 M R S xx xx xx
fn = 5 0 H z U n = 1 0 0 / 1 1 0 V (U ) 9 8 15 0 fn = 5 0 H z U n = 1 0 0 / 1 1 0 V (U ) 9 8 15 0

In = 1 /5 A ( I) U o n = 1 0 0 /1 1 0 V (U o ) 9 50 9 In = 1 /5 A ( I) U o n = 1 0 0 /1 1 0 V (U o ) 9 50 9

Substation 1 Substation 2 Substation N Substation Z

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 Functionality Power EMS
 Load Shedding
 Active and Reactive Power Control
 Supervision, Control and Data Acquisition (SCADA)
 Mode Control
 Re-Acceleration / Re-Starting
 Synchronisation

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 Functionality Power EMS

 Load Shedding

Without
With Load
Load Shedding
Shedding

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 Load Shedding: The types
 Fast Load Shedding on Loss of Power Resources
 Load Shedding on Frequency Drop
 Slow Load Shedding on Overload
 Slow Load Shedding for Peak Shaving
 Manual Load Shedding

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 Power EMS Load Shedding: Keywords
 Fast
 Exact
 Flexible
 Co-ordinated
 Deterministic
 Security and Reliability
 Accurate Event Logging
 Operator Guidance
 Independent Back-up System

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Display Load Shedding Control
 Display Load Shedding Islands

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Display Load Shedding Overview

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 Functionality
Display Power
Generator EMS Diagram
Capability

 Load Shedding
 Active and Reactive Power Control

Maximum Excitation
(Rotor Heating)
P

Rotor Instability Line Turbine Maximum

MVA-circle
(Stator Heating)

Minimum Minimum
PF-Leading Excitation
Minimum
PF-lagging

Operating
Minimum

Q-Lead Q-Lag

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 Display Calculated Control Margins

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 Active and Reactive Power Control
 Active Power Sharing:
 Efficient Power Generation
 Power Exchange optimization (Power Demand Control)
 Avoid component overloading
 Spinning reserve optimization
 Standby optimization P

 Reactive Power Sharing:

 Achieve stable operation
 Power Factor optimization

Q-Lead Q-Lag

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 Overview of the control mode of the turbine/generator unit
Display Generator Capability Diagram
Overview of the control mode of the turbine

Overview of the control mode of the generator

Overview of the measurements and the setpoints

Working point of the

turbine and the generator

Overview of the operation of the network

Setpoint to the turbine

and the generator

10 Dynamic keys for

operator control
 Display Grid Capability Diagram

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 Display Maximum Demand Monitoring

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 Display Monitoring Tie-line

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 Display Mark V Vibration

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 Display Mark V Gas Turbine Generator
Overview

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 Functionality
Mode Control Power EMS

 for
LoadGenerators
Shedding
 for Turbines
Active and Reactive Power Control
 for
ModeTransformers
Control
 for Switchboards

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ABB bv - 24

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 Functionality Power
Supervision, Control EMS
and Data Acquisition
 Clearly Structured Presentation
 Load Shedding
 Controls - Select Before Execute
 Active and Reactive Power Control
 Status Indications
 Mode Control
 Consistency Analysis
 Supervision, Control and Data Acquisition
 Time Tagged Events (1 ms resolution)
 Alarmhandling, Reports, Trends
 Supervision and Self Diagnostics
 Single Window concept

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 Integration with supervisory systems
 Plant Information Systems - MIS
 Regional Dispatch Centres
 Power Generation Co-ordination Centres
 Energy Trading
 Utility Management Systems
 Process DCS

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 Integration with subordinated systems
 Satellite Time Receiver (GPS)
 Alarm annunciators
 SF-6 Density Monitoring Units
 Motor Control Centres
 Battery Chargers
 Meteorological Stations
 Diesel Generators
 Generator- and turbine controller
 Protection and Control Units

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 Integrated Protection & Control Units
 Protection F E E D E R T E R M IN A L R E F541
A B B N e tw o rk P a rtn e r

 Measuring of U,I,E, CB SPRING READY

Measured
EventsValues

calculation of P & Q CB TRUCK

IL1 Amps
NOC3Low:
IL2 Amps
E3 OUT 800
99-07-06 18:34:23:230
TEMPERATURE
IL3 Amps
NOC3Low: E2
Io
Iob
HIGH
801
803

0
99-07-06 14:25:52:720
0
U12 kV 20
SF
U23 6kVGAS DENSITY

Monitoring & Control

CB-HCU2: Opened 20

 U31 kV99-07-06 14:02:48:430

U1 kV
U2 kV
20
11.5
11.5
U3 kV 11.5
Uo - Volts 0

 Interlockings LOADSHEDDED
A B B T ra n sm it O y
Use C-button
Up and Down
to clear
to scroll
Events
N e tw o rk P a rtn e r
view

 Alarm annunciation
 Event Time Tagging
 Disturbance Recording
 Local storage of trip-events U a ux = 8 0 . . .2 6 5 V d c / a c
fn = 5 0 H z

In = 1 /5 A ( I)
Io n = 1 / 5 A ( Io )
U n = 1 0 0 / 1 1 0 V (U )

U o n = 1 0 0 /1 1 0 V ( U o )
1 M R S xxxxxx
9 8 15 0

9 50 9

 Serial communication to Power EMS

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 Functionality
Re-Starting Power EMS
 Triggered by Load Shedding or Undervoltage
 Load Shedding
 Individual motors
 Active and Reactive Power Control
 Priority per motor
 Mode Control
 Max. allowed time delay per motor
 Supervision, Control and Data Acquisition (SCADA)
 Network configuration check
 Re-Acceleration / Re-Starting
 Network restoration

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 Functionality Power EMS
Synchronisation
 Automatic Synchronisation after boiler trip
 Load Shedding
 Automatic Synchronisation initiated by operator
 Active and Reactive Power Control
 Semi Automatic Synchronisation
 Mode Control
 Manual Synchronisation
 Supervision, Control and Data Acquisition (SCADA)
 Re-Acceleration / Re-Starting
 Synchronisation

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 Display Synchronisation

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 Display Synchronisation

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 Functionality Power EMS
 Load Shedding
 Active and Reactive Power Control
 Mode Control
 Supervision, Control and Data Acquisition (SCADA)
 Re-Starting
 Synchronisation
 Circuitbreaker Control
 Transformer Control
 Motor Control
 Generator Control
 Network Configuration Determination

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 References
HAR, refinery in Greece
Shell Pernis refinery in the Netherlands
Shell BLNG in Brunei
Shell PDO in Oman
Hoogovens, steel-industry in the Netherlands
ThaiOil, ThaiLube, RRC refineries in Thailand
La Roche, CHP in UK
Petrobras: REPAR, REDUC, RLAM refineries in Brazil
Reliance: Hazira, Jamnagar & Haldia refineries in India
AFPC, Omar refinery in Syria
MLNG Satu, Dua & Tiga in Malaysia
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StatOil Gullfaks & BP Amoco Valhall in Norway

 And thus ABB Power EMS helps you to:
 Avoiding black-outs (up to 500 kUSD / hour)
 Power Control including voltage control, frequency control,
sharing power among generators and tie-line(s).
 High Speed Consistency Load Shedding (< 100 ms.)

 Decreasing electricity costs A B B N e tw o rk P a rtn e r F E E D E R T E R M IN A L R E F541

 Peak-shaving
 Re-active Power Control & Sharing

 Minimizing operational costs ?

A B B T ra n sm it O y
N e tw o rk P a rtn e r

 Decreased number of operators

 Event driven maintenance
 Single Window concept U a ux = 80 .. .2 65 Vd c / ac
fn = 5 0 H z

In = 1 /5 A (I)
Io n = 1 / 5 A (Io )
U n = 1 0 0 / 1 1 0 V (U )

U o n = 1 0 0 /1 1 0 V (U o )
1 M R S xxxxxx
9 8 15 0

9 50 9

 Lower investment costs

 In
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
ABB bv - 35

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